Professional Documents
Culture Documents
OWNER’S MANUAL
YW125Y
LIT-11626-22-71 32S-F8199-10
1
3
EAU10042
Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU10050
INTRODUCTION
EAU10092
Congratulations on your purchase of the Yamaha YW125Y. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
1
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer. 2
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the 3
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual. 4
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most 5
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer. 6
EWA12581
WARNING
7
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully and completely
before operating this scooter. Do not attempt to operate this scooter until you have attained adequate knowledge
of its controls and operating features and until you have been trained in safe and proper riding techniques. Regu- 8
lar inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capa-
bilities and reliability of this scooter. 9
EAU10122
This is the safety alert symbol. It is used to alert you to potential personal injury
1 Q hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
2
A WARNING indicates a hazardous situation which, if not avoided, could result in
WARNING
death or serious injury.
3
A NOTICE indicates special precautions that must be taken to avoid damage to the
4 NOTICE
vehicle or other property.
9
EAU10122
EAUT2191
6
YW125Y
OWNER’S MANUAL 7
©2008 by Yamaha Motor Corporation, U.S.A.
1st edition, July 2008 8
All rights reserved.
Any reprinting or unauthorized use without
the written permission of Yamaha 9
Motor Corporation, U.S.A. is expressly
prohibited.
Printed in Taiwan.
P/N LIT-11626-22-71
EAU10210
TABLE OF CONTENTS
LOCATION OF IMPORTANT FOR YOUR SAFETY - PRE-OPERATION Valve clearance ............................. 6-15
LABELS .............................................. 1-1 CHECKS ............................................ 4-1 Tires ............................................... 6-16
SAFETY INFORMATION .................... 1-3 Pre-operation check list .................. 4-2 Cast wheels ................................... 6-17
Further safe-riding points ................ 1-7 Checking the front brake lever free
1
OPERATION AND IMPORTANT RIDING play ............................................ 6-18
DESCRIPTION ................................... 2-1 POINTS ............................................... 5-1 Adjusting the rear brake lever free
2 Left view .......................................... 2-1 Starting the engine .......................... 5-1 play ............................................ 6-18
Right view ........................................ 2-2 Starting off ....................................... 5-2 Checking the front brake pads and rear
Controls and instruments ................ 2-3 Acceleration and deceleration ........ 5-2 brake shoes ............................... 6-19
3 Braking ............................................ 5-2 Checking the brake fluid level ...... 6-20
INSTRUMENT AND CONTROL FUNC- Tips for reducing fuel consumption . 5-3 Changing the brake fluid .............. 6-21
4 TIONS ................................................. 3-1 Engine break-in ............................... 5-3 Checking and lubricating the
Main switch/steering lock ................ 3-1 Parking ............................................ 5-4 cables ........................................ 6-21
Keyhole cover ................................. 3-2 Checking and lubricating the throttle
5 Indicator lights ................................. 3-2 PERIODIC MAINTENANCE AND grip and cable ............................ 6-22
Speedometer unit ............................ 3-3 ADJUSTMENT ................................... 6-1 Lubricating the front and rear brake
6 Fuel gauge ...................................... 3-3 Owner’s tool kit ................................ 6-2 levers ......................................... 6-22
Handlebar switches ........................ 3-4 Periodic maintenance chart for the Checking and lubricating the
Front brake lever ............................. 3-5 emission control system .............. 6-3 centerstand and sidestand ........ 6-22
7 Rear brake lever ............................. 3-5 General maintenance and lubrication Checking the front fork .................. 6-23
Fuel tank cap ................................... 3-5 chart ............................................. 6-4 Checking the steering ................... 6-24
8 Fuel ................................................. 3-6 Removing and installing panels ..... 6-8 Checking the wheel bearings ....... 6-24
Catalytic converter .......................... 3-7 Checking the spark plug ................. 6-9 Battery ........................................... 6-25
Seat ................................................. 3-8 Engine oil ...................................... 6-10 Replacing the fuses ...................... 6-26
9 Helmet holder .................................. 3-9 Final transmission oil .................... 6-12 Replacing a headlight bulb ........... 6-27
Storage compartment ...................... 3-9 Air filter and V-belt case air filter Tail/brake light ............................... 6-28
Sidestand ...................................... 3-10 elements .................................... 6-13 Replacing a turn signal light bulb . 6-28
Ignition circuit cut-off system ......... 3-11 Checking the engine idling Troubleshooting ............................ 6-29
speed ......................................... 6-15 Troubleshooting chart ................... 6-30
Checking the throttle cable free
play ............................................ 6-15
EAU10210
TABLE OF CONTENTS
SCOOTER CARE AND STORAGE .... 7-1
Matte color caution .......................... 7-1
Care ................................................. 7-1
Storage ............................................ 7-3
1
SPECIFICATIONS .............................. 8-1
2
CONSUMER INFORMATION ............. 9-1
Identification numbers ..................... 9-1
Reporting safety defects ................. 9-3
3
Motorcycle noise regulation ............ 9-4
Maintenance record ........................ 9-5 4
YAMAHA MOTOR CORPORATION,
U.S.A. RIVA LIMITED
WARRANTY ................................. 9-7 5
YAMAHA EXTENDED SERVICE
(Y.E.S.) .......................................... 9-9 6
9
Labels, location<IXE>
EAU45762
5 2 3
1
6
7 4,5
1-8
1-1
EAU45762
1
1 4
2
2
175kpa, {1.75kgf/cm },25psi
200kpa, {2.00kgf/cm2},29psi
4JK-F8446-01 3
200kpa, {2.00kgf/cm2},29psi
225kpa, {2.25kgf/cm2},33psi
24P-F1668-00
2 5 5
8
3
9
1-9
1-2
Safety information<IXE>
EAU10221
Q SAFETY INFORMATION
EAU10263
Safe Riding likely places for scooter
Be a Responsible Owner
Perform the pre-operation checks each accidents to occur.
