TRONIC Line

Reference Manual
Contents
1.0 Introduction
1.1 The Pressure Sensor
1.2 Piezoresistive Sensors
1.3 Thin Film and Ceramic Sensors
1.4 Other Sensor Types

2.0 Specifications
2.1 Wiring
2.2 Calibration

3.0 Specifying a Pressure Transmitter

3.1 Model Number
3.2 Pressure Range
3.3 Pressure Reference
3.4 Signal Output
3.5 Process Connection
3.6 Electrical Connection
3.7 Performance

4.0 Model Number Selection

4.1 Temperature - Media and Ambient
4.2 Media Compatibility
4.3 Vibration
4.4 Moisture
4.5 RFI Interference

5.0 Special Purpose Transmitters

5.1 3A Sanitary Transmitters
5.2 Intrinsically Safe
5.3 Explosion Proof
5.4 Non-Incendive

6.0 Digital Panel Meters and Attachable Indicators

7.0 Index
This manual should be used in conjunction with the Tronic Line data sheets. The information
herein is for reference only. Final product selection should be based on the technical specifications
provided on the most recent product data sheets. All technical specifications in this manual and
on the data sheets are subject to change without notice. For further assistance, please contact the
WIKA technical team at tronicinfo@wika.com.

1.0 Introduction
Pressure transmitters and transducers are electronic devices that measure pressure and produce
an output signal that is both linear and proportional to the applied pressure.

A pressure transmitter converts applied pressure to an amplified output signal such as

4-20 mA or 0-10 V.
A pressure transducer converts applied pressure to an unamplified signal such as 2mV/V.

General purpose pressure sensors, transducers, and transmitters are usually referred to as
pressure transducers. In this manual , the word transmitter is used to refer to both transmitters
and transducers unless otherwise noted.

Typical WIKA Tronic Industrial Pressure Transmitter

Standard electrical connection: DIN 43650 cap with solder-

less screw terminals. Available options include 1/2" NPT
female conduit, NEMA 4 flying leads with vented cable, 4
and 6 pin Mil Plug, and custom connectors.

Body: 304 stainless steel. Contains circuit board for signal

conditioning to produce 4-20 mA, 0-5 volt, or other high
level output. The circuit board is potted in silicone gel for
moisture and vibration protection.

Process connection: 316 stainless steel for corrosion resis-

tance. 1/2 NPT male is the standard. The sensing element
is located inside the process connection near the hex.

WIKA manufactures a broad range of transmitter models to meet a variety of applications and
environments. These models can vary in the type of electrical connection, process connection,
and electrical specifications.

Page 3 of 35
1.1 The Pressure Sensor
WIKA pressure transmitters use a strain gauge as the
primary sensing element. Strain gauge sensors feature
small size, fast response, and high reliability. The strain
gauge is a series of resistors arranged in a circuit called
a Wheatstone Bridge. As the sensor is pressurized, the
resistors are stretched and compressed by the pressure
and their resistance changes in proportion to the amount
of pressure applied.

Wheatstone Bridge
Three types of strain gauge sensors are used in most WIKA pressure transmitters: piezoresistive,
thin film, and ceramic

1.2 Piezoresistive Sensors

Low pressure applications to 300 psi use a diffused semiconductor piezoresistive strain gauge.
This type of strain gauge is manufactured using integrated circuit technology. The Wheatstone
Bridge is etched onto a single crystal silicon diaphragm. Since the silicon diaphragm cannot with-
stand corrosive media, it is isolated by a metal diaphragm. Pressure is transmitted to the silicon
diaphragm by a transmitting liquid, usually a synthetic oil. Other fill fluids including halocarbon are
available for special applications including paint and oxygen media.

This type of sensor, also known a piezoresistive strain gauge, is found in most WIKA industrial, OEM,
and special purpose transmitters up to a pressure range of 300 psi.

circuit board

connector pins
support
protector
strain gauge support
sensor element

transmitting liquid

stainless steel
diaphragm

Piezoresistive sensor
pressure connection

Exploded view of a typical

piezoresistive sensor assembly

Page 4 of 35
1.3 Thin Film Sensors
Tronic pressure transmitters above 300 psi use a Thin Film strain gauge sensor. A Thin
Film sensor has the Wheatstone Bridge deposited directly on a stainless steel diaphragm.
This is applied to the diaphragm by a vacuum deposition process called sputtering. This
sensor technology results in fewer components and higher reliability in high pressure
applications when compared to many other sensor technologies.

Insulating layer

Circuit layer
Resistance layer
Insulating layer

Pressure
WIKA 7 mm Thin Film sensor
Cross section of a Thin Film sensor
The thin film sensor is used in WIKA Tronic pressure transmitters with a range above 300 psi.
Product example:
The WIKA TTF-1 is the Thin Film sensor packaged in a 1/4" NPT male
process connection and equipped with 6" color coded leads. The low
level output is 2 millivolts per volt (2mV/V). Using the 0-25 bar range as
an example, a circuit with a 10 volt supply will provide an output of 20 mV
at 25 bar pressure. A 20 volt supply voltage (the maximum) will provide
a 40 millivolt output at full pressure. The lowest available pressure range
for this sensor is 0-10 bar (0-145 psi).

This sensor is designed for OEM engineers who want to provide their own
regulated power supply and signal conditioning circuitry. Substantial cost Model TTF-1
savings for the user are possible when large quantities are required.

Ceramic Sensors
The WIKA monolithic ceramic thick film sensor is a one piece
design. This provides high, long term stability. The ceramic
substrate produces virtually no hysteresis. It is a low cost sensor
with an unamplified mV per V signal for use in the automotive,
pneumatics, and water industries. It is also used in the WIKA low
cost OC-1 pressure transmitters and MCT sensors..

Model OC-1 transmitters

WIKA monolithic ceramic sensors use ceramic sensors
Page 5 of 35
1.4 Other Sensor Types
Many different sensor technologies exist for pressure measurement. Many have specific advantages,
depending upon the application.

Foil type strain gauges are inexpensive and flexible because they can be applied to many types
of metal surfaces, including curved surfaces, by using adhesives. They are glued to the rear
surface of the diaphragm. An additional plastic film is applied over the strain gauge for protec-
tion. Bonded strain gauges may show excessive temperature and stability effects because they
use an adhesive to attach the foil to the metal diaphragm. Since the steel diaphragm and adhesive
expand and contract at different rates with temperature changes, elaborate temperature compensa-
tion measures are required to minimize this error. The bonded foil may also "creep" (shift position
on the diaphragm) when under load because the diaphragm and adhesive have different elastic
properties.

Capacitive sensors use the change in distance between two metallic plates to measure pres-
sure. They are very sensitive in low pressure and high vacuum applications. If made with ceramic
diaphragms, this type of sensor can withstand very high overload pressures. However, ceramic
diaphragms are brittle when compared to stainless steel, and many require a sealing gasket of Viton®
or other material when installed in a stainless steel process connection.

Inductive sensors include types that use a change in magnetic resistance and LVDT (linear variable
displacement transformer). These sensors require a relatively large displacement of the diaphragm
and are typically used to measure static pressure. This technology has largely been replaced by
other newer sensor technologies.

Microelectromechanical systems (MEMS) combines microelectronics with miniature mechanical

systems such as valves or gears all on a single chip using nanotechnology for pressure measurement.

Vibrating elements (for example silicon resonance) use the change in vibration on the molecular
level of different material elements caused by a change in applied pressure to measure the pressure.

Many other sensor technologies exist, including Hall effect, potentiometric, ionization, and quartz.
Many are for highly specialized, nonindustrial applications.

