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Nano scale investigation of particulate contribution


to diamond like carbon film by pulsed laser
Cite this: RSC Adv., 2016, 6, 6016
deposition
Madhusmita Panda,a G. Mangamma,a R. Krishnan,*a Kishore K. Madapu,a
D. Nanda Gopala Krishna,b S. Dasha and A. K. Tyagia

Diamond like carbon (DLC) films were synthesized by a Pulsed Laser Deposition technique at room
temperature, with the laser pulse energy varying from 100 to 400 mJ. The films synthesized at different
pulse energies are labeled as DLC-100, DLC-200, DLC-300 and DLC-400. Due to laser ablation, the
DLC films contained a continuous phase and particulates embedded in it. These films were characterized
using X-ray Photoelectron Emission Spectroscopy (XPS), Raman spectroscopy based intensity mapping
and Atomic Force Acoustic Microscopy (AFAM). Carbon co-ordination inhomogeneity in DLC films was
monitored by intensity mapping of the Raman peaks. The average sp2 cluster size in the particulates was
calculated from the intensity ratio of the D and G peaks of the Raman spectra (ID/IG ratio) obtained from
the particulate region and was found to vary from 0.85 to 1.41 nm with various laser pulse energies.
Nanometric surface spatial elasticity distribution was mapped using AFAM, which revealed the presence
of nanoscale surface irregularities in all the DLC films. The number density of particulates in the present
DLC films is maximum in DLC-400 and minimum in DLC-100. Relative stiffness value of all the DLC films
with its particulate regions were determined and compared with respect to the relative stiffness of Si.
Raman spectroscopic intensity mapping and AFAM studies revealed that carbon co-ordination and local
Received 14th October 2015
Accepted 4th January 2016
elasticity distribution across the film and particulate of DLC films are observed to depend upon sp2
bonded carbons possessing different aromatic orders and sp3 content. The sp3 bonding content present
DOI: 10.1039/c5ra21361d
in DLC films synthesized at different laser pulse energies was obtained from X-ray photoelectron spectra.
www.rsc.org/advances DLC-300 was found to be the stiffest film (4.5 times of Si) with highest sp3 content (53%).

mechanical properties like elasticity and hardness of the DLC


Introduction lms depend upon the deposition method and the parameters
DLC is one of the exciting and highly sought aer materials in used therein.1,2,13–17 This is because energy of carbon species
industrial applications due to its high hardness, high elastic during deposition plays a vital role in establishing sp3/sp2 phase
modulus, high electrical resistivity, good eld emission, high formation in the DLC lms.1,2,13 Pulsed laser deposition (PLD)
thermal conductivity, high optical transparency and high has emerged as a successful deposition techniques to synthe-
chemical inertness.1–4 DLC lms are commonly used for cutting size non-hydrogenated DLC (C–C sp2 and sp3 bonding) at room
tools, anticorrosion coatings, tribological and electrochemical temperature. During the deposition, particulate (macro size)
applications, in addition to various other applications such as formation occurs on the surface of thin lm due to heating of
protective layers in magnetic storage devices and micro- subsurface area by incidence of high power density (109 W
electromechanical systems (MEMS).5–10 The properties of DLC cm2) on the target surface. Presence of particulate inuences
are inuenced by several features like; (a) sp3 content, (b) the growth, morphology and surface mechanical properties of
H-content, (c) sp2 cluster phase, (d) sp2 cluster size, (e) number thin lms. Particulate generation is more in Nd:YAG laser based
density of sp2 cluster, (f) sp2 cluster phase orientation and (g) ablation than excimer lasers due to its higher wavelength,
any cross-sectional structure, as a consequence of interaction which in turn make it more penetrating into the target surface.1
among sp2 and sp3 bonding of carbon.11,12 The above mentioned The presence of particulates changes the lm morphology and
factors including chemical bonding of carbon atoms and consequently the roughness also increases. In PLD, the kinetics
and energetic of the plasma species produced by the laser
a
impact play an important role in the formation of DLC
Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam,
lm.1,2,18–20 Quality of a DLC lm deposited by PLD depends
603102, India. E-mail: krish@igcar.gov.in
b
Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research,
largely on energies and charge states of the ablated carbon
Kalpakkam, 603102, India particles in the plasma plume.1,2 Research groups like Tabbal

