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Article history: The production of cooked ham on an industrial scale generates two liquid by-products: pork exudate
Received 20 November 2015 (PE), collected before the salting, has 14% weight dry matter, mainly rich in proteins (90%); ham broth
Received in revised form (HB), released after cooking, has 8% dry matter including 50% proteins. The biochemical, rheological and
13 May 2016
functional properties of these by-products were studied and compared to reference ingredients. PE could
Accepted 20 June 2016
Available online 21 June 2016
form a gel by coagulation at 50 C and had a good emulsifying capacity (324 ± 8 mL of oil per gram of
protein) with high stability. Even after cooking, an altering process, HB had the ability to form a gel at low
temperature (8e18 C), a good emulsifying capacity (252 ± 7 mL of oil per gram of protein) and foaming
Keywords:
Cooked ham
ability (ratio of foam to initial volume: 177 ± 14). Both by-products could then be valorised as functional
By-products ingredients for delicatessen products.
Proteins © 2016 Elsevier Ltd. All rights reserved.
Gel
Emulsion
Foam
http://dx.doi.org/10.1016/j.jfoodeng.2016.06.013
0260-8774/© 2016 Elsevier Ltd. All rights reserved.
A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60 55
production process is given in Fig. 1 and detailed in Toldra et al. (158 kDa), ovalbumin (44 kDa), myoglobulin (17 kDa) and B12
(2010). For each tonne of ham produced, around 70 kilos of HB vitamin (1.35 kDa), was used for calibration. Eluted proteins were
and 8 kilos of PE can be recovered. PE is a reddish-pink by-product detected at 280 nm and quantitatively quantified in each elution
recovered from the pork chunk collecting tanks before salting and peak.
tumbling. HB, the main effluent, is a light orange liquid which is Sodium dodecyl sulphate-polyacrylamide gel electrophoresis
released during the opening of the moulds after the cooking and (SDS-PAGE) was carried out according to the method of Laemmli
maturing of hams. After collection, the effluents were stored at 4 C (1970) in 12% acrylamide gels. The proteins were stained with a
or 16 C for respectively short or medium-term conservation. For Coomassie blue R-250.
long-term conservation, effluents were converted into powders by Amino acids were quantified by ion-exchange chromatography
freeze-drying (PL6000, Thermo Electron Corp.) with nearly 100% with post-column ninhydrin detection (Hitachi L 8900). Prior to
powder recovery or spray-drying (B290, Büchi) with 85 ± 5% amino acids analysis, samples were submitted to basic or acid hy-
powder recovery. Water activity aw was measured post factum with drolysis using NaOH 6 M for tryptophan quantification or HCl 5.5 M
an aw-meter (Labmaster, Novasina Ag). for the other amino acids.
Dry matter and biochemical composition of each effluent were The functional properties of PE and HB proteins were compared
quantified using different assays. All measurements were done in with commercial ingredients used in food formulations such as
triplicate. sodium caseinate Na-Cas and whey protein isolate WPI (Armor
ines, France).
Prote
2.2.1. Biochemical characterisation
Protein content was obtained using a total nitrogen analyser 2.3.1. Rheological behaviour and gelling properties
(TNM-1, Shimadzu); collagen was specifically quantified by the A stress-controlled rheometer (AR-G2, TA Instruments, USA)
Lollar method (Lollar, 1958). The quantities of fats and soluble equipped with a double gap Couette or plate-plate system and a
sugars were respectively measured using the Bligh and Dyer (Bligh Peltier circulator for temperature control was used to determine
and Dyer, 1959) and Dubois (Dubois et al., 1956) methods. Sodium two types of properties.
chloride concentration was determined by Charpentier-Volhard Measurements in flow conditions were applied with shear rates
titration; other salts such as phosphates or nitrates were included in the range of 1e1000 s1 in order to determine PE and HB vis-
in the ash determination. cosities in native solutions. Experiments were performed at 20 C.
Dynamic oscillatory shear tests were carried out to obtain the
2.2.2. Protein qualitative analysis gelling properties of the native solutions at low and high temper-
The proteic fractions of the effluents were qualitatively analysed ature. A low-amplitude deformation (1% strain) was applied at an
for their molecular weight and amino acids compositions. oscillation frequency of 1 Hz. For low temperature gelation, the
Size-exclusion chromatography (SEC) was implemented using temperature was decreased from 20 to 1 C with a ramp of
an Akta FPLC (Amersham Biosciences, UK) device equipped with a 0.1 C$min1. The gelling temperature was detected at the cross-
UV/VIS detector. Samples (0.1 mL) filtered at 0.2 mm were loaded at over of the curves of storage modulus G0 and loss modulus G00 versus
0.5 mL/min on a Superdex TM 200 column (GE Healthcare, Life temperature. For high temperature gelation, the temperature was
Sciences) eluted with a 50 mM phosphate buffer (pH 7) supple- increased from 20 to 90 C with a ramp of 0.5 C$min1. The gelling
mented with 150 mM NaCl. A standard protein mixture (Bio-Rad temperature was deduced from a rapid increase in the storage
Laboratories), including thyroglobulin (670 kDa), g-globulin modulus G0 versus temperature curve.