Page 6 of 35
2.0 Specifications
WIKA Tronic catalog pages and data sheets have a consistent layout of technical information
that is required to select the correct transmitter.
The second page of the data sheet lists general performance characteristics for each model.
The following specification descriptions uses the S-10 transmitter as an example.
Specifications Model S-10 / S-11
A
Pressure range 50InWC 5psi 10psi 25psi 30psi 60psi 100psi 160psi 200psi
B Maximum pressure* 14psi 29psi 58psi 145psi 145psi 240psi 500psi 1160psi 1160psi
Burst pressure** 29psi 35psi 69psi 170psi 170psi 290psi 600psi 1390psi 1390psi
Pressure range 300psi 500psi 1000psi 2000psi 3000psi 5000psi 8000psi 10000psi1 15000psi1
C Maximum pressure* 1160psi 1160psi 1740psi 4600psi 7200psi 11,600psi 17,400psi 17,400psi 21,750psi
Burst pressure** 1390psi 5800psi 7970psi 14,500psi 17,400psi 24,650psi 34,800psi 34,800psi 43,500psi
{vacuum, gauge pressure, compound ranges, and absolute pressure references are available}
1)
Ranges only available with Model S-10
2)
For Model S-11 the burst pressure is limited to 21,000psi unless the pressure seal is accomplished by using the sealing ring underneath the hex.
*Pressure applied up to the maximum rating will cause no permanent change in specifications but may lead to zero and span shifts
**Exceeding the burst pressure may result in destruction of the transmitter and possible loss of media
Materials
D  Wetted parts (other materials see WIKA diaphragm seal program)
 Model S-10 Stainless steel
 Model S-11 Stainless steel {Hastelloy C4}
O-ring: NBR 3) {Viton or EPDM}
 Case Stainless steel
4) 5)}
Internal transmission fluid Synthetic oil {Halocarbon oil for oxygen applications}
{Listed by FDA for food applications}}
3)
O-ring made of Viton or EPDM for Model S-11 with integral cooling element.
4)
Not available with Model S-10 in pressure ranges >300 psi.
5)
Media temperature for oxygen version: -22 ... 140 °F / -30 ... +60 °C. Oxygen version is

E Power supply UB 6)
not available in vacuum and absolute pressure ranges or with S-11 > 500 psi
UB in DC V 10 < UB 30 (14 ... 30 with signal output 0 ... 10 V)
Signal output and RA in Ohm 4 ... 20 mA, 2-wire RA < (UB - 10V) / 0.02 A
F maximum load RA 0 ... 20 mA, 3-wire RA < (UB - 30V) / 0.02 A
{0 ... 5 V, 3-wire} RA > 5,000
{0 ... 10 V, 3-wire} RA > 10,000 {other signal outputs available}
Adjustability zero/span % ± 10 using potentiometers inside the instrument

G Response time (10 ... 90 %) ms < 1 (< 10 ms at media temperatures below –22°F (-30°C) for ranges < 300 psi
or with flush diaphragm process connection)
Isolation voltage DC V 500
6)
NEC Class 02 power supply (low voltage and low current max. 100 VA even under fault conditions)

H Accuracy 7)
% of span < 0.25 {0.125} 8) (BFSL)
% of span < 0.5 {0.25} 8)} (limit point calibration)
7)
Including linearity, hysteresis and repeatability.
Limit point calibration performed in vertical mounting position with pressure connection facing down.
I 8)
Improved accuracy is available for pressure ranges > 100 InWC
Non-repeatability % of span < 0.05
J 1-year stability % of span < 0.2 (at reference conditions)
Permissible temperature of
 Medium 9)
-22 ... +212 °F {-40 ... +257 °F} -30 ... +100 °C {-40 ... +125 °C}
S-11 with cooling element: -4 ... +302 °F S-11 with cooling element: -20 ... +150 °C

K  Ambient 9)
-4 ... +176 °F -20 ... +80 °C
S-11 with cooling element: -4 ... +176 °F S-11 with cooling element: -20 ... +80 °C
 Storage 9)
-40 ... +212 °F -40 ... +100 °C
S-11 with cooling element: -4 ... +212°F S-11 with cooling element: -20 ... +100 °C
9)
Also complies with EN 50178, Tab. 7, Type C, Class 4KH Operation, 1K4 Storage, 1K3 Transport
Compensated temperature range 32 ... +176 °F 0 ... +80 °C
Temperature coefficients (TC) within
compensated temp range:
 Mean TC of zero % of span 0.2 / 10 K (< 0.4 for pressure range < 100 InWC)
 Mean TC of range % of span 0.2 / 10 K
CE - conformitiy 89/336/EWG interference emission and immunity see EN 61 326, interference
emission limit class A and B, 97/23/EG Pressure equipment directive (Module H)
Shock resistance g 1000 according to IEC 60068-2-27 (mechanical shock)
Vibration resistance g 20 according to IEC 60068-2-6 (vibration under resonance)
Wiring protection Protected against reverse polarity, overvoltage and short circuit
Weight lb Approx. 0.4

{} Items in curved brackets { } are optional extras for additional price.

Page 7 of 35
A Pressure ranges are listed in the first row. All Tronic transmitters except for the UniTrans are
fixed range, so no adjustment or "turn down" of the pressure range is provided. Some models
have adjustable zero and span. This feature is used to recalibrate the transmitter to original factory
range should this become necessary after long term use. WIKA recommends that the adjustable
zero and span not be used to change the original pressure range of the transmitter. For transmit-
ters without zero and span adjustment, the readout device (meter or PLC) can be reprogrammed
to compensate for output shifts. Other specifications are not affected by this shift.

B Maximum pressure is listed in the second row. This is the maximum pressure the transmitter
can be exposed to without permanent damage. The transmitters can tolerate the maximum pres-
sure shown for brief periods, such as pressure pulsations or "spikes". Transmitters subjected to
the maximum pressure may show zero and span shifts. Transmitters exposed to these pressures
for long periods of time may suffer permanent damage.
Be sure to select a standard range that covers the maximum working pressure
of the system. Transmitters are most accurate between 20% to 80% of their stated range.

C Exceeding the burst pressure listed in the third row causes permanent, nonadjustable
damage or destruction of the transmitter.

D The wetted parts of WIKA industrial transmitters come in contact with the media. Piezoresistive
pressure transmitters with ranges to 300 psi and all flush diaphragm transmitters have 316 stainless
steel wetted parts. Thin Film transmitters with non-flush connections use PH17-4 stainless steel.
This stainless steel is similar to 316 stainless for chemical resistance. It is used because it has bet-
ter elastic properties than 316 stainless and results in a more accurate transmitter.

E Power supply voltage

10-30 VDC
(14-30 VDC for 10V output signal)
All transmitters require an input (also referred to as excitation or supply voltage) in order to power
the internal circuitry. This input voltage can range from 10 to 30 volts. A 0-10 volt output trans-
ducer requires a higher minimum supply of 14 volts. 24 volts is the optimal supply voltage. Since
the transmitter has a built-in power regulation circuit, an unregulated power supply is acceptable.
See section 2.1 for detailed wiring schematics.
F Signal output and maximum load
4-20mA 2-wire RA = (V S-10V)/0.02 A
0-20mA 3-wire RA = (V S-3V)/0.02 A
RA is the maximum resistive load permitted in the current loop that still allows the transmitter to
function correctly. Meters, chart recorders, and other devices are placed in a 4-20 mA current loop
to display or record the measured pressure. Each of these devices has a resistive load rating in
their specifications. For example, a transmitter with a 24 volt power supply (VS) will allow up to 700
Ohms load in the loop. If the RA is exceeded, the transmitter will not produce the maximum 20 mA
output when full pressure is applied.
For voltage output transducers:
0-5 V 3-wire RA > 5000 Ohms
0-10 V 3-wire RA > 10,000 Ohms
Transducers with a voltage output require a minimum resistance RA in the three wire circuit to
function properly. This minimum varies with the output voltage as shown.
Page 8 of 35
G Response time is the length of time required for the transmitter output to change in response
to a pressure change. WIKA industrial transmitters feature a response time of less than one
millisecond (ms) or one-one thousandth of a second (0.001 sec) to pressure changes occurring
within 10% to 90% of their rated pressure range.

H Accuracy of a pressure transmitter is one measure of performance and includes the

combined linearity, hysteresis, and repeatability errors.

Linearity (B.F.S.L) < 0.25% of span (limit point: < 0.5% of span)

Linearity is the error defined by the maximum deviation of a transmitter output from a best fit straight
line during any one calibration cycle. In the best fit straight line (B.F.S.L.) method, a straight line is
fit into a series of data points in such a way as to minimize the deviation of any one value from the
ideal value.

The Limit point calibration (also called terminal based linearity) is double the B.F.S.L value since the
straight line is not moved from the 0 and maximum span data points.

