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Component Location

Schematic Machine Schematic Machine


Component
Location Location
Component
Location Location RENR4033
AEC - Aux. Hyd. F-8 D Solenoid - Left Rear Stabilizer Lockout G - 10 6 June 2000
Alternator C - 13 21 Solenoid- Main Pump PRV G - 14 11
Resistor, Sender and Solenoid Specifications Alternator Fuse C - 15 16 Solenoid - OSC Axle Lock F - 14 17 21 16
25 19
Part No. Component Description Resistance (Ohms)¹ Battery 12v (2) H - 13 24 Solenoid - Parking Brake F - 14 17
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6 Cigar Lighter F-2 A Solenoid - Right Front Stabilizer Lockout G-1 1
Blade Front Converter 24v - 12v D-3 A Solenoid - Right Rear Stabilizer Lockout H - 10 6
15
Blade Rear Diode - A/C E - 13 D Solenoid - Swing Brake G - 15 11 5 26 18
22
Hammer Diode - AEC - Aux. Hyd. F-8 D Solenoid - Swing Pump PRV G - 14 11 14
Heavy Lift Diode - Brake D-6 D Solenoid - Transmission Speed F - 13 17 9
Left Front Stabilizer Lockout Diode - Harness AS A-9 D Solenoid - Travel Activation G - 15 11
8U-6424 Solenoid: 19 23 20 13
Left Rear Stabilizer Lockout
Diode - Stop Lamp E-8 D Secondary Steering Control H - 14 4 1 6
Parking Brake
Right Front Stabilizer Lockout Diode - Temp E-6 D Switch - AEC B - 10 C
17
Right Rear Stabilizer Lockout Engine Pump Control C - 11, B - 11 A Switch - AEC Boom Cyl. Pressure E - 15 20
20 11
Transmission Speed Engine Speed Dial C-2 C Switch - AEC Implement Travel F - 15 C
12
Flasher F-7 C Switch - AEC Stick Cyl. Pressure E - 15 20 3
OSC Axle Lock
Creeper Speed Fuse Block (A Black) F - 10 D Switch - AEC Swing Pressure E - 15 11 10 D
8 A 24 2
172-7029 Solenoid: Swing Brake 33.8/17 Watt Fuse Block (B Yellow) F-9 D Switch - Air Filter Clog B - 15 15 7
4
Travel Activation Fuse Block (C Green) E - 10 D Switch - Air Horn G-2 A
B
Implement Activation Fuse Block (D Red) E-9 D Switch - Aux. Hyd. (ccw rotation) D-3 B
Full = 0.4 Hour Meter E-5 D Switch - Aux. Hyd. (cw rotation) C-5 C
112-7178 Sender: Fuel Level
Empty = 70.6 Main Fuse G-8 19 Switch - A/C B - 11 C
Monitor Panel C-2 C Switch - A/C Pressure E - 14 3
38.5 @ 100 ºC (212 ºF) C
Motor - Air Conditioner Fan E - 14 3 Switch - Backup C - 11
116-4710 Sender: Hydraulic Oil Temperature 51.2 @ 90 ºC (194 ºF)
134 @ 60 ºC (140 ºF) Motor - Governor Actuator B - 13 5 Switch - Beacon B-5 C
Motor - Heater Fan B-9 10 Switch - Brake Light H-5 8
Motor - Lower Washer G - 13 11 Switch - Coolant Temperature D - 13 21

M312 and M315


38.5 ± 3 @ 100 ºC (212 ºF) Motor - Lower Wiper E-1 7 Switch - Coolant Temp Cold Start C - 13 19
119-3401 Sender: Coolant Temperature 52.2 ± 4.7 @ 90 ºC (194 ºF) Motor- Refueling Pump H - 13 2 Switch - Creeper Speed C-6 C
34 ± 13.5 @ 60 ºC (140 ºF)
Motor - Starter C - 14 25 Switch - Disconnect H - 12 24

Electrical System
Motor - Secondary Steering H - 12 4 Switch - Engine Oil Pressure D - 13 26
7W-1251 Resistor: Glow Plug System 0.83/40 Watt Motor - Upper Washer G - 13 11 Switch - Forward/Reverse Travel Alarm (2) H - 6, G - 6 8
Motor - Upper Wiper E-2 A Switch - Front Flood Lamp C-5 C
110-6158 Resistor: Start/Stop 4/75 Watt Radio F-2 A Switch - Hammer B-8 C

Position 1 = 6
Regulator - A/C Temperature B - 10 C Switch - Hazard B-4 C M312: M315:
122-2373 Resistor: Heater Fan Relay - A/C Clutch D - 13 3 Switch - Head Lamp D-5 C
Position 2 = 1.5
Relay - A/C Fan E - 13 D Switch - Heater Fan B - 10 C
A
6TL951-UP 7ML1647-UP
Backup Main Pump PRV
124-0329 Resistor: Overall 6.0; Tap 1.5 or 4.5 Relay - Air Horn E-7 21 Switch - Heavy Lift C - 10 C
Backup Swing Pump PRV
Relay - Brake F-6 D Switch - Horn/Turn/High Beam G-3 A 22 13
9 24 12
140-2238 Resistor: Coolant Temperature 25/25 Watt Relay - Brake/Travel Cutoff D-5 D Switch - Hyd. Oil Filter Clog E - 14 13
5 15
Relay - Glow Plug System D-7 D Switch - Hyd. Oil Low Temperature E - 14 14 20
¹ At room temperature unless otherwise noted. 21 17 11
Relay - Interval Wiper G-6 D Switch - Hyd. Oil High Temperature E - 14 14 C B
Relay - Main Power F-7 D Switch - Key (Start) C-7 C 18 14 16
3 25 D 26
Relay - Pilot Press Enable F-7 D Switch - Left Front Stabilizer Lockout C-9 C
2
Relay - Power Mode F-6 D Switch - Left Rear Stabilizer Lockout C-9 C 19
8 4
Relay - Start C - 15 19 Switch - Low Brake Pressure G-5 8 7
10
Relay - Stop Lamp Cutoff E-7 D Switch - Low Transmission Clutch Pressure F - 13 17
Relay - Secondary Steering G - 13 4 Switch - Lower Windshield E-2 A
1
Relay - Secondary Steering H - 13 4 Switch - Lower Wiper C-7 C 6
Relay - Swing Brake Timer G-5 D Switch - One Touch Idle Down C-6 C
Relay - Temperature E-6 D Switch - OSC Axle Lock C-5 C
Related Electrical Service Manuals Relay - Transmission Speed F-6 D Switch - Overload Warning Device A-5 C
Title Relay - Travel Alarm F-5 D Switch - Overload Warning Device C-8 23
Form Number
Resistor - Backup Main Pump PRV E - 10 D Switch - Parking Brake B-5 C
Alternator: 109-2362 SENR3685
Resistor - Backup Swing Pump PRV E - 10 D Switch - Pilot Control Lock B-5 C
Machine Electronic Control System RENR1199 Resistor - Coolant Temperature C - 13 5 Switch - Power Mode C-6 C
Resistor - Glow Plug System C - 14 20 Switch - Primary Steering Flow G-4 8
Resistor - Heater Fan B-9 10 Switch - Rear Flood Lamp C-5 C
Resistor - Start/Stop D - 13 5 Switch - Refueling Pump E-5 D
Sender - Coolant Temperature D - 13 21 Switch - Reverse Steer Proximity B-5 9
Sender - Fuel Level F - 14 12 Switch - Right Front Stabilizer Lockout B-9 C
Sender - Hydraulic Oil High Temperature E - 14 14 Switch - Right Rear Stabilizer Lockout B-9 C
Sensor - Engine Speed D - 15 18 Switch - Starting Pilot Pressure Enable D-4 B MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
Solenoid - Aux. Hyd. (cw) G - 15 C Switch - Swing Brake E-3 B
Solenoid - Aux. Hyd. (ccw) G - 15 C Switch - Swing Brake E-7 D
© 2000 Caterpillar Printed in U.S.A.
Solenoid - A/C Clutch D - 14 22 Switch - Transmission Speed C-6 C
Solenoid - Blade Front G-1 1 Switch - Travel Alarm Cancel C-5 C All Rights Reserved
Solenoid - Blade Rear H - 10 6 Switch - Travel Cutoff F-5 D
Solenoid - Creeper Speed F - 15 11 Switch - Travel Lock B-6 C
Solenoid - Engine Start/Stop D - 13 5 Switch - Travel Pedal H-2 A
Solenoid - Engine Cold Start C - 14 20 Switch - Upper Washer B-8 A
Solenoid - Hammer E - 13 20 Switch - Upper Windshield E-2 A
Solenoid - Heavy Lift F - 15 20 Switch - Upper Wiper B-7 A
Solenoid - Implement Activation G - 15 11 Travel Lock Magnet H-2 A
Solenoid - Left Front Stabilizer Lockout G -1 1 Harness And Wire Electrical Schematic Symbols
Machine locations are repeated for components located close together. Electrical Schematic Symbols And Definitions
A = Located Inside Of Cab
B = Located Inside Of RH Console
A AA 1 1
C = Located Inside Of LH Console
D = Located Around Relay Panel 1 2 2