Fig. 1. Flowchart of the ham production process with the potential recovery of effluents.
56 A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60
checked with respect to the pH. The pH was adjusted in a range of Ingredients (%) PE HB
3e11 using 1 M solution of NaOH or HCl. Dry matter 14 ± 2 8.0 ± 0.5
Table 2 paste. This state transformation was irreversible because when the
Average composition in amino acids (% of total amino acids) from proteins of the temperature decreased to 20 C PE was still solid. The same phe-
by-products.
nomenon was observed with dairy proteins but temperatures of
Amino acids PE HB coagulation were higher: respectively 70 and 85 C for WPI and Na-
Asp 9.5 4.4 Cas. Coagulation with an increase in temperature was not observed
Thra 5.2 2.2 for HB and heat treatment (up to 90 C) had a negative impact on HB
Ser 3.7 2.7 properties, since it could no longer form a gel at storage tempera-
Glu 10.6 13.3
ture (data not shown). In order to preserve the effluents from the
Gly 5.4 13.5
Ala 6.2 6.6 development of bacteria such as Listeria, drying must be applied if
Vala 7.1 3.6 they are not used quickly after collection. Considering the above
Ileua 4.8 1.5 rheological results, a long high temperature treatment must be
Leua 7.4 3.0 avoided. In this case, freeze and spray-drying were used. With both
Tyr 3.1 1.0
Phea 7.8 1.8
methods, aw values were measured in the range of 0.15e0.25,
Hisa 6.6 23.2 which was sufficiently low for long-term preservation. Whatever
Lysa 8.6 4.3 the method, the proteins properties described below were not
Arg 5.0 4.3 affected by the drying process. In order to test the functional
Pro 4.7 6.8
properties of proteins from effluents, high solubility must be ach-
Cys 1.8 2.4
Meta 2.3 5.5 ieved. Solubility is expressed as a percentage of soluble proteins
a
versus total proteins, (Fig. 4).
Essential amino acids.
Fig. 3. Variation of storage modulus of HB (black dots), PE (grey dots), WPI (black circle) and Na-Cas (grey circle) with temerature increase.
58 A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60
Table 3
Functional properties of proteins from PE and HB compared to commercial proteins.
Fig. 5. Variation in surface tension (a) and interfacial tension (b) of solutions at 2% wt proteins from HB, PE, Na-Cas and WPI versus time at 20 C.
A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60 59
normally insoluble in native conditions, have been subject to pro- should be evaluated in future to validate their use as food in-
teolysis. Hwang et al. (2005) have indeed detected a decrease in gredients. The presence of hydroperoxides, lipidic peroxides,
some myofibrillar proteins or subunits in pig meat during the days deaminated or decarboxylated side-products should be checked as
following slaughter. Bauchart et al. (2006) also discovered this they can appear during heat treatments of solutions with proteins,
tendency in beef meet and noticed the presence of peptides with a fat and sugars. The cooking process at low temperature 70 C with
molecular weight below 5 kDa, which was also the case in PE for anti-oxidative agents added during the salting and under vacuum
30e40% of the proteins detected by SEC. should nonetheless prevent or limit their formation.
PE relatively low initial pH value (5.0) tends to confirm this
hypothesis, as meat pH values are usually close to 6.0 and decrease 5. Conclusion
over time (Toldra et al., 2010). Ph-shifting could be used to recover
sarcoplasmic proteins, as shown in Fig. 4. The change of colour of In this work, two effluents of ham production at industrial scale
the solution was due to myoglobin and/or haemoglobin, which are were collected and characterised: ham broth and pork exudate.
known to be insoluble close to a pH value equal to 7.0, but other Both by-products are a source of proteins with good nutritional
sarcoplasmic proteins also precipitate around neutral pH. However, properties. Furthermore, their proteins have intrinsic functional
precipitation is much more delicate at the high initial concentration properties such as emulsifying, foaming or gelling. In order to
(14% wt) than at the 2% of the solubility curves. PE is quite similar to prevent bacteria development and contamination, ham broth and
WPI and Na-Cas (high protein content and presence of native pork exudate, having low viscosity can easily be processed into
proteins); it is therefore not surprising for PE to have comparable powders by spray-drying without losing their functional proper-
functional properties, the main difference residing in the coagula- ties. These proteins could not be used as widely as dairy proteins
tion temperature. It first occured between 40 and 50 C for PE, but could find valorisation as functional ingredient for delicatessen
which is in the range for sarcoplasmic proteins (Tornberg, 2005) products such as mousse or sausage or for domestic animal prep-
while for dairy products, a temperature of 80 C is necessary. This arations with a smell and taste of ham.
explains the high emulsion stability value observed in Table 3. In
this case, the emulsion was stabilised by the partial or nearly total Acknowledgements
coagulation of PE proteins, whereas this was barely the case for Na-
Cas and WPI. The authors gratefully acknowledge the European Regional
HB was very different from PE: its protein content was only 50% Development Fund (FEDER) and Oseo for their financial support.
of dry matter. Consequently additional purification would be Nouredinne Hafnaoui is gratefully acknowledged for his help dur-
necessary to make a protein isolate from HB. Salts and sugars ing this study.
detected in HB are current additives used during salting in the
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