Procedimiento de Carga de Horas Hombre y Reporte de Mantenimiento

Uncontrolled copy if printed

Workplan for Inspection and Maintenance on Mobile Cranes
Table of Contents
1.0 Main Information: ................................................................................................................... 3
2.0 Applicable For: ....................................................................................................................... 3
3.0 Procedure: .............................................................................................................................. 3
3.1 Pre-operational and 3M/6M/1Y Inspection ............................................................................ 3
3.2 1M, 3M, 6M and 1Y Preventive Maintenance ........................................................................ 3
3.3 Inspection and Maintenance tasks .......................................................................................... 4
4.0 Special Tools: ......................................................................................................................... 5
5.0 Spare Parts & Consumables:................................................................................................. 5
6.0 Manpower & Equipment:........................................................................................................ 5
6.1 Manpower ............................................................................................................................... 5
6.2 Additional Resources ............................................................................................................ 7
7.0 Work Permits Required: ......................................................................................................... 8
8.0 QHSE Considerations ............................................................................................................ 8
8.1 Practices / Standard ............................................................................................................... 8
8.2 Training ................................................................................................................................... 9
8.3 Personal Protective Equipment............................................................................................. 9
9.0 Reference Documents: ........................................................................................................ 10
10.0 Appendix: .............................................................................................................................. 10
A. PRE-OPERATIONAL CHECKLIST ........................................................................................ 10
B. WORK PLAN CHECKLIST FOR MCR-001............................................................................ 10
C. WORK PLAN CHECKLIST FOR MCR-002............................................................................ 10
D. WORK PLAN CHECKLIST FOR MCR-004............................................................................ 10
E. WORK PLAN CHECKLIST FOR MCR-003............................................................................ 10
Rev.00 02-May-17 Page 2 of 23 WSH-000-WPL-0034

1.0 Main Information:

Document Main Work
WSH-000-WPL-0034 SREQ-SUP
Number Center
System
Not Applicable Frequency As indicated. Subtitle 3.1, 3.2
Condition
Duration (hours)
2.0 Applicable For:

Functional
Location (Area /
Item # Location / Equipment Description
Unit)
Equipment
1 MCR-001 MOBILE CRANE;GROVE;YB5515;15T Not applicable
2 MCR-002 MOBILE CRANE;GROVE;RT540E;40T Not applicable
3 MCR-003 MOBILE CRANE;GROVE;GMK4080-1;80T Not applicable
4 MCR-004 MOBILE CRANE;GROVE;RT760E;55T Not applicable
3.0 Procedure:
3.1 Pre-operational and 3M/6M/1Y Inspection
Pre- Operational Inspection by the crane operator will be performed prior to use.
3M, 6M and 1Y inspections of the crane will be carried out by a qualified inspector from
external company.
3.2 1M, 3M, 6M and 1Y Preventive Maintenance

Preventive maintenance program is based on manufacturer´s recommendations and
established for respective cranes. The maintenance and repair personnel must be aware
of the hazards involved in working with cranes and must have a working knowledge of
the crane and have access to the manufacturer´s literature.
If they need to operate the crane for any procedure, they should read and understand
the operator´s manual and the operating instructions in the crane´s load capacity chart.
To prevent death or serious injury:

 Avoid unsafe operation and maintenance
 Crane must be operated and maintained by trained and experience
Warning personnel.
After testing a crane or returning it to service, any component, which has

been affected by maintenance or repair, should be thoroughly inspected.
Caution

3.3 Inspection and Maintenance tasks
Operation
1000Hr
2000Hr
250Hr
500Hr
1M or
3M or
6M or
1Y or
Pre-
Tasks
Inspection (*) • Walk around inspection (according Pre-Operational x

Checklist)
• Operator Cab inspection (according Pre-Operational x
Checklist)
• Inspect for wire rope is properly reeved x x x
• Rotation system (turntable) x x x
• Main and auxiliary hoist x x x
• Operators aids, Load Moment Indicators (LMI) x x x
• Block valves, Hydraulic system x x x
• Operator cab x x x
• Diesel Engine x x x
• Electrical system x x x
• Outriggers x x x
• Chassis x x x
• Power train x x x
• Hydraulic system x x x
Maintenance • Wash down x x x x
(*) • Structural and chassis, lubrication of fittings x x x x
• Boom, lubrication boom slides, boom chains x x x x
• Brake, lubrication parking fitting x x x x
• Steering, lubricate swing gear and pinion x x x x
• Lubricate outriggers slides x x x
• Swing gear box, clean and lubricate x x x
• Diesel engine, change fuel filter, change air cleaner element x x x
• Clean brake pads x x x
• Transmission and torque converter, change oil and filter x x
• Axle wheel hubs, change lubricant x x
• Winch gearbox, change lubricant x x
• Replace hydraulic oil x x
• Transmission oil replacement x x
• Power train lubrication x x
• Tire rotation x x
(*) The inspection and maintenance of the cranes will be carried out by qualified
personnel referring the respective work plan checklist of each crane and vendor manual.