6016 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

et al., Yap et al. and Ruiz et al. have carried out studies on DLC DLC lms at nanoscale, which were synthesized at various laser
growth by PLD with parametric effects on its structural, optical, pulse energies, are probed. Study of surface elasticity variation
electrical and mechanical properties. These studies aimed to along the particulates and at regions are also mapped by AFAM
obtain high quality DLC lms for appropriate applications.2,14,18 mode under optimized SPM operating parameters. In this
Recently Ruiz et al. have studied elastic heterogeneities in study, we have maintained most of the deposition parameters
nanostructured DLC lms grown with various kinetic energies like target (target–substrate distance), laser type, wavelength,
of ions ablated with an Nd:YAG laser of 1064 nm wavelength.18 pulse duration, repetition rate and base pressure constant so as
They have also studied sp3 content variation along the thickness to bring out the co-relation of laser pulse energy with kinetic
of the DLC lms by angle resolved X-ray photoelectron spec- energy of carbon ions as reported earlier by Ruiz et al.18 This
troscopy and observed that sp3 content is less on the surface as approach enables one to undertake qualitative study of evolu-
compared to the subsurface region. They found that DLC lms tion of carbon co-ordination distribution, morphology and
synthesized with lowest kinetic energy (100 eV) of carbon ions surface elasticity inhomogeneity of nanostructured DLC lms
with highest thickness (1050 nm) possess highest sp3 content with particulates by two most sensitive and highly spatially
(40.8%) and all the lms have an elastic heterogeneity extend- resolving techniques like Raman mapping and AFAM imaging.
ing only to 20 nm diameter size domains. The thicknesses of These data were supplemented by quantitative analysis of sp3
DLC specimens for higher kinetic energies (200 and 150 eV) content by X-ray photoelectron spectroscopy (XPS). A few
were 350 nm and 650 nm, respectively. All these factors make it Raman imaging studies on DLC tribo lms, reported in the
difficult to identify the dominant parameter (kinetic energy of literature, have already established it as a useful characteriza-
carbon ions or thickness) that contributes to sp3 content and tion tool to nd out the phase change process (graphitization)
consequently to elasticity of the surface. Hence, in this paper we occurring during tribological sliding.32 We have also carried out
have carried out a systematic study of DLC lm formation with Raman mapping of G peak, D-peak and corresponding ID/IG,
various laser pulse energies to obtain maximum sp3 content, respectively, by using a step size of 500 nm to obtain the local
which will be suitable for hard coating related application. In co-ordination of carbon atoms.
addition, Young's modulus (measure of stiffness/mechanical
property) of DLC lms has been reported to vary from
100–800 GPa and is a function of sp3 tetrahedral bonds in the Experimental section
amorphous carbon network.21–23 Nano-indentation is a widely A. DLC specimen synthesis by PLD
used technique to determine the mechanical property of DLC DLC lms were synthesized on silicon (111) substrates having
lms. However, in nano-indentation technique the maximum dimensions of 10  10 mm2 by pulsed laser ablation from high
penetration depth should be less than or equal to 10% of the pure graphite target with 10 000 laser shots. The Si substrates
thickness to avoid any substrate effect, which can act as a limi- were cleaned with lukewarm soap solution, deionised water,
tation in case of thin lms of few nanometers. Application of acetone and ethyl alcohol for duration of 10 minutes per solvent
DLC lms demands synthesis of lms with various thicknesses successively in an ultrasonicator bath to remove surface impu-
starting from few nanometers to several micrometers. This rities. The cleaned Si substrates were then loaded into laser
requirement makes the hardness and elasticity measurements ablation UHV chamber. An Nd:YAG laser (M/s Quanta Systems,
quite challenging. In this aspect, hybrid acoustic/AFM tech- Italy) operating at 1064 nm wavelength with maximum pulse
nique known as Atomic Force Acoustic Microscopy (AFAM) is energy of 900 mJ, pulse width of 5 ns and a repetition rate of
a promising surface specic tool to map elasto-mechanical 10 Hz was used. The area of laser spot was 0.7 mm2. The depo-
spread across a surface. This is a scanning probe microscopy sition process was initiated aer reaching a base pressure of 4.5
based nondestructive technique designed to map elasticity  106 mbar and the deposition was carried out at 6  106
distribution on a specimen surface.24–26 Since, thin lms grown mbar at room temperature. The substrate to target distance was
by PLD using 1064 nm wavelength laser pulse possess particu- kept at 40 mm. The laser pulse energy was kept at 100, 200, 300
lates, it hinders local elastic mapping by AFAM at a constant and 400 mJ for the synthesis of lms labeled as DLC-100, DLC-
contact resonance frequency. Hence, to overcome this, point 200, DLC-300 and DLC-400 specimens, respectively. The depo-
spectroscopy method was adopted in AFAM to garner infor- sition of DLC lms were carried out by exposing the 200 diameter
mation about relative stiffness of particulate interior and exte- pyrolytic graphite target (with purity close to 99.99%) to the
rior regions with respect to Si (111). impacting laser pulses. Target was rotated continuously to
It is found from literatures, that many authors have adopted expose fresh surface and to prevent pinhole formation.
the method of incorporating (elements such as N, F, Si or metal,
nanoparticles and nanocrystallites) at nanometric scale to
improve the physical, mechanical and tribological properties of B. Characterization techniques
DLC for improved diverse applications.27–31 In PLD systems like The thickness of the DLC lms was measured by a prolometer
ours, which doesn't have sophisticated means for ltering (Dektak 6M stylus proler, M/s Veeco, USA). A 12 mm diameter
particulates, we should investigate the role of particulates of spherical diamond tip was line scanned on the DLC lm
present in it, before incorporating such nanoparticles. Hence in surface with a speed of 15 mm s1 to obtain the thickness. The
this report, evolution of carbon co-ordination in particulate normal load on the tip and scanning length for each measure-
region and its contribution to surface elastic inhomogeneity of ment were 10 mg and 2000 mm, respectively.