Note: All data points in these illustrations are

overstated for clarity. Actual data points are
Ideal value line much closer to a straight line.
100 Psi
Data points define the
calibration curve
Increasing
"Best fit straight line" (B.F.S.L.)
Pressure
This straight line is moved to bisect the calibration curve
for the "best fit". This is one half the value of the terminal
based method.
0 Psi
4 mA 20 mA "Limit point" (terminal based) line is parallel to the ideal
Increasing output line at the maximum error point. This is the maximum or
true error.

100 Psi

Hysteresis is the error defined by the maximum mea-

sured separation between the upscale and downscale
Increasing indications of the measured pressure during a full range
Pressure traverse from 0 to the maximum pressure. Hysteresis
for WIKA industrial transmitters is equal to or less than
Hysteresis 0.1% of span.
0 Psi
4 mA 20 mA

Increasing output

Page 9 of 35
 100 Psi
I Non-Repeatability is the error defined by the ability
of a transmitter to reproduce an identical output signal
when the same pressure is applied to it consecutively,
under the same conditions, and in the same direction.
Increasing
In industrial applications, non-repeatability is usually
Pressure
the most important specification. Most WIKA industrial
transmitters feature excellent non-repeatability: less than
or equal to 0.05% of span.
0 Psi
4 mA 20 mA

Increasing output

J 1-year stability is the ability of a transmitter to maintain its performance specifications over
time. It usually applies to calibration taken at ambient conditions and is expressed as a percent-
age of scale over one year. WIKA industrial transmitters feature a stability of better than 0.2% of
span per year.
K Permissable Temperature changes have an effect on transmitter output. WIKA uses 70 °F as
the reference temperature. This is the temperature when the initial calibration takes place. WIKA
standard industrial transmitters are temperature compensated between 32 °F and 175 °F. This
means that temperature changes between these two values will cause a change in output no greater
than the temperature error.

The temperature effects on WIKA industrial transmitters is less than or equal to 0.2% of span for
every 18 °F (10 °C) change in ambient temperature within the compensated temperature range.

For example, a transmitter that heats up from 70 °F to 88 °F will show a change in output no greater
than 0.2% of span. If the same transmitter is heated another 18 degrees to 106 °F, it will show a
total change in output no greater than 0.4% of span. Cooling the transmitter below 70 °F will also
produce the same percentage effects. If the transmitter is heated above 175 °F or cooled below
32 °F, (outside the compensated temperature range!) the effects will be approximately 0.4% per 18
degree change. Extended compensated temperature ranges are available as an option.

Temperature effects occur in addition to linearity, hysteresis, and non-repeatability errors.

Permissible media temperature is -25 °F to 212 °F. Measuring media temperatures above 212 °F
(for example, with steam monitoring applications) is possible by using a "pigtail", "siphon", or cooling
element to isolate the transmitter from the heat. Flush diaphragm transmitters are available with an
integral cooling extension for media temperatures to 300 °F. Some WIKA transmitters are available
with an extended media temperature range. These transmitters use different internal components
that allow them to function with higher media temperatures.

Ambient temperature is the temperature around the case of the transmitter. Whenever possible,
transmitters should be mounted in an area protected from temperature extremes. This will reduce
the temperature error and prolong the life of the transmitter.

Page 10 of 35
The third page of the data sheet gives dimensional information for the transmitter and also
information about the optional process and electrical connections.

Dimensions in inches(mm)
Electrical connections L
L-connector, DIN EN Circular connector Cable with free ends Cable with free ends
175301-803, Form A M 12x1, 5-pin, conductor cross section up adjustable zero and span
(DIN 43 650) for conductor NEMA 4 / IP 67 to max. 0.5 mm² / conductor cross section up to max.
cross section up to max. Order code: M5 AWG 20 with end splices, 0.5 mm² / AWG 20 with end splices,
1.5 mm² , conductor outer conductor outer diameter conductor outer diameter 6.8 mm,
diameter 0.3“ (6-8 mm), 6.8 mm, NEMA 4 / IP 67 NEMA 6 P / IP 68
NEMA 5 / IP 65 Order code: DL Order code: XM
Order code: A4

1.69”(43mm)
1.89”(48mm)
1.14”(29mm)

.71”(18mm)

0.91”(23mm)
Case

1.52”(38.5mm)
1.79”(45.5mm)

1.06”(27mm) 1.06”(27mm)

S-10 pressure connections (others available) M G1/2B male G1/4B male

Order code: GD Order code: GB
1/2 NPT male 1/4 NPT male
Order code: ND Order code: NB
1.12”(28.5mm)

.85”(21.5mm)
.79”(20mm)
.85”(21.5mm)

.12”(3mm)
1.08”(27.5mm)

.51”(13mm)
(19mm)

O.20”
.51”(13mm)

.08”(2mm)
.08”(2mm)
.75”

.12”(3mm)

O .24”
O.37”
1/2NPT O .69”

S-11 flush diaphragm pressure connections

G 1B G 1/2 B G1B according to EHEDG **)
with or without cooling element with or without cooling ele- with cooling element , up to 302°F (150°C)
50 InWC to 30 psi ment 100 InWC to 250 psi
Order code: 85 50 psi to 8000 psi Order code: 84
Order code: 86
1.79”(45.5mm)

1.98”(50.5mm)
1.79”(45.5mm)

1.22”(30.9mm)
1.26”(31.9mm)

Sealing ring
.81”(20.5mm)
.80”(20.5mm)

.39”(10mm)

Sealing ring Sealing ring

.39”(10mm)

.98”(25mm)

29,7x35,7x2,0 29,7x35,7x2,0

O-ring 15x2
O-ring 26x2 O-ring
21,82 x 3,53

** European Hygienic Equipment Design Group

Page 11 of 35
L The standard electrical connection is the black L-shaped DIN 43650 cap. This is a fiber-
glass reinforced plastic cap with solderless screw terminals. The standard cap is provided with a
compression fitting so the user can install their own wiring. Other options include a DIN 43650 cap
with a 1/2" NPT female conduit opening (rated NEMA4/IP65), 5 foot flying leads (NEMA 4/IP65)
4 or 6 pin Military style plugs, the Snap Cap with 1/2" NPT female conduit or compression
fitting, and caps with flying leads already attached. Additional details are provided in section 3.5
of this manual.

M The standard pressure connection is 1/2" NPT male for the industrial pressure transmitters.
Other available connections include 1/4" NPT male, SAE straight threads, and G1/2B or G1B flush
diaphragm connections. The standard pressure connection is indicated on the data sheets. These
items are maintained in inventory (subject to prior sale). Non-standard connections add to delivery
lead time. Additional information is supplied in section 3.4 of this manual.

Page 12 of 35
2.1 Wiring
The last page of the data sheet contains information about wiring the most common electrical
outputs for the transmitter, as well as information about calibration, if applicable.

Wiring
2-wire system 3-wire system

L-Connector,
DIN EN 175301-803, Form A
(DIN 43 650)

M12x1 Circular connector

5 pin

Vented cable with free ends brown brown

white

green

green

Legend:
Sig+ output signal positive
UB+ power supply positive
0V power supply negative
Sig - output signal negative

A pressure transmitter requires an external voltage supply to power the electronic amplifier and signal
conditioning board. A third component to interpret the signal is also needed. This can be a digital
panel meter, PLC (programmable logic controller), chart recorder, or computer. Pressure transmitters
use 2-, 3-, or 4-wire systems, depending on the specific type of signal and circuit board design.
The 4-20 mA 2-wire "current loop" is the most popular because of its simplicity and resistance to
RFI (radio frequency interference). The wiring for each system is connected as follows:

Page 13 of 35
2-wire system: 4-20mA
The 2-wire system connects the power supply, transmitter, and indicating/recording instrument in a
series circuit. This creates a "current loop" with the transmitter functioning as a current regulating
device.
DIN connector Flying leads
UB+/S+ brown UB+/S+
Power + Power +
supply supply
UB(DC) _ UB(DC) _
Transmitter

_
1
_
+
3
2
+ green 0V/S-
Display or
Display or controller
controller blue shield
0V/S- shield

3-wire system: 0-5V, 0-10V, 0-20mA, 4-20mA

The 3-wire system features separate leads for the signal and power supply. The third lead is common
minus for both devices. The signal source and indicating/recording instrument are connected in
series, the power supply in parallel.