Typical representation of a Typical representation of a


Deutsch connector. The Sure-Seal connector. The
T Plug Receptacle plug contains all sockets plugand receptacle contain
Pressure Temperature Level Flow and the receptacle contains both pins and sockets.
Connector Location Symbol Symbol Symbol Symbol 2 all pins.
Schematic Machine
Connector Number
Location Location
CONN 1 H - 14 2
System Faults Detected by the Controller Pin or Socket
CONN 2 D - 13 5 Error Message Logged Symptom Possible Causes
Number
CONN 3 E - 13 3 Automatic engine control operation may be
AEC Switch Yes Automatic engine control switch contacts are dirty.
CONN 4 G - 13 4 disturbed.
Main pump solenoid circuit is open. Wire, Cable, or Harness Component
CONN 5 G - 12 4 Main PRV Circuit No Main Pump has minimal power. Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Assembly Identification
CONN 6 G - 12 4
Main pump solenoid circuit is shorted to the frame, or the backup switch is on. Part Number
CONN 7 C - 12 26
Low Battery Voltage No Reduced output current is possible. Battery Voltage is below 17 DCV. Single Wire
Brake Switch Yes Travel pedal control or Travel Mode may be disturbed. Brake relay contacts are dirty. Connector
CONN 8 C -11 26
Normally open switch that is closed due to an applied condition, and will open again with a

RENR4033
Swing pump solenoid circuit may be open.
CONN 9 D - 11 26 Swing PRV Circuit No Swing pump has minimal power.
C A A AA 9X-1123
CONN 10 E - 11 26
Swing pump solenoid circuit is shorted to frame or the backup switch is on specific decrease in that condition.
Low Engine Speed No Reduction of hydraulic power. Engine RPM is too low. 325-PK-14 1 325-PK-14
CONN 11 F - 11 26
High Engine Speed Yes High engine lugging possible. Engine RPM is too high.
CONN 12 H - 10 6 Engine Spd. Dial Sig Yes Engine speed goes to current maximum allowed RPM. Engine speed dial potentiometer has short circuit or open.
Pin Socket Wire
CONN 13 G-1 1 Heavy Lift Circuit Yes Heavy lift function is impossible. Heavy lift solenoid circuit open, not installed, or shorted. Normally closed switch that will open with an increase of a specific condition. Color
CONN 14 C - 10 C Heavy Lift Switch Yes Heavy lift function is possibly disturbed. Heavy lift switch contacts are dirty.
CONN 15 D - 10, 9, 8 26 Spd Chg w/o Press Yes Both pumps are out of regulation. AEC Pressure switch open when the engine is loaded.

20 Page
CONN 16 D-2 A The engine and pump electronic control was not calibrated correctly when
Replace Control Yes Current Limiting is possible. 2 200-BK-14
CONN 17 D-1 1 manufactured.
Normally closed switch that is open due to an applied condition, and will close again
The connectors shown in this chart are for harness to harness connectors. Mode SW Short 1&3 Yes Mode 1 is set. Mode 1 and 3 signal lines are simultaneously grounded.
Connectors that join a harness to a component are generally located at or near the
with a specific decrease in that condition.
Mode SW Short 2&3 Yes Mode 2 is set. Mode 2 and 3 signal lines are simultaneously grounded. Circuit Number Wire
component. See the Component Location Chart. Identification
Mode SW Short Yes Mode 1 is set. Mode 1 and 2 signal lines are simultaneously grounded. Gauge
Mode SW Open Yes Mode 1 is set. Mode switch is open or shorted.
Travel Lock Circuit Yes Travel pedal magnet does not function. Travel Lock magnet is open or shorted.
The circle indicates that the component has screw terminals and a wire can be disconnected
Act Mot Pos Chgd Yes Wrong loads and speeds possible. Injection pump worn or actuator linkage has changed.
from it. Electrical Schematic Symbols And Definitions
Actual feedback voltage of the governor actuator is too low. Caused by an open
RPM Setting Low No Low idle too low or Engine lug is too small. or grounded circuit, low idle position is to low, or the Actuator linkage may be
loose.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
Actual feedback voltage of the governor actuator is too high. Caused by the
No circle indicates that the wire cannot be disconnected from the component. through it.
RPM Setting High No High idle too high or Engine lug is too large. circuit being shorted to B+ or open, high idle position is to high, or the
actuator linkage may be loose.

Difference between the engine and pump controllers output to the governor
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
Off Machine Switch Specification RPM Setting Diff No Engine speed or engine lug is incorrect. actuator and the feedback signal from the governor actuator motor is too large. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Part No. Function Actuate Deactuate Contact Position There is a defect in the governor actuator motor or the wiring harness.
4.0 grams MAX 1.5 grams MIN Normally Defaults Loaded Yes Engine and pump controller is not adjusted. No error if the default values are loaded. Delete the error.
3E-6429 Primary Flow This indicates that the component has a wire connected to it that is connected to ground.
(0.14 oz) (0.05 oz) Open
Engine speed reduction or automatic speed shifting
AEC pressure switch or wiring is defective. SENDER - A component that is used with a temperature or pressure gauge. The sender
Press w/o Spd. Chg No Engine speed sensor or wiring is defective.
10132 kPa Normally does not function. measures the temperature or pressure. Its resistance changes to give an indication to the
5W-9972 Low Brake Pressure -- Pressure when the engine is stopped. T gauge of the temperature or pressure.
(1470 psi) Open
Travel Lock Switch Yes Control of the travel pedal magnet is possibly disturbed. Travel lock contacts are dirty.
94 ºC Normally
116-4710 Hydraulic Oil High Temperature -- This indicates that the component does not have a wire connected to ground. It is grounded
201 ºF Open
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
100 ºC Normally
by being fastened to the machine.
119-3399 Coolant Temperature -- It has a coil that makes an electromagnet when current flows through it. The electromagnet
212 ºF Open can open or close the switch part of the relay.
11 ºC 17 ºC Normally
119-3400 Hydraulic Oil Low Temperature
52 ºF 63 ºF Open CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
2600 kPa Normally much current flows through it. This does not destroy the circuit breaker and it can be reset to
171-7570 Low Transmission Clutch Pressure -- become part of the circuit again.
(377 psi) Open