As the vehicle’s owner, you are respon-
time you use the vehicle to make sure • Ride where other motorists can
sible for the safe and proper operation
1 it is in safe operating condition. Failure see you. Avoid riding in another
of your scooter.
to inspect or maintain the vehicle prop- motorist’s blind spot.
Scooters are single-track vehicles.
erly increases the possibility of an acci- ● Many accidents involve inexperi-
2 Their safe use and operation are depen-
dent or equipment damage. See page enced operators. In fact, many op-
dent upon the use of proper riding tech-
4-2 for a list of pre-operation checks. erators who have been involved in
3 niques as well as the expertise of the
● This scooter is designed to carry accidents do not even have a cur-
operator. Every operator should know the
the operator and a passenger. rent driver’s license.
following requirements before riding this
4 ● The failure of motorists to detect • Make sure that you are quali-
scooter.
and recognize scooters in traffic is fied and that you only lend your
He or she should:
the predominating cause of auto- scooter to other qualified
5 ● Obtain thorough instructions from
mobile/scooter accidents. Many operators.
a competent source on all aspects
accidents have been caused by an • Know your skills and limits.
6 of scooter operation.
automobile driver who did not see Staying within your limits may
● Observe the warnings and mainte-
the scooter. Making yourself con- help you to avoid an accident.
nance requirements in this Owner’s
7 spicuous appears to be very effec- • We recommend that you
Manual.
tive in reducing the chance of this practice riding your scooter
● Obtain qualified training in safe and
type of accident. where there is no traffic until
8 proper riding techniques.
you have become thoroughly
● Obtain professional technical ser-
Therefore: familiar with the scooter and all
9 vice as indicated in this Owner’s
• Wear a brightly colored jacket. of its controls.
Manual and/or when made neces-
• Use extra caution when you are ● Many accidents have been caused
sary by mechanical conditions.
approaching and passing by error of the scooter operator. A
through intersections, since typical error made by the operator
intersections are the most is veering wide on a turn due to
1-10
1-3
EAU10221
Q SAFETY INFORMATION
excessive speed or undercornering ● Never ride under the influence of feet. The engine or exhaust system
(insufficient lean angle for the alcohol or other drugs. become very hot during or after
speed). ● This scooter is designed for on-road operation and can cause burns.
• Always obey the speed limit use only. It is not suitable for off- ● A passenger should also observe 1
and never travel faster than road use. the above precautions.
warranted by road and traffic
2
conditions. Protective apparel Avoid Carbon Monoxide Poisoning
• Always signal before turning or The majority of fatalities from scooter All engine exhaust contains carbon
changing lanes. Make sure that accidents are the result of head injuries. monoxide, a deadly gas. Breathing car- 3
other motorists can see you. The use of a safety helmet is the single bon monoxide can cause headaches,
● The posture of the operator and most critical factor in the prevention or dizziness, drowsiness, nausea, confu- 4
passenger is important for proper reduction of head injuries. sion, and eventually death.
control. ● Always wear an approved helmet. Carbon Monoxide is a colorless, odor-
5
• The operator should keep both ● Wear a face shield or goggles. Wind less, tasteless gas which may be
hands on the handlebar and in your unprotected eyes could con- present even if you do not see or smell
both feet on the operator tribute to an impairment of vision any engine exhaust. Deadly levels of 6
footrests during operation to that could delay seeing a hazard. carbon monoxide can collect rapidly and
maintain control of the scooter. ● The use of a jacket, substantial you can quickly be overcome and un- 7
• The passenger should always shoes, trousers, gloves, etc., is able to save yourself. Also, deadly lev-
hold onto the operator, the seat effective in preventing or reducing els of carbon monoxide can linger for
8
strap or grab bar, if equipped, abrasions or lacerations. hours or days in enclosed or poorly ven-
with both hands and keep both ● Never wear loose-fitting clothes, tilated areas. If you experience any
feet on the passenger footrests. otherwise they could catch on the symptoms of carbon monoxide poison- 9
Never carry a passenger unless control levers or wheels and cause ing, leave the area immediately, get
he or she can firmly place both injury or an accident. fresh air, and SEEK MEDICAL TREAT-
feet on the passenger foot- ● Always wear protective clothing MENT.
rests. that covers your legs, ankles, and ● Do not run engine indoors. Even if
1-11
1-4
EAU10221
Q SAFETY INFORMATION
you try to ventilate engine exhaust The total weight of the operator, pas- for your load (suspension-
with fans or open windows and senger, accessories and cargo must adjustable models only), and
doors, carbon monoxide can rap- not exceed the maximum load limit. check the condition and
1 idly reach dangerous levels. Operation of an overloaded vehicle pressure of your tires.