DIN connector Flying leads

UB+ brown UB+
Power + Power
+
supply supply
UB(DC) _ UB(DC) _ white S+
S+
1

_ 3
+ _ Transmitter
+ 2
Display or Display or green 0V/S-
controller controller
0V/S- shield

blue shield

4-wire system: 0-100mV, 2 mV per Volt

In 4-wire systems each lead is a separate connection. Care must be taken that the minus leads
do not come into contact with each other, as this will damage the circuitry.

DIN connector
Flying leads
UB-
brown U B+
Power + Power +
supply supply green UB-
UB(DC) _ 1 UB(DC) _
3 4
UB+ 2
white S+
Transducer
S+
Display or + Display or +
controller _ S- controller _ yellow S-

shield

Terminal coding:
UB + Plus power supply
0V Minus power supply (common, ground)
S+ Plus output signal
S- Minus output signal (common, ground)
Shield Cable shield / transmitter body

Page 14 of 35
2.2 Calibration
Calibration is required for all WIKA transmitters with accessible zero and span potentiometers.
Models without this feature are calibrated by changing the scaling of the digital panel meter or PLC
to compensate for changes in transmitter output caused by overpressurization or long term drift.

WIKA industrial grade transmitters feature adjustable zero and span potentiometers located inside
the transmitter body. These can adjust the output signal up to +/- 10% of the pressure range. These
adjustments should only be used to return the transmitter to the original specifications as shown
on the label. They should not be used to "re-range" the transmitter to a different span, as this may
adversely affect linearity specifications. If the application requires "re-ranging" or a turn down, the
UT-10 and UT-11 have a 20:1 turndown capability.

To calibrate these transmitters, access the zero and span potentiometers inside the transmitter body
by removing the electrical connection (access will depend on the specific model), and retaining ring.
Orient the transmitters so the potentiometers are above the four pin wiring connector (see pictures
below). The zero potentiometer is below left (sometimes marked Z or O), the span potentiometer
is on the right. For gauge (psi) and sealed gauge (psis) ranges, the transmitter zero potentiometer
can be adjusted to produce a null output when no pressure is applied. Adjustment of the span
potentiometer requires the use of a dead weight tester or other pressure reference instrument. To
calibrate compound and absolute transmitters, a reference vacuum and pressure source is required
to complete the calibration procedure.

Zero and span adjustments allow recalibration of the transmitter pressure range to original
specifications due to changes caused by overpressure, excessive temperature, or drift over time.
WIKA industrial transmitters allow for adjustment of approximately +/- 5% of the pressure range.
Zero and span adjustments should be used for recalibration purposes only, not to change the
transmitter's original pressure range.

Zero Span
Adjustment Adjustment Zero Span
Adjustment Adjustment

Spring
clip
terminal
View inside transmitter block View inside transmitter
with connector and with cover removed.
retaining ring removed.
Type S-10 calibration access Type F-20 calibration access

Page 15 of 35
3.0 Pressure Transmitter Selection
Each Tronic Line pressure transmitter has different features to meet specific performance, environ-
mental, and price requirements. It is not possible to describe every possible condition that would
require a specific model transmitter because there are an infinite number of possibilities. However,
a systematic approach to selecting transmitters can assist in identifying which transmitter would
best fit a specific application.

When selecting a pressure transmitter, the following information must be specified:

- Model number - Process connection

- Pressure range and reference - Electrical connection
- Signal output - Special options

3.1 The Model Number is selected by matching the application requirements to the transmitter
design capabilities. The application requirements are defined by parameters supplied by the user.
The most important aspects of the application include:

-Performance requirements - accuracy

-Temperature ranges - media and ambient
-Media compatibility
-Shock and vibration resistance
-Moisture resistance
-EMI (electromagnetic interference) resistance

3.2 Pressure Range

All WIKA transmitters, except for the UT-10 and UT-11, are fixed range. The range selected is
determined by the application requirements. The standard pressure range of the transmit-
ter should be equal to or greater than the highest expected working pressure generated by the
application. The maximum pressure column on the data sheet defines the safety margin of pressure the
transmitter can tolerate for short periods of time without damage. For example, a hydraulic system
may normally generate 3000 psi. In unusual circumstances, pressure spikes lasting less than a
millisecond may occur that are much higher than the normal working pressure. A 5000 psi S-10
transmitter can withstand overpressures of 11,600 psi for short periods. Exposure to pressure
spikes 25,000 psi or greater will destroy the transmitter.

In liquid level applications, overpressure of a transmitter is unlikely. The transmitter range selected
is the maximum pressure range of the transmitter that is as close as possible to the head pressure
generated by the maximum liquid level. In the majority of applications, a standard range will meet
or exceed performance requirements. For example, a tank holding 80 inches of water would use
a standard range 0-100 inch water column (InWC) transmitter. Building a special range transmitter
of 0-80 inches water column is possible, but the negligible increase in performance of this smaller
span will usually not offset the additional cost and manufacturing lead time required to produce the
special range. For example, a 100 InWC transmitter with 0.25% accuracy provides a reading of
+/- 0.25 inches. The 80 InWC span provides +/- 0.20 inches or an improvement of only 0.05
inches.

After defining the pressure range, the pressure reference must be determined.
Page 16 of 35
3.3 Pressure References
WIKA pressure transmitters and transducers are available in three references: gauge, sealed, and
absolute. Gauge transmitters are referenced to atmospheric pressure and also include vacuum
and compound ranges. The chart below shows the relationship between the types and the
milliampere output at the various pressure ranges:
400 psis
20 mA

100 psi 20 mA 20 mA

85.3 psig
20 mA

(100 psiA=85.3 psig)

(at ambient pressure,

output changes as
barometric pressure
changes)
Ambient 4 mA 4 mA 6.06 mA ~6.35 mA
Pressure 20 mA

Total vacuum 4 mA 4 mA 4 mA
(30 InHg vac) Vacuum Gauge Pressure Sealed Pressure Compound Absolute Pressure
30 InHg VAC 0-100 psig 0- 400 psis 30"-0-100 psig 0-100 psia

For transmitters with standard output signals, the rule "the higher the pressure, the higher the out-
put signal" applies for all pressure references, compound, and vacuum ranges. Transmitters with
reverse output (such as 20-4 mA) are available for special requirements.

Vacuum transmitters are vented to atmosphere and produce a 20 mA output when no vacuum is
applied. The output decreases as the applied vacuum increases.

Gauge pressure transmitters are referenced to atmospheric pressure. With no pressure applied,
the output is 4 mA. In WIKA low pressure piezoresistive industrial transmitters, including Model
S-10, a vent tube inside the transmitter transfers the ambient pressure to the back of the diaphragm.
There is enough clearance between the DIN connector retainer ring and transmitter body to allow
ambient air pressure inside the transmitter. In OEM models, low pressure piezoresistive transmitters
have a small vent hole in the case that is protected by a Teflon® or Gore-Tex® filter.

Sealed pressure transmitters are referenced to a sealed chamber behind the sensor at 14.7 psi.
They are not vented directly to the atmosphere. WIKA transmitters with pressure ranges greater than
1000 psi use a sealed pressure reference. In higher pressure ranges, the output and performance
of psig and psis types are virtually identical, because changes in barometric pressure are not large
enough to introduce significant error. See page 18 for additional information about venting.

Compound ranges are vented to atmosphere, and measure both vacuum and pressure. They are
used to measure the degree of vacuum or pressure relative to atmospheric pressure. Note that
by convention, compound ranges are usually labeled with different engineering units across zero
(30InHgVAC - 0 -100 psi). When programming a controller, the entire compound range should be
considered as the same engineering units ( -14.7psi - 0 - 100psi).

Page 17 of 35
Absolute pressure transmitters are referenced to a sealed vacuum chamber located behind the
sensor element. These transmitters sense changes in barometric pressure as the applied pressure
is compared to a known vacuum. Absolute transmitters are used in applications where barometric
pressure changes affect the operation of the system being measured. "False absolute" transmit-
ters do not use a vacuum chamber behind the sensor but instead rely on an electronic offset of the
output signal. They are less expensive but also less accurate than true absolute transmitters.