AEC Swing Pressure 507 kPa Normally SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
163-2084 Boom-Cyl Pressure --
Stick-Cyl Pressure (74 psi) Open that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L28 L28

CONN 1 RD-6(4) L27


REFUELING
L A PUMP RD(12) BK(8)
TURN LAMP GP 5W-8633 FF N
L29
BK (9) 01 RD (12) RD-00 GY(6) GN/BU(3)
116-9624 L L34 L34
BK 02 GY(6) RD-00 R BK-00 R GY(5) GN/WH(3)
L26 L28 L30
TURN LAMP BK(9) RD(12) 03 GY(5) BU-10(1) MOTOR BK-10 W T WH(4) GY(3)
5W-2040 L26 POS NEG POS NEG
BK GY(5) 04 WH(4) DISCONNECT BK (9) BK/GN(7)
A SWITCH L31
BK GY(6) 05 BK(9) BK/GN (8) BK/WH(3)
7N-0718
H WH(4) 06 BK BU-10(1) BK/PU(2) H

RD-4
12V BATTERY P FF BLADE REAR
L BK/GN(8) (QNTY 2) RD-6(4) BU(20) BK BK BK
SOLENOID TRAVEL LOCK
RD(12) BU-10(1) TO BOX 3T-5760 BK-6 BK-6 PU(19) 8U-6424 G
MAGNET
STOP LAMP RD(26) BK BK BK-00 RD (25) WH(7) BK BK 01 BK 116-1146
9X-4493 BK BK BU(13) 02 WH
CONN 12
BK BU(13) GN/BR(3) BR BU(13) TRAVEL
BB Y PEDAL SW
TRAVEL TO FRAME PU(19) PK(13) BRAKE BK
ALARM LIGHT SW 136-9421
STEER SW BU 5 BK BK/YL/WH(2) BK/YL/WH(2) RIGHT REAR BR 04 TO UNDCRG C REVERSE WH
3T-1815 STABILIZER 8U-2158 STER LIGHT
TAIL LAMP GROUND BK 2 BK BK/WH(3) WH(3) BU 03 BU(13) BK

GN/YL
5W-2040 L23 L27 LOCKOUT SOL. D 164-8366
GY(5) BK/GN(8) STEER SW PU 6 RD(25) BK/GN(7) BR(11) 8U-6424 02 BK/WH(7) BK RD/YL(10) RD(6) BK DD
X X A1 G
GY(9) BK GOV.SWITCH OR 4 RD-4 SEC STER PK(13) GN/WH(2) 01 BK(1) 01 BK(2) BK BU/YL(3) 0
MOTOR A2 C
BASIC LAMP GP A BATTERY + RD 1 RD(8) BR(11) BU/YL(3) BK(2) 02 BK(3) HORN/TURN
SEC STER L89 A3
116-9625 W CONN 12 L31 HIGH BEAM SW
KEY SWITCH YL 3 RD(32) RELAY 118-9168 RD-12 BR(10) BK(3) 03 BK(4) FORWARD/REVERSE TO FRAME BR(10) TO CAB TO FRAME
L89 AA Y A4 111-1975
GY (9) DUMP VALVE BR 7 3E-0075 W RD(31) BK/GN(4) BK(4) 04 BK(5) TRAVEL ALARM BR(11) BU(20)
MOTOR A5 SW (QNTY 2)
BK R TERM (W) WH 8 WH(15) BK 1 YL YL WH(7) GN/BU(2) BR 04 BR GN/YL 05 BK 9D-7032 LOW BRAKE PRIMARY WH(7) PK(13) PU(19)
L15 T A6 PRESS SW STEERING C 71A H 1 2 3 4
RD (26) SHUT D SOL PK 9 BK 2 GN(15) BK(2) BR(1) BU 03 DK-BU A7 06 BU(13) LEFT FRONT
W L19 5W-9972 FLOW SW 56B 56A C
GY (6) MAGN SWITCH GN 10 GN(14) BK(3) GN/BR(4) BR 02 GN/YL GN/BR(3) 01 GN/BR STABILIZER
3E-6429 LOCKOUT SOL
56
WH(4) EMS GR 11 BK(4) BK/WH(2) BU 01 BK BK/WH(2) BK BK GN/BU(2) 08 YL 8U-6424
L
UNUSED 12 BK(5) RD/YL (10) RD(25) 1 BK BK/YL/WH(2) 06 WH/BK
L29 C 54
AUX HYD AUX HYD W D GN/BR(3) RD(6) BU(1) BK 2 BK BK(18) 05 BK/WH STOP LAMP CUTOFF/
(CCW ROTATION) (CW ROTATION) R OSCILLATING AXLE
SECONDARY W RD(8) 1 PU(3) GN/BR(4) BU(1) GN/YL RD/YL (10) C WH(3) 04 BK/GN
SOLENOID SOLENOID STEERING CONTROL L18 A7 L29 W BLOCKED SWITCH CONN 13
8U-9137 8U-9137 WH(15) 2 RD(8) BR(10) RD(25) RD(6) BK/GN(4) 03 BK/WH/GN
132-6640 A6 SWIVEL 174-8209
PU(3) 3 WH(15) WH(3) LEFT REAR Y BU(1) GN/WH(2) 07 WH BR 02 BR
L30 A5 121-2974 L27
W BK/GN (4) BU-10(1) STABILIZER BR DK-BU 4 BK(4) RD(25) BK 02 BR AIR DK-BU 01 BU
CONN 4
LOCKOUT SOL. A4 HORN SW L34
C BK/GN(3) BK-4 GN/WH(2) BK/GN(8) 8U-6424 GN/YL BK 3 BK(3) BU/YL(3) GN/YL 04 BR
C L34 A3 5W-9376
IMPLEMENT C BK/GN(3) GN/BR(2) BK BU/YL (3) BK(2) BK 2 BK(2) GN/BR(4) BK 03 BU
ACTIVATION L21 L31 A2
BK/GN/RD(3) GN/BR(2) BK/GN/RD(3) BK GN/BU (2) BK(3) DK-BU 1 BK(1) BR(10) BK BR(1) Z
SOLENOID L22 Z A1 AA
172-7029 BK BK/YL/WH(1) MOTOR 1 BR(1) BK(4) INTERVAL SWING BRAKE BR(11) TO C
TERMINAL
BK WH 2 BK(8) BK(5) WIPER RELAY TIMER RELAY PK(13) PLATFORM
5W-3624
155-4574 155-4574
WASHER J C GN/BU(3) BK-6 BR(1) RIGHT FRONT
CONN 5 L34 31 31
MAIN PUMP PRV UPPER GN/WH(3) GY(5) BK BK GN/BR(4) STABILIZER
G SOLENOID
86 85 TO FRAME
7T-8890
GY(3) GY(6) GY(7)
31b 31b
PU(19) CONN 13 LOCKOUT SOL
8U-6424
G
143-2363 G L23 L32 15 15
87 BK BK/PU(2) RD (12) GY(15) GN(28) BU(20) 02
C L12
TRAVEL OR(4) BK BK/WH(2) RD-12 BU(21) 01

BK/YL/WH(2)
ACTIVATION 30 53e 53e
BK/YL/WH(1) BK RD/YL(10) RD(31) WH(20) BU(9) 04 BR

BK/WH(3)
BK/GN (7)
SOLENOID 53c 53c
BK 87a 1 RD(6) RD-6(4) PK(12) 03 BU

PU(19)
PK(13)
BR(11)
MOTOR

WH(6)
WH(5)
172-7029
I I
WH 2 BU(1) BK(9) YL(18)
L33 L32 Z BB
SECONDARY STER WASHER J C BU(20) WH(4)
RELAY LOWER CONN 6
117-4861 L24

