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Journal of Food Engineering 190 (2016) 54e60

Contents lists available at ScienceDirect

Journal of Food Engineering


journal homepage: www.elsevier.com/locate/jfoodeng

Valorisation of industrial cooked ham by-products as functional


ingredients
Alina-Violeta Ursu a, c, Alain Marcati b, c, *, Philippe Michaud a, c, Gholamreza Djelveh b, c
a
Universit
e Clermont Auvergne, Universit
e Blaise Pascal, Institut Pascal, BP 10448, F-63000, Clermont-Ferrand, France
b
Universit
e Clermont Auvergne, SIGMA Clermont, Institut Pascal, BP 10448, F-63000, Clermont-Ferrand, France
c
CNRS, UMR 6602, IP, F-63178, Aubiere, France

a r t i c l e i n f o a b s t r a c t

Article history: The production of cooked ham on an industrial scale generates two liquid by-products: pork exudate
Received 20 November 2015 (PE), collected before the salting, has 14% weight dry matter, mainly rich in proteins (90%); ham broth
Received in revised form (HB), released after cooking, has 8% dry matter including 50% proteins. The biochemical, rheological and
13 May 2016
functional properties of these by-products were studied and compared to reference ingredients. PE could
Accepted 20 June 2016
Available online 21 June 2016
form a gel by coagulation at 50 C and had a good emulsifying capacity (324 ± 8 mL of oil per gram of
protein) with high stability. Even after cooking, an altering process, HB had the ability to form a gel at low
temperature (8e18 C), a good emulsifying capacity (252 ± 7 mL of oil per gram of protein) and foaming
Keywords:
Cooked ham
ability (ratio of foam to initial volume: 177 ± 14). Both by-products could then be valorised as functional
By-products ingredients for delicatessen products.
Proteins © 2016 Elsevier Ltd. All rights reserved.
Gel
Emulsion
Foam

1. Introduction products generated after another meat processing step, such as


the cooking of hams in the delicatessen trade.
Dealing with by-products is a major concern in the food pro- In Europe, France is the leader in the production of cooked ham,
cessing industry (Mirabella et al., 2014). This is especially the case with particular stress on high-quality products such as Paris or York
in the meat-processing industry, as they can be a source of proteins ham (Spencer, 2003). Each year, around 190,000 tons of cooked
for food or feed purposes. These by-products can be found in solid hams are produced, but during the manufacturing process more
form (carcass, skin) or liquids form recovered in wastewaters that than 13,000 cubic meters of liquid by-products are generated.
require treatment because of their high chemical or biological These by-products, containing proteins, salts and water, are poorly
organic demands (Bull et al., 1982). Solid wastes could find a val- valorised and mainly rejected as effluents into wastewaters,
orisation as energy vectors after digestion (Hejnfelt and Angelidaki, inducing a non-negligible cost of compulsory treatment due to
2009) or can be hydrolyzed by chemicals (Selmane et al., 2008) or legal restrictions. In this paper, two different effluents from cooked
enzymes (Rafieian et al., 2015) into valuable functional proteins. ham processing plants are investigated: ham broth (HB) and pork
Concerning liquid waste, proteins from red blood cells (Gomez- exudate (PE) with the objective to characterize their biochemical
Juarez et al., 1999) or plasma (Penteado et al., 1979) were also composition, to determine whether they can easily be processed
found to have useful functional properties. Since slaughtering and if their proteins can be valorised as functional ingredients
represents the main source of waste products in the meat industry, when compared to reference ingredients.
much interest has been raised concerning the ways of dealing with
these by-products (Arvanitoyannis and Ladas, 2008). However,
there is currently less research on the potential valorisation of by- 2. Material and methods