Product Example - venting transmitters to atmosphere

Atmospheric pressure can vary up to one psi depending upon weather conditions. Submersible
transmitters are equipped with special vented cable containing a hollow capillary tube. This tube
allows the transmitter to compensate for changes in ambient pressure. The vent tube equalizes
the pressure behind the diaphragm so any changes in atmospheric pressure are cancelled from
the output signal.
Atmospheric pressure on Vent tube allows atmospheric
liquid surface and in vent tube pressure to reach the back of the
sensor diaphragm

Model LS-10
submersible
transmitter

Sensor
diaphragm
Removable protec-
tive cap

Atmospheric pressure from vent

tube cancels out the atmospheric
pressure from the liquid surface.

The error band is calculated by multiplying the transmitter span by its accuracy. The graphs
below compare the error bands of a vented low pressure submersible and a sealed high pressure
transmitter to the maximum possible atmospheric pressure change.
0- 400 InWC (0-14.5 psig) 0-500 psi
LS-10 submersible transmitter 452 S-10 industrial transmitter
370

451
360

Error band
Error band Maximum atmospheric +/- 1.25 psi Maximum atmospheric
350 +/- 1 inch 450 pressure change 27.7
pressure change 27.7 (0.25% of
InWC (0.25% of inches (1 psi) psi span) inches (1 psi)
span)

340
449

330
448
Example 1 Example 2
Industrial transmitters less than 400 psi span must be vented, since atmospheric pressure changes
can be greater than the error band produced by the transmitter accuracy. All WIKA Tronic piezore-
sistive transmitters with gauge, compound, or vacuum pressure ranges are vented to atmosphere.
Page 18 of 35
3.4 Signal Output
The 4-20 mA 2-wire analog system is in widespread use in industrial and process industries. The
advantages of the 4-20 mA current loop include:

• High immunity to interference from electrical noise when compared to voltage signals.

• Low installation cost - only two wires are needed.

• Distances up to 10,000 feet are possible without additional amplification of the signal.

• The majority of existing meters, programmable logic controllers, and chart recorders
accept this signal.

• The 4-20 mA signal provides built-in diagnostic capability. If a 0-5 volt transducer circuit
produces a zero signal, it means either no pressure is applied to the system or the transmitter
is disconnected or not functioning. If a 4-20 mA circuit fails, the output falls to 0 mA, which can
be identified as an error signal by the controller instead of 0 pressure.

WIKA transmitters are available from stock in 4-20 mA 2-wire configurations. 0-20 mA
3-wire signals are available as a special order option. Pressure transducers with 3-wire voltage
outputs are available with 0-5 volt, 0-10 volt, and 1-5 volt signals. Other voltage signals are
available on special order.

Digital output signals with RS-232 communications are available in Models D-10 and the high
accuracy P-10. The RS-232 signal is compatible with personal computers and provides high
flexibility in monitoring and calibrating the transmitter. WIKA has PC-based software available to
monitor, control, calibrate, and run diagnostic tests on RS-232 output transmitters.

The digital and UniTrans transmitters are available with Fieldbus protocols. The digital transmitter
is available for CANbus and its higher level protocols (CANopen, DeviceNet, SPS, J1939 etc.), and
also for PROFIBUS DP and PA. The UniTrans is available with HART Protocol, which is a process
industry standard.

Many custom output signals can be designed and manufactured by WIKA. Special signals are
usually only cost effective in large quantities.

Refer to the specific data sheets or contact the factory for details regarding the availability of
optional output signals for each model.

Page 19 of 35
3.5 Process Connections
WIKA transmitters are available in a wide variety of process connections to meet specific applica-
tions. Standard industrial transmitters are stocked with a 1/2" NPT (National Pipe Thread) male
connection. The OEM and ECO-Tronic are available as standard in 1/4" NPT male.

0.78" (20mm) 0.51" (13mm)

1/2" NPT male 1/4" NPT male

All NPT male process connections have a 1/8" orifice leading up through the process connection
to the sensing element. A restrictor can be installed in this orifice to protect the diaphragm from
pressure spikes that sometimes occur in hydraulic systems. A restrictor can also be used to protect
against damage by "water hammer" when measuring water pressure. Water hammer is a sudden
increase in water pressure when the water momentum is instantaneously converted to pressure.
Using a restrictor in WIKA industrial transmitters protects the sensor, but slows the response time
from 1 millisecond to about 5 milliseconds. Another option that protects against water hammer
and pressure spikes is an arc eroded pressure port. This is done using a process called "electric
discharge drilling" and can produce a pressure port from 0.1mm to 1mm in diameter.

When measuring media that is viscous, crystallizing, or contains particulates, the NPT connection
is not acceptable because the orifice may clog, producing errors in the signal or transmitter failure.
For these applications, a WIKA transmitter with a flush diaphragm and straight thread is available.
WIKA model numbers ending in X1 (S-11, F-21, etc.) feature the flush diaphragm. Transmitters in
pressure ranges from 50 InWC (1.8 psi) to 30 psi are provided with a G1B straight thread. Pressure
ranges from 50 psi to 8000 psi feature a G1/2B thread. Both sizes rely on an O-ring and gasket for
sealing the connection. Buna-N O-rings are provided as standard, with Viton® O-rings available as
an option if required for media compatibility.

G1B G1/
2B

G1B flush G1/2B flush

connection connection

Many other process connections are available. These include 1/8" NPT, female NPT, BSP (British
Standard Pipe), SAE male or female, and VCR connections for high purity applications. High pres-
sure industrial transmitters over 15,000 psi are equipped with an F-250-C (9/16-18) female auto-
clave connection. Other high pressure connections like the F-375-C are also available. Sanitary 3A
transmitters feature a Tri-clamp® process connection which will be reviewed in a later section.

Page 20 of 35
3.6 Electrical Connections
The standard electrical connection on industrial transmitters is the DIN EN 175301-803 (DIN 43650)
connector. This connector features an internal connection block with solderless screw terminals,
and a compression fitting to act as a strain relief for the cable entry point. Wiring is simplified, and
the connector is easily removed from the transmitter by removing the center retaining screw in the
top of the connector. The same connector is available with a 1/2" female conduit opening. This
facilitates the use of flex-cable conduit to protect the wiring leading to the transmitter. Both of
these connectors are rated IP 65. See page 25 for additional information about ingress protection
(IP) ratings.

An additional level of protection is available by using a cable. The cable contains a vent tube to
allow compensation for barometric pressure changes. This cable provides IP 67 protection.

The F-20 and F-21 transmitters with stainless steel junction boxes provide a high level of protection
for industrial transmitters. They are rated IP 67 - NEMA 4X (both washdown and corrosion resistant).
The F-2X series are available with a 1/2" female conduit or PG 13 cable compression fitting.

The maximum moisture protection is provided by IP 68 (NEMA 6P) rated submersible transmitters.
The submersible electrical connection is designed to withstand permanent submersion and is
provided on the LS-10, LH-10, and IL-10 submersible level transmitters.

Four or six pin military style plugs are available on Tronic industrial transmitters. These connectors
do not provide any additional weather protection when compared to the standard DIN plug, but are
popular due to their compact size and quick connect bayonet mount design.

Many other electrical connection options are available for all WIKA transmitters. Some are
available on a custom order basis and may not be cost effective for small quantity orders.
Please contact the factory for any electrical connectors not listed in the catalog.

Page 21 of 35
3.7 Performance
Most users think of accuracy when they consider performance requirements. Industrial transmitter
applications require anywhere from 0.05% to 1% accuracy class transmitters. Most industrial
applications require 0.25% accuracy transmitters while OEM applications usually call for 0.5%. It
is important to consider repeatability, which in many industrial applications is more important than
considering "accuracy" that matches a traceable standard. The majority of WIKA transmitters fall
into the 0.25% accuracy class. 0.1% or 0.05% is sometimes required for industrial laboratory ap-
plications where performance must match a traceable standard; for example, when calibrating other
high accuracy pressure measurement devices.

Model Performance Comparison

Temperature
Zero and span effect on
Type Vacuum Compound Absolute Linearity Repeatability
adjustment zero per
degree F

S-10 Yes Yes Yes Yes <0.25% <0.05% <0.012%

C-10 No No Yes No 0.5% 0.05% 0.017%

ECO-1 No No Yes No 0.5% 0.1% 0.022%

Type P-10 high

891.10.501 Yes, using RS-232
Yes Yes Yes 0.1 or 0.05% 0.03% 0.005%
accuracy digital interface

MH-1 No No No No <0.5% <0.1% <0.017%

M-10 No No No No <0.25% <0.05% <0.012%

HP-1 No No No Yes <0.25% <0.05% <0.012

Special See data sheets

Page 22 of 35
4.0 Model Number Selection
The environment where the transmitter is installed has a major impact on its performance and
longevity. The primary environmental factors include ambient temperature, media temperature,
media compatibility, vibration, moisture, and the presence of RFI (radio frequency interference).
Model numbers apply to the specific requirements of these environmental factors.