BK-6
7T-8890 RD-6(4) BLADE FRONT
BK
BK
BK

BK
L30 L30 SOLENOID
BK BU-10 (1)
L21 L33 8U-6424
SWING C SWING PUMP PRV CONN 11 A BK/GN(8)
BRAKE GN/BU(1) SOLENOID C
SOLENOID 143-2363 G L36 L51
172-7029 BK GN/BR (3) 30 YL(4) RD/YL(16)
L82 L36 L36 MAIN FUSE
BK PU(6) GN/BR (4) 10 BK/YL/WH(1) FF WH(5) RD(10)
KL.30 124-0016 L51 L52
BK BR(10) 21 BK/WH(2) RD-8(3) A PK(12) RD(33)
L36
TO FRAME WH(3) 31 WH(5) A RD-8(3) 60A RD-8(1) BK/WH(2) BU-10 (2) BEACON
TRAVEL 116-9627
BK/GN (4) 39 PK(12) YL(4) ALARM RADIO SPEAKER
MAIN-POWER 165-5934 5W-8937
GN/WH(2) 12 GN/WH(2) 157-0836 BK/YL/WH(1) RELAY
L37 A 122-2371
CREEPER C GN/BU(1) BU/YL (3) 11 GN/BU(2) FUSE BLOCK 148-0078 FUSE BLOCK 148-0079 YL(2) RD-12 87 30 RD(15) BK BU/WH(1) H BR/RD
SPEED PU(2) PU(2) GN/BU(2) 27 GN(24) A BLACK B YELLOW RD/YL(3) RD(31) FF RD-8(2) RD-8(1) RD/YL(13) 1 BK +BATTERY 2.5A
SOLENOID A A A 86 85 F H
172-7029 BK RD-00 BR(1) 36 BK/PU(2) RD/YL(16) GY(5) RD-10(10) 87 BK/GN(8) 2 BK ALARM H PU(7) +BATT. BK

L18
L19
L20 L22 H 8 H 8 L32 H
GN(24) BK(8) 25 GN/WH(3) RD-14(1) 7,5A RD/YL(2) RD-10(4) 7,5A YL(2) RD(16) GY(6) A BK A BK GN(6) BK/WH(2) 3 BK PRESS.SW REAR WORK FLOOD LAMP RD ANTENNA BK /YL (1)
L38 85 86 30 LAMP AS. 120-6776 L75
PK(7) GN/BU(3) 24 GN/BU(3) RD/YL(16) OR(1) RD/YL(13) RD(12) TO BOX BK BK(6) 4 BK SHUTDN.SW GY ANTENNA SPEAKER ANTENNA
G 7 G 7 RD(27) 87a 120-6776 5W-9391
OSC AXLE C PK(12) GN/WH(3) 23 GY(3) 7,5A GN/WH (3) 15A RD/YL(3) RD (3) BU-10(2) BK RD (2) BRAKE BK GROUND SPEAKER BR SPEAKER

BK
LOCK L51 117-4861 5W-8937
PU(19) BR/WH(3) GY(3) 05 RD/YL(10) BK (7) RD(10) GN/BR(1) SPEAKER BR/RD
SOLENOID L33 L37 F 6 F 6 L12
172-7029 BK BK/GN (5) BK/PU(2) 33 BU(20) GN/WH(2) 7,5A GN/WH (1) 15A RD(16) BU-10(2) RD/YL(16) BK/GN(1) A BK BK BK BK GROUND SPEAKER
BK/WH (1) BK/WH(2) 40 PK(7) GN/WH (4) RD (18) RD(33) A BK/GN/RD(2) BK BK BR

WH(4)
G

BK(9)
L89 E 5 E 5 L71
YL(4) RD/YL(10) 16 BK/GN(4) 7,5A GN/BU(3) RD-10(3) 7,5A RD(18) RD (19) RD/YL(14) BK/GN(1) 49a OUT (LAMP) FLASHER BK/GN/RD(1) RD(14) 86 85 TO BOX
L50 8U-9152 L48
HEAVY LIFT RD(24) RD(6) 29 BK/GN(5) RD(19) RD/YL(2) RD/YL(15) BK/GN(4) C2 87 BU(10) BK/WH(6)
SOLENOID L39 D 4 L72 D 4 L75 L28
BK C BU(1) 06 RD(6) GN/BU(2) 7,5A GN/BU(4) RD-10(2) 7,5A OR(1) GN/WH(1) RD(16) A GN/BR(1) 49 + BATTERY GN(29) BU(8) YL(4) RD BK(18)
8U-6424 30
F PARKING
BRAKE
TRANSMISSION
SPEED
LOW TRANSMISSION
CLUTCH PRESS SW
BU(20) 34 BR(1)
C 3 C 3
GN/WH(3) OR(12) BK/GN(2) WH(7) BK/WH(5) GY F
PK(12) GN/BR(2) 02 BR(10) 7,5A GY(1) 15A RD(3) GN/WH(4) RD/YL(3) 86 85 BK C BU/YL(2) 87a TRANS SPEED BK/GN/RD(4) GN(16) H C
SOLENOID SOLENOID 171-7570 L21 117-4861 H
FUEL LEVEL BK/GN(3) 09 GN/BU(1) GN/BU(3) RD(4) 87 F BK 31 GROUND F FLOOD-LAMP
8U-6424 8U-6424 B 2 B 2 86 85
SENDER BK/GN/RD(3) 14 BK(8) 7,5A GY(3) 7,5A BK(7) GN/BU(4) BK/GN(10) BK 120-6776 BK DOME LIGHT BK(8) TURN SIGNAL
112-7178 87
L72 30

WH(15)
C BK/YL/WH(1) 15 WH(3) GY(5) GY(1) BK/PU(1) AEC BK/GN/RD(2) WH(14) GN(28) YL(14) 5W-2041 LAMP AS.
C A 1 A 1 30 116-9626

RD-8(2)
BR/WH (3) GN(24) 19 GN/BR(2) GY(2) 7,5A GY(4) RD-10(1) 25A BU-10(2) GY(2) RD/YL(1) AUX-HYD 87a BU(20) BK/GN/RD(1) OR(10)
L86 117-4861 TRAVEL
BK BK PK(7) 20 BK/GN(3) GY(6) GY(3) GY(2) A BK A 87a BK BK

WH(3)
BK(8)
C CUTOFF
AEC IMPLEMENT PK(12) 28 PU(2) GY(4) RD/YL(5) 85 OR(13) 117-4861 TO FRAME
86 A L77
TRAVEL SWITCH C PU(2) 01 PK(13) RD-10(4) GY(5) RD/YL(6) PU(9)
117-0651 1 87 86 85
L87 C
GN(24) BK GN/BU (1) 26 BR(11) RD-10(3) GY(6) RD/YL(7) GN/BR(6) BK/GN/RD(4) RD/YL(15) 87 YL(2) HEAD

KL.15
3 L20 L47 30 56B
PK(7) BR/WH(3) 04 BU(1) RD-10(8) RD(5) RD/YL(8) BK/GN(14) WH(9) OR(12) GN/BU(3) LAMP AS.