● Do not run engine in poorly venti- could cause an accident. • Never attach any large or
lated or partially enclosed areas heavy items to the handlebar,
2 Maximum load:
such as barns, garages, or car- front fork, or front fender. Such
ports. 155 kg (342 lb) items can create unstable
3 ● Do not run engine outdoors where handling or a slow steering
When loading within this weight limit,
engine exhaust can be drawn into response.
keep the following in mind:
4 a building through openings such
● Cargo and accessory weight should
as windows and doors. This vehicle is not designed to
be kept as low and close to the
pull a trailer or to be attached to
5 scooter as possible. Securely pack
Loading a sidecar.
your heaviest items as close to the
Adding accessories or cargo to your
6 center of the vehicle as possible
scooter can adversely affect stability Genuine Yamaha Accessories
and make sure to distribute the
and handling if the weight distribution of Choosing accessories for your vehicle
weight as evenly as possible on
7 the scooter is changed. To avoid the is an important decision. Genuine
both sides of the scooter to mini-
possibility of an accident, use extreme Yamaha accessories, which are avail-
mize imbalance or instability.
caution when adding cargo or accesso- able only from a Yamaha dealer, have
8 ● Shifting weights can create a sud-
ries to your scooter. Use extra care when been designed, tested, and approved by
den imbalance. Make sure that ac-
riding a scooter that has added cargo or Yamaha for use on your vehicle.
9 cessories and cargo are securely
accessories. Here, along with the infor- Many companies with no connection to
attached to the scooter before riding.
mation about accessories below, are Yamaha manufacture parts and acces-
Check accessory mounts and
some general guidelines to follow if load- sories or offer other modifications for
cargo restraints frequently.
ing cargo to your scooter: Yamaha vehicles. Yamaha is not in a
• Properly adjust the suspension
position to test the products that these
1-12
1-5
EAU10221
Q SAFETY INFORMATION
aftermarket companies produce. There- ● Never install accessories or carry also cause instability when
fore, Yamaha can neither endorse nor cargo that would impair the perfor- passing or being passed by
recommend the use of accessories not mance of your scooter. Carefully large vehicles.
sold by Yamaha or modifications not inspect the accessory before us- • Certain accessories can 1
specifically recommended by Yamaha, ing it to make sure that it does not displace the operator from his
even if sold and installed by a Yamaha in any way reduce ground clear- or her normal riding position.
2
dealer. ance or cornering clearance, limit This improper position limits
suspension travel, steering travel the freedom of movement of
Aftermarket Parts, Accessories, and or control operation, or obscure the operator and may limit 3
Modifications lights or reflectors. control ability, therefore, such
While you may find aftermarket products • Accessories fitted to the accessories are not recom- 4
similar in design and quality to genuine handlebar or the front fork area mended.
Yamaha accessories, recognize that can create instability due to ● Use caution when adding electrical
5
some aftermarket accessories or modi- improper weight distribution or accessories. If electrical accesso-
fications are not suitable because of aerodynamic changes. If ries exceed the capacity of the
potential safety hazards to you or oth- accessories are added to the scooter’s electrical system, an elec- 6
ers. Installing aftermarket products or handlebar or front fork area, tric failure could result, which could
having other modifications performed to they must be as lightweight as cause a dangerous loss of lights or 7
your vehicle that change any of the possible and should be kept to engine power.
vehicle’s design or operation character- a minimum.
8
istics can put you and others at greater • Bulky or large accessories may Aftermarket Tires and Rims
risk of serious injury or death. You are seriously affect the stability of The tires and rims that came with your
responsible for injuries related to the scooter due to aerodynamic scooter were designed to match the 9
changes in the vehicle. effects. Wind may attempt to performance capabilities and to provide
Keep the following guidelines in mind, lift the scooter, or the scooter the best combination of handling, brak-
as well as those provided under “Load- may become unstable in cross ing, and comfort. Other tires, rims, sizes,
ing” when mounting accessories. winds. These accessories may and combinations may not be appropri-
1-13
1-6
Safe-riding points<IXE>
EAU10221
Q SAFETY INFORMATION
EAUT2030
ate. Refer to page 6-16 for tire specifi- sers (tapered around the cuff and
cations and more information on replac- Further safe-riding points ankle so they do not flap), and a
ing your tires. ● Make sure to signal clearly when bright colored jacket.
making turns. ● Do not carry too much luggage on
1
● Braking can be extremely difficult the scooter. An overloaded scooter
on a wet road. Avoid hard braking, is unstable.
2 because the scooter could slide.
Apply the brakes slowly when stop-
3 ping on a wet surface.
● Slow down as you approach a cor-
ner or turn. Once you have com-
4
pleted a turn, accelerate slowly.
● Be careful when passing parked
5 cars. A driver might not see you and
open a door in your path.
6 ● Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers become
7
extremely slippery when wet. Slow
down and cross them with caution.
8 Keep the scooter upright, otherwise
it could slide out from under you.
9 ● The brake lining could get wet when
you wash the scooter. After wash-
ing the scooter, check the brakes
before riding.