4.0 Special Tools:

Special Tool Description Quantity Units Remarks
Pneumatic oiler 1 Ea. Greasing accessories
High Pressure wash machine. Karcher 1 Ea. Wash-down equipment
Drip tray 1 Ea. To collect spilled fluids
Ladder 1 Ea. For access purposes
Man Lift or JLG 1 Ea. For disconnect
5.0 Spare Parts & Consumables:

Specific spares are indicated at each Crane check list, see Appendices B,C, D and E.
Lubricant and common consumables that apply to all cranes are listed below.
LUBRICANT AND COMMON CONSUMABLES

Material
Item Code Material Description Quantity Units
10 8713150299 Oil,ENG,Rimula,R4-L-15W-40,55gln,SHELL
Depends on the specific crane and type of

20 8716487279 OIL,MOBILUBE HD,80W90,55GLN,MOBIL
maintenance. Refers to Operation and

30 8728954809 OIL,HYDRAULIC,MOBILFLUID-424,55GLN,MOBIL
40 8735086919 COOLANT,ELC,HD-ULTRA-N,55GAL,SHELL
Maintenance Manual.
50 8721263319 GREASE,GADUS,S2-V220-2,18KG,SHELL (EP-2)
60 8725952229 LUBRICANT,SET,FORCE-842,02516,11OZ,LPS
70 8895114419 Lubricant,Gear/Chain,12Oz,LB8421,LOCTITE
80 8725954419 LUBRICANT,T-9,T90012,12OZ,BOESHIELD
90 8695054419 GALVANIZING,COLD,820.39,12OZ,LOCTITE
100 8895114429 DEGREASER,CLEANER,16OZ,20162,LOCTITE
110 WHITE GREASE, P/N: 01373458
120 8742950979 LUBRICANT,FILM,MOLY DRY,39895,LOCTITE
130 8895114439 TREATMENT,EXTEND RUST ,1GL,75448,LOCTITE
140 8895424419 PROTECTOR,ELECTR,188.93,11OZ,LOCTITE
6.0 Manpower & Equipment:

6.1 Manpower
Monthly
Effective Work
# of
Department Discipline Work Center Duration by FLOC
Workers
(hours) / Hand wrench
SREQ-SUP Automotive MTC-S-TA 2 8 ( per crane )

3M
Effective Work
# of
Workers
SREQ-SUP External 16 ( per crane )
6M
Effective Work
# of
Workers
1Y
Effective Work
# of
Workers

6.2
Fab Shop
Location /
Functional
Equipment
Rev.00 02-May-17
X
LOTO
Mechanical
-
Isolation
-
Scaffolding
Additional Resources
Insulation Removal
-
& Reinstallation
-
Rigging Crew
-
Forklift
X
Manlift 600 (JLG)

-
Manlift 800 (JLG)

-
Manlift 1200 (JLG)

-
Scissor Lift Electrical
Page 7 of 23
-
Scissor Lift Diesel

-
Hiab Crane 6 Tn.

X
Crane 15 Tn.
Crane 40 Tn.
X
Crane 50 Tn.
X
Crane 80 Tn.
Instruments
-
Removal
-
Support Painting
-
Transportation
-
Confined Space
-
Rescue Plan
WSH-000-WPL-0034
7.0 Work Permits Required:

Work Permit Name Activity
PTW Permit to Work
8.0 QHSE Considerations

8.1 Practices / Standard
Pollution Prevention
 Use Trays to contain any possible spill or leak while performing the maintenance.
Have a spill kit ready available or nearby.
 Segregate and dispose contaminated materials and other wastes in their
corresponding bins as per Plant Waste Management Procedure (ENV-000-PRO-
0005).
 When removing a hydraulic hose or any other type of hose containing fluids, it is
necessary to drain it properly and place a cap at the end of it to prevent the
release of any fluid.
 Hazardous liquid waste must be placed in different containers depending of its
kind in order to avoid the mixing of products with different characteristics.
Containers must be in good conditions,
 Keep the work area clean and orderly.
Isolation / Immobilization
 Hydraulic systems operate under high pressures. Shut the system down and relieve
system pressure before opening any part of the system that is under pressure. Do not
allow spray from any high pressure leak to contact any part of the body, as serious
injection injuries may result. Pumps, valves and motor may become hot; be cautious
of incidental contact between bare skin and hot surfaces. Keep hands and clothing
away from moving parts of the system.
 Before repairing or removing any components connected to hydraulic, make sure the
lines are depressurized. Also, before repairing or removing any electrical component,
de-energize the electrical circuit and attach an out-of-service tag.
 Isolations need to be specified. Isolations need to be allocated to named competent
individuals and wherever possible, isolators should be locked off. Equipment should
be “checked for dead” before work commences, as with any electrical isolation.
 Ensure all LOTO devices are correctly placed before beginning the maintenance.
 All personnel to apply their personal padlocks and tags onto the lock box.
Tools and Equipment

 All tools and equipment must be inspected before use.
 All tools and equipment must have the quarterly color inspection code.
 If the job will be performed at height follow the Hand Power Tools and Equipment
Procedure (SAF-000-PRO-0028) and Temporary Barricades Procedure (SAF-000-
PRO-0027)

Access
 Permanent access steps or ladders should be provided where possible, particularly in
locations where planned maintenance would take place. In other areas, a manlift may
be used but note that it is strongly recommended that people should not climb out of
a manlift to gain access onto a crane.
 Use of portable ladders should be considered only in exceptional circumstances and
if no other safer alternative is practicable
 Do consider how tools and equipment will be taken onto the crane. Workers should
not carry items in their hands while climbing ladders.
Fall Protections
 Falls can occur when accessing the crane as well as when working on it, so all
circumstances need to be considered.
 Businesses should seek advice from competent people as to the most appropriate
type of equipment for their scenarios. There are requirements for maintenance and
inspection of such equipment, and any users need to be enabled for work at height
 Some tasks, such as work on cross travel components, inevitably require people to
go near an unprotected edge. In these circumstances, fall protection / prevention
measures are necessary.
 The Work at Height Regulations requires suitable emergency procedures to be in
place. Where fall restraint (i.e. prevention) can’t be used and fall protection (i.e. fall
arrest) equipment is in use, procedures need to be in place to rescue anyone who
has fallen and is suspended from the crane.
Functional testing
 It is often the case that tests need to be carried out with the power on and,
occasionally, with guards removed or panels open. This may be part of the fault-
finding process or testing following repair. Such tests need to be properly controlled.
 Ensure responsibilities are clearly allocated and understood – who is in charge, who
will control the crane, what is the communication protocol, who will act as lookout etc.
 If the test is done with someone on the crane, consider their safety and implement
effective controls. Consider such issues as fall prevention, potential to strike
overhead objects such as roof stanchions / trusses, stability of tools and equipment,
etc.
 The maintenance personnel must be certified to operate the crane.
8.2 Training
The executants must follow PTW Training and Zero Energy Isolation Plan Training, Work at
Height
8.3 Personal Protective Equipment
This job requires the proper use of PPE in process area such as Fire Retardant clothes, leather
gloves or latex gloves for oil and grease applications, hard hat, safety shoes, safety glasses, ear
plugs or ear muff.

Work in an area surrounding that is dry, well lit, ventilated, and free from
clutter, loose tools, and parts. Be aware of hazardous conditions that can
exist
9.0 Reference Documents:

Doc. Number Document Title
ASME B30.5 Mobile and locomotive crane
YB5515 Service Manual-
User instructions : Service Manual
321473
RT540E Service Manual-
231171
RT760 Service Manual -
226381
GMK 4080-1 Service
Manual-4080 2292
Karcher Manual User instructions : Service Manual
SAF-000-PRO-0056 Permit to Work Procedure
ENV-000-PRO-005 Plant Waste Management Procedure
10.0 Appendix:
A. PRE-OPERATIONAL CHECKLIST
B. WORK PLAN CHECKLIST FOR MCR-001
C. WORK PLAN CHECKLIST FOR MCR-002
D. WORK PLAN CHECKLIST FOR MCR-004
E. WORK PLAN CHECKLIST FOR MCR-003