OR(5)
2 L40 PILOT PRESS 30 56A 2U-4800
BK/GN (5) 08 BR/WH(3) RD-10(7) RD/YL(14) RD(5) 87a ENABLE GN/WH(3)
L41 1 POWER H 58
BK/WH(1) 18 BK/GN/RD(3) FUSE BLOCK 148-0080 FUSE BLOCK 1480081 RD(10) BK (7) DIODE 117-4861 87a REFUELING GY(3) POSITION
2 MODE
HAMMER YL(4) 32 WH(6) C GREEN D RED RD/YL(1) RD(3) AEC AUX-HYD F PUMP SWITCH YL(14) CIGAR LIGHTER LAMP
A A 117-4861 31
SOLENOID L73 120-5969 3 8U-3011 5W-9628 5W-2033
GN(25) WH(6) 38 BK/WH(1) RD/YL(5) RD/YL(9) WH(8) BK
8U-6424 H 8 H 8 5 A
HYD OIL D WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD(5) RD-10(8) 7,5A BK/PU(1) RD/YL(6) YL(2) GN(29) BK
FILTER BK/YL/WH(2) 35 BK/GN(7) BK/PU(2) OR(12) GY(1) A BK BU-10 (1) BU-10 (2)
CLOG SW L24 G 7 G 7 RD(27)
116-8514 BK WH(1) BK/WH(3) 37 BK/WH(3) 15A RD/YL(1) 7,5A BK/GN(10) RD/YL(7) GN/WH(1) PK(7) BK
AEC BOOM-CYL C D BK BK BK/GN(7) 22 GN/BR(4) RD(33) RD(33) RD/YL(2) RD/YL(14) PU(4) BK-14
1 A 86 85
SW PRESS F 6 F F 6 L52 L52
BR/BK(1) BK BK PK(13) 17 GN/BR(3) 7,5A RD(10) 7,5A RD(4) RD(31) OR(1) 87 86 85 H
163-2084 4 L42 A
PK(8) BK BK BR(11) 07 BU/YL(3) RD/YL(14) RD(8) BK/PU(1) RD (18) DIODE BU(9) 87 UPPER WIPER
2 E 5 L73 E 5 STOP LAMP 30 MOTOR G 122-2367
GN(4) 03 GN(4) 7,5A RD/YL(7) 15A RD/YL(8) BK/PU(2) RD (19) GN/BU(1) BK RD(11) H

BU(10)

RD(10)
RD(33)
WH(7)

GN(6)
BU(8)
HYD OIL L74 123-5635 SWING 30
TO FRAME CONN 10 RD/YL(15) BK/GN(10) RD/YL(11) 87a BRAKE F TO CAB LOWER WIPER
HIGH TEMP L82 D 4 D 4 5 MOTOR G

BU/YL(5)
BK(2) 04 GN/BR(3) 15A RD/YL(6) 7,5A RD/YL(12) RD(4) RD(8) 117-4861 87a TEMP. 6C-9156
SW & SENDER

YL(10)
116-4710 L19 L42 L43 4 117-4861
GN(26) BK(3) 05 GN/BR(4) RD/YL(13 ) RD(8) GY(4) OR(10)
C 3 C 3 L46

53A
31B
D

31
T RD-00 OR(4) BK(4) 21 GN(4) 7,5A RD/YL(5) 7,5A RD/YL(9) RD/YL(8) GN/WH(4) WH(9) PLUG

53
L83 3 120-5967 H
BU(7) PU(6) BK(5) 38 BU/YL(3) RD/YL(11) RD/YL(9) GN/BU(4) WH(2) BK

BK/GN(4)
L17 B 2 B 2 2

53A
31B
+

31
OR(3) YL(17) PU(3) 27 7,5A OR(12) 20A RD-12 RD/YL(10) RD/YL(12) BK/RD(2) BK RD/YL(16) BK(12) BK

53
C

PK(7)
C L18 1
AEC STICK-CYL T RD(9) WH(12) RD(8) 01 WH(4) GN(24) RD(31) RD/YL(11) BK/PU(2) GN(13) BR(10) BK - GY(7)
1 A 1 A 1 15 31
SW PRESS BR/BK(1) 40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL(10) RD/YL(12) GN/WH(3) GY/BK(1) BK/GN(7)
163-2084 A
4 L38
PK(9) 03 RD/YL(11) F RD/YL(13) GN/BU(3) A 87 RD(13) BK/WH(3)

BK/GN(5)

BK/GN(2)
A
E 2
PK(10) HYD OIL WH(1) 06 GN/BU(4) RD-12 GY(3) RD(6) GY/BK(2) BK/PU(2) E
LOW-TEMP 30
L10

BK 07 GN/WH(4) RD/YL(15) RD/YL(10) RD(12) STOP LAMP SWING BRAKE


SWITCH L38 SWITCH
119-3400 BK-12 YL(13) 08 GY(4) 87a CUTOFF 60s A UPPER WINDSHIELD
L43 L43 174-8208 L77 113-2531 122-2369
GN(27) D AIR TO FRAME BK A/C FAN BU(7) 23 RD(8) GN(5)
CONDITIONER RELAY L17 L39 L47 1 L64 H
BK 85 86 123-6527 RD(9) 30 RD/YL(12) BU(20) GN(3) B
FAN DIODE L39
T 145-7724 BR/BK(1) 32 RD(19) GN/BU(1) DIODE BU(7) HOUR METER GN(29) GN BK/GN(10)
140-6617 87
8U-8045

L40 TEMP 2 120-5966


DIODE

MOTOR RD-12 OR(3) 13 RD(18) BK/GN(5) BR(1) BU(4) GN/BR (2)


30 L89 L86 123-3998
AEC SWING C BR-12 2 BK-12 34 BK/GN(3) RD-10(9) BR(10) RD(9) YL
SW PRESS 1 87b L86 L12 AIR HORN 3 LOWER WINDSHIELD
1 BR-12 V RD(19) 02 RD(7) F F GN/BR(2) RD(6) A 86 85 RD(1) + - A
163-2084 4 5W-5883 137-7245
PK(11) GN(4) 33 BU(15) RD(28) BK/GN(14) BR(1) BU(2) H

BK/GN/RD(9)
2 V CONN 3 L85 L87 87 30 5
PK(12) BK-12 YL(15) BR/WH(1) 24 RD(9) GN(7) RD(29) GN/BR(6) RD(7) RD(17) PU(4) BK BK-14 BK-14 COMPRESSED

BK/GN/RD(1)
V D L16 L44 BACKUP RESISTOR AIR HORN
A/C PRESS BU(5) 25 BU (7) PU(9) PU(9) RD(16) BU(5) BK

BK/GN/RD(8)
BU/YL(5)
SWITCH MAIN PUMP PRV 5W-9400
GN(4) 1 GN(4) GN(5) 26 GN(5) BACKUP RESISTOR D BK (CCW ROTATION)

YL(10)
124-0329 (47 )

RD/YL (8)
WH(2)

GN(2)
V

GN(3)
RD(1)
BU(4)

BK(6)
BU(2)
114-5333 SWING PUMP PRV AUX HYD SW

GN(10)
2

RD/YL(15)
RD/YL(14)
A/C CLUTCH BR/BK(2) 14 BU (5) RD-10(9) RD(7)
124-0329 (47 ) 113-2531
GN 1 OR(8) RELAY RD(18) 22 F A RD(13) BK

RD(16)
85 86 L50 A
123-6527 L50
2 YL(16) YL(13) 36 GLOW PLUG SYSTEM BK BRAKE/ RD

RD(7)
RD(9)
BU (7)
GN(5)
87 L4 L13 1 L49 D
BU RD(31) YL(15) BR/WH(2) 37 OR(6) 157-0836 OR(12) DIODE GN(13) TRAVEL GN/BR(2) BK
30 L44 86 85 BRAKE 2 CUTOFF 1 3 2 4 B
RD(26) V YL(16) GN(2) 35 OR(3) BK WH(8) 86 85 117-4861 B GY
87b L46 L46 L50 120-5969 3