● Always wear a helmet, gloves, trou-
1-14
1-7
EAU10221
Q SAFETY INFORMATION
1-15
1-8
Part locations<IXE>
EAU10401
DESCRIPTION
EAU10410
Left view
1
1
2
3 4 5 6 7 8
3
4
2
9
1. Front turn signal light (page 6-28)
2. Battery (page 6-25)
3. Helmet holder (page 3-9)
4. Sidestand (page 3-10)
5. V-belt case air filter cover (page 6-13)
6. Centerstand (page 6-22)
7. Air filter (page 6-13)
8. Rear turn signal light (page 6-28)
2-16
2-1
EAU10401
DESCRIPTION
EAU10420
Right view
2 3 4 5 7 3
4
1
6
5
DESCRIPTION
EAU10430
1
1 2 3 4 5 6 7
2
8
5
6
9
7
3-19
3-1
Keyhole cover<IXE>
Indicator lights<IXE>
Turn signal indicator light<IXE>
High beam indicator light<IXE>
EAU1044D
1 1 2
1
1 2
2
PUSH
4 3
1. Turn.
2. Release. 1. Keyhole cover lever 1. Turn signal indicator light “4 6”
5 2. High beam indicator light“&”
Push the key in, and then turn it to “OFF” To open the keyhole cover 3. Engine trouble warning light “ ”
while still pushing it. Insert the key bow into the keyhole cover EAU11020
6 receptacle as shown, and then turn the Turn signal indicator light “4 4 6”
key to the right to open the cover. This indicator light flashes when the turn
7 signal switch is pushed to the left or right.
To close the keyhole cover
8 Push the keyhole cover lever inward and EAU11080
3-20
3-2
Engine trouble warning light<IXE>
Speedometer unit<IXE>
Fuel gauge<IXE>
EAU1044D
3-21
3-3
Handlebar switches<IXE>
Dimmer switch<IXE>
Turn signal switch<IXE>
Horn switch<IXE>
Engine stop switch<IXE>
Start switch<IXE>
EAU1044D
3-22
3-4
Brake lever, front<IXE>
Brake lever, rear<IXE>
Fuel tank cap<IXE>
EAU1044D
4
1. Front brake lever 1. Rear brake lever 1. Fuel tank cap
5
The front brake lever is located on the The rear brake lever is located on the To open the fuel tank cap
right handlebar grip. To apply the front left handlebar grip. To apply the rear Insert the key into the lock and turn it 1/
brake, pull this lever toward the handle- brake, pull this lever toward the handle- 4 turn clockwise. The lock will be re- 6
bar grip. bar grip. leased and the fuel tank cap can be
opened. 7
3-23
3-5
Fuel<IXE>
EAU1044D
WARNING
1. Before refueling, turn off the engine
and be sure that no one is sitting Gasoline is poisonous and can cause
injury or death. Handle gasoline with
3-24
3-6
Catalytic converter<IXE>
EAU1044D
3-25
3-7
Seat<IXE>
EAU1044D
4 TIP
1. Open Make sure that the seat is properly se-
5 cured before riding.
To open the seat
1. Place the scooter on the
6 centerstand.
2. Insert the key into the main switch,
7 and then turn it counterclockwise
to the “OPEN” position. If the main
8 switch is in the “ON” position, turn
the key clockwise to the “OPEN”
position. The seat will fold up auto-
9 matically.
TIP
Do not push inward when turning the key
3-26
3-8
Helmet holder<IXE>
Storage compartment<IXE>
EAU1044D
1
3
4
1. Helmet holder 1. Storage compartment
5
The helmet holder is located under the The storage compartment is located
seat. under the seat. (See page 3-8.)
EWA10961 6
To secure a helmet to the helmet WARNING
holder 8 Do not exceed the load limit of 5 7
1. Open the seat. (See page 3-8.) kg (11 lb) for the storage com-
2. Attach the helmet to the helmet partment. 8
holder, and then securely close the 8 Do not exceed the maximum
seat. WARNING! Never ride with load of 155 kg (342 lb) for the ve-
a helmet attached to the helmet 9
hicle.
holder, since the helmet may hit
objects, causing loss of control
When storing the Owner’s Manual or
and possibly an accident.[EWA10161]
other documents in the storage compart-
3-27
3-9
Sidestand<IXE>
EAU1044D
3-28
3-10
Ignition circuit cut-off system<IXE>
EAU1044D
3-29
3-11
EAU1044D
3-30
3-12
EAU15581
WARNING 1
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in 2
this manual, have the vehicle inspected by a Yamaha dealer.
3
Before using this vehicle, check the following points:
4
4-31
4-1
Pre-operation check list<IXE>
EAU15581
4-32
4-2
EAU15581
4-33
4-3
Starting the engine<IXE>
EAU15943
5-34
5-1
Starting off<IXE>
Acceleration and deceleration<IXE>
Braking<IXE>
EAU15943
5-35
5-2
Fuel consumption, tips for reducing<IXE>
Engine break-in<IXE>
EAU15943
EAU16951
7 NOTICE
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3 If any engine trouble should occur
8 throttle. during the engine break-in period,
After every hour of operation, stop the immediately have a Yamaha dealer
engine, and then let it cool for five to check the vehicle.
9
ten minutes.
Vary the engine speed from time to time.
Do not operate the engine at one set
throttle position.
5-36
5-3
Parking<IXE>
EAU15943
Parking
When parking, stop the engine, and then
remove the key from the main switch.