A. PRE-OPERATIONAL CHECKLIST
MOBILE CRANE
CRANE MAKER: OPERATIVE: ()

NO OPERATIVE: (x)
CRANE MODEL: NO APPLY: (NA)
CRANE TAG:
OPERATOR COMPANY: MONTH: YEAR:
Description Mon Tue Wed Thu Fri Sat/ Observation
Sun
Boom
Jib . Boom extension
Boom sheaves, without cracks
Fire extinguisher
Fluid leaks
Fluid levels. Oil engine
Walk around
Hydraulic oil
Windshield washer
Guards
Hoist drum (s)
Hooks
Outriggers/Pads
Structural welds
Tire condition, pressure
Rope reeving
Wire rope
Anti-two Block
Axle oscillation Lockout
Backup Horn
Brakes
Controls / Functions
Electrical Equipment
Operator Cab.
Gauges
Housekeeping
Lights, Signals, Horn
Load Charts
Operational Aids
Operator Manual
Steering
Swing Locks and Brakes
Warning labels
Working Hours
Operator initials
Comments:
Inspector Signature

B. WORK PLAN CHECKLIST FOR MCR-001
W.O: GROVE, YB5515;15T
DATE: Hour meter:
500Hrs/Three-Monthly
1000Hrs/Six-Monthly
250Hrs/Monthly
2000Hrs/Yearly
Op Maintenance operation
Comments
1 Inspect wire rope and sheaves M1
2 Apply grease to all lubrication fittings M1
3 Lubricate the boom slides M1
4 Lubricate the boom chains M1
5 Clean air claener duct cup M1
6 Lubricate parking brake fitting M1
7 Clean chassis M1
8 Check wheel nut torque M1
9 Lubricate the swing gear and pinion M1
10 Lubricate the wire rope M1
11 Inspect the boom chains M1
12 Replace engine crankcase oil M3
13 Replace engine oil filter M3
14 Clean radiator fins and core M1
15 Clean battery and connections M1
16 Torque critical bolts M3
17 Check axle wheel hub lubricant level M3
18 Check axle housing lubricant level M3
19 Check winch gearbox and brake lubricant level M3
20 Lubricate the outrigger slides M3
21 Add grease to swing gearbox M3
22 Replace fuel filter elements (diesel) M3
23 Inspect the parking brake pads M3
24 Inspect tires for damages M3
25 Add rust inhibitor to engine cooling system M3
26 Replace the air cleaner, Primary element M6
27 Replace the Secondary Air Element M6
28 Check swing gear to pinion backlash M6
29 Replace the transmission oil and filter M6
30 Replace the axle wheel hub lubricant M6
31 Replace the winch gearbox lubricant M6
32 Replace the hydraulic oil M6
33 Replace the hydraulic oil filter M6

34 Check and replace if necessary the Filler Cap Assy M12
35 Check and replace if necessary the Filler Bowl Assy M12
36 Replace the engine coolant M12
37 Inspect the crane structure and booms for damage M12
Consumables for M3
Item Material Code Material Description Quantity Units
10 3694102843 Oil filter P/N: 9414101541 1 EA
20 3694102833 Fuel primary filter, P/N: 90001213 1 EA
30 3694102493 Element,Filter,Separator,90013317,GROVE 1 EA
Consumables for M6
10 5566952463 Air Primary Element, P/N: 90013300 1 EA
20 3694102483 Element,Air,Secondary,90013301,GROVE 1 EA
30 3694102463 Element,Oil,High-Pressure,1003203,GROVE 1 EA
40 3694100263 Bowl,Filter,ASSY,1003152,GROVE 1 EA
Consumables for M12

10 3681052763 Filler,Cap-ASSY,1000788,GROVE 1 EA
20 3694100273 Bowl,Filter,ASSY,90013318,GROVE 1 EA
CONTRACTOR HUNT
Supervisor Name Supervisor Name
Signature Signature
Date Date