L77
WH(4) 31 PU(3) A 87 BU
L15 L48 87 30 5 L44 L78
GY(6) A/C CLUTCH GN(4) 39 WH(1) RD-10(9) RD-10(10) RD(14) WH(14)
SOLENOID L49 30
BK BR/WH(1) RD(7) 29 BK(4) A
3E-1906 L16 L45 L41 L40 L47 L12 L48
GY(9) BU(5) BK (1) 28 BK(5) 87a STARTING/
GG L50 L78
L D BR/BK (2) RD/YL(11) 20 BK(2) BK PILOT PRESS

BK/GN/RD(3)

BK/GN/RD(2)
BK/GN/RD(1)
BK/YL/WH(2)
ENABLE SWITCH CONN 17
WH(15)

BK/GN(10)

GN/WH (1)

BK/GN(10)
GN-14 1 GN GN 1 GN(4) GN(5) GN/BR (3) 19 BK(3) GN(13)

BR/WH(1)

BK/WH(1)

BK/WH(3)
BR/WH(2)
BR/BK (2)

GN/BR (1)
BK/GN (1)
BR/BK (1)

BR/WH(3)

BK/GN(7)

GN/BR(2)
BK/GN(3)

BK/WH(5)
BU/WH(1)
BK/GN(2)

GY/BK (1)
RD/YL(9)
RD/YL(8)

BK/PU(1)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(1)

RD/YL(3)

RD/YL(2)

BU/YL(2)

BK/PU(1)
BU/YL(5)
117-3187

BK/YL (1)
L44

WH(20)

GN(29)
BK GN-14 2 BK BK 2 ENGINE OIL RD(18) GN/BR (4) 10 YL (1) BK/YL/WH(1) BK(1) 1 WH

GY(15)

BU(21)
PK(13)
BR(11)

BK(12)
YL(18)

YL(10)
WH(6)

WH(2)
WH(1)

WH(3)
OR (1)
BK (8)

GN(3)

BK-14
RD(4)

RD(2)
OR(6)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
BK (5)

GN(2)
PU(3)
OR(3)
BU(1)

RD(5)
BK (7)
RD(3)

GY(2)

RD(1)
GY(7)

BK(6)

BU(2)
GY(1)

BU(4)
PU(2)

GN(8)
GY(7)

PU(7)
L45 L46

YL(2)
L46

YL(2)
PRESS SW RD(19) GN/BU (4) 09 BK(1) BK 2 BK

RD-10(9)
7W-1238 L48 L48
ARC GN/WH(4) 18 BR/WH(2) AIR SUSPENDED
SUPPRESSOR L1 L49 D M
LAMP BK GY (4) 17 BR/BK(1) A DRIVER SEAT FLOOD
106-8704 GG H
LICENCE PLATE RD(24) D WH(4) 16 BR/WH(1) CONN 16 LAMP AS.
116-9623 CONN 15 120-6775

24
62

09
10
03
02

07
12
01
08
06
04
05
05
06
07
08
10
09
14
12
16
18
17
56
13
01
20
49
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
40
41
42
33
58
36
31
38
55
34
50
37
35
69
39
25
23
22
15
27
29
04
26

59
45
03
51
64
63
61
28
32
19
L11

11
11
BR(6) 1 GN BK RD/YL(12) 15 BR/BK(2) B

BK
L64
D L WH(16) 2 BK BU/YL(3) 12 GN(2)
B B D
GY(10) D BK YL(1) 11 B GN(10)
G L83 D A L63
BK 12V PU(7)
CONVERTER
BK 1 WH(16) D 24V OR(1) PU(7) TO FRAME STICK TRAVEL BK

BR/WH(3)
24V-12V

BK/WH(5)
BU/WH(1)
BK/GN (7)
BK/WH(3)

GN/WH(1)

BR/WH (1)

GN/BR(2)
BK/GN(2)
BK/GN(3)

BR/WH(2)
BK/GN/RD (2)
BR/BK (2)

BK/GN/RD(1)

BK/PU(1)
RD/YL (5)

BK/GN(10)

GY/BK(1)
RD/YL(3)

RD/YL(7)

BK/GN (1)

BK/PU(1)
BK/WH(1)
BU/YL(2)

RD/YL(8)
GN/BR(1)

BK(12)
BK/YL (1)
BK/GN/RD(3)

GY(7)

GN(8)
CONN 2 G CONN 9

RD/YL (6)

RD/YL (2)
RD/YL (9)

BK/GN(10)

YL(2)
RD/YL(1)

BR/BK(1)
03
04
05
02
06
01

BK/YL/WH(2)

BU/YL(5)
120-6566 LAMP AS.

WH(20)
BK 2 BR(6) COOLANT TEMP WH(7) 04 GND BK BK-14

GN(29)
F

GY(15)
BU(21)

PK(13)
YL(18)
WH(6)

WH(2)
WH(1)

WH(3)
BR(11)

OR(3)

OR(1)
YL(10)

GN(2)
RD(5)
OR(6)
BK (2)

BK (3)
BK (4)
BK (5)

RD(2)
RD(3)

PU(2)

GY(2)
BK (1)

RD(1)

GN(3)
BU(2)

GY(7)
BU(1)

RD(4)
BK(7)

BK(8)

BU(4)
PU(3)
GY(1)
YL (1)

BK(6)
8U-4742

YL(2)
BK SENDER TO FRAME 11 PU(9) BK TO FRAME

L61
ENGINE SPEED 119-3401 L84 L85
GY(6) SENSOR KK KK 09 BU(15)
L14
WH(4) 116-6680 COOLANT TEMP BR/BK(2) BU(9) BU(15) 10 GN(7)

L68
L70
SWITCH YL(9) L63
RD(18)

RD(19)

RD(26) RD-4(1) T YL(5) GN(7) 01 RD(10) PLUG


119-3399 L57 L58 L59 L60 L53 L54 L61 L62 L63 L64 L70 L68 120-5967
KK PU(9) 02 BU(8) YL(5) BK/YL/WH(2)
BK

L64 L80 L60 L54


RD-4(4) GN(5) RD(10) 03 WH(7) BU(9) GY(8) + WH-14
L46 L63
12

BK/GN/RD(3)
T D START/STOP BU (8) RD(33) RD(5) BK - BK-14

BK/WH(1)

GY(2)
BK (1)
BK/GN(3)
BK/GN(2)

RD/YL (6)

RD/YL (1)
D

BK(6)
BU/YL(2)
G S 6

PU(2)
L62
RD-6(2)

BK/GN/RD(2)
RESISTOR GN(6) 05

PK(13)
RD/YL(30)

BR(11)
110-6158 L62 D
L61
ENGINE KK RD(11) 06 RD(11) POWER
BU(5)
RD-4 (1)

MTR BAT START/STOP L54 MODE SW 3


FUSE RD-00 BU(17) BU (10) 07 GN(6)
N SOLENOID CONN 14 L60 5W-9372
ALTERNATOR

GN/WH(1)
D ALTERNATOR ???-???? RD(33) 08 BU(10) B HEAD

BR/WH(1)

BR/WH(2)
GN/BR(1)
BK

BK/GN(1)
MOTOR

BR/BK(1)
RD/YL(2)

RD/YL(9)
BU/YL(5)
123-8838 + 109-2362 LAMP SW
STARTER BK PU(6) 08 BU(9)

YL(10)
WH(3)

WH(2)
GN(3)

OR(3)
B

RD(1)

RD(4)
BU(2)

BU(4)

BU(1)

PU(3)
BK(7)

BK(8)