2.1. Raw material collection and storage


* Corresponding author. Universite  Clermont Auvergne, SIGMA Clermont, Institut
Pascal, BP 10448, F-63000, Clermont-Ferrand, France. Effluents were collected in a plant with a 20,000 metric tonnes
E-mail address: alain.marcati@sigma-clermont.fr (A. Marcati). per year production capacity. A simplified flowchart of the ham

http://dx.doi.org/10.1016/j.jfoodeng.2016.06.013
0260-8774/© 2016 Elsevier Ltd. All rights reserved.
A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60 55

production process is given in Fig. 1 and detailed in Toldra  et al. (158 kDa), ovalbumin (44 kDa), myoglobulin (17 kDa) and B12
(2010). For each tonne of ham produced, around 70 kilos of HB vitamin (1.35 kDa), was used for calibration. Eluted proteins were
and 8 kilos of PE can be recovered. PE is a reddish-pink by-product detected at 280 nm and quantitatively quantified in each elution
recovered from the pork chunk collecting tanks before salting and peak.
tumbling. HB, the main effluent, is a light orange liquid which is Sodium dodecyl sulphate-polyacrylamide gel electrophoresis
released during the opening of the moulds after the cooking and (SDS-PAGE) was carried out according to the method of Laemmli
maturing of hams. After collection, the effluents were stored at 4 C (1970) in 12% acrylamide gels. The proteins were stained with a
or 16 C for respectively short or medium-term conservation. For Coomassie blue R-250.
long-term conservation, effluents were converted into powders by Amino acids were quantified by ion-exchange chromatography
freeze-drying (PL6000, Thermo Electron Corp.) with nearly 100% with post-column ninhydrin detection (Hitachi L 8900). Prior to
powder recovery or spray-drying (B290, Büchi) with 85 ± 5% amino acids analysis, samples were submitted to basic or acid hy-
powder recovery. Water activity aw was measured post factum with drolysis using NaOH 6 M for tryptophan quantification or HCl 5.5 M
an aw-meter (Labmaster, Novasina Ag). for the other amino acids.

2.2. Raw material characterisation 2.3. Functional properties

Dry matter and biochemical composition of each effluent were The functional properties of PE and HB proteins were compared
quantified using different assays. All measurements were done in with commercial ingredients used in food formulations such as
triplicate. sodium caseinate Na-Cas and whey protein isolate WPI (Armor
ines, France).
Prote
2.2.1. Biochemical characterisation
Protein content was obtained using a total nitrogen analyser 2.3.1. Rheological behaviour and gelling properties
(TNM-1, Shimadzu); collagen was specifically quantified by the A stress-controlled rheometer (AR-G2, TA Instruments, USA)
Lollar method (Lollar, 1958). The quantities of fats and soluble equipped with a double gap Couette or plate-plate system and a
sugars were respectively measured using the Bligh and Dyer (Bligh Peltier circulator for temperature control was used to determine
and Dyer, 1959) and Dubois (Dubois et al., 1956) methods. Sodium two types of properties.
chloride concentration was determined by Charpentier-Volhard Measurements in flow conditions were applied with shear rates
titration; other salts such as phosphates or nitrates were included in the range of 1e1000 s1 in order to determine PE and HB vis-
in the ash determination. cosities in native solutions. Experiments were performed at 20 C.
Dynamic oscillatory shear tests were carried out to obtain the
2.2.2. Protein qualitative analysis gelling properties of the native solutions at low and high temper-
The proteic fractions of the effluents were qualitatively analysed ature. A low-amplitude deformation (1% strain) was applied at an
for their molecular weight and amino acids compositions. oscillation frequency of 1 Hz. For low temperature gelation, the
Size-exclusion chromatography (SEC) was implemented using temperature was decreased from 20 to 1 C with a ramp of
an Akta FPLC (Amersham Biosciences, UK) device equipped with a 0.1 C$min1. The gelling temperature was detected at the cross-
UV/VIS detector. Samples (0.1 mL) filtered at 0.2 mm were loaded at over of the curves of storage modulus G0 and loss modulus G00 versus
0.5 mL/min on a Superdex TM 200 column (GE Healthcare, Life temperature. For high temperature gelation, the temperature was
Sciences) eluted with a 50 mM phosphate buffer (pH 7) supple- increased from 20 to 90 C with a ramp of 0.5 C$min1. The gelling
mented with 150 mM NaCl. A standard protein mixture (Bio-Rad temperature was deduced from a rapid increase in the storage
Laboratories), including thyroglobulin (670 kDa), g-globulin modulus G0 versus temperature curve.