EWA10311
1
WARNING
2
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri- 3
ans or children are not likely to
touch them and be burned. 4
● Do not park on a slope or on soft
ground, otherwise the vehicle
5
may overturn, increasing the risk
of a fuel leak and fire.
● Do not park near grass or other 6
flammable materials which
might catch fire. 7
5-37
5-4
EAU1722A
6-38
6-1
Tool kit<IXE>
EAU1722A
2
1
3
4
1. Owner’s tool kit
5
The owner’s tool kit is located inside the
storage compartment under the seat.
(See page 3-8.) 6
The service information included in this
manual and the tools provided in the 7
owner’s tool kit are intended to assist
you in the performance of preventive 8
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform 9
certain maintenance work correctly.
6-39
6-2
Maintenance, emission control system<IXE>
EAU1722A
6-40
6-3
Maintenance and lubrication, periodic<IXE>
EAU1722A
6
• Check runout and for damage.
7
* Wheels • Replace if necessary.
• Check tread depth and for damage.
• Replace if necessary. 8
7 * Tires
• Check air pressure.
• Correct if necessary.
• Check bearings for smooth
9
8 * Wheel bearings operation.
• Replace if necessary.
6-41
6-4
EAU1722A
6-42
6-5
EAU1722A
8
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
TIP
From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months. 9
6-43
6-6
EAU1722A
TIP
8 Air filter and V-belt filter
9 This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
1
compressed air to avoid damaging it.
9 The air filter element needs to be replaced and V-belt filter needs to be serviced more frequently when riding in
2 unusually wet or dusty areas.
8 Hydraulic brake service
3 9 After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake fluid
level and fill the reservoir as required.
9 Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
4
fluid.
Replace the brake hose every four years and if cracked or damaged.
5
6-44
6-7
Panel, removing and installing<IXE>
EAU1722A
1. Panel A
2. Screw 6
1. Panel B
To install the panel 2. Screw 7
1. Panel A Place the panel in the original position, 3. Quick fastener screw
2. Panel B and then install the screw.
To install the panel 8
1. Place the panel in the original posi-
tion, and then install the screws and 9
the quick fastener screws.
2. Install panel A.
6-45
6-8
Spark plug, checking<IXE>
EAU1722A
6-46
6-9
Engine oil<IXE>
EAU1722A
6-47
6-10
EAU1722A
6-48
6-11
Final transmission oil<IXE>
EAU1722A
6-49
6-12
Air filter and V-belt case air filter elements<IXE>
EAU1722A
6-50
6-13
EAU1722A
6-51
6-14
Engine idling speed, checking<IXE>
Throttle cable free play, checking<IXE>
Valve clearance<IXE>
EAU1722A
Checking the engine idling Checking the throttle cable Valve clearance
speed free play The valve clearance changes with use,
Check the engine idling speed and, if resulting in improper air-fuel mixture and/
1
necessary, have it adjusted by a Yamaha or engine noise. To prevent this from
dealer at the intervals specified in the occurring, the valve clearance must be
2 periodic maintenance and lubrication adjusted by a Yamaha dealer at the in-
chart. tervals specified in the periodic mainte-
1 nance and lubrication chart.
3
Engine idling speed:
1700 ~ 1900 r/min
4
6-52
6-15
Tires<IXE>
EAU1722A
6-53
6-16
Wheels<IXE>
EAU1722A
6-54
6-17
Front brake lever free play, checking<IXE>
Rear brake lever free play, adjusting<IXE>
EAU1722A
1 1 2
There should be no free play at the brake The brake lever free play should mea-
6
lever end. If there is free play, have a sure 10 ~ 20 mm (0.39 ~ 0.79 in) as
Yamaha dealer inspect the brake sys- shown. Periodically check the brake le-
tem. ver free play and, if necessary, adjust it 7
EWA14211
as follows.
WARNING 8
A soft or spongy feeling in the brake
lever can indicate the presence of air 9
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
6-55
6-18
Brake pads and shoes, checking<IXE>
EAU1722A
6-56
6-19
Brake fluid level, checking<IXE>
EAU1722A
6-57
6-20
Brake fluid, changing<IXE>
Cables, checking and lubricating<IXE>
EAU1722A
Recommended lubricant:
7 Yamaha Chain and Cable Lube or
engine oil
8
6-58
6-21
Throttle grip and cable, checking and lubricating<IXE>
Brake levers, lubricating<IXE>
Centerstand and sidestand, checking and lubricating<IXE>
EAU1722A
Checking and lubricating the Lubricating the front and rear Checking and lubricating the
throttle grip and cable brake levers centerstand and sidestand
The operation of the throttle grip should 1
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic 2
maintenance chart.
3
4
ZAUM00** ZAUM00**
The pivoting points of the front and rear The operation of the centerstand and 5
brake levers must be lubricated at the sidestand should be checked before
intervals specified in the periodic main- each ride, and the pivots and metal-to- 6
tenance and lubrication chart. metal contact surfaces should be lubri-
cated if necessary. 7
Recommended lubricants: EWA10741
6-59
6-22
Front fork, checking<IXE>
EAU1722A
4 NOTICE
To check the operation
1. Place the vehicle on a level sur- If any damage is found or the front
5 face and hold it in an upright posi- fork does not operate smoothly, have
tion. WARNING! To avoid injury, a Yamaha dealer check or repair it.