YL(9)
109-2361 CONN 8 L83 5 7 5w-5867
70A RD-6(2) D+ W WH(15) WH(12) 07 YL(5) BU(19) BK 10 9
G

L70
D D- W COOLANT TEMP. 07 RD(33) OR(4) 02 GN(7) GY
1
BK-00 RESISTOR 12 BU(19) E YL(17) 06 WH(12) B BK GY

L59
U HH 140-2238 L8 E
KK GN(21) 10 WH(17) BU(15) 01 BU(15) KEY SWITCH FORWARD

BU/WH(1)
JJ 9

BK/YL (1)
CC L65 10
BK-4 BK 1 WH(17) 11 GN(21) GN(7) 05 117-9508 GY BK/WH(5) HORN
BK-00

L84 2 6 153-6559
COOLANT TEMP BK 2 BU(19) 06 BR(7) BU(9) 03 BK RD/YL(17)
15
RD-6(3)

COLD START SW L69 L69


GN(9) 01 YL(5) 04 BU(9) RD(2) GY RD/YL(11)
126-5983 L80 L80 3
TO ENGINE ENGINE YL(12) 02 YL(12) YL(5) BK (1) GN/BR(3)
U D COLD START B
RD-4(4) GN(23) GN(22) BR(7) 05 OR(9) G E BR/WH(3) RD/YL(30) (CW ROTATION) FRONT FLOOD GN/BR(4)
SOLENOID L66 30 19 AUX HYD SW LAMP SW

GN(10)
T RD(21) 08 RD(21) BR/BK(2) RD(3) OR(7) ONE TOUCH D
START ???-???? 113-2531 B 5W-5867
L59 IDLE DOWN L35
D RELAY OR(9) 09 BK GY OR(6) 10 9
3E-0075 L55 17 113-2531
D TO FRAME BK 1 04 GN(9) YL(12) RD(2) RD

BK/GN(11)
RD/YL(18)

GN/WH(1)
BK 1 BK BK 2 BK BK 03 BU(10) WH(17) BU(19) 02 YL BK BK GY

BR/WH(1)

BK/WH(4)

GN/BR(5)
BK/GN(9)
BU/YL(5)
L65 50A
BK 2 GN(2) KK RD(36) GN(21) BK 01 GY

YL(10)

YL(12)

WH(2)
GN(3)
RD(1)
BU(2)

BU(4)
C TO FRAME BR(7) GN B BU YL(12) C

BK

BK

BK
CONTROL-ENG/PUMP:
M312 = 150-4462 BU(19) BK
L67 5 7
M315 = 149-7606 PU(6) RD(33) GY(1) BK/GN(3) BU/WH(1) BK
BK

L10

1
2
3
4
5
6
7

HYD OIL HIGH TEMP 1


2
3
4
ENG COOL HIGH TEMP 5
6
7

1
2
3
4
5
6
7
BU(19) 37 ONE TOUCH IDLE DOWN OR(4) YL(9) RD/YL(6) BU/YL(5)
L13 5 7 1 D

L58
BK -- NC YL(17) RD/YL(7) OSC AXLE B REAR FLOOD YL(10)

HYD OIL LOW TEMP


BK/GN/RD (5)

ENGINE OIL PRESS

POWER MODE III +


HEAD

POWER MODE III -


L1 L55 B 56B
RENR4033

GLOW PLUG SYSTEM RD(11) 19 MODE TEMP. (MODE 0) BU(15) RD/YL(5) PU(2) LOCK SW LAMP SW GN/WH(1) GN/BU(4) LAMP AS.

PARKING BRAKE
POWER MODE II
TRANS SPEED II
9

POWER MODE I
TRANS SPEED I
L4 L57 1 133-8327 10 5W-9372 56A

NC (+ 24 VOLT)
RESISTOR 2U-4800

TURN SIGNAL
TURN SIGNAL
BR(7) 22 GOVERNOR CONTR-KL.3 WH(12) BK(2) CREEPER WH(2) GN/WH(4)

ALTERNATOR
WH(1)
7W-1251 L53 58

YL(1)

HIGH BEAM
GLOW PLUG BU(8) 30 MAGNET TRAVEL SPEED + GN(7) BK(3) SPEED SW B BK GY BU(4) GY(4) POSITION

+ 24 VOLT
10 9 5W-9372
035-8059 KK KK D YL(12) 31 MODE-3 LAMP + BK(4) PK(13) GN(3) LAMP
CONN 7 BB3 7 31
EE 5 5W-2033

WH(20)
RD-12(3) RD-10(9) G GN(9) 50 SW-TRAVEL SPEED CONTR BK(5) LOWER BK PU(1) BR/WH(1) BK

GY(15)

GND

GND
123-6472

BU(21)
YL(18)
20 Page, Color 2

BACKUP SW

WH(6)
7

NC
NC
WIPER SW 1 3 L35
RD(22) A WH 2 24V GN(6) 48 BRAKE LIGHT 133-8327 BK LEFT REAR LEFT FRONT OVERLOAD WARNING GY(12) BK BU(2) BK
L8 L66 HEAVY STABILIZER STABILIZER DEVICE SWITCH 5W-9744 1
BK (13) B BR 3 GND BU (9) 38 MODE 2 RD/YL(31) BK(6) RD(1) C B A
L9 LIFT SW E LOCKOUT SW LOCKOUT SW 5W-9372 6 8
TXD MODE 1 B

BK/GN/RD(6)
BR(2) C GN 7 YL(5) 39 5W-9372 5W-9372 5W-9372 BK/GN(11) GY(8)
5 7 5 7 2 4 8 L79 E D
K WH(10) D YL 6 RXD WH(17) 44 GOVERNOR CONTR-KL.1 RD(36) BK/WH(3) BK/GN(11) BK/WH(4) 1 3
G 7

BRAKE LOW PRESS


1 5 7 5 7 5 7 5 7 5 L79 2 A RD
AIR FILTER BK-10 BK E SCHIELD GN(21) 45 GOVERNOR CONTR-KL.2 RD(21) RD(30) RD/YL(28) RD/YL(5) YL(9) BK/GN(7) GN(8) BK/WH(1) GN/BR(5) B

SUPPL STEERING
SUPPL STEERING
OR(2)
2 1 C 2
CLOG SW RD(21) 51 SWITCH HLC BK RD/YL(29) RD/YL(27) BK/WH(4) B TRAVEL ALARM RD/YL(18)
10 9

HYD OIL TEMP


168-6625 6 8 1 1 1 1 4 BR D
OR(9) 47 SWITCH-CONSOLE AEC TRANS SPEED CANCEL SW BK/GN(9) BK BK

FUEL LEVEL
COOL TEMP
B

HYD FILTER
10 9

OVERLOAD
10 9

AIR FILTER
2 B B B SWITCH 8U-6357

+ 24 VOLT
TO CAB RD(10) 02 + 24 VOLT E 9 10 9 9 9 10 9 BK BK GY(13) HAZARD SW B BK MONITOR ENGINE BK
10 10 10 5W-9372
GOVERNOR PU(9) 35 SW-PRESS SENSORS AEC E GY BK BK GY BK GY 5W-9351 GN/BR(5) PANEL SPEED DIAL WH(4)
D L13 ACTUATOR 175-7204 141-6258
BR/WH(2) BR/WH(2) BU(13) 36 SW-TRAVEL PEDAL (M.3) BK GY GY BK BK BR(11) 6 GN/BR(1)

NC
MOTOR 10 9
GN(2) 151-1032 RD(22) 01 + 24 VOLT B B BK GY WH(6) OR(2) 8 RD/YL(2) TURN SIGNAL
L9 5 7

7
6
5
4
3
2
1

7
6
5
4
3
2
1
BR(2) 40 TXD BK YL(18) BK/YL(1) 2 BK(7) LAMP AS.
116-9626
WH(10) 42 RXD GY WH(20) BK/GN/RD(7) RD/YL(1) 3 WH(3)
1
BK(13) 12 RS-232-RETURN TRAVEL LOCK BEACON SW 5 BK/GN(9)