4.1 Ambient Temperature

All transmitters have defined temperature limits as indicated on the specific data sheet. Exceed-
ing these limits will cause the transmitter to not function or be permanently damaged. Two sets of
temperature limits must be considered:

The operating temperature range is the temperature range within which a transmitter can
function without damage.

The compensated temperature range (see page 10 for specification definitions) is usually more
limited than the corresponding operating temperature range. For a transmitter to operate within
specification, the ambient temperature must be maintained within the compensated temperature
range. Extended compensated temperature range is available on most models at additional cost.

Example: A user wants to install an S-10 industrial transmitter where temperatures can sometimes
drop to as low as 0 °F in winter. Since these transmitters are rated to -5 °F, the transmitter will
function at this temperature. However, since 0 °F is 32 degrees below the minimum compensated
temperature range, the temperature-induced error in these conditions will increase to approximately
0.4% per 18 °F Since the low temperature occurs infrequently, the user determines this transmitter
is suitable for his application.

Steps can be taken to provide additional protection in environments where the ambient temperature
exceeds the design limits of the transmitter. These can include heat tracing the transmitter in cold
environments, or insulating the transmitter from excessive heat.

Media Temperature
The media temperature must fall within the limits defined by the specifications for each model.
Standard industrial transmitters have a permissible media temperature range of -25 °F (-20 oC) to
212 °F (100 °C). Exceeding the media temperature specification will cause readings outside the
rated accuracy or may permanently damage the transmitter. Many applications have high tem-
perature requirements. The following options are available to protect transmitters from high media
temperatures:
Media Temperature Range
Transmitter process -25 °F to 212 °F. 212 °F. to 300 °F. Over 300 °F.
connection (-20 °C to 100 °C) (100 °C to 150 °C) (over 150 °C).
NPT Industrial or OEM Standard or OEM model with siphon or pigtail extension
Flush diaphragm with Use standard transmitter with
Flush diaphragm Industrial only integral cooling exten- diaphragm-type chemical
sion seal and capillary line

Many custom transmitter diaphragm seal combinations are available for special applications.

Page 23 of 35
Application example: Pressurized steam can reach extremely high temperatures. Since steam is
a non-clogging media, a standard NPT transmitter is used with a pigtail or siphon to protect the
transmitter. To allow for maximum convection cooling, the transmitter should not be mounted in a
direct vertical position over the steam line.

4.2 Media Compatibility

The media being measured must be compatible with the wetted parts of the transmitter in order
to provide a long, reliable service life. Most Tronic transmitters feature stainless steel wetted
parts. Piezoresistive transmitters and all flush diaphragm transmitters are 316 stainless. Thin film
transmitters use PH17-4 stainless. Stainless steel is acceptable for the vast majority of industrial
and OEM applications. The user must determine chemical compatibility of the media with stainless
steel. If stainless steel is not acceptable, several options are available.

NPT transmitters can be mounted to a diaphragm seal made of special materials including
Hastelloy®, titanium, tantalum, or PFA (Teflon®) coating. Diaphragm seal selection depends upon
the specific application.

Flush diaphragm transmitters can be provided with Hastelloy® C or Teflon®-coated wetted parts,
along with Viton® O-rings and seals. All flush diaphragm transmitters use a silicone liquid fill
behind the diaphragm to transmit the pressure to the sensing element. This silicone is isolated
from the media by the diaphragm. In the unlikely event the diaphragm ruptures, the silicone would
be released into the process media. If silicone is incompatible with the media, alternate fill liquids
are available, including vegetable oil for food applications, and Halocarbon® for non-silicone-based
paint applications and oxygen applications.

There are important exceptions for specific model numbers:

The model SL-1 low pressure industrial transmitter and the DP-10 low/differential transmitter are
only suitable for dry, inert gases. This is because stainless steel isolation is not possible in extremely
low pressure ranges. The media comes into direct contact with the sensor. The materials coming
into contact with the media include aluminum, silicon, gold, silicone rubber, brass, and copper.

Since the entire LH-10 and LS-10 submersible transmitters are submerged in the media, the wetted
parts include 316 and 304 stainless steel, polyurethane cable, polyolefin shrink tubing, and polyamide
protective cap. The user must be sure that all these materials are compatible with the media.

DP-10 Low and dif- LH-10

SL-1 Low pressure Submersible
ferential pressure
industrial

Page 24 of 35
4.3 Vibration
Excessive vibration can damage or significantly reduce the life span of pressure transmitters. The
nature of the vibration is important. Vibration can occur with low or high frequency and amplitude,
and can occur in one or many different directions. Whenever possible, the user should always try
to install the transmitter in an area that minimizes vibration.
WIKA manufactures some of the most vibration resistant industrial and OEM transmitters available.
The OEM transmitter Model C-10 and MH-1 are found on off-road equipment transmissions and
hydraulic systems worldwide. The use of the cable option increases vibration resistance. Extremely
severe vibration applications may require testing by the user to determine suitability.

Model Shock Vibration

S-10, S-11 1000 g 50 g

C-10 1000 g 50 g

EC0-1 500 g 10 g

MH-1 1000 g 50 g

M-10 1000 g 30 g

UT-10, UT-11 100 g 5g

Test results per DIN IEC 770

4.4 Moisture
Moisture can have a major impact on the function and longevity of pressure transmitters.
Environments can range from "condensing" moisture to washdown with water under pressure to
total, permanent submersion. WIKA manufactures a wide range of transmitters to meet specific
moisture protection requirements.

The degree of protection of an enclosure from environmental elements is defined by two types of
enclosure classification rating systems. One is the NEMA rating (National Electronic Manufacturers
Association). The other is the IP system (Ingress Protection), which is in common use in Europe and
is increasingly being used in the U.S. These systems include defining protection from solids and
liquids entering an enclosure. The two systems use different test parameters; therefore, they are
not directly comparable. The most common NEMA/IP ratings for transmitters are as follows.

Page 25 of 35
 NEMA Ratings
NEMA 3 - Windblown dust, rain, sleet
NEMA 4 - Washdown
NEMA 4X- Washdown and corrosion
resistant
NEMA 5 - Dust tight
NEMA 6 - Temporary submersion
NEMA 6P- Permanent submersion
IP Ratings
IP 65 - Dust tight; water sprayed from any
direction shall have no harmful effect
IP 67 - Designed to withstand temporary
submersion
IP 68 - Designed to withstand permanent
submersion
IP 69K - Designed to withstand high pressure steam

IP 65 IP 67 IP 68 IP 69K
S-10 with S-10 with Submersible MH-1 with IP
DIN connection cable or F-20 LH-10 or LS-10 69K cable output

Increasing Moisture Protection

4.5 Radio Frequency (RFI) / Electromagnetic Interference (EMI)

RFI or EMI is produced by motors, solenoids, portable radios, and many other sources in industrial
environments. As industrial controls increase in complexity, the problem of RFI causing unwanted
fluctuations in pressure transmitter output signals is becoming more common. Several steps can
be taken to reduce or eliminate RFI problems.

• Relocate the transmitter as far as possible from the RFI source.

• Use shielded cable when wiring the transmitter. Use the shield wire as a "floating ground" by at-
taching it to the transmitter shield lead but not to the controller/indicator. The shield lead can also
be connected to the controller or indicator, but not to the transmitter. Test the output to see which
connection provides the best RFI protection.

• Use a 4-20 mA signal. 4-20 mA output signals are inherently less susceptible to interference than
voltage signals.

• Where applicable, the DIN 43650 cap is available with a built-in RFI filter. This cap replaces the
standard electrical connector found on Model S-10 and S-11.

• Use a transmitter with the CE mark on the label. The CE mark

indicates the transmitter meets stringent RFI protection and
emission requirements. The CE mark is standard on all WIKA
transmitters.

CE Mark
Page 26 of 35
5.0 Special Purpose Transmitters
WIKA manufactures a variety of pressure transmitters for use in special applications.

