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l|00ul|il['
n"FH230SeriesFuelPro'
DieselFuelFiltration
System
to Maintain
Easiest
S€lfPrimingPon . Seewlrcnl\l0Tto changeyourfilter
FalterElement . fxtendfilter changeintervals
Ouickchange, Justspinoffthecap,pour . clearcoverorovides insbmvisualindication
easydisposal in fuelandrestartthe offilterlite
enginewithclean, . Seefuelcondition andllow
filteredfuel
BestPerforming
. Maximum slrengthanddurability
. Improvedefliciencyandlongerlife
ClearCover . lhe beslFuel/ WatefSeparation 6vailable
SeewhenNOTto . Redlcedrcstfictionto tlow
changefilters . Supportsextended seniceinteruals
. MainlainsFuel/ waterseparation efficiency
overtime
Seeitgis Eelieving@
MostVersatile
. giodiesel820comDatible to rrslMD6751, E 14214
fuelstandards
DryFillerChanges; Drainfuelbelowcollarandrellace
l\loFuelSpills:Renovingshndardliltersfull of fuel
canbemessyandhazardous
Bacr(-ljp
Emergency Provision: FuelProalsoaccepts
standadspin.onfiltersin anemergency
Temperatu,e conEolledfuelhealingwilh engine
tlnntrrr,rd' coolantot telumfuel
Ilt lfitrtr! Availableunheated orwitha 12vDC,24vDC.or
'120vAc ElectricalHealet
ffi ruel PRo Internal,
easy
optionalelectricalpreheitersandfluid heateGare
@ FH23o37
available
Suggested
Markets
Mining
constfuction
Agricullure
HeavyDutyon-Highway
oil andGas
DrainVarve PowerGeneration
All-ln-One
FuelFilter,
Water andFuelHeater
Separator
Available
Housings
Dimensions TypicalFluid
Hdat Installation ram*ahjre
c.rtdbd
Specifications
EelghlOveral 16.13'(409.7!!!)
DeplhOverall 7.25 (184.15 mm)
6.89"(175mm)
[,{ountB€ckel q9li€rs 5.91'(15q111!D -
Weishi(Dry) 7 .25 - 9.75 lbs
(3.9 - 4.42 kg)
F!91Cqrnection(nlgt) l/2'-14 NIJF ([,122
x 1.s)
FuelConnection(Outlel) 1/2'114NPTF([422x 1.5)
Att din^hB n n hcha ldrhas, FluidHeaiConnection (lnlet) I/2'NPTF
FluidHeatConnection (Outlet) 1/2'NPTF
comlor
visirv{rvu.fleetguad. FuelCapacity(W li le, 64.2oz (1.9 L)
. MoreinromalionontheFuelPro6: Ope€tionFu€lFlowRale 180 gph (681lph)
BlcommendedApplicatiqj lleqly qqry E!S!!e!
LIt2582- FuelPro Inslallation
Instuctions WaterTtapcapaciiy 33.8lloz (1.0L)
-
TB{4/01-2FuelProTed|nicalBullelin FS19763r
. lnfo.mationonlheFleetguardDieselPro@ Fjlet qeryic€Q!e3!?!rce M i n . 3 . 5 " ( 8 8 .m
9 m)
232sefiesandDieselPro@ 233series Electrlcal
Heater 12VDC,250W18A r 3A
Die!€lFuelFiluationSystemsfor other 2 4 V D C , 2 5 0 1W1A + 2 A
120VAC,75W .65A r.1 A
engineapplicatons. ' Olh€r ,iLteropilons ai diltercd M cron Rar nqs ae a%ilab e
Specirioarons sublect ic chang€ wilhoul nolice.
LT32559- Rev 4
For mor€informalion, pleasevisit us at $4rM.tleetguard.com
or contact Cuslorner Assistance at 1-8OO-22-FILTEF {1'800'223-4583)
l
Instructions
FuelPro'lnstallation
FH230 / Warmer
SeriesFilter/ Separator
A. Collar(partno-3946706S)
'
@ B. VentCap VentCapandAssemoy
an
v;\ c. o-Rins i (partno 3944440S)
\:/ o. CoverAssembly(partno.3946705S)
E. Holddown Spring(partno.3944441 S)
E FilterElement(lncludesGrommetandO-Rings)
aDi 1 (seeTable4 for orderinginformation)
ri O-RingPack(partno.3944,149 S) - included
witheachreplacement e'ement;
-G>
G,-# BiodieselGaskeiPack(partno.3950445S) -
onlyrequiredfor >B5fuel
T I . CheckValveServiceKit
o tl
,l
l
(partno.3944447S)
FuelPro,Unheated (seepage7 for ordering
l information)
e'\-,- .+=/ DrainValve(partno.3944453S)
tt
FuelPro,Heated(seepage7 for
orderinginformation)
@ L. I?VDC / 24VDCElectricHeater(seepage5
fororderinginformation)
@ M. '120VACElectricHeater(seepage5 for
E
o- nll :1 orderinginformation)
AI
El
:-(I'
L): l
@
N . Thermo-Switch (seepage5 for
orderinginlormatlon)
WaterIn Filter(WlF)Sensor
(partno.3911940 S)
tco d[.i
CollarWrench(partno.3944451S or (plastic)
ai) |
**"b&#@ 3944448S (meraD)
CAUTION: Thes€instructionsare intendedtor use by
professlonalmechanlcswho are lEided in the proper
F1298
I
Itr o use ot powerand handtools, using approprialesaiely
precautions(includingeye prolection).
page 2
H
ls,
\:-/
Figure4-HeaterBase
Engine Coolant Heat
Touseenginecoolanlas the FuelPaohealinglluid,
connecia hose(Braided #6 or #8 hose)fromlhe
highpressuresideof the enginecoolantsystemto
the FuelProHeaterBase(seeFigure1).Eilher Figure5 - HeaterlnstallationPafts
heaterpod willworkas an inlel.Routeanotherhose Step4 - Connectthe Powe.Leadlo iho accessory
fromthe HeaierBaseto a lowDressure Dortin the sideol the ignitionswitch.(Useof a 25 A tuseis
coolantsystem.DONOTroute into lhe cab heater recommended butnot includedin FuelProkit.ljse a
sy$em. relayif the equipmentignitioncircuilwillnol handlea
ODtionalElectric Preheater minimumof 20 A. SeeFigure6.)
Theelectricheatersavailable
for the FuelProFH230
havea separate Thermo-Switch. Reierto Figuro5 for
parls.SeeTables2 and3 tor ordering
installation
information.Seepage7 ior preheater upgradekit
information,
F1298
page5
KeyConliollgd
Themo-swiich
i----------:
f -..47 locking rlng)
Sltalghl Leg -
Figure6 - Fuseand HelayC@nections 84" {213.3cm)
Twotypesof cordsetsare availablelor the 120 V Long Leg-
h6ater.Se€Table3 and Figure7 for cordset t2or (3o{8 cm)
information.
Table2 - 12 V & 24 V Heater/ Themo-Swit& Units
A - Incrud€d
3945120 Mrh attFuel
Prounltc
F 84'(213.3cn)
3945123S
Power L6ad - 180' (rt57.2cm) {-r-u
Gfourd Lead - 24" (60.96cm)
Sold ssparately
Plug
394€716S
Packard 12015793- 2 pl6ce€
Packad 12109584- I Dl€c€
Figurc 7 - ElectricHeaterCordsets
removing the collar.Discardthe o-ring,romthe base Note:Theclearfilter coverwill not lill completely
of the cover.(A newo-ringsealis suppliedwiththe during€nginooperalion.li will graduallyfill over
newfilier.) ForBiodiesel applicationsus€gasket time as the filter becomesclogged.The filter
pack3950445S. Gasketcoloris greenandMUST elementdoes not needto be changeduntll the
be changedwitheverylilterchange.Removelhe fsel levelhas risento the loo of the lilt€r
filterelementfromthe FuelProby pullingupward element.
andtwistingslightly.Be surethe sealinggrommetis
removed fromthe centerstud. Priming the System
Step 1 - Checkto makesurelhe drainvalv€at the
baseof the FuelProis closed.
Slep 2 - R€movethe ventcapfromthe lop of lhe
clearcover.Fillthe FuelProfull of cleanfuel.
Reinstallthevenlcapandtighlen by hand only.
Slep 3 - Startthe engine.Whenthe lubricalion
systemreachesits normaloperating pressure,
Figuro8 - CollarryentCap Wrench increase enginespeedlo highidlefor oneto two
Step4 - Installlhenewfilterelement(supplied with minutes. Atterthe air is purged,loosenthe venlcap
a SealingGrommetaheadyinsertedintothe unlilthefuellevellowersto justabovethe bottomof
olement)on the processor centerstudby pushing the collar.Tightenthe vent cap by handonly.
downandtwistingslightly. Aft€rchecking to make Note:Theclearfilter coverwill not fill completely
surethe newo- ng s€al(supplied withthefilter)at during€ngineoperation.lt will graduallytlll over
the baseof the cor€ris in placo,installthe cover tlme and lhe fuel levelwill rise as the filter
andcollatHandtightenthe collaruntilseat€d.Do becomesclogged.
not use iools to tighlen.
Table4 - Replacement Fifterc Step4 - Handtightenthe collaragainwhilethe
engineis running.To avolddamage,do nol use
tools to tightenthe collar
EleMaxw Strataporew
2 micron CAUTION:To avoiddamaglngthe aluminumfuel
processorbody,do not overlightenfuel lines or
Elel\4ax*
Strataporetu
7 micron fuel llne fittings.
EleltaxwStrataDorew
10micron
EleltaxnStrataporetu
25micron Emergency Temporary Filtel
EleMax* Cellulose
50micron Replacement
Elelr,4axfr 7 micron(plussize)
Strataporcft
'10 Step 1 - Fo'lowSteps1 through3 ot the "Fiher
Stratapore* micron(plussize)
Elel\,4axtu ChangeProcedure" on page5.
EleMax* Stratapore*25micron(plussize) Step2 - lf thereis a filtorgrommeton the filterstud,
Ele[/]axnStrataporew2 micron(plussize) removeit.
Step 5 - Removethe ventcap from the top of the Step3 - Installanenginespin"onfiltor(partnumber
clearcoverby turninglhe ventcapcount€rclockwise.FF105,for example)onthe lhreadedstud.
Fillthecl€arcoverwithenoughcleanfuelio cover Step4 - Installthecover,spring,sealandcollarov€r
the bottomhalfof the filterelement.Makesur€lhe thefilt€rfor lalerreuseandto guardagainstloss.
newo-ring{supplied wilhthefilter)is installed
on lhe Step5 " Startthe engine.Raisethe RPI\,for one
ventcap. Fleinstalltheventcapandtightenby minuteto purgethe airfromthe system.
handonly.
St6p 6 - Startthe engine.When the lubrication
systemreachesits normaloperating pressure,
increase €ngineRPMfor oneminute.
F1298
page 7
F1298
page 8
Dimensions
-qr -
;o;l 4t dm$br3 ue h hds (6 hdeB)
tuetPr0" 230Series
fteetquar0 SpecificationsFH230 Restriction
Series vs Flow
HeighlOverall 16.13"(409.7 mm)
99plhOve€ll 7.25'i184.15 mm)
6.89'(175mm)
Brack€tCenlers
l\,4ounl s.91 (150.11mm)
Weight(Dry) 7.25-9.7s lbs(3.9- 4.42kg) ^^ ;
(tnlet)
Fuelcojlneclion 1/2'r4NPTF(M22x r.5) ^^ !
FuelConn€clion(Oullel) 1/2'-14 NPTF(M22x 1.s) 0.4 &
FluidHeaiConnection (lnlet) 1/2"NPTF(ltl22x 1.5)
FluidHeatConnection (Outlet) 1/2"NPTF([422x 1.5)
Fuelcapacity(W ll tet 64.2oz (1.9L)
OperationFuelFlowRate 180gph(681lph)
Hecomm€nlgd Applicalion HeavyDutyEngines
33.8fl oz (1.0L) vs Capacity
FS19763'
FilterRestriction
Cleatance
FiterSeruice lvlin.3.5'(88.9mrn)
Heatef
Elecldcal 1 2V D C , 2 5 0 W
18A+3,A 3.sa
24VDC,2501 W1A a 2 A
120ViC,75W0.65A*-l4 2sE
20-6
" olher Jiter.prionsat dilturcntMicrcnRalnqsareavanab
€.
Spocificatons subjacllo changewirhoutnor@ ro&
01020s0405060
capaciq G)
t{E0ll[rrd"
LT32582- Rw 6
ffi"
pleasevsli us ai