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RSC Advances Paper

XPS experiments were carried out using a SPECS manufac- presence of particulates (micrometers) restricts spatial elas-
tured (Germany) spectrometer employing monochromatic Al Ka ticity mapping with accuracy so we carried out the AFAM study
(1486.74 eV) as the primary excitation source at room temper- by mapping with magnitude of the coupled oscillation. Point
ature. The anode was operated at a voltage of 13 kV and the spectroscopy technique was used to determine the relative
source power level was set to 300 W. The spectra were collected stiffness of at surface and particulate with respect to Si (111).
using the PHOIBOS 150 MCD-9 analyzer with a resolution of In addition to AFAM, AFM images were also obtained between
0.67 eV for 656 kcps at pass energy of 10 eV and the data were the tip and the lm surface without any vibration.
processed by Casa XPS soware. The analysis of each of the
elemental carbon (1s) peak was deconvoluted aer the
subtraction of Shirley type background.
Results and discussion
Raman spectroscopy (inVia, Renishaw) studies were carried A. Thickness and roughness analysis
out in backscattering conguration with Ar+ laser excitation of Average thickness, rate of deposition and root mean square (rms)
wavelength 514.5 nm. This instrument is equipped with 1800 roughness with error obtained from surface prolometer and
lines per mm grating and a thermoelectrically cooled CCD AFM study, respectively, are shown in Table 1. It is observed from
detector. In the present study, Raman intensity imaging tech- Table 1 that thickness increases monotonically with laser pulse
nique was adopted along with the normal spectral acquisition. energy. Surface roughness (rms) of DLC lms increase with laser
A 100 objective with numerical aperture value of 0.9 was used pulse energy due to the reasons discussed here. Higher pulse
for collecting the spectra. The fully automated motorized energy extricates larger material ux resulting in higher growth
specimen stage (Renishaw M/S20), having a spatial resolution of rate and thickness; it also makes particulate emission more
100 nm, was used for the Raman intensity mapping. The Raman probable, thereby causing surface roughness to go up.
spectral mapping was performed by integrating intensities,
which is essentially the peak intensity distribution corre-
B. Compositional analysis
sponding to a particular wave number collected over a pre-
dened area.33,34 Mapping was carried out with a spatial scan- XPS analysis was used to obtain the sp3 content in the DLC
ning step size of 500 nm in a region of 4  3, 6  4, 4  2, and lms. Fig. 1 shows high resolution XPS spectra of carbon 1s
6  4 mm2 belonging to DLC-100, DLC-200, DLC-300 and DLC- (C1s) core level photoemission spectra from DLC lms synthe-
400 specimens, respectively, to include at least one particulate. sized at different laser pulse energies. The C1s XPS peaks were
Elasticity mapping was carried out using an advanced deconvoluted into three distinct Gaussian–Lorentzian peaks
multimode high resolution Scanning Probe Microscope (SPM) aer Shirley background correction (Fig. 2(a–d)) and these were
(NTEGRA Prima, M/s NT-MDT, Russia). A stiff cantilever was used for the estimation of sp3, sp2 and C–O bonding contents in
used in contact mode for AFAM study of DLC lms along with Si the lms.
as the reference. Both large area (5  5 mm2) and small area It is observed from Fig. 1 that the line shape and peak
(2.5  2.5 mm2) scans were carried out to observe the uniformity position of the C1s peaks vary with the laser pulse energy. The
and local structure of each lm. In addition, roughness
measurement was carried out using same cantilever tip. The
cantilever has a stiffness constant of 30 N m1 and dimension Table 1 Thickness and surface roughness (rms) from surface profil-
as 125  30  5 mm3. Resonance frequency of the cantilever is ometer and AFM study, respectively (errors within bracket)
about 330 kHz. In AFAM, the specimen was placed on the
Specimen Average Deposition rate RMS surface
specimen stage with an ultrasonic transducer beneath, it name thickness (nm) (nm per shots) roughness (Rq) (nm)
vibrated in the frequency range of 0–5 MHz. The cantilever
scans the specimen surface in contact mode through the tip. In DLC-100 105(3) 0.01(0.0003) 1.5(<0.5)
this technique, the mechanical boundary conditions are guided DLC-200 120(5) 0.012(0.0005) 2.7(<0.5)
DLC-300 144(12) 0.014(0.0012) 3.3(<0.5)
by two kinds of interactions. First, interaction is nonlinear
DLC-400 169(13) 0.017(0.0013) 4.5(<0.5)
contact mode function of distance, which is due to mutual
interaction between the tip and the lm surface devoid of
vibration. It becomes attractive at larger distances, becomes
repulsive when the tip is in contact with the surface and
increases rapidly when the tip is pressed against the specimens.
Second, the longitudinal acoustic wave emitted from the
transducer impacts the specimen which causes out-of-plane
vibrations on the specimen surface leading to change in the
mechanical boundary conditions. The surface vibrations are
transmitted into the cantilever via the sensor tip. Photo diode
and a lock-in-amplier are used to measure and evaluate the
cantilever vibrations. Coupled modes of vibration specic to
surface elasto-mechanical response are measured and a spatial
elasticity map is eventually generated.25,26,35,36 In our study, Fig. 1 XPS C1s peak for DLC specimens at various laser pulse energies.

