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1, MARCH 2018
Abstract— In electric vehicles with rooftop PV panels, the solar Ln Resonant inductance ratio (L n = L s1 /L p ).
irradiance and surface temperature can affect their performance Lp Parallel resonant inductance (H).
and output voltages (e.g., Vpv = 24–45 Vdc ). In these systems, Ls Series resonant inductance ratio (L s = L s1 /L s2 ).
the maximum energy must be extracted from the variable L s1 First series resonant inductance (H).
input voltage (PV panel), boosted by different gains, and stored L s2 Second series resonant inductance (H).
in high-voltage battery packs. Furthermore, depending on the
battery state of charge, the charger should operate in constant n Transformer turns ratio (n = N p /Ns ).
voltage, constant current, or constant power modes, all the way QL Loaded quality factor.
from complete discharge condition, up to the charged floating q Electronic charge (q = 1.602 × 10−19 C).
voltage phase (Vbat = 230–430 Vdc ). This combination of the RL Load resistance ().
variable PV input voltage and different states of charge creates
T Photovoltaic panel cell temperature (kelvin).
a significant regulation challenge for the converter. In this
paper, a high-efficiency fourth-order L3C resonant converter is Tamb Surface temperature (kelvin).
proposed with an extreme voltage regulation capability that can V AB1 1st harmonic of the full-bridge inverter.
effectively extract the maximum power from the PV panels and Vpv Solar PV panel voltage (Vdc ).
respond to the battery states of charge at different voltage and Vbat Battery voltage (Vdc ).
current levels. The experimental results from a 350-W prototype
Z0 Based characteristic impedance ().
prove the features of the proposed L3C resonant converter and
demonstrate its ability to track the maximum input power while
responding to the battery various states of charge.
Index Terms— Electric vehicle, full soft switching conditions, I. I NTRODUCTION
photovoltaic panel, wide dc–dc voltage regulation.
N OMENCLATURE
D C–DC power converters with variable voltage gain and
boosting features are among the main components for PV
energy systems, since the maximum power must be extracted
Cj Diode junction capacitance (F). from the low voltage, variable input source, and boosted
Cw,s Transformer winding capacitance (F). to a high voltage level [1], [2]. In PV energy systems for
f0 Based resonant frequency (Hz). electric vehicles (EVs) with rooftop PV panel, it is also
fs Switching frequency (Hz). essential to employ a rechargeable battery pack to store energy
G Solar irradiation (kW/m2 ). and release it later [3]–[7]. Using battery packs for energy
I L s1 First series resonant inductance current (A). storage imposes challenging design constraints for the power
I L s2 Second series resonant inductance current (A). converter, due to different battery operating modes, including
Iout dc output current (A). constant current, constant voltage, constant power, and no-
k Boltzmann’s constant (k = 1.3806503 × 10 J/K). load condition [8]. The combination of a PV panel and a
L ext External series inductance (H). rechargeable battery in an energy system requires extreme
L lk, p Transformer primary leakage inductance (H). voltage gain variations from the input (Vpv = 24–45 Vdc )
L lk,s Transformer secondary leakage inductance (H). to the output (Vbat = 230–430 Vdc ), and this needs to be
Lm Transformer magnetizing inductance (H). supported by solar battery chargers. In this case, the charger
should not only track the input voltage variation in order to
Manuscript received September 27, 2017; revised December 8, 2017; extract the maximum available power from the PV panel, but
accepted December 26, 2017. Date of publication January 11, 2018; date also boost the input voltage according to the level of variable
of current version February 5, 2018. This work was supported by the Natural gain and respond to the battery different states of charge.