Fig. 1. Flowchart of the ham production process with the potential recovery of effluents.
56 A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60

2.3.2. Solubility of dried powders Table 1


After drying the effluents, the solubility of protein powders was Average composition in dry matter of the collected effluents.

checked with respect to the pH. The pH was adjusted in a range of Ingredients (%) PE HB
3e11 using 1 M solution of NaOH or HCl. Dry matter 14 ± 2 8.0 ± 0.5

2.3.3. Surface properties Proteins 89 ± 3 48 ± 4


Interfacial and surface tensions were measured using a K12 with collagen NDa 7±1
tensiometer (Krüss Gmbh, Germany) equipped with a Wilhelmy Fats 0.9 ± 0.1 10 ± 2
Soluble sugars ND 4±1
plate. Experiments were conducted at 20 C with solutions con- Sodium chloride 0.7 ± 0.1 20 ± 5
taining 2% proteins. Rapeseed oil was used as the organic phase for Residual ash 8±2 25 ± 2
interfacial tension measurements.
The bold font is used to differentiate the composition in dry matter (or water: 100-%
Protein surface hydrophobicity was evaluated according to a of dry matter) of the sample and the detailed ingredients in the dry matter (normal
protocol derived from Kato and Nakai (1980) using a magnesium font). The subsequent items (proteins, fats,…) are a percentage of the dry matter.
salt of 1-anilinonaphtalene-8-sulfonic acid (ANS) as an extrinsic The italics font is used to indicate the percentage in respect to dry matter of a
fluorescence probe. Relative fluorescence intensity (RFI) was particular protein (collagen) among the total proteins analysed.
a
ND: non detected.
measured with a Flx spectrofluorimeter (Safas, Monaco). Excitation
and emission wavelengths of 390 and 470 nm and slit widths of
10 nm were used. Instrument standardisation was performed by were strongly different. PE showed a majority (60% wt) of proteins
measuring the RFI values of a solution of ANS in methanol, as between 10 and 210 kDa, and the remaining (40%) had low mo-
described by Haskard and Li-Chan (1998). lecular weights (<3 kDa). HB sample contained mainly (70% wt)
5 mL of protein solutions in 20 mM phosphate buffer (pH 7) proteins with low molecular weights (<3 kDa), the 30% remaining
were mixed with 25 mL of ANS and incubated in the dark for 10 min having molecular weights between 10 and 65 kDa. Collagen did not
at 20 C before measuring the RFI. Surface hydrophobicity corre- appear on the chromatogram because filtration (0.2 mm) was used
sponded to the initial slope estimated by linear regression analysis before SEC. However, proteins with a molecular weight superior to
of the curve of RFI versus protein concentration. 100 kDa detected on SDS-PAGE gels and absent on chromatograms
of SEC could be attributed to collagen (Fig. 2b). The SDS-PAGE
2.3.4. Emulsifying and foaming properties analysis denoted the presence of proteins fractions with a molec-
Two different emulsifying properties were investigated. Emul- ular weight of 60, 35 and below 37 kDa as observed in the SEC
sion capacity EC (expressed in grams of oil per gram of protein) chromatrogram. The electrophoresis profile of PE displayed a large
represents the maximum amount of oil that can be emulsified by a variety of proteins with molecular weights between 20 and
specific quantity of proteins. Solutions of 1% wt of proteins were 100 kDa.
prepared for this measurement. Emulsion stability ES (expressed in The amino acid compositions of the two effluents appeared as
percentage) refers to the level of emulsion remaining stable after not similar (Table 2). They were quite homogeneous for PE (only
24 h storage at room temperature. Solutions of 2% wt of proteins glutamic acid is superior to 10%) whereas glutamic acid, glycine and
with addition of 50% wt of oil were used. Rapeseed oil was again histidine represented 50% of total amino acids in HB. After basic
used as an organic phase. Details on the applied protocols are hydrolysis of proteins, only traces of tryptophan were detected, and
available in Ursu et al. (2014). values are consequently not given in Table 2. Concerning the other
Following the protocols described by Selmane et al. (2008), two essential amino acids, their sum reached 50% of the content for PE,
foaming properties were studied. Foaming ability FA (expressed in which is in accordance with the value given for meat. In HB, total
percentage) characterises the capacity of a protein solution to amino acids were a little lower (45%) due to the high percentage of
produce foams and compares the volume of the foam to the initial histidine (23.2%). The value of methionine in this effluent was also
volume of the solution after agitation. Foaming stability FS superior to PE.
(expressed in minutes) is the time necessary to reduce the volume
of foam by half. All foaming experiments were conducted with the
protein solution at 2% wt using an Ultra-Turrax T25 device (Ika- 3.2. Functional properties
Werke GmbH, Germany).
The two effluents were liquid in their native form at room
3. Results temperature. Rheological measurements in flow conditions at 20 C
showed that both exhibited Newtonian behaviour with low vis-
3.1. Biochemical characterisation of the effluents cosity: PE viscosity was in the range of 3e10 cP according to the dry
matter content, and HB one in the range of 1.3e6.0 cP depending on
The average chemical composition of the two effluents was the dry matter. The effluents were nevertheless not always in a
determined for the different batches; results are presented in liquid state: after short-term storage at 4 C, HB switched indeed to
Table 1. a gel state. Oscillatory rheological measurements for a temperature
PE had the higher content in dry matter (14%), mainly consisting range between 20 and 4 C showed the crossover point of G0 and Gʺ.
of proteins (90%) and soluble minerals. Moisture was more present The gelling point was sensitive to the amount of collagen between 8
in HB and the protein percentage was lower (50%). Among the and 18 C. Gel strength was rather low, as the storage modulus value
proteins, collagen residues were not detected in PE as its solubility at 4 C was of a few tens. Gelling was reversible, as HB became liquid
is poor in its native state. After salting and cooking, collagen could when the temperature rised beyond the gel point. PE did not follow
be solubilised and represented around 12% wt of the proteins in HB. the same tendency, remaining liquid at 4 C (storage temperature),
Due to the salting of the meat before tumbling and cooking, the but was much more sensitive to higher temperatures (Fig. 3). Pro-
NaCl percentage was quite high in HB (around 20% wt of the dry teins from PE had indeed the capacity to coagulate when the
matter). Soluble sugars were found in HB, and this effluent had a temperature was raised beyond 45 C. There was a sharp increase in
higher quantity of minerals than PE. the storage modulus between 45 C and 75 C before reaching a
Molecular weights of proteins from the two effluents (Fig. 2a) plateau. After the temperature ramp, PE formed a solid and elastic
A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60 57