6018 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

line shape asymmetry stems from contribution of various is located at 284.4  0.1 eV and corresponds to sp2 hybridized
chemical environments arising out of different hybridization state of carbon atoms. The second occurs at a higher binding
states of carbon. The C1s peak position shis towards higher energy of 285.2  0.1 eV and corresponds to sp3 hybridized state
binding energies and its shape tends to become more of carbon atoms. The observed peak positions in the present
symmetric for DLC-300 specimen, indicating the trans- study matches with the values reported in the literature for PLD
formation of sp2 sites into sp3 sites. The C1s peak position at grown DLC lms.2,37 The third peak at the binding energy value
lower binding energies and its asymmetric shape for DLC-100, of 286.2  0.1 eV is due to C–O (or C]O) bond dominated
DLC-200 and DLC-400 specimen indicate lower sp3 content. chemical environment.38 Fractions of sp2 and sp3 hybridized
Fig. 2 shows the deconvoluted spectra of C1s peaks of DLC carbon atom are estimated from the ratio of the corresponding
lms deposited at different laser pulse energies. The rst peak peak area to the total C1s peak area and tabulated in Table 2.
Voevodin et al. reported that the sp3 content of DLC lms
deposited by Nd-YAG laser is low.1 The observed relatively low
sp3 content of the coatings in the present study is in agreement
with Voevodin's observation. These observations point towards
the growth of graphitic lms and entrainment of particulates
emitted by PLD process which employs 1064 nm Nd:YAG laser
radiation at laser pulse power densities $109 W cm2. Opti-
misation of the pulse energy to form DLC lms leads to the
conclusion that 300 mJ laser pulse energy is around the
threshold energy to obtain a DLC lm with maximum sp3
content (53.47%). This observation is comparable to the study
of Ruiz et al.18
From Table 2, it is clear that DLC-100 and DLC-200 speci-
mens have sp2 as the dominant phase fraction. This may be due
to less kinetic energy of carbon ions in the plasma in compar-
ison to threshold energy. However, there is a complete change
of scenario in DLC-300 specimen, where sp2 makes up only
a fraction of 38.25% and sp3 becomes 53.47%. The sp3 content
in DLC-400 specimen is found to be similar to that of DLC-100
and DLC-200 specimens. Earlier studies on PLD grown DLC
have indicated that the charge state and kinetic energy of
carbon ions in the plasma plume determine the carbon co-
ordination in thin lm.1,19,39 The sudden increase of sp3
content in DLC-300 specimen is understandable with respect to
sub-plantation theory. According to this theory, when kinetic
energy of carbon ions in the plasma exceeds threshold energy, it
penetrates into the thin lm surface to achieve a dense lm with
substantially higher sp3 content.18
As shown in Table 2, the C and O bonding contribution is
higher in DLC-300 as compared to DLC-100, 200 and 400
specimens. This indicates that the carbon dangling bonds in
DLC-300 may more, which makes bonding with atmospheric
oxygen during exposure. In case of DLC-100 and DLC-200
specimens, it can be predicted that lower energetic carbon
ions in the plasma plume sticks to the surface without pene-
trating into the lm and contribute more towards sp2 bonding
in the lms. In case of DLC-400 specimen, though the laser
uence is highest which means that the plasma contains higher
energetic and charge states of carbon species, it still has
sp3-content similar to that of DLC-100 and DLC-200 specimens
indicating that it does not follow the subplantation theory.39
Hence, it can be speculated that the total kinetic energy of
carbon ions in DLC-400 is not used to implant the ions in the
subsurface of the thin lm as in case of DLC-300. A fraction of
the kinetic energy of carbon ions is used for other processes,
Fig. 2 XPS C1s peak de-convolution for (a) DLC-100, (b) DLC-200, (c) like local heating due to dissipation of excess energy, following
DLC-300 and (d) DLC-400 films. the thermal spike model causing sp3 to sp2 phase

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RSC Advances Paper

Table 2 XPS C1s spectra de convolution results (errors within bracket)

Specimen sp3 band sp2 band C–O band C–O


3
name position sp FWHM position sp2 FWHM position C–O FWHM sp3 (%) sp2 (%) (or C]O) (%)

DLC-100 285.3(0.1) 1.0 284.5(0.1) 1.1 286.3(0.1) 1.3 32.3(5%) 63.7(5%) 4.0(5%)
DLC-200 285.3(0.1) 0.9 284.4(0.1) 1.1 286.0(0.1) 1.4 29.1(5%) 65.4(5%) 5.5(5%)
DLC-300 285.2(0.1) 1.1 284.3(0.1) 1.0 286.4(0.1) 1.4 53.4(5%) 38.3(5%) 8.3(5%)
DLC-400 285.2(0.1) 1.0 284.4(0.1) 1.0 286.0(0.1) 1.5 30.5(5%) 63.9(5%) 5.6(5%)

transformation.2,18 In addition, at higher laser pulse energies All the mapped spectra corresponding to the DLC lms were
the particulate ejaculation is high, which hinders evolution of individually background subtracted and one of the Raman
sp3 phase as the graphitic matrix is retained as sp2 phase on the spectra obtained from the particulate region was deconvoluted
lm surface.1,19 Hence, it can be said that both the above into two Gaussian peaks corresponding to two distinct vibra-
mentioned phenomena have a combined effect on the lm tional modes (G-band and D-band) of sp2-bonded carbon
formation at 400 mJ. atoms. Usually the Raman spectra of disordered graphite
In the following section, we have undertaken two mapping exhibit two modes, the G peak (stretching mode) around 1550–
characterization techniques viz.; visible Raman spectroscopic 1600 cm1 and the D peak (breathing mode) around 1355 cm1,
intensity mapping for local co-ordination and aromaticity of sp2 which are assigned to zone centre phonons of E2g symmetry and
bonded carbons in the particulates as well as on the surface and K-point phonons of A1g symmetry, respectively.4,11,40–42
AFM morphology along with AFAM magnitude imaging for local Nanocrystalline and amorphous carbon phases are charac-
elasticity distribution on surface to understand the XPS result terised by the position, intensity and width of the G and D peaks
by nanometric evolution process. in the Raman spectra. The G peak at 1581 cm1 represents
graphitic phase corresponding to E2g symmetry and is associ-
ated with the in-plane bond-stretching motion of pair of sp2
C. Structural analysis bonded carbon atoms. This mode does not require presence of
six fold ring and is present in all sp2 sites. The G band in the
Raman spectroscopic imaging over the DLC lm surface with
range of 1500–1630 cm1 corresponds to sp2 sites in aromatic
a spatial scanning step size of 500 nm for determining local co-
and olenic molecules.4,11,43 The blue shi in G peak is due to
ordination of carbon in at and particulate regions was carried
smaller aromatic clusters having higher modes.4,11,44 In addi-
out. Fig. 3(a–d) shows the optical images of the mapped area on
tion, decrease in number of ordered aromatic rings on passing
the surface of all DLC lms and the mapped area including
from nanocrystalline graphite to a-C also contributes to the blue
particulate is shown as inset.
shi of G-peak. It also reduces D peak intensity due to soening
During the scanning, laser power was kept low (<1 mW) to
of the vibrational density of states.4,11,45 Due to the higher
prevent laser induced damage of the specimen. The pre-selected
sensitivity of visible Raman spectroscopy (50–230 times)
area is different for different lms (8–24 mm2); hence number of
towards sp2 bonding than UV Raman spectroscopy, it is used as
acquired spectra varied from lm to lm.
an indirect probing tool for sp3 content.4,46,47 In the following
section, structural evolution of particulate region and their
contribution to the DLC lm with laser pulse energy variation
are discussed.
Structural analysis of only particulate region on DLC lms.
In this section, structural evolution of particulate region and
their contribution to carbon co-ordination on the lm with laser
pulse energy are discussed. Fig. 4(a–d) shows all the deconvo-
luted spectra obtained from the particulate regions. Peak
position, FWHM of G and D peaks, ID/IG ratio, cluster size
(effective crystallite size in the direction of graphite plane) and
ID/IG ratio obtained from Raman spectroscopic mapping are
tabulated in Table 3. ID/IG ratio of Raman spectra obtained from
the particulate region was used in Tuinstra and Koenig (TK)
equation for second stage (nanocrystalline graphite to a-C) of
amorphization trajectory to calculate the cluster size (L) in the
DLC lms.4,11,48 The TK relations for second stage of amorph-
ization trajectory is given as follows:
ID
Fig. 3Optical microscope images of (a) DLC-100, (b) DLC-200, (c) ¼ CðlÞL2 (1)
DLC-300 and (d) DLC-400 (inset – magnified image of mapped area). IG