C. WORK PLAN CHECKLIST FOR MCR-002
Circle the crane:

W.O: RT540E;40T
Hour meter:
DATE:
1000Hrs/Six-Monthly
250Hrs/Monthly
2000Hrs/Yearly
Op Maintenance Operation
Comments
Make Sure Wiring and Connection General are in good
1
Condition M1
2 Check for Wire Rope Lubrication M1
3 Inspect Level of Battery Acid M1
4 Relay Panel and Fuse Panel M1
5 Clean chassis M1
6 Inspect Hook Block for cracks, corrosion. M1
7 Inspect Density of Battery Acid M3
Make Sure Pilot operated Check Valve are Working
M3
8 Properly
9 Holding Valve function verification M3
10 Swing Power Brake Valve M3
Make Sure Tandem Brake Valve W/Treadle Pedal is
11 Working Properly M3
12 Dual Accumulator Charge Valve M3
13 Hydraulic Accumulator M3
Make Sure Swing Brake and Armrest Lockout Valve
14 Manifold is Working Properly M3
Make Sure Axle Oscilation Lockout Valve is Working
15 Properly M3
Make Sure High Speed Boost Selector Valve is
16
Working Properly M3
Make Sure Service Brake and A/c Priority Flow Control
17 Valve is Working Properly M3
Make Sure Oil Cooler Fan Motor Priority Flow Control
18 Valve is Wokring Property M3
Make Sure Cross Axle Differential Lock Valve is
19
Working Properly M3
Make Sure Lower Telescope Cylinder is Working
20 Properly M3
21 Upper Telescope Cylinder M3
22 Axle Oscilation Lockout Cylinder M3
23 Steer Cylinder M3

Outrigger Stabilizer Cylinder Clean the Rods and Apply

24 Moisture Dsiplacer Spray M3
25 Check Telescope Circuit M3
26 Check Lift Circuit M3
27 Make Sure the Hoist is proper Alignment to the Boom M3
Make Sure Piston Motor and Control Valve are
28
Working Properly M3
Make Sure Idler Drum and Cable Follower are properly
29 clear and in good condition M3
30 Make Sure Hoist Control Valve is Working Proprely M3
31 Make Sure Third Wrap Indicator is Working Properly M3
32 Make Sure Swing Motor is Working Properly M3
Make Sure Swing Gearbox and Brake are Working
33 Properly M3
Make Sure Hydraulic Swivel is Working Properly.
Make Sure Two Port Water Swivel are Working
34
Properly .
Make Sure Electric Swivel is Working Properly M3
35 Replace Oil Filter M3
36 Replace Primary Fuel Filter M3
37 Engine Oil Sample, replacement as per condition M3
Inspect Radiator, Water Pump, Fans and Belts,
38 Thermostat, Hoses and Clamp M3
39 Transmission / Torque Converter (Oil Level Checks) M3
Visual Inspection of all Structures (Corrosion and weld
fatigue)
1. Power Telescope Boo, Hyd Cylinder Attaching
Points, Boom Pivot Shaft Retaining Structures.
2. Outriggers Pad, Beams, Boxes and attachement
structure.
3. Main Frames - Generally in the Area of Doublers
40 M3
plates and crossmembers, at the juntion of font and
rear frame member on truck cranes .
4. Turntable bearing connection (where bearing is
welded to the crane superstructure or chassis).
5. Counterweight support structures.
6. Chassis axles and suspension mounting structures.
7. Hydraulic cylinder end connection
41 Fuel Filter Water Separator Replacement M3
42 Oil Cooler M6
Make Sure Hoist Drum Rotation Indicator System is
44 Engine Drive Belt Inspection as per Condition M6
Electronic Control System ECS, Make Sure is Working
M6
45 Properly
Inspect Air Intake System (Filter Replacement as per
46
condition) M6
Filter and element replacement
- Change Coolant Filter
- element Primary, secondary
- hydraulic system element
47 - hydraulic system Cap,Fill (with breather) M6

Transmission / Torque Converter

48 - Oil Filter Element Replacement M6
49 Check Inspect Axles for Corrosion M6
50 Check Steering Systems M6
51 Check Brake System M6
52 Check Outrigger Circuit M6
53 Fuel Tank Inpection M12
54 Injection Fuel Pump M12
57 Inspect Hydraulic Pumps M12
58 Inspect Directional Control Valves M12
59 Inspect Hydraulic Remote Control Valves M12
60 Inspect Outrigger / Rear Steer Valve M12
61 Inspect Outrigger Control Manifold M12
62 Outrigger Extension Cylinder M12
Make Sure Boom Extension and Retraction Cable are
63 in Good Condition M12
64 Swingaway Boom Extension M12
65 Inspect Fixed Counterweight pins are properly secure M12
66 Brake Oil Replacement M12
67 Inspect for lack of Torque and Re-Torques as required M12
68 Make Sure Starter is Working Properly M12
69 Make Sure Alternator is Working Properly M12
Consumables for M3
10 3694103043 Filter Oil P/N: 9414101679 01 EA
20 3694102993 Primary Fuel Filter P/N: 90013227 01 EA
30 3694102763 Filter,Separador,9414101756,GROVE 01 EA
Consumables for M6
10 3694102503 Element,Primary,90001159,GROVE 1 EA
20 3694102513 Element,Secundary,90001160,GROVE 1 EA
30 3694102853 Filter,Transmision,7437000873,GROVE 1 EA
40 3694102993 Filter,Primary,Fuel,90013227,GROVE 1 EA
50 3694102523 Element,9437100825,GROVE 1 EA
60 3694100963 Cap,Fill,w/Breather,7258100146,GROVE 1 EA
CONTRACTOR HUNT
Signature Signature