Fig. 2. a) Size-exclusion chromatographs of PE and HB; b) Electrophoresis of the two effluents.

Table 2 paste. This state transformation was irreversible because when the
Average composition in amino acids (% of total amino acids) from proteins of the temperature decreased to 20 C PE was still solid. The same phe-
by-products.
nomenon was observed with dairy proteins but temperatures of
Amino acids PE HB coagulation were higher: respectively 70 and 85 C for WPI and Na-
Asp 9.5 4.4 Cas. Coagulation with an increase in temperature was not observed
Thra 5.2 2.2 for HB and heat treatment (up to 90 C) had a negative impact on HB
Ser 3.7 2.7 properties, since it could no longer form a gel at storage tempera-
Glu 10.6 13.3
ture (data not shown). In order to preserve the effluents from the
Gly 5.4 13.5
Ala 6.2 6.6 development of bacteria such as Listeria, drying must be applied if
Vala 7.1 3.6 they are not used quickly after collection. Considering the above
Ileua 4.8 1.5 rheological results, a long high temperature treatment must be
Leua 7.4 3.0 avoided. In this case, freeze and spray-drying were used. With both
Tyr 3.1 1.0
Phea 7.8 1.8
methods, aw values were measured in the range of 0.15e0.25,
Hisa 6.6 23.2 which was sufficiently low for long-term preservation. Whatever
Lysa 8.6 4.3 the method, the proteins properties described below were not
Arg 5.0 4.3 affected by the drying process. In order to test the functional
Pro 4.7 6.8
properties of proteins from effluents, high solubility must be ach-
Cys 1.8 2.4
Meta 2.3 5.5 ieved. Solubility is expressed as a percentage of soluble proteins
a
versus total proteins, (Fig. 4).
Essential amino acids.