BR/WH(3)

BR/WH(2)
BR/BK(2)

BR/BK(1)
OR(3)

RD/YL(9)
HEATER FAN SW SWITCH B 5W-9372 IDENT PART-NO. LOC

WH(17)
GN(21)
02 WH(13) 41 GOV ACT MOTOR + YL (13) RIGHT REAR RIGHT FRONT UPPER 8U-6357 BK/GN(2) 9 BK/GN(1)

RD(4)
111-3805 10

BR(7)

BU(1)

PU(3)
7 7

YL(9)
STABILIZER STABILIZER WASHER SW 3 5 A 179-9077 C-5
05 YL(3) 15 GOV POS FEEDBACK RTN AEC SW B HAMMER BK
BK

+ A/C SW 5W-9372 LOCKOUT SW LOCKOUT SW SWITCH 2U-6635 2 1 1 B 179-9056 C-5


WH(4) 06 BR(5) 46 GOV POS FEEDBACK SIG E UPPER BK B GY BK GY 1 BK(8)
5W-9372 5W-9372 5W-9372 8U-7284 C 179-9069 E-6
A3 8 WIPER SW
L1

L4

GY(6) MOTOR 07 PK(3) 24 GOV POS FEEDBACK PWR YL(13) YL(7) RD(36) 7 GY D 174-9111 C-6
L14 5 7 5 7 B3 5 7 5 7 1 5 1 180-2649 4 8 6 8 5 7
BK 03 -- NC OR(9) BK BU(11) BK(3) GN(9) BK/GN/RD(3) GY E 179-9044 C-6
L11 L10 - L3 B4 1 5 3 5 L67 2 2 L69
RD (26) 04 PU(10) 43 GOV ACT MOTOR - YL (7) RD(30) RD(20) RD/YL(7) WH(1) GY(14) BU(10) BK F 179-9048 C-6
1 1 1 1 1 GY
B5 PARKING 10 L55 G 179-9042 B-6
B B

BK(12)
01 -- NC RD(33) BK (10) BK E PILOT CONTROL BK

GN(8)
C1 10 9 BRAKE SW B H 179-9082 C-1
BK 03 GROUND B BK BK B B B B B LOCK SW BK
L 10 9 10 9 10 9 10 9 10 9 10 9 10 9 10 9 133-8327 10 9 J 180-8137 E-7
B1 5W-9372
WH(12)
WH(16)
RD(24)

YL (17)

BK 04 GROUND YL (8) GY GY K 150-4464 B-6


BR(6)

STOP LAMP RD(26) -- NC BK BK B GY GY BK BK BK GY BK BK BK BK TO FRAME YL(12) L 140-1059 F-8


9X-4493 L79 M 120-6919 C-1
BK RD (24) 32 SOLENOID HLC + TO FRAME RD/YL(3) BK GY(1) GY GY
L55 N 129-3454 F-7
BK -- NC GY GY/BK(1)

L68
P 121-0876 E-7
L5 L67 L67 L68 L68
L5 WH(16) 53 ENGINE SPEED SENSOR + R 121-0877 F-7
BK BR(6) 18 ENGINE SPEED SENSOR - T 121-0879 F-7
U 122-2360 C-8
TAIL LAMP BK -- NC
5W-2040 V 145-9202 D-7
GY(6) WH(12) 29 SOLENOID SWING PUMP + RD(7) W 179-9050 E-7
TO FRAME YL(17) 28 SOLENOID MAIN PUMP + BK(1) X 122-2364 E-7
D
BASIC LAMP GP BU (11) 04 WH RD/YL(11) Y 121-2972 E-5
116-9625 G L3 Z 121-2973 E-1
RD(20) 03 RD HEATER FAN RD/YL(12) 1 BR +V REVERSE STEER GN/BR (3)
A/C TEMP 173-7421 L2 PROX. SW L1 AA 122-2365 E-1
K BK (10) 02 BK RESISTOR BU/YL(3) 2 BK SIGNAL GN/BR (4)
REGULATOR MOTOR 151-1953 BB 122-2366 E-5
BK-10 BK 01 BR 122-2373 BK 3 BU GROUND GN/BU (4)
3E-5464 CC 129-4673 C-8
TURN LAMP GP V E-1
L T YL(13) GN/WH(4) DD 8X-9618
116-9624 B
YL(15) 1 GY(4) EE 123-6475 C-7
L4 L4 FF 126-6801 F-7
TURN LAMP BK YL(16) 2
GG 145-9203 C-7
5W-2040 WH(4) YL(13) HARNESS AS WH (4) HH 128-1041 C-7
DIODE OVERLOAD WARNING TO FRAME RD/YL(12) JJ 128-1042 C-7
V 142-9472 DEVICE SWITCH L2 KK C-7
BK BU/YL(3) 167-9039
118-5501
YL(1) YL(1)
D ABBREV COLOR WIRES THAT HAVE BATTERY VOLTAGE
L1 L1 L1 WHEN THE KEY SWITCH IS OFF.
BK BLACK WIRES THAT HAVE BATTERY VOLTAGE
BR BROWN WHEN THE KEY SWITCH IS ON.
BU BLUE STARTING CIRCUIT.
FUSE "B" YELLOW
FUSE "A" BLACK FUSE "C" GREEN FUSE "D" RED GN GREEN MONITOR CIRCUIT.
GY GRAY PANEL LAMP CIRCUIT.
1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 1 BACKUP 7,5 1 STOP LIGHT 7,5
AWG MM*2 OR ORANGE
TURN SIGNAL AND WIPER/WASHER CIRCUIT.
2 PARKING LIGHTS LHS 7,5 2 WARNING LIGHT 7,5 2 POWER MODE SELECTION; AEC; SWING BRAKE 7,5 2 AIR CONDITION 20 PK PINK
A 00 70
HEATER AND AIR CONDITIONER CIRCUIT. A
3 INDIVIDUAL STABILIZERS 7,5 3 HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP 7,5 PU PURPLE
3 INSTRUMENT LIGHTING 7,5 3 STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT 15
RD RED GROUND CIRCUIT.
4 WORKING LIGHTS 15 4 BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM 7,5 0 50
4 LOW BEAM RHS 7,5 4 POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) 7,5 ENGINE PUMP CONTROL CIRCUIT.
WH WHITE
5 HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL 7,5 5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15 4 16
5 LOW BEAM LHS 7,5 5 START/STOP SOLENOID; COLD START SYSTEM 7,5 YL YELLOW WIRES THAT HAVE BATTERY VOLTAGE WHEN
FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; 6 10 THE KEY SWITCH IS ON AND THE LEFT HAND
6 HIGH BEAM RHS 7,5 6 COMPRESSOR AIR HORN 15 6 ELECTRONICS 7,5 HYDRAULIC CONSOLE IS LATCHED IN THE
TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER DOWN POSITION.
7 ROTATING BEACON 15 OSC AXLE LOCK; 8 6
7 HIGH BEAM LHS 7,5 7 HEATER FAN 15
START AID CIRCUIT.
8 AIR SUSPENDED DRIVER SEAT; PRIORITY 7,5 6 SECONDARY STEERING 7,5 10 4
8 CONTROL LIGHTS; TURN SIGNAL 7,5 8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5
7 WINDSHIELD WIPER UPPER AND PUMP 7,5 12 2.5 ALL DASHED LINES ARE ATTACHMENTS.

8 WINDSHIELD WIPER LOWER AND PUMP 7,5 14 1.5


THIS SCHEMATIC IS FOR THE M312 / M315 EXCAVATOR (179-9028-01)
16 1
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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