6 securely support the vehicle so
there is no danger of it falling
over.[EWA10751]
7
2. While applying the front brake, push
down hard on the handlebars sev-
8 eral times to check if the front fork
compresses and rebounds
9 smoothly.
6-60
6-23
Steering, checking<IXE>
Wheel bearings, checking<IXE>
EAU1722A
6-61
6-24
Battery<IXE>
EAU1722A
lyte or to add distilled water. However, 9 EYES: Flush with water for NOTICE
7 the battery lead connections need to be 15 minutes and seek prompt To charge a VRLA (Valve Regulated
checked and, if necessary, tightened. medical attention. Lead Acid) battery, a special (con-
ECA10620
8 8 Batteries produce explosive hy- stant-voltage) battery charger is re-
NOTICE drogen gas. Therefore, keep quired. Using a conventional battery
Never attempt to remove the battery sparks, flames, cigarettes, etc., charger will damage the battery. If you
9 away from the battery and pro-
cell seals, as this would permanently do not have access to a constant-volt-
damage the battery. vide sufficient ventilation when age battery charger, have a Yamaha
charging it in an enclosed space. dealer charge your battery.
8 KEEP THIS AND ALL BATTERIES
6-62
6-25
Fuses, replacing<IXE>
EAU1722A
6-63
6-26
Headlight bulb, replacing<IXE>
EAU1722A
6-64
6-27
Tail/brake light<IXE>
Turn signal light bulb, replacing<IXE>
EAU1722A
6-65
6-28
Troubleshooting<IXE>
EAU1722A
6-66
6-29
Troubleshooting chart<IXE>
EAU1722A
Troubleshooting chart
1
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in 2
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
3
2. Compression
There is compression. Check the ignition. 4
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle. 5
8
4. Battery The engine turns over
The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
9
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-67
6-30
Matte color, caution<IXE>
Care<IXE>
EAU25991
2 to consult a Yamaha dealer for ad- high-quality components are used. A NOTICE
vice on what products to use before rusty exhaust pipe may go unnoticed
● Avoid using strong acidic wheel
3 cleaning the vehicle. on a car, however, it detracts from the
cleaners, especially on spoked
Using a brush, harsh chemical prod- overall appearance of a scooter. Fre-
wheels. If such products are
ucts or cleaning compounds when quent and proper care does not only
4 used on hard-to-remove dirt, do
cleaning these parts will scratch or comply with the terms of the warranty,
not leave the cleaner on the af-
damage their surface. Wax also but it will also keep your scooter look-
5 fected area any longer than in-
should not be applied to any matte ing good, extend its life and optimize its
structed. Also, thoroughly rinse
colored finished parts. performance.
the area off with water, immedi-
6 ately dry it, and then apply a cor-
Before cleaning
rosion protection spray.
1. Cover the muffler outlet with a plas-
7 ● Improper cleaning can damage
tic bag after the engine has cooled
plastic parts such as cowlings,
down.
8 panels, windshields, headlight
2. Make sure that all caps and cov-
lenses, meter lenses, etc. Use
ers as well as all electrical couplers
only a soft, clean cloth or sponge
9 and connectors, including the
with mild detergent and water to
spark plug cap, are tightly installed.
clean plastic.
3. Remove extremely stubborn dirt,
● Do not use any harsh chemical
like oil burnt onto the crankcase,
products on plastic parts. Be
with a degreasing agent and a
sure to avoid using cloths or
brush, but never apply such prod-
7-68
7-1
EAU25991
7-69
7-2
Storage<IXE>
EAU25991
5. Touch up minor paint damage ber and plastic parts, but treat Storage
caused by stones, etc. them with a suitable care prod- Short-term
6. Wax all painted surfaces. uct. Always store your scooter in a cool, dry
1
7. Let the scooter dry completely be- ● Avoid using abrasive polishing place and, if necessary, protect it against
fore storing or covering it. compounds as they will wear dust with a porous cover.
2 EWA10941
ECA10820
away the paint.
WARNING NOTICE
3 ● Storing the scooter in a poorly
Contaminants on the brakes or tires TIP
can cause loss of control. ventilated room or covering it
Consult a Yamaha dealer for advice on
4 ● Make sure that there is no oil or with a tarp, while it is still wet,
what products to use.
wax on the brakes or tires. If nec- will allow water and humidity to
essary, clean the brake discs seep in and cause rust.
5 ● To prevent corrosion, avoid
and brake linings with a regular
brake disc cleaner or acetone, damp cellars, stables (because of
6 and wash the tires with warm the presence of ammonia) and
water and a mild detergent. areas where strong chemicals are
7 ● Before operating the scooter stored.
test its braking performance and
8 cornering behavior. Long-term
Before storing your scooter for several
ECA10800 months:
9 1. Follow all the instructions in the
NOTICE
“Care” section of this chapter.