5.1 3-A Sanitary Transmitters

Many pressure measurement applications in food processing,
dairy, and pharmaceutical industries require pressure trans-
mitters that meet "3-A" criteria as defined by the 3-A Sanitary
Standards Administrative Council. These extensive criteria
include the following:
3A Symbol
• There shall be no threads on product contact surfaces.
• All product contact surfaces can be sterilized by saturated steam or water at 250 °F.
• Product contact surfaces must be self draining.
• Product contact surfaces must be free of pits, folds, and crevices.
• Any pressure transmitting fill fluid must be edible.

The goal of 3-A criteria is to minimize areas where bacterial growth and contamination can occur,
and allow for high temperature clean-in-place (CIP) procedures in order to maintain the highest
possible standard of product quality.

WIKA 3-A pressure transmitters use Tri-clamp® quick release process connections with vegetable
oil fill in industry standard 1.5" or 2.0" connection sizes. (Note the actual diameter of the 1.5" size
is 1.984", and the 2" size is 2.490".) Other sizes and designs are available. These include 2.5 or 3"
Tri-clamp connections and INLINE SEAL™ sanitary seals for Tri-clamp piping systems. Two models
are available: the S-10-3A and the S-11-3A/S-11-3A-C for more critical low pressure applications.
The differences are outlined below.

Specifications: S-10-3A SA-11

Accuracy (% of span): 0.5% 0.25%
Pressure ranges: 15 to 1000 psi Vacuum, compound, and
gauge ranges 50 InWC and up
Media Temperature Range: 14 oF to 248 oF -40 oF to 257 oF (S-11-3A)
-40 oF to 300 oF (S-11-3A-C)

NEMA 4 (IP 67) cable lead is UT-10 on 981.22

available on both models for S-10-3A Sanitary S-11-3A-C Sanitary
washdown protection with integral INLINE SEAL™ for
Part # 9744479 cooling extension sanitary applications
Page 27 of 35
5.2 Hazardous Area Pressure Transmitters
Hazardous area pressure transmitters are designed for use in potentially
explosive, hazardous environments. WIKA offers explosion proof, non-incendive,
and intrinsically safe pressure transmitters for hazardous environments. The type
and degree of hazardous area protection and approval level is dependent on the
application and installation requirements.
Hazardous environments may contain flammable or explosive gases, liquids,
combustible dust, or ignitable fibers. These hazardous environments are defined
in detail by the National Electric Code and are divided into Class, Division, and
Group:
Class Division Group
(possibility of fuel being (specific type of fuel)
(type of fuel)
present)
Group A Acetylene
Class I gases and vapor Division 1 present or likely to be Group B Hydrogen
present in normal operation Group C Acetaldehyde, ethylene,
methyl ether
Class II combustible dust Division 2 not present in normal Group D Acetone, gasoline,
methanol, propane
operation Group E Metal dust
Class III fibers Group F Carbon dust
Group G Grain dust

Intrinsically Safe Pressure Transmitters

Factory Mutual (FM) is an independent testing organization that provides approvals for select
industrial electronic equipment in hazardous environments. ATEX and CSA are similar organiza-
tions in Europe and Canada These organizations provide the EX and CSA approval marks. The
IS-20 intrinsically safe transmitters are entity approved by Factory Mutual for use in the following
locations:
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F, G
Class III Division 1
Nonincendive for Class I, Division 2, Groups A,B,C,D

All intrinsically safe transmitters must be used with a zener diode barrier when used in hazardous
locations. The barrier acts to limit the current going to the transmitter using current limiting resis-
tors. Zener diodes in the barrier protect the hazardous area from any possible high voltages. Since
WIKA transmitters are entity approved, they can be used with any other entity-approved component,
such as barriers, power supplies, or controllers from other manufacturers. WIKA intrinsically safe
transmitters are listed in the FM handbook by model number. Therefore, a barrier manufacturer
can look up the specifications and match the transmitter with a barrier appropriate to the applica-
tion and wiring requirements.

Typical intrinsically
safe barrier
Page 28 of 35
 Hazardous Area Safe Area

Zener Meter or
diode bar- controller
IS Transmitter rier
Typical intrinsically safe installation

Intrinsically Safe vs Explosion Proof

Intrinsically safe transmitters, by their design, limit the thermal and electrical energy to a point
where ignition is not possible. In contrast, "explosion proof" transmitters work on the principle of
containment, where the transmitter is enclosed in a housing that is designed to contain, control,
cool and then vent any possible ignition. The housing does not prevent but instead controls internal
combustion. This is accomplished by specially designed flanges, or more commonly with threaded
joints. The hot gases must travel a specific distance along the threads before they are cool enough
to be safe. Care must be taken not to cross thread the joints during assembly. In addition, conduit
and sealoffs are needed to install and maintain an explosion proof system.

There are several advantages in using intrinsically safe transmitters. Intrinsically safe transmitters
often feature a smaller design. Servicing explosion proof transmitters may require opening the
housing and exposing the high energy levels to the hazardous environment. Opening an explosion
proof housing requires a "hot permit" from the plant operator, indicating when it is safe to open
the housing for maintenance. Intrinsically safe transmitters do not require a hot permit and can be
tested or serviced when needed. This is an important consideration as the data circuit leading to
the PLC are difficult to troubleshoot without power applied. Intrinsically safe circuits can be worked
on while hot.

IS-20 IS-20-F
Intrinsically NEMA 4X
safe Intrinsically safe

Page 29 of 35
5.3 Explosion-Proof Pressure Transmitters
Explosion proof transmitters work on the principle of containment, where the transmitter is enclosed
in a housing that is designed to contain, control, cool and then vent any possible ignition. WIKA
E-10 and E-11 explosion-proof transmitters are designed for applications in the oil and gas industry
including wellhead monitoring, refining, pipelines, and natural gas compressors. The E-11 features
a flush diaphragm process connection for use with viscous or crystallizing media that may clog the
1/8" pressure port in the standard NPT connection.

The wetted parts are NACE MR-01-75 compliant to provide additional resistance against sulfide
stress cracking in gas applications where sulphur is present. They are FM-approved for Class I
Division 1 locations. Installation requires using conduit and seal offs within 18" of the
transmitter. A factory sealed-flying lead version that does not require an external conduit seal is
available to allow simplified installation.
These transmitters must be installed to NEC and local codes in order to maintain the explosion
proof rating.
E-10 and E-11 Explosion-Proof Ratings:

Factory Mutual (FM/CSA) Explosion-proof for:

Class I Division 1, Groups A, B, C and D
Dust ignition proof for:
Class II/III, Division 1, Groups E, F and G

FM standards according to Class numbers 3600, 3615, and 3810

E-10 NPT pressure transmitter E-11 flush diaphragm

with cable pressure transmitter with
optional flying leads

Page 30 of 35
5.4 Non-Incendive Pressure Transmitters
Non-incendive pressure transmitters also work on the principle of containment. WIKA N-10
and N-11 non-incendive transmitters are designed for applications in the oil and gas industry
including wellhead monitoring, refining, pipelines, natural gas compressors, and general industrial
applications.

While the E-10 and E-11 transmitters are rated for Class I Division 1 locations, the N-10 and N-11
are rated for Class I Division 2 non-incendive locations. As outlined on page 28, in a Division 1
location the fuel is normally present or likely to be present in normal operation. The fuel is not
present in normal operation in a Division 2 location.

The N-11 features a flush diaphragm process connection for use with viscous or crystallizing
media that may clog the 1/8" pressure port in the standard NPT connection.

The wetted parts of the N-10 and N-11 are NACE compliant to provide additional resistance
against sulfide stress cracking in gas applications where sulphur is present.

N-10 and N-11 Non-Incendive Ratings:

Factory Mutual (FM) Non-incendive for:
Class I Division 2, Groups A, B, C and D
Dust ignition proof for:
Class II and III, Division 1, Groups E, F and G
FM standards according to FMRC Class numbers 3600, 3611, and 3810

N-10 NPT pressure transmitter with cable

Page 31 of 35
6.0 Digital Panel Meters and Attachable Indicators
The 907.50.900 digital panel meters are designed to accept a 4-20 mA 2-wire signal. These meters
are available with several options.
-The built-in excitation provides an 18VDC 60 mA supply source to power the transmitter. This
option eliminates the need for a separate power supply in the 4-20 mA current loop. It also
simplifies wiring as only two wires are required to connect the transmitter to the meter.