Date Date
D. WORK PLAN CHECKLIST FOR MCR-004
Circle the crane:

W.O: RT760E;55T
Hour meter:
DATE:
1000Hrs/Six-Monthly
250Hrs/Monthly
2000Hrs/Yearly
Op Maintenance Operation
Comments
Make Sure Wiring and Connection General are in good
1
Condition M1
2 Wire Rope Lubrication M1
4 Relay Panel and Fuse Panel M1
5 Clean chassis M1
6 Inspect Hook Block for cracks, corrosion. M1
Make Sure Pilot operated Check Valve are Working
M3
8 Properly
9 Holding Valve M3
10 Swing Power Brake Valve M3
Make Sure Tandem Brake Valve W/Treadle Pedal is
12 Dual Accumulator Charge Valve M3
13 Hydraulic Accumulator M3
Make Sure Swing Brake and Armrest Lockout Valve
14 Manifold is Working Properly M3
Make Sure Axle Oscilation Lockout Valve is Working
15 Properly M3
Make Sure High Speed Boost Selector Valve is
16
Working Properly M3
Make Sure Service Brake and A/c Priority Flow Control
17 Valve is Working Properly M3
Make Sure Oil Cooler Fan Motor Priority Flow Control
18 Valve is Wokring Property M3

Make Sure Cross Axle Differential Lock Valve is

19
Working Properly M3
Make Sure Lower Telescope Cylinder is Working
20 Properly M3
21 Upper Telescope Cylinder M3
22 Axle Oscilation Lockout Cylinder M3
23 Steer Cylinder M3
Outrigger Stabilizer Cylinder Clean the Rods and Apply
24 Moisture Dsiplacer Spray M3
25 Check Telescope Circuit M3
26 Check Lift Circuit M3
27 Make Sure the Hoist is proper Alignment to the Boom M3

Make Sure Piston Motor and Control Valve are
28
Working Properly M3
Make Sure Idler Drum and Cable Follower are properly
29 clear and in good condition M3
30 Make Sure Hoist Control Valve is Working Proprely M3
31 Make Sure Third Wrap Indicator is Working Properly M3
32 Make Sure Swing Motor is Working Properly M3
Make Sure Swing Gearbox and Brake are Working
33 Properly M3
34 Make Sure Hydraulic Swivel is Working Properly M3
Make Sure Two Port Water Swivel are Working
35 Properly M3
36 Make Sure Electric Swivel is Working Properly M3
37 Engine Oil Sample, replacement as per condition M3
Inspect Radiator, Water Pump, Fans and Belts,

38 Thermostat, Hoses and Clamp M3
Transmission / Torque Converter (Oil Level Checks and
39 Oil Filter Element Replacement) M3
filter and element replacement
- Oil filter
- Primary filter element
- Primary fuel
- Fuel-water separator filter
40 - Transmission fluid M3
Visual Inspection of all Structures (Corrosion and weld
fatigue)
1. Power Telescope Boo, Hyd Cylinder Attaching
Points, Boom Pivot Shaft Retaining Structures.
2. Outriggers Pad, Beams, Boxes and attachement
structure.
3. Main Frames - Generally in the Area of Doublers
41 M3
plates and crossmembers, at the juntion of font and
rear frame member on truck cranes .
4. Turntable bearing connection (where bearing is
welded to the crane superstructure or chassis).
5. Counterweight support structures.
6. Chassis axles and suspension mounting structures.
7. Hydraulic cylinder end connection