Sciences and Engineering Research Council, Canada. (Corresponding author:
Martin Ordonez.) Recently, different studies have been dedicated to develop
N. Shafiei, M. Ordonez, and M. A. Saket Tokaldani are with the Depart- reliable and efficient nonisolated and isolated power converters
ment of Electrical and Computer Engineering, The University of British for PV applications. Nonisolated power converter topologies
Columbia, Vancouver, BC V6T 1Z4, Canada (e-mail: navid@ece.ubc.ca;
mordonez@ieee.org; alisaket@ece.ubc.ca). which have been used in PV systems include boost con-
S. A. Arefifar was with the Electrical and Computer Engineering Depart- verters, Cockcraft-Walton multipliers, coupled inductors, and
ment, The University of British Columbia, Vancouver, BC V6T 1Z4, Canada. switched inductors-capacitors with high-voltage gain capa-
He is now with the Electrical and Computer Engineering Department, Oakland
University, Rochester, MI 48309 USA (e-mail: arefifar@ieee.org). bility as the dc–dc power conversion stage for PV to grid
Digital Object Identifier 10.1109/TTE.2018.2792323 applications (boosts a low, variable input voltage of 30–50Vdc
2332-7782 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
SHAFIEI et al.: PV BATTERY CHARGER USING L3C RESONANT CONVERTER FOR ELECTRIC VEHICLE APPLICATIONS 109
Fig. 4. Resonant power converters family. (a) Fifth-order LC L2C. (b) Fourth-order LC LC. (c) Third-order LCC. (d) Third-order LC L. (e) Fourth-order
LC L2. (f) Proposed fourth-order L3C.
In the recent equation, E g is the bandgap energy (eV) and series and parallel. The PV panel coefficients are extracted
depends on the materials used for manufacturing the cell. from the datasheet and by employing the recent equations,
As an example, for silicon, this value can be calculated as the variation of power voltage of photovoltaic module as a
follows [32]: function of irradiance and temperature is presented in Fig. 3.
The voltage related to the maximum power point for each
T2
E g = 1.16 − 7.02 × 10−4 . (5) condition is defined in Fig. 3, which indicates wide input
T + 1108 voltage variation (Vpv = 24–45 Vdc ). The input voltage
Io,ref is the reference diode saturation current and can derived in this section reflects the need for a dc–dc power
be approximately obtained using the PV cells open circuit converter with a wide input voltage regulation ability.
voltage (Voc ) and short-circuit current (Isc ) as presented in
the following:
III. R ESONANT P OWER C ONVERTERS R EVIEW
Isc
Io,ref = qVoc
. (6) Softly switched resonant converters are excellent candidates
e nkNOCT − 1 for dc–dc power supply design with wide regulation, due to
Therefore, the relation between the voltage and current of their capability to produce variable voltage gains in different
the PV cell can be obtained as follows: operating frequencies, while providing soft switching condi-
tions for semiconductor devices [34]. In this section, well-
q(Vcell +Icell ∗Rs ) Vcell + Icell ∗ Rs
Icell = Irr − Io e nkT − . (7) known resonant power converters will be presented in order
Rp
to review the application of each topology and distinguish the
And finally, for a PV panel with Ns number of series difference between the L3C resonant circuit and other fourth-
cells and N p number of parallel cells, (7) can be rewritten order ones. Also, this section will present and compare the
as follows: voltage gain characteristics of each resonant power converter
with the proposed L3C. To date, the most complicated reso-
q(Vcell +Icell Ns /N p )
Icell = N p Irr − N p Io e nkT −1 nant power converter contains a fifth-order resonant network,
Vcell + Icell Rs Ns /N p including three inductors and two capacitors, as presented
− . (8) in Fig. 4(a). The first application of LC L2C resonant topology
R p Ns /N p
was for high-voltage dc–dc power supplies, due to its ability
The V –I relationship of a PV panel presented in (8) can be to absorb the parasitic capacitor of the transformer with a
used to obtain the power-voltage relationship of a PV panel high turns ratio, also working with a fixed-frequency phase
in different surface temperature and solar irradiance and to shift control approach [35]. Another interesting application
determine the maximum power point of the PV panel. In this of LC L2C is for battery chargers, due to its capability to
paper, the power-voltage characteristics of a PV module from extend the switching frequency beyond the second resonant
Canadian Solar are presented in Fig. 1(b) [33]. For this specific frequency and cover nearly all regions required in the battery
example, the PV array consists of 72 PV cells connected in VI plane [36]. While fifth-order L3C2 resonant converters can
112 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 4, NO. 1, MARCH 2018
Fig. 5. Voltage gains of different resonant power converters versus normalized switching frequency and constant values of normalized parameters (L n , L s ,
Cn , and Q L ). (a) LC L2C for L n = 0.25 and L s = 5 and Cn = 0.5. (b) LC LC for L n = 0.25 and Cn = 0.5. (c) LCC for Cn = 0.5. (d) LC L for
L n = 0.25. (e) LC L2 for L n = 0.25 and L s = 5. (f) L3C for L n = 0.25 and L s = 5.