-The peak/valley option commits the highest and lowest measured pressures to memory for later
recall by the operator.

-Dual relays can be independently programmed by the user to activate warning lights or audible
alerts or to start and stop pumps to maintain a predetermined pressure.

-The serial communications option allow for connection to computers for remote control,
changing meter programs, and other functions. The meters are addressable, allowing up to 99
meters to be connected to an RS-232 port.

-A retransmitted analog 4-20 mA output can be used to provide a signal to chart recorders or
other controllers. It is fully user programmable and can be set for reverse output where the
maximum pressure = 4 mA and zero pressure = 20 mA.

Wiring for the meters with and without the built-in excitation voltage option is shown below:

Without excitation voltage option: Any WIKA 4-20 mA 2-wire

Transmitter
WIKA 907.30.505
Power Supply
+24 VDC 1
Supply +
(10-30 VDC)
GND
3 Not Used

+24VDC Signal -
2
Common 1
2 WIKA Programmable Meter
6

Pins 6 & 7 115 VAC 50/60 Hz

Pin 1 +24VDC 200 mA max 1 2 3 4 5 6
Pin 2 common

115 VAC
50-60 Hz
Any WIKA 4-20 mA 2-wire
With excitation voltage option: Transmitter

WIKA Programmable Meter

1
Supply +
GND
3 Not Used
1 2 3 4 5 6 7
Signal -
2

115 VAC
50-60 Hz

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Attachable Loop Powered Digital Indicator
Specifications Programming Instructions
Display 1.) Remove four cover screws and remove cover
Type: 0.4" high LCD 2.) Press the "P" key. Display shows "dP".
Programmable display range: -1999 to +1999 3.) Press the "Up" or "Down" key to select the desired
decimal place position.
Accuracy 4.) Press the "P" key twice. Display shows "An 4".
< 0.2% of span 5.) Press the "Up" or "Down" key to set display to zero or
other 4mA display point.
Programmable Range 6.) Press the "P" key twice. Display shows "An 20".
4-20 mA can be assigned any display value within 7.) Press the "Up" or "Down" key to set the maximum
the display range. Both scaling points are individu- range of the transmitter.
ally adjustable using push buttons inside the case. 8.) Press the "P" key twice. Display shows "L1".
9.) Press the "Up" key to activate the error code display
Power (display shows "1") or the "Down" key to disable error
Loop powered - no additional power supply required codes (display shows "0")
Voltage drop: 3 VDC
Maximum current rating: 60 mA Error Codes: under range: Display shows "F1"
over range: Display shows "F2"
Environmental
Operating temperature: +32 to +1220F (0 to +500C) 10.) Press the "P" key. Display shows"FILt". A digital
Storage temperature: -22 to +1760F (-30 to +800C) filter is available to improve the readability of the
Temperature effects: 0.1% of span per 180F (100C) display for applications undergoing rapid pressure
Humidity: 90%, non-condensing changes. To set the digital filtering, press the "Up" or
"Down" key to adjust the update rate of the display.
CE Conformity
Interference emission per EN 50 081-1 Display Time delay
Interference immunity per EN 50 082-2 " 0" 0.2 s
" 1" 0.5 s
Construction " 2" 1.0 s
Case ABS plastic " 3" 1.5 s
Viewing window: polycarbonate
11.) Press the "P" key to return to the display mode
Dimensions (inches)
1.9 x 1.9 x 1.4 deep

Weight
Approx. 3 oz.

Down P Up
Key Key Key

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Index
Symbols H
2 wire, 3 wire, 4 wire systems 13,14 HART communications 19
3-A sanitary transmitters 27 Hysteresis, definition 9
4-20 mA, advantages 19
I
A
Input (supply) voltage 8
Absolute pressure ranges 18 Intrinsically safe 28
Accuracy 9 Intrinsically safe, advantages 28
Ambient temperature 10, 23 IP (ingress protection) 26
ATEX-100a 28

B J
Barrier, intrinsically safe 28
Best fit straight Line (B.F.S.L.) 9 J1939 communications protocol 19

C L
Calibration, procedure 15 Linearity, definition 9
CANbus 19 Loop powered digital indicator 33
CANOpen 19 LVDT (inductive) sensors 6
CE Mark 26
Chemical seals 24 M
CIP (clean in place) 27
Class (intrinsically safe) 28 Maximum pressure 16
Compensated temperature range, exceeding 23 Media compatibility 24
Compensated temperature range 10 Media temperature 10, 23
Compound pressure ranges 17 Meters 32
Current loop 14 Military plugs (MIL plug connectors) 21
Current loop, advantages 19
N
D NEMA ratings 26
DeviceNet 19 NPT connections 12, 20
Digital panel meters, displays 32-33
DIN 43650 electrical connector 2 O
Division (intrinsically safe) 28 O-rings, flush diaphragm 20
Output, low level 5
E Output signals, other types 19
Electrical connection 12
Electrical connection, options 21 P
Error band 18 Performance 22
Excitation voltage 8 PH17-4 stainless steel 8
Explosion proof, vs intrinsically safe 29 Piezoresistive strain gauge 4
Explosion proof transmitters 30 Power supply, unregulated 8
Pressure, maximum 8
F Pressure range, selecting 16
Fieldbus 19 Pressure references 17
Flush diaphragm, special materials 24 Pressure spikes 6, 16
Flush diaphragm transmitters 20 Profibus DP & PA 19
Process connection 11, 20
G Process connection, types 20
G1B, G1/2B straight thread 20
Gauge pressure 17
Group (intrinsically safe) 28

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R
Radio frequency interference (RFI) 26
Recalibration 15
Repeatability, (non-repeatability) definition 10
Resistive load 8
Response time 9
Restrictor 20
RS-232 outputs 19

S
Sanitary transmitters 27
Sealed pressure 17
Selecting transmitters 16
Sensors, capacitive 6
Sensors, inductive 6
SIP (sterilize in place) 27
SPS 18
Stability 10
Standard pressure ranges 8
Steam, high pressure 24
Strain gauge 4
Strain gauge, foil type 6
Strain gauge, thick film 5
Submersible transmitters-operation 18

T
Temperature compensation 10
Thin film 5
Tri-clamp connections 27
Turn down 15
Two wire current loop 13, 14

V
Vacuum transmitters 17
Vibration 25
Voltage system, 3 wire 14
Voltage system, 4 wire 14

W
Water hammer 20
Wetted parts 8
Wheatstone bridge 4

Z
Zener barrier, intrinsically safe 28
Zero and span 15
Zero and span, adjusting 15

Halocarbon® is a registered trademark of Halocarbon Products Corporation.

Hastelloy® is a registered trademark of the Cabot family of companies.
Viton® and Teflon® are registered trademarks of the E. I. DuPont family of companies.
Tri-clamp® is a registered trademark of Tri-clover, Inc.

Page 35 of 35
 For over 60 years, WIKA Instrument Corporation has continued to advance pressure and temperature instrumentation
on a global basis. In the U.S., WIKA’s operation utilizes state-of-the-art manufacturing technology and highly
automated production equipment. As the industry leader for lean manufacturing, WIKA offers a made-to-stock and
made-to-order process that can distribute most products within three days or less. By combining world-class
LeanSigma® operations, agile manufacturing and resident engineering, WIKA can deliver the best instrumentation
solutions including products for critical applications.

Regarded as the global leader, WIKA has pioneered many innovative products for a broad range of diverse industries,
end-users and OEM applications. WIKA produces a full line of mechanical pressure and temperature instruments
and diaphragm seals, designed for petrochemical, process, sanitary, water, ultra high purity and hydraulic applications,
among others. Additionally, the WIKA TRONIC LINE® has a continuously expanding array of electronic transmitters
and instruments to meet the emerging demands of integrated and automated systems.

Talk to us to learn more about our Total Performance commitment for your pressure and temperature
measurement requirements.

WIKA Instrument Corporation

1000 Wiegand Boulevard
Lawrenceville, GA 30043
Toll Free 1-888-WIKA-USA (945-2872)
Tel (770) 513-8200 Fax (770) 277-2641
tronicinfo@wika.com • www.wika.com
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TM001 - 05/07