6020 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

regions.44 The decrease of D-peak intensity in the shoulder


region and wave number shi towards a lower value 1360 cm1
in DLC-300 concludes that the particulate region of DLC-300
possess as either reduced number of ordered aromatic rings
or more number of olenic carbon chains consisting of sp2
bonds, which is in concurrence with the report of Beeman
et al.45
The relation between G-peak, D-peak and ID/IG ratio for the
individual peaks obtained from particulate region is shown in
Fig. 5. According to the amorphous trajectory (graphite /
nanocrystalline graphite / a-C / TAC), G-peak position and ID/
IG ratio from individual spectra (particulate region) of DLC-300
lie in the third stage of amorphization trajectory. This indi-
cates that particulate region on DLC lms are amorphous in
nature with higher sp3 content (>20%).11 Fig. 6 shows the rela-
tionship between full width at half maximum (FWHM) of G-peak
and ID/IG ratio obtained from the particulate region of DLC lms
at various laser pulse energies and the sp3 content obtained from
Fig. 4 Deconvoluted Raman spectra obtained from particulate XPS study. FWHM of G-peak and sp3 content of carbon shows
regions of (a) DLC-100, (b) DLC-200, (c) DLC-300 and (d) DLC-400 similar trend whereas ID/IG ratio shows reverse trend, which also
films. corroborates the fact that suddenly, sp3 content increases with
densication and amorphization at 300 mJ following sub-
plantation theory for formation of DLC lms and fails above it
C(l) is a constant and depends on the laser wavelength used for due to dissipation of the extra energy to the surrounding. The
excitation (514.5 nm) and is 0.55 nm2. It is clear from the Table dissipation of extra energy in DLC lms leads graphitization
3, that DLC-300 has the smallest sp2 cluster (0.74 nm) (conversion of sp3 to sp2 bonding).18 The slight fall of sp3 content
embedded in the particulate region. This indicates that the sp2
bonding of carbon atom in the particulate region of DLC-300 is
more of chain type. However, particulate region of DLC-100,
DLC-200 and DLC-400 possess higher cluster sizes 1.23, 1.28
and 1.34 nm, respectively. This indicates that the sp2 bonding of
carbon atom in the particulate regions of DLC-100, DLC-200
and DLC-400 is in aromatic rings. Small cluster volume
possibly arises from the presence of compressive stress.
From deconvoluted spectra, it is found that the G-peak for all
the DLC lms lies in the range 1553–1580 cm1, which is lower
than that of the G-peak of graphite (1581 cm1). It is observed
from Fig. 4(a, b and d) that D-peak starts appearing at 1379,
1410 and 1416 cm1 in DLC-100, DLC-200 and DLC-400 lms,
respectively, with skewness associated with the G-peak.
According to the report of Mapelli et al., the upward shi of
D-peak and presence of intense D-peak as a prominent shoulder
in DLC-200 and DLC-400 clusters specimen indicate occurrence Fig. 5 Relation among G-peak, D-peak position and ID/IG ratio ob-
tained from particulate regions of DLC films at various laser pulse
of large number of aromatics entrained in the particulate
energies.

Table 3 Raman spectra deconvolution results and cluster size obtained from ID/IG ratio of deconvoluted spectra and Raman spectroscopic
mapping data of the DLC film

Mapping data

Specimen G-peak position G-peak FWHM D-peak position D-peak FWHM ID/IG (peak Cluster size ID/IG ID/IG ID/IG
name (cm1) (cm1) (cm1) (cm1) intensity ratio) (nm) total at particulate

DLC-100 1560 190 1379 325 0.7 1.13 0.54–0.64 0.54–0.58 0.54–0.64
DLC-200 1568 180 1410 360 0.9 1.28 0.50–0.66 0.60–0.65 0.50–0.58
DLC-300 1553 213 1360 287 0.4 0.85 0.38–0.45 0.38–0.44 0.42–0.46
DLC-400 1580 135 1416 338 1.1 1.41 0.60–0.75 0.60–0.72 0.65–0.75