Fig. 3. Variation of storage modulus of HB (black dots), PE (grey dots), WPI (black circle) and Na-Cas (grey circle) with temerature increase.
58 A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60

Table 3
Functional properties of proteins from PE and HB compared to commercial proteins.

Functional properties PE HB Na-Cas WPI

Surface hydrophobicity 66 ± 3 6±2 56 ± 3 44 ± 1

EC (mL oil/g of protein) 324 ± 8 252 ± 7 408 ± 19 356 ± 4


ES (%) 94 ± 6 77 ± 3 63 ± 1 61 ± 1

FA (%) 98 ± 3 177 ± 14 238 ± 3 217 ± 7


FS (min) 16 ± 1 4±1 10 ± 1 29 ± 3

low because the solutions were a mixture of proteins interacting


with each other, and solubility was not complete (Fig. 4). This
phenomenon contributed to the decrease of fluorescence. It was
even lower for HB due to the presence of salts, which also attenu-
Fig. 4. Solubility of proteins fromf HB (black dots) and PE (grey dots) versus pH. ated the fluorescence of the solution. Proteins of PE and HB had
good emulsifying properties. Even if emulsion capacity values were
lower than those of Na-Cas and WPI, they were of the same order of
In native conditions, pH was measured close to 6.0 for HB and
magnitude and sufficient for future applications, as oil represented
5.0 for PE. The solubility of proteins from HB was constant between
nearly 80% of the volume of the emulsion when it was destabilised.
85 and 90%, whatever the pH. This can be explained by the presence
Stability of emulsions with HB and especially PE were even higher
of salts that induced a high ionic force. As a consequence, acid or
than the commercial ingredients. Concerning the foaming proper-
base could not interact with charged groups of proteins. PE
ties, HB had good foaming ability as it was just below those of Na-
exhibited different behaviours: nearly half of the proteins were not
Cas and WPI. However, if the amount of produced foam was large
soluble for pH values between 6.0 and 9.0. In this pH range, the
its stability was poor, since 4 min were necessary to reduce the
colour of the solution also changed from dark reddish to white.
foam volume by half. In this case, the presence of salt in the solution
Proteins of both effluents were then used at native pH.
explained this behaviour, as salt is known to reduce the stability of
Solutions containing 2% wt of proteins from HB and PE were
foams. On the other hand, PE had a rather low foaming ability, less
tested for surface and interfacial tension and compared with Na-
than the half of that of Na-Cas and WPI, but the stability of the
Cas and WPI. Concerning surface tension (Fig. 5a), equilibrium
generated foam appeared to be quite competitive with the com-
values were similar for HB and PE (between 49 and 50 mN/m).
mercial proteins.
Proteins from both effluents had less ability to lower surface ten-
sion than Na-Cas and WPI, which had equilibrium values respec-
tively of 45 and 42 mN/m. The presence of other compounds (salts, 4. Discussions
sugars) in the solution containing effluent proteins negatively
affected the behaviour of these proteins at the water-air interface. PE had nearly the protein concentration of an isolate (92%) and
Equilibrium value was reached in a short time for PE, whereas the could thus be reused as a “pork meat protein isolate” if slightly
surface tension decreased more progressively for HB. Interfacial concentrated. The nutritional value of PE proteins was found as
measurements (Fig. 5b) revealed similar behaviour for all the pro- high as for meat, and matches with dairy products. In pork muscle,
teins: their kinetics had the same tendency and their equilibrium soluble proteins in the absence of salt are sarcoplasmic proteins and
values were in the same range, between 13 and 15 mN/m. proteins from plasma or remaining blood. The SEC profile of the PE
Results of other surface properties are presented in Table 3. was indeed representative of these proteins with, for example, al-
Surface hydrophobicity was in the same range for PE, Na-Cas and bumin and/or haemoglobin at 66 kDa and myoglobin around
WPI. Typical values for surface hydrophobicity were of several 15 kDa, which gave the reddish-pink colour to the solution. SDS-
hundreds for isolated proteins. In this case, the values were rather PAGE showed a very large variety of proteins between 20 and
100 kDa. An explanation may be that some myofibrillar proteins,