regulate the output voltage, a wide switching frequency vari- resonant topologies, the fourth-order LC LC resonant con-
ation and nonoperating area leads to more complicated power verter does not take into account the effects of the transformer
and control circuit design. In comparison with fifth-order secondary leakage inductance (L s2 → 0), which leads to a less
SHAFIEI et al.: PV BATTERY CHARGER USING L3C RESONANT CONVERTER FOR ELECTRIC VEHICLE APPLICATIONS 113
Fig. 7. Full-bridge L3C resonant converter schematic with capacitive output filter, applicable for PV to high-voltage battery applications.
Fig. 9. (a) Charging cycle profile for a high-voltage battery pack by considering the constant power mode (MPPT) for the PV panel and constant voltage
mode during the charger float voltage. (b) L3C battery charger trajectory for different states of charge. (c) L3C control loop block diagram for PV to battery
applications. Due to the inherent current limit capability of the L3C resonant power converter, the current control loop (blocks inside the dashed red line) is
eliminated from the control scheme.
would be as follows: Considering (13), (14), (18), and (19), the normalized
voltage gain of the L3C resonant converter is obtained as
Zin ( j ωs ) = j ωs L s1 + j ωs L p || j ωs L s2 . (16) follows:
In this case, the inverter switches are loaded by an inductor Vout Q L Z 0 (1 + cos ψ)
Mv = =
that can limit the switches current and also load current. V
in π Vin
In fact, the resonant circuit provides an inherent short-circuit j ωn L s
+L
protection at any operating frequency for the full-bridge
· 2
L n s
ψ ωn L s ω ψ−sin ψ ψ
inverter. In the ac equivalent circuit, the fundamental πω + j L +L + L +L −
sin n L n
πωn
cos
n n s n s
component of the resonant circuit input voltage (v AB1 (t)) can 4
be obtained as follows: ×
π Zin,n ( j ωn )
4Vin
v AB1 = sin (ωs t). (17) −1 π − 2ω0 Q L
π ψ = cos . (20)
π + 2ω0 Q L
According to Fig. 8 and (15) and (17), the amplitude of
I L s1 (MOSFETs current) can be obtained as follows: In Section VI, (20) will be employed to study the voltage
gain behavior of L3C resonant converter and circuit elements
4Vin design.
I L s1 = . (18)
π|Zin ( j ωs )|
The following normalized parameters are introduced for the V. L3C C ONTROL S TRATEGY FOR PV TO BATTERY
resonant circuit: A PPLICATIONS
Ls Ls In this section, the control block diagram of the L3C
L = L p + L s2 , L n = 1 , L s = 1 resonant converter as a charger for PV to high-voltage battery
Lp L s2
pack will be explained. A Li-Ion battery pack has two different
L RL 1 ωs modes in its charging profile, which are constant current and
Z0 = , QL = , ω0 = √ , ωn = . (19)
Ct Z0 LCt ω0 constant voltage modes, and EV on-board battery chargers
116 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 4, NO. 1, MARCH 2018
TABLE I
L3C P ROTOTYPE P LATFORM PARAMETERS
Fig. 11. Prototype test platform of the L3C resonant power converter.
Fig. 12. Experimental results of fourth-order L3C resonant converter platform under different PV panel conditions and minimum-maximum output voltage.
(a) 1000 W/m 2 at 25 °C. (b) 1000 W/m2 at −20 °C. (c) 1000 W/m 2 at 25 °C. (d) 1000 W/m2 at −20 °C.