42 Oil Cooler M6
Make Sure Hoist Drum Rotation Indicator System is
44 Engine Drive Belt Inspection as per Condition M6
Electronic Control System ECS, Make Sure is Working
M6
45 Properly
46 Replace Element, filter 9437100825,GROVE M6
48 Replace hydraulic system breather M6
49 Inspect Axles for Corrosion M6
50 Check Steering Systems M6
51 Check Brake System M6
52 Check Outrigger Circuit M6
53 Check Fuel Tank Inpection M12
54 Check Injection Fuel Pump M12
57 Inspect Hydraulic Pumps M12
58 Inspect Directional Control Valves M12
59 Inspect Hydraulic Remote Control Valves M12
60 Inspect Outrigger / Rear Steer Valve M12
61 Inspect Outrigger Control Manifold M12
62 Outrigger Extension Cylinder M12
Make Sure Boom Extension and Retraction Cable are
63 in Good Condition M12
64 Swingaway Boom Extension M12
65 Inspect Fixed Counterweight pins are properly secure M12
66 Brake Oil Replacement M12
67 Inspect for lack of Torque and Re-Torques as required M12
68 Make Sure Starter is Working Properly M12
69 Make Sure Alternator is Working Properly M12
Consumables for M3
10 3694102993 Filter,Primary,Fuel,90013227,GROVE 1 EA
20 3694102763 Filter,Separador,9414101756,GROVE 1 EA
30 3694103043 Filter,Oil,9414101679,GROVE 1 EA
40 Element, filter Primary 9304100242 1 EA
50 3694102853 Filter,Transmision,7437000873,GROVE 1 EA
Consumables for M6
10 3694102523 Element, filter 9437100825,GROVE 1 EA
20 3694100963 Cap,Fill,w/Breather,7258100146,GROVE 1 EA
CONTRACTOR HUNT

Signature Signature
Date Date

E. WORK PLAN CHECKLIST FOR MCR-003
W.O: GMK4080-1;80T
DATE: Hour meter:
1000Hrs/6-Monthly
500Hrs/3-Monthly
250Hrs/Monthly
2000Hrs/Yearly
Ops Maintenance Operation
Comments
1 Clean chassis M1
2 Pipes and flexible hoses proper tigh M1
3 Check for wear M1
4 Clean Fuel pre filter M1
5 Fuel filter Replacement M1
6 Visual Inspection for leaks M1
7 Pay atention for extrange noise M1
8 Check transmission oil level M1
11 Check Distribution Gear Oil level M1
14 Check for Power Train Oil level M1
15 Check for Wheel Drive Oil level M1
16 Cardan Shaft Lubrication M1
17 Check for pneumatic Tires pressure M1
18 Check axle wheel nuts tight M1
19 Shock Absorver Oil Level M1
20 Check for Shock Absorver Nuts Tight M1
22 Drais of the Pneumatic System M1
23 Check for leaks on tubings, valves, hoses and etc. M1
Visual Inspection for Hydraulic hoses (damage, cracks, friction, heat,
24 chemical) (Diesel Engine Running) M1
25 Check for purge air filter indicator M1
26 Check for leaks on tubings, valves, hoses and etc. M1
27 Inspect Level of Grease M1
29 Humidity and Refrigerant Level M1
30 Cleaning of Condensing Fins M1

31 Lubricate Trailer Hitch M1

32 Lubrication of Outriggers M1
33 Inspect Oil Level of the Elevation Mechanism M1
34 Check for Leaks M1
35 Inspect Brake M1
36 Lubricate Gear M1
Inspect Hydraulic hoses (damage, cracks, friction, heat, chemical
37 damage) (Diesel Engine Running) M1
38 Check Leaks M1
39 Purge Tilt Cylinder Air M1
40 Purge Outrigger Cylinder Air M1
41 Inspect Cable M1
42 Inspect Level of Grease M1
43 Lubricate M1
44 Grease Tilt Cylinder Shaft M1
45 Brake pads Inspection M3
46 Funtional Test M3
48 Inspect Trailer hitch Support M3
49 Inspect Coupling Pin M3
50 Inspect button Bearing M3
51 Inspect Ring Support M3
52 Inspect Tension of the Springs M3
53 Inspect Retension Clip M3
54 Lubricate Blocking Bolts and Telescopic Sliding Surface M3
Filter replacement
- Oil filter element with gasket
- Filter catridge
55 - Fuel filter M3
56 Distribution Gear oil Replacement M6
57 Cardan Shaft Along Gear Lubrication M6
58 Tire Rotation M6
59 Inspect Tubing (damage, cracks, friction, heat, chemical damage) M6
Inspect the Refrigerant Compressor (damage, corrosion and
60 Hermeticity) M6
61 Lubrication of Gear and Sprocket M6
62 Cleaning of the Cable Colector Drums M6
63 Inspect Tubing (damage, cracks, friction, heat, chemical damage) M6
Replace filter, silencer of compressed air system and hydraulic system
- Filter cart
- Silencer
64 - Filter element M6
65 Power train oil Replacement M12
66 Wheel Drive Oil Replacement M12
67 Purge Air Filter Cartridge Replacement M12
68 Hydraulic Oil Samples M12
69 Funtioanl Test of the Air Conditioning System M12