This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 6016–6028 | 6021
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particulate region of DLC-100. In fact, the at region has


a variation in the higher range 0.50–0.65. Since, the particulate
region of DLC-200 specimen have lower ID/IG value (0.50–0.58)
with respect to the at region, there is indication that smaller
sp2 bonded aromatic carbon cluster (1.28 nm) has
a pronounced occurrence in these particulate regions than the
at region. ID/IG ratio map of the at surface reveals a non-
uniform distribution pattern. This pattern indicates that the
particulate region and at surface are under non-uniform
compressive stress but with different value.11,50 As a result
densication and sp3 content varies accordingly.
ID/IG ratio map of DLC-300 specimen is shown in Fig. 7(c).
Fig. 6 Relation among FWHM of G-peak, ID/IG (particulate region) and This reveals particulate region possesses the range 0.42–0.46 of
sp3 content (XPS) of DLC films at various laser pulse energies.
intensity map. There is a gradual decrease of ID/IG ratio starting
from the centre of the particulate region towards the at region
which indicates presence of uniform compressive stress and
for DLC-200 is the contribution from bigger size particulates densication.11,50 The at region of DLC-300 specimen has an
than DLC-100. To study the contribution of particulate regions to ID/IG ratio value in the low range (0.38–0.44). Though in DLC-
DLC lms, Raman spectroscopic intensity mapping was carried 300 the particulate regions have higher ID/IG ratio value with
out and this is discussed in succeeding section. respect to the at surface, but it is less as compared to DLC-100
Structural analysis of DLC lm (including particulate and DLC-200 specimens. This indicates that the particulate
region). The Raman intensity mapping of G and D peak (ob- region of DLC-300 specimen has larger aromatic clusters
tained from deconvolution), and corresponding ID/IG ratio (cluster size  0.85 nm) than the corresponding at surface,
mapping for DLC-100, DLC-200, DLC-300 and DLC-400 speci- which is smaller than DLC-100 and DLC-200 specimens. The ID/
mens are shown in Fig. 7(a–d). It is observed from G, D and ID/IG IG ratio for both at and particulate regions of DLC-300 reveals
ratio mapping that there is an intensity contrast from at to that sp3 content is more in comparison to DLC-100 and DLC-
particulate region in all DLC lms. Here, it is focused on ID/IG 200 specimens.
ratio map of all DLC lms, which provide the information about ID/IG ratio map of DLC-400 specimen is shown in Fig. 7(d). It
the presence of aromatic rings/chain type structures of sp2 reveals that the particulate region possess the intensity
bonding in clusters as discussed earlier. In addition, qualitative contrasts (0.65–0.75) in such a manner that the maximum (red
analysis of sp3 content and density of DLC lms across its colour) ID/IG value lies at the centre of the particulate region and
particulate regions with various laser pulse energies is also it decreases gradually towards the at surface (0.60–0.72). The
deduced from ID/IG ratio mapping. higher ID/IG value of particulate region indicates that it has
According to Kelires et al., a local compressive stress is bigger aromatic sp2 clusters (1.41 nm) with lower sp3 content
induced during deposition process due to high energetic ion and density.11,50 The at surface shows a similar pattern like
bombardment, along with the shallow implantation (‘sub- DLC-200 specimen having lowest ID/IG value (0.60–0.72). The
plantation’) of incoming atoms.49 As a consequence, transition very high value of ID/IG on the at surface indicates that DLC-
from sp2 rich phase to stabilised sp3 rich phase takes place at 400 has higher aromatic sp2 clusters with less sp3 content and
a critical compressive stress value (4–5 GPa). However, J. density on the at surface as compared DLC-100, DLC-200 and
Robertson stated that, energy of ion is responsible for sub- DLC-300. In DLC-400 both at surface and particulate region
plantation, producing densication of the lm thus promoting possess bigger sp2 clusters than other DLC specimens, which
sp3 content. Densication is the causative factor for evolution of decreases its sp3 content and it's density.
compressive stress.50
ID/IG ratio map of Fig. 7(a) reveals that particulate region of
DLC-100 specimen possesses ID/IG ratio in the range 0.54–0.64 D. Surface elasticity distribution analysis
(violet-red colour) with a gradually increasing manner from We have carried out local elasticity mapping of each specimen
centre towards the at region having a lower range 0.54–0.58 using AFM in contact mode as described in the Experimental
(blue-black colour). Most of the at regions correspond to ID/IG section. Prior to the experiment, AFAM imaging was carried out
ratio (0.54–0.60). The above mentioned result illustrates that on “Si (111)” for reference. The large area (5  5 mm2) scan was
particulate region possess smaller sp2 bonded aromatic carbon done to see the uniformity of each DLC lm and small area
clusters (1.13 nm) with similar sp3 content of the at surface (2.5  2.5 mm2) scan was carried out to observe the local
and embedded in it.11,50 In other words, it can be stated that the structures present within the lm. These results were compared
particulate regions possess similar compressive stress to the at with “Si” for morphology as well as AFAM imaging. Fig. 8
surface, which promotes densication as well as enhancement depicts AFAM signal as magnitude (Mag), M$Cos (magnitude 
in sp3 content.49,50 Cos) and phase along with AFM topography of Si substrate.
ID/IG ratio map of DLC-200 specimen shown in Fig. 7(b) More than one signal, M$Cos (magnitude  Cos) is employed to
reveals particulate region exhibit similar contrast as the improve the ner details present in the AFAM image. Si surface

6022 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

Fig. 7 Raman mapping image for G-peak, D-peak and ID/IG of (a) DLC-100, (b) DLC-200, (c) DLC-300 and (d) DLC-400, respectively.

This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 6016–6028 | 6023
RSC Advances Paper

Fig. 8 AFM topography (height) and AFAM (Mag, M$Cos and phase) images of Si (111) for small and large areas, respectively.

has an average roughness of 1 nm and AFAM mapping clearly exhibited. Operating frequency having a value higher than the
shows nano-micro-inhomogeneity with respect to local elas- resonance value causes stiffer region to appear bright and
ticity contrast. consequently soer region appears dark. However, if the oper-
AFM morphology and AFAM image (Mag) of all DLC lms for ating frequency is lower than resonance frequency, a contrast
both small area (2.5  2.5 mm2) and large area (5  5 mm2) scans inversion takes place causing stiffer region to appear dark and
are shown in Fig. 9(a–d) for DLC-100, DLC-200, DLC-300 and vice versa. This AFAM formalism is used to discriminate hard
DLC-400 specimens, respectively. The magnitude variation is and so regions.36
observed as dark and bright regions. The large change in the Mag image of Fig. 9(a) for DLC-100 specimen illustrates an
Mag image is mainly due to various types of particulate regions elasticity contrast, where the soer regions are dark and the
with different mass, size and shape distribution on the DLC lm stiffer regions are bright. The contrasting features in DLC-100
surface. This is attributed to discrepancy in elasticity among specimen reveal two different observations. Contrast between
different particulate regions, their boundaries and also associ- smaller particulates and bigger particulate regions are clearly
ated structures entrained within them. The purpose of this observed due to dissimilar relative stiffness values. This
study is to determine surface elastic forces on at surface and happens due to variation in densities and entrained subspecies.
particulate region of DLC lms. The expression for stiffness (K*) Hence, AFAM image specically illustrates very small
of the coupled oscillator system can be written as;25,26,35,36,51 discrepancy in mechanical properties within small areas. The
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
  roughness of DLC-100 specimen obtained from AFM study is 1.5
K* ¼ 3 6RFE*2 (2) nm.
Mag image of DLC-200 specimen is shown in Fig. 9(b). It
where, F, R and E* are the applied static force, radius of the
shows that DLC-200 has soer regions as compared to that of
sensor tip and the elastic constant of the tip and the specimen,
DLC-100 which corresponds to dark region. This is owing to the
respectively. E* is given as follows:
increased laser pulse energy which enables ablation of higher
1 1 1 size particulates. It has been conrmed from XPS that DLC-200
¼ * þ * (3)
E* Etip Especimen has a higher sp2 contribution than DLC-100. Since, DLC-200 has
Etip Especimen bigger particulates than DLC-100 as shown in Fig. 9(b). There-
*
where, Etip ¼ ; E* ¼ . Here, “ntip”
ð1  ntip 2 Þ specimen ð1  nspecimen 2 Þ fore, it can be inferred that the occurrence of bigger particulates
and “nspecimen” represent Poisson's ratios of tip and specimen, will lead to a higher sp2 contribution. In addition, it is observed
respectively. from AFM study that DLC-200 specimen has a higher surface
The AFAM methodology uses contact resonance spectros- roughness (2.7 nm) as a result of bigger size of particulate.
copy. When the cantilever tip comes in contact with the stiff Fig. 9(c) and (d) show number of particulates along with at
region of the specimen surface, the frequency and amplitude of surface for DLC-300 and DLC-400 specimens, respectively. The
contact resonance curve gets enhanced while the FWHM roughness values of the DLC-300 and DLC-400 specimens ob-
decreases. The opposite happens when the tip is brought in tained from the AFM study were found out to be 3.3 and 4.5 nm,
contact with soer region. Hence, the choice of the operating respectively. This increase in roughness with laser pulse energy
frequency causes appropriate contrasting features to be can be attributed to the presence of larger extent of so zones as

6024 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

Fig. 9 AFM topography and AFAM (Mag) images for small and large area of (a) DLC-100, (b) DLC-200, (c) DLC-300 and (d) DLC-400,
respectively.

seen in AFAM images. In addition, it is also observed from expression for the contact resonance frequency of the coupled
Fig. 9(c) and (d) that the number of so zones increases with oscillator system is given by eqn (4),25,26,35,36,51
increase in pulse energy. Therefore, DLC-400 has a higher sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
number density of so zones in comparison to DLC-300. K* þ Kc
f ¼ f0 (4)
Hence, it can be inferred that the dominance of so phase Kc
brings down the relative stiffness value. The height contrasted
where f0 is free oscillation frequency of the cantilever, K* and Kc
AFM image has numerous contrasting features depicting
are stiffness of coupled oscillator system and the tip,
spherically shaped particulate regions. The AFAM image is
respectively.
dominated with large number of elastically so zones which
In this study, point spectroscopy method was adopted to
eventually depresses the relative stiffness value. The contact
avoid hindrances in set values during measurement of contact
resonance frequency of Si with known elastic constants and
resonance frequency. This was necessitated due to the presence
Poisson ratio was measured prior to commencing the
of particulates in DLC lms. The relative stiffness of Si (111) and
measurements on the DLC specimens for contact resonance
DLC-100, DLC-200, DLC-300 and DLC-400 specimens were
frequency and relative stiffness values. Mathematical
calculated from the contact resonance frequency of cantilever.

This journal is © The Royal Society of Chemistry 2016 RSC Adv., 2016, 6, 6016–6028 | 6025
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Table 4 Contact resonance and relative stiffness value of DLC films clusters which are loosely packed in particulates than the at
surface. Again density of particulate varies with it's size, which
Specimen Relative stiffness Resonance frequency shi (kHz)
affects it's stiffness. We observed that as the particulate size
Si 1.02 1025.8 increases from DLC-1 to DLC-4, the measured relative stiffness
DLC-100 2.3 (on particulate) 1120 (on particulate) decreases in the same manner indicating the decrease of
1.8 (on at region) 1116.1 (on at region) density.
DLC-200 1.7 (on particulate) 1093.05 (on particulate) AFAM results of DLC lms are similar to that of Raman
2.2 (on at region) 1108.74 (on at region)
DLC-300 1.0 (on particulate) 967.43 (on particulate)
mapping data. Relative stiffness of particulate regions and at
4.6 (on at region) 1165.0 (on at region) surface can be explained on the basis of aromaticity of sp2
DLC-400 0.4 (on particulate) 953.0 (on particulate) bonded carbons, cluster size, sp3 content and density, as sup-
0.5 (on at region) 957.13 (on at region) ported by Raman mapping and XPS studies. From Table 2, it is
clear that thickness of a DLC lm increases with increase in
laser pulse energy, which in turn increases the density of DLC
lms and as a result relative stiffness should increase with laser
These values are listed in Table 4. The relative stiffness and pulse energy.49 However, AFAM study of at surface of DLC lms
contact resonance frequency of each lm have been measured reveals that the relative stiffness increases up to 300 mJ and
with respect to standard specimen Si (111). Table 4 depicts the above this, it shows a decline. XPS study shows a deviation from
behavior of relative stiffness variation on particulate regions subplantation model for DLC-400 specimen having 30% sp3
and at surfaces of DLC lms with respect to laser pulse energy. content. DLC-300 specimen has highest sp3 content of 53%. In
The relative stiffness on at surface of all DLC lms except DLC- addition, the evolution of ID/IG ratio (chain type/aromatic rings)
400 specimen has a higher value than that of Si (1.02). DLC-300 and shi in G-peak position (cluster size) with laser pulse
has the maximum value of relative stiffness (<4.5818). In case of energy follow the same trend in line with the ndings from
DLC-300 specimen, relative stiffness of at region is 4.5 times AFAM and XPS.
higher than that of Si. Fig. 7 reveals that, as seen from ID/IG ratio, all specimen,
In case of DLC-100 specimens, particulate regions (2.3) show except DLC-400, follow the subplantation theory.39 Hence, DLC-
higher relative stiffness than that of at region (1.8). This value 100 specimen all others possess higher ID/IG ratio for particulate
is almost doubled with respect to Si. DLC-200 specimens show region than at surface. Similar result is also obtained from
reverse trend as compared to DLC-100 specimen, which yielded AFAM study. The particulate regions of DLC-100 specimen are
higher relative stiffness on at surface (2.2) as compared to stiffer than its at surface, whereas the at surfaces of other
particulate surface (1.7). DLC-400 has lower relative stiffness on samples are stiffer than their particulate counterparts. This
at surface and particulate region as compared to Si. This can result is due to synergetic effect of density (size dependent),
be attributed to the presence of bigger particulates resulting in entrained substructures (clusters) and disorderedness (chain
high density of defects as reported by Mangamma et al.36 type or aromatic rings of sp2 cluster) within the particulate
Contact resonance frequency of the cantilever on Si was regions, which is a consequence of intrinsic stress acquired
measured each time before measuring the same on DLC lms. during deposition. Crystalline diamond has only sp3 bonding,
This was done to achieve calibration of cantilever with respect which is very strong as a result diamond is hard. Whereas in
to Si. Flat surfaces of all the DLC lms (1116.1, 1108.74 and polycrystalline diamond, grain boundaries instigate some sp2
1165.0 kHz) except DLC-400 specimen (957.13 kHz) have higher sites and other p-bonding states and introduces optical
contact resonance frequency in comparison to Si substrates absorption subgroups. The stiffness depends on the fraction of
(1025.8 kHz). This indicates that at surface of all DLC speci- C–C sp3 sites, as only the sp3 sites contribute signicantly to the
mens (except DLC-400) have higher relative stiffness values than hard zones. In DLC, both sp3 and sp2 sites are present, which
Si. In fact DLC-300 has relative stiffness 4.5 times of Si. DLC-400 renders its electronic structure fundamentally different to ideal
specimen has a very low value of relative stiffness (0.5). Partic- diamond.
ulate regions of DLC-100 (1120 kHz) and DLC-200 (1093.05 kHz) The sp2 sites have an inclination to form clusters to lower
have higher contact resonance frequencies with respect to Si, their free energy. DLC (or ta-C with lower C–C sp3 content) is an
whereas DLC-300 (967.43 kHz) and DLC-400 (953.0 kHz) possess atomically disordered alloy of sp2 and sp3 sites where the sp2
lower values. The observed relative stiffness in case of particu- sites are not strongly clustered. In this way, the density is line-
late regions of DLC-300 and DLC-400 lms indicate that these arly proportional to the sp3 content as seen through experi-
are soer than those present in Si. Particulates of DLC-100 and mentally and corroborated by earlier theoretical calculations.
DLC-200 lms have higher relative stiffness with respect to Si Hence higher C–C sp3 fraction in DLC makes the material closer
but for DLC-300 and DLC-400, it is less than that of Si. All the to diamond in terms of mechanical properties as revealed from
relative stiffness results experimentally measured pertain to AFAM, XPS and Raman spectroscopic studies. Both density and
contribution from particulate number density and their size stiffness of lms can be explained in terms of phase fraction of
distribution across the surface. These aspects cause modica- sp2 and sp3 types of carbon co-ordination.
tion in contact stiffness of the cantilever. The behaviour observed for DLC lms with various laser
Generally particulates are soer than the at region of the pulse energies can be attributed to the synergistic effect of two
DLC lms, because particulates are mostly made up of sp2 factors, viz.; (a) dissipation of extra energy (above threshold

6026 | RSC Adv., 2016, 6, 6016–6028 This journal is © The Royal Society of Chemistry 2016
Paper RSC Advances

energy  300 mJ) to the surrounding resulting transition of sp3 12 A. C. Ferrari and J. Robertson, Phys. Rev. B: Condens. Matter
to sp2 bonding (graphitization process) and (b) number density Mater. Phys., 2001, 64, 075414.
and size of particulate regions entrained in each lm. 13 J. Robertson, Pure Appl. Chem., 1994, 66, 1789.
14 S. S. Yap, W. O. Siew, C. H. Nee and T. Y. Tou, Diamond Relat.
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Conclusion 15 D. Sarangi, O. S. Panwar, S. Kumar and R. Bhattacharyya, J.
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the particulate region varies with laser uencies as 1.13, 1.28, 19 H. C. Ong and R. P. H. Chang, Phys. Rev. B: Condens. Matter
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