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quasi-Z-source series resonant DC–DC converter for photovoltaic Navid Shafiei received the B.S. degree in electri-
module-level power electronics applications,” IEEE Trans. Power cal engineering from Kashan University, Kashan,
Electron., vol. 32, no. 5, pp. 3634–3650, May 2017. Iran, the M.S. degree in electrical engineering
[29] T. Hongmei, F. MancillaDavid, K. Ellis, and E. Muljadi, “A detailed from Islamic Azad University-NajafAbad Branch,
performance model for photovoltaic systems,” Nat. Renew. Energy Lab., Najafabad, Iran, in 2005 and 2011, respectively,
Golden, CO, USA, Tech. Rep. NREL/JA-5500-54601, Jul. 2012. and the Ph.D. degree in electrical engineering from
[30] G. M. Masters, Renewable and Efficient Electric Power Systems. The University of British Columbia, Vancouver, BC,
New York, NY, USA: Wiley, 2004. Canada, in 2017.
[31] A. D. Rajapakse and D. Muthumuni, “Simulation tools for photovoltaic He was a Technical Designer with the Informa-
system grid integration studies,” in Proc. IEEE Elect. Power Energy tion and Communication Technology Institute, Isfa-
Conf. (EPEC), Oct. 2009, pp. 1–5. han University of Technology, Isfahan, Iran, from
[32] S. Kim, J. Jeon, C. Cho, E. Kim, and J. Ahn, “Modeling and simulation 2005 to 2013, where he was involved in the design and implementation of
of a grid-connected PV generation system for electromagnetic transient resonant converters. He was a Research Scholar with Delta-Q Technologies,
analysis,” Solar Energy, vol. 83, no. 5, pp. 664–678, May 2009. Burnaby, BC, from 2013 to 2016. He is currently with Alpha Technologies
[33] Canadian Solar Inc. MAX POWER CS6X-310P. Accessed: Ltd., Burnaby, as a Power Supply Design Engineer. His current research
Feb. 2017. [Online]. Available: http://www.canadiansolar.com/na/solar- interests include advanced soft-switching methods in power converters, high-
panels/maxpower.html frequency Magnetics design and their applications in high-efficiency rectifiers
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[37] Y. A. Ang, C. M. Bingham, M. P. Foster, D. A. Stone, and
D. Howe, “Design oriented analysis of fourth-order LCLC converters Martin Ordonez (S’02–M’09) was born in
with capacitive output filter,” IEE Proc.-Electr. Power Appl., vol. 152, Neuquen, Argentina. He received the Ing. degree in
no. 2, pp. 310–322, Mar. 2005. electronics engineering from National Technological
[38] J. Biela, U. Badstuebner, and J. W. Kolar, “Design of a 5-kW, 1-U, University, Cordoba, Argentina, in 2003, and the
10-kW/dm3 resonant DC–DC converter for telecom applications,” IEEE M.Eng. and Ph.D. degrees in electrical engineer-
Trans. Power Electron., vol. 24, no. 7, pp. 1701–1710, Jul. 2009. ing from the Memorial University of Newfound-
[39] J. A. Martin-Ramos, A. M. Pernia, J. Diaz, F. Nuno, and J. A. Martinez, land (MUN), St. John’s, NL, Canada, in 2006 and
“Power supply for a high-voltage application,” IEEE Trans. Power 2009, respectively.