70 Replace Oil M12

72 Inspect Blocking System M12
Consumables for M3
10 3694102783 Filter,Cartridge,03316682,GROVE 1 EA
20 3694102793 Filter,Element,Fuel,03319653,GROVE 1 EA
30 3694102983 Filter,Element,Oil,w/GSKT,03328365,GROVE 1 EA
Consumables for M6
10 3694102803 Filter,Element,04157570,GROVE 1 EA
20 3694107423 Silencer,02315709,GROVE 1 EA
40 3694102863 Fiter,Element,03142358,GROVE 1 EA
50 5566952823 Filter,Cartridge,04158009,GROVE 1 EA
CONTRACTOR HUNT
Signature Signature
Date Date

Procedimiento de Carga de Horas Hombre y Reporte de Mantenimiento

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Rev.00 02-May-17 Page 2 of 23 WSH-000-WPL-0034

1.0 Main Information:

2.0 Applicable For:

3.2 1M, 3M, 6M and 1Y Preventive Maintenance

To prevent death or serious injury:

After testing a crane or returning it to service, any component, which has

Rev.00 02-May-17 Page 3 of 23 WSH-000-WPL-0034

3.3 Inspection and Maintenance tasks

Inspection (*) • Walk around inspection (according Pre-Operational x

Rev.00 02-May-17 Page 4 of 23 WSH-000-WPL-0034

4.0 Special Tools:

5.0 Spare Parts & Consumables:

LUBRICANT AND COMMON CONSUMABLES

Depends on the specific crane and type of

maintenance. Refers to Operation and

6.0 Manpower & Equipment:

Rev.00 02-May-17 Page 5 of 23 WSH-000-WPL-0034

Rev.00 02-May-17 Page 6 of 23 WSH-000-WPL-0034

Manlift 600 (JLG)

Manlift 800 (JLG)

Manlift 1200 (JLG)

Scissor Lift Electrical

Scissor Lift Diesel

Hiab Crane 6 Tn.

7.0 Work Permits Required:

8.0 QHSE Considerations

Tools and Equipment

Rev.00 02-May-17 Page 8 of 23 WSH-000-WPL-0034

8.3 Personal Protective Equipment

Rev.00 02-May-17 Page 9 of 23 WSH-000-WPL-0034

9.0 Reference Documents:

B. WORK PLAN CHECKLIST FOR MCR-001

C. WORK PLAN CHECKLIST FOR MCR-002

D. WORK PLAN CHECKLIST FOR MCR-004

E. WORK PLAN CHECKLIST FOR MCR-003

Rev.00 02-May-17 Page 10 of 23 WSH-000-WPL-0034

CRANE MAKER: OPERATIVE: ()

Rev.00 02-May-17 Page 11 of 23 WSH-000-WPL-0034

B. WORK PLAN CHECKLIST FOR MCR-001

W.O: GROVE, YB5515;15T

DATE: Hour meter:

33 Replace the hydraulic oil filter M6

Consumables for M12

Supervisor Name Supervisor Name

Rev.00 02-May-17 Page 13 of 23 WSH-000-WPL-0034

C. WORK PLAN CHECKLIST FOR MCR-002

Circle the crane:

Rev.00 02-May-17 Page 14 of 23 WSH-000-WPL-0034

Outrigger Stabilizer Cylinder Clean the Rods and Apply

Rev.00 02-May-17 Page 15 of 23 WSH-000-WPL-0034

Transmission / Torque Converter

Supervisor Name Supervisor Name

Rev.00 02-May-17 Page 16 of 23 WSH-000-WPL-0034

D. WORK PLAN CHECKLIST FOR MCR-004

Circle the crane:

Rev.00 02-May-17 Page 17 of 23 WSH-000-WPL-0034

Make Sure Cross Axle Differential Lock Valve is

27 Make Sure the Hoist is proper Alignment to the Boom M3

Inspect Radiator, Water Pump, Fans and Belts,

Rev.00 02-May-17 Page 18 of 23 WSH-000-WPL-0034

Rev.00 02-May-17 Page 19 of 23 WSH-000-WPL-0034