● Apply spray oil and wax spar-
2. Fill up the fuel tank and add fuel
ingly and make sure to wipe off
stabilizer (if available) to prevent the
any excess.
fuel tank from rusting and the fuel
7-70
7-3
EAU25991
7-71
7-4
Specifications<IXE>
EAU26320
SPECIFICATIONS
EAU2633P
Engine oil Manufacturer
Dimensions Type AISAN
Overall length Spark plug (s)
SAE 20W-40 or SAE 10W-30
1910 mm (75.2 in) Manufacturer/model
1 Overall width 0 10 30 50 70 90 110 130 ˚F
DENSO / U22ESR-N
765 mm (30.1 in) YAMALUBE 4 (10W-40) Spark plug gap
Overall height or SAE 10W-40
0.7-0.8 mm (0.028-0.031 in)
2 1110 mm (43.7 in)
Clutch
Seat height YAMALUBE 4 (20W-50)
or SAE 20W-50 Clutch type
780 mm (30.7 in)
3 Dry, centrifugal automatic
Wheelbase
1290 mm (50.8 in)
-20 -10 0 10 20 30 40 50 ˚C Transmission
Recommended engine oil grade Primary reduction system
Ground clearance
4 125 mm (4.92 in) API service SG type or higher, JASO Helical gear
Minimum turning radius standard MA Primary reduction ratio
Engine oil quantity 40 / 15 (2.667)
1900 mm (74.8 in)
5 Without oil filter element removal Secondary reduction system
Weight
0.85 L (0.90 US qt, 0.75 Imp.qt) Spur gear
With oil and fuel
Final transmission oil Secondary reduction ratio
6 122.0 kg (269 lb)
44 / 11 (4)
Engine Type
Transmission type
Engine type SAE 10W-30 type SE motor oil
V-belt automatic
7 Air cooled 4-stroke, SOHC Quantity
Operation
Cylinder arrangement 0.13 L (0.14 US qt, 0.11 Imp.qt)
Centrifugal automatic type
Forward-inclined single cylinder Air filter
8 Chassis
Displacement Air filter element
Frame type
125.0 cm3 Wet element
Steel tube backbone
Bore x stroke Fuel
9 Caster angle
52.4 x 57.9 mm (2.06 x 2.28 in) Recommended fuel
27.00 degree
Compression ratio Regular unleaded gasoline only
Trail
10.00 :1 Fuel tank capacity
90.0 mm (3.54 in)
Starting system 6.0 L (1.59 US gal, 1.32 Imp.gal)
Electric starter
Front tire
Throttle body
Lubrication system Type
Type/quantity
Wet sump Tubeless
AC24-7 / 1
Size
120 / 70 - 12 51L
8-72
8-1
EAU26320
SPECIFICATIONS
Manufacturer/model Front brake Voltage, capacity
KENDA / K761 Type 12 V, 6.5 Ah
Rear tire Single disc brake Headlight
Type Operation Bulb type
Tubeless Right hand operation Halogen bulb 1
Size Recommended fluid Bulb voltage, wattage x quantity
130 / 70 - 12 56L DOT 4 Headlight
Manufacturer/model Rear brake
2
12 V, 60 W/55.0 W x 2
KENDA / K761 Type Tail/brake light
Loading Drum brake 12 V, 5.0 W/21.0 W x 1 3
Maximum load Operation Front turn signal light
155 kg (342 lb) Left hand operation 12 V, 10.0 W x 2
Tire air pressure (measured on cold Front suspension Rear turn signal light 4
tires) Type 12 V, 10.0 W x 2
Loading condition Telescopic fork License plate light
0-90 kg (0-198 lb) Spring/shock absorber type 12 V, 5.0 W x 1 (Use with T/L) 5
Front Coil spring/oil damper Meter lighting
175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar) Wheel travel 12 V, 1.7W × 2
78.0 mm (3.07 in) High beam indicator light 6
Rear
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar) Rear suspension 12 V, 1.7W × 1
Loading condition Type Turn signal indicator light
7
90 kg - maximum load Unit swing 12 V, 1.7W × 1
Front Spring/shock absorber type Fuses
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar) Coil spring/oil damper Main fuse 8
Rear Wheel travel 20.0 A
225 kPa (2.25 kgf/cm2, 33 psi, 2.25 bar) 71.0 mm (2.80 in) Headlight fuse
Front wheel Electrical system 10.0 A 9
Wheel type Ignition system Signaling system fuse
Cast wheel TCI (digital) 15.0 A
Rim size Charging system Ignition fuse
J12 X MT2.75 AC magneto 10.0 A
Rear wheel Battery Fuel injection system fuse
Wheel type Model 10.0 A
Cast wheel MF (YT7B-BS)
Rim size
8-73
8-2
J12 X MT3.00
Identification numbers<IXE>
Key identification number<IXE>
Vehicle identification number<IXE>
EAU26343
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410
9-74
9-1
Model label<IXE>
EAU26343
CONSUMER INFORMATION
EAU26480
Model label
2
1
3
4
1. Model label
5
The model label is affixed to the frame
under the seat. (See page 3-8.) Record
the information on this label in the space 6
provided. This information will be needed
when ordering spare parts from a 7
Yamaha dealer.
8
9-75
9-2
Safety defects, reporting<IXE>
EAU26343
CONSUMER INFORMATION
EAU26551
3 To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://
www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain
other information about motor vehicle safety from http://www.safercar.gov.
4
9-76
9-3
Noise regulation<IXE> EAU26343
CONSUMER INFORMATION
EAU26560
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”. 3
These acts include tampering with the following systems; i.e., modification, removal, etc.