Electron., vol. 23, no. 4, pp. 1608–1619, Jul. 2008. He is currently the Canada Research Chair in
[40] M. A. Saket, N. Shafiei, and M. Ordonez, “LLC converters with planar power converters for Renewable Energy Systems
transformers: Issues and mitigation,” IEEE Trans. Power Electron., and an Associate Professor with the Department of
vol. 32, no. 6, pp. 4524–4542, Jun. 2017. Electrical and Computer Engineering, The University of British Columbia,
[41] M. A. Saket, N. Shafiei, M. Craciun, C. Botting, and M. Ordonez, Vancouver, BC, Canada, where he is also the holder of the Fred Kaiser
“Low parasitics planar transformer for LLC resonant battery chargers,” Professorship on Power Conversion and Sustainability. He was an Adjunct
in Proc. IEEE Appl. Power Electron. Conf. Expo. (APEC), Mar. 2016, Professor with Simon Fraser University, Burnaby, BC, and MUN, where
pp. 854–858. he was also a fellow with the School of Graduate Studies. His industrial
[42] N. Shafiei, M. Ordonez, M. Craciun, C. Botting, and M. Edington, experience in power conversion includes research and development at AME-
“Burst mode elimination in high-power LLC resonant battery charger TEK Programmable Power, San Diego, CA, USA, Deep-Ing Electronica de
for electric vehicles,” IEEE Trans. Power Electron., vol. 31, no. 2, Potencia, Rosario, Argentina, and TRV Dispositivos, Cordoba, Argentina.
pp. 1173–1188, Feb. 2016. With the support of industrial funds and the Natural Sciences and Engineering
[43] H. Choi, “Half-bridge LLC resonant converter design using FSFR- Research Council, he has contributed to more than 140 publications and
series Fairchild power switch,” Rev. 1.0.2 22/10/14, Fairchild Semicond., research and development reports.
Aurora, CO, USA, Tech. Rep. AN-4151, 2007. Dr. Ordonez was a recipient of the David Dunsiger Award for Excel-
[44] D. Bortis, G. Ortiz, J. W. Kolar, and J. Biela, “Design procedure lence in the Faculty of Engineering and Applied Science in 2009 and the
for compact pulse transformers with rectangular pulse shape and Chancellors Graduate Award/Birks Graduate Medal in 2006. He is a Guest
fast rise times,” IEEE Trans. Dielectr. Electr. Insul., vol. 18, no. 4, Editor for the IEEE J OURNAL OF E MERGING AND S ELECTED T OPICS IN
pp. 1171–1180, Aug. 2011. P OWER E LECTRONICS , an Associate Editor of the IEEE T RANSACTIONS
[45] B. Lee, M. Kim, C. Kim, K. Park, and G. Moon, “Analysis of LLC ON P OWER E LECTRONICS , and the Editor for the IEEE T RANSACTIONS ON
resonant converter considering effects of parasitic components,” in Proc. S USTAINABLE E NERGY. He serves on several IEEE committees, and reviews
Telecommun. Energy Conf., 2009, pp. 1–5. widely for the IEEE/IET journals and international conferences.
SHAFIEI et al.: PV BATTERY CHARGER USING L3C RESONANT CONVERTER FOR ELECTRIC VEHICLE APPLICATIONS 121
Mohammad Ali Saket Tokaldani (S’15) was Seyed Ali Arefifar (S’06–M’10–SM’17) was born
born in Tehran, Iran. He received the B.Sc. degree in Isfahan, Iran. He received the B.Sc. and M.Sc.
in electrical engineering from the Amirkabir degrees (with Hons.) in electrical engineering and
University of Technology, Tehran, Iran, in 2009, power systems from the Isfahan University of Tech-
and the M.Sc. degree in power electronics from the nology, Isfahan, Iran, in 2001 and 2004, respec-
Sharif University of Technology, Tehran, in 2011. tively, and the Ph.D. degree in energy systems from
He is currently pursuing the Ph.D. degree with The the University of Alberta, Edmonton, AB, Canada,
University of British Columbia, Vancouver, BC, in 2010.
Canada. He was an NSERC Visiting Fellow with Can-
His current research interests include planar metENERGY, Natural Resources Canada, Varennes,
magnetics, conducted electromagnetic interference, QC, Canada, from 2011 to 2014. From 2014 to
resonant converters, wireless power transfer, and high-efficiency and low 2016, he was Post-Doctoral Research/Teaching Fellow with the Electrical
parasitic integrated magnetic structures for dc–dc converters. and Computer Engineering Department, The University of British Columbia,
Vancouver, BC, Canada. Since 2016, he has been with the Electronics and
Communication Engineering Department, Oakland University, MI, USA, as an
Assistant Professor. His current research interests include renewable energies
and optimizations in planning and operation of smart grids and microgrids.