Fig. 5. Variation in surface tension (a) and interfacial tension (b) of solutions at 2% wt proteins from HB, PE, Na-Cas and WPI versus time at 20 C.
A.-V. Ursu et al. / Journal of Food Engineering 190 (2016) 54e60 59

normally insoluble in native conditions, have been subject to pro- should be evaluated in future to validate their use as food in-
teolysis. Hwang et al. (2005) have indeed detected a decrease in gredients. The presence of hydroperoxides, lipidic peroxides,
some myofibrillar proteins or subunits in pig meat during the days deaminated or decarboxylated side-products should be checked as
following slaughter. Bauchart et al. (2006) also discovered this they can appear during heat treatments of solutions with proteins,
tendency in beef meet and noticed the presence of peptides with a fat and sugars. The cooking process at low temperature 70 C with
molecular weight below 5 kDa, which was also the case in PE for anti-oxidative agents added during the salting and under vacuum
30e40% of the proteins detected by SEC. should nonetheless prevent or limit their formation.
PE relatively low initial pH value (5.0) tends to confirm this
hypothesis, as meat pH values are usually close to 6.0 and decrease 5. Conclusion
over time (Toldra  et al., 2010). Ph-shifting could be used to recover
sarcoplasmic proteins, as shown in Fig. 4. The change of colour of In this work, two effluents of ham production at industrial scale
the solution was due to myoglobin and/or haemoglobin, which are were collected and characterised: ham broth and pork exudate.
known to be insoluble close to a pH value equal to 7.0, but other Both by-products are a source of proteins with good nutritional
sarcoplasmic proteins also precipitate around neutral pH. However, properties. Furthermore, their proteins have intrinsic functional
precipitation is much more delicate at the high initial concentration properties such as emulsifying, foaming or gelling. In order to
(14% wt) than at the 2% of the solubility curves. PE is quite similar to prevent bacteria development and contamination, ham broth and
WPI and Na-Cas (high protein content and presence of native pork exudate, having low viscosity can easily be processed into
proteins); it is therefore not surprising for PE to have comparable powders by spray-drying without losing their functional proper-
functional properties, the main difference residing in the coagula- ties. These proteins could not be used as widely as dairy proteins
tion temperature. It first occured between 40 and 50 C for PE, but could find valorisation as functional ingredient for delicatessen
which is in the range for sarcoplasmic proteins (Tornberg, 2005) products such as mousse or sausage or for domestic animal prep-
while for dairy products, a temperature of 80 C is necessary. This arations with a smell and taste of ham.
explains the high emulsion stability value observed in Table 3. In
this case, the emulsion was stabilised by the partial or nearly total Acknowledgements
coagulation of PE proteins, whereas this was barely the case for Na-
Cas and WPI. The authors gratefully acknowledge the European Regional
HB was very different from PE: its protein content was only 50% Development Fund (FEDER) and Oseo for their financial support.
of dry matter. Consequently additional purification would be Nouredinne Hafnaoui is gratefully acknowledged for his help dur-
necessary to make a protein isolate from HB. Salts and sugars ing this study.
detected in HB are current additives used during salting in the
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