4
Muffler
Exhaust system Exhaust pipe
6
Silencer
Air cleaner case 7
Intake system Air cleaner element
Intake duct
8
9-77
9-4
Maintenance record<IXE>
EAU26343
CONSUMER INFORMATION
EAU26600
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
1
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
2 Mileage Remarks
interval service name and address
600 mi
3 (1000 km) or
1 month
4 2000 mi
( 4000 km) or
6 months
5
4000 mi
(7000 km) or
6 12 months
6000 mi
(10000 km) or
7
18 months
8000 mi
8 (13000 km) or
24 months
9 10000 mi
(16000 km) or
30 months
12000 mi
(19000 km) or
36 months
9-78
9-5
EAU26343
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
14000 mi
(22000 km) or 1
42 months
16000 mi
2
(25000 km) or
48 months
18000 mi 3
(28000 km) or
54 months
4
20000 mi
(31000 km) or
60 months 5
9-79
9-6
Warranty, limited<IXE>
EAU26343
CONSUMER INFORMATION
EAU26681
9-80
9-7
EAU26343
CONSUMER INFORMATION
9-81
9-8
Warranty, extended<IXE>
EAU26343
CONSUMER INFORMATION
EAU26750
1 Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
2 Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
3 peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan that’s right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
4 models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
5 Yamaha people who handle your warranty – and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isn’t limited to
sell or trade-in. That can make your Yamaha much more
6 “moving parts” or the “drive train” like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
7 dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You don’t have to pay anything for covered repairs.
8 you how easy it is to protect your investment with Yamaha
There’s no deductible to pay, and repairs aren’t
Extended Service.
“pro-rated.” You don’t have any “out-of-pocket” expenses
9 for covered repairs.
9-82
9-9
EAU26343
CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
1
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be 2
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
3
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
4
9-83
9-10
INDEX
A Fuel consumption, tips for reducing ........ 5-3 Pre-operation check list ........................... 4-2
Acceleration and deceleration .................. 5-2 Fuel gauge ................................................ 3-3 R
Air filter and V-belt case air filter Fuel tank cap ............................................ 3-5 Rear brake lever free play, adjusting ..... 6-18
elements ............................................... 6-13 Fuses, replacing ..................................... 6-26 S
1 B H Safe-riding points ...................................... 1-7
Battery ..................................................... 6-25 Handlebar switches .................................. 3-4 Safety defects, reporting .......................... 9-3
Brake fluid level, checking ..................... 6-20 Headlight bulb, replacing ........................ 6-27 Safety information ..................................... 1-3
2 Brake fluid, changing .............................. 6-21 Helmet holder ............................................ 3-9 Seat ........................................................... 3-8
Brake lever, front ...................................... 3-5 High beam indicator light .......................... 3-2 Sidestand ................................................ 3-10
Brake lever, rear ....................................... 3-5 Horn switch ............................................... 3-4 Spark plug, checking ................................ 6-9
3
Brake levers, lubricating ......................... 6-22 I Specifications ............................................ 8-1
Brake pads and shoes, checking .......... 6-19 Identification numbers .............................. 9-1 Speedometer unit ..................................... 3-3
4 Braking ...................................................... 5-2 Ignition circuit cut-off system ................. 3-11 Start switch ............................................... 3-4
C Indicator lights ........................................... 3-2 Starting off ................................................. 5-2
Cables, checking and lubricating ........... 6-21 K Starting the engine .................................... 5-1
5 Care .......................................................... 7-1 Key identification number ......................... 9-1 Steering, checking .................................. 6-24
Catalytic converter ................................... 3-7 Keyhole cover ........................................... 3-2 Storage ..................................................... 7-3
Centerstand and sidestand, checking and L Storage compartment ............................... 3-9
6 lubricating ............................................. 6-22 Labels, location ......................................... 1-1 T
D M Tail/brake light ......................................... 6-28
Dimmer switch .......................................... 3-4 Main switch/steering lock ......................... 3-1 Throttle cable free play, checking .......... 6-15
7
E Maintenance and lubrication, periodic ..... 6-4 Throttle grip and cable, checking and
Engine break-in ......................................... 5-3 Maintenance record ................................. 9-5 lubricating ............................................. 6-22
8 Engine idling speed, checking ................ 6-15 Maintenance, emission control system ... 6-3 Tires ........................................................ 6-16
Engine oil ................................................. 6-10 Matte color, caution .................................. 7-1 Tool kit ....................................................... 6-2
Engine stop switch ................................... 3-4 Model label ................................................ 9-2 Troubleshooting ...................................... 6-29
9 Engine trouble warning light ..................... 3-3 N Troubleshooting chart ............................. 6-30
F Noise regulation ........................................ 9-4 Turn signal indicator light .......................... 3-2
Final transmission oil .............................. 6-12 P Turn signal light bulb, replacing .............. 6-28
Front brake lever free play, checking .... 6-18 Turn signal switch ..................................... 3-4
Panel, removing and installing .................. 6-8
Front fork, checking ............................... 6-23 Parking ...................................................... 5-4 V
Fuel ........................................................... 3-6 Part locations ............................................ 2-1 Valve clearance ...................................... 6-15
Vehicle identification number .................... 9-1
INDEX
W
Warranty, extended .................................. 9-9
Warranty, limited ....................................... 9-7
Wheel bearings, checking ...................... 6-24
Wheels .................................................... 6-17 1
9
1
9
1
9
YAMAHA MOTOR TAIWAN CO., LTD
PRINTED IN TAIWAN
× 1!
2008.07-0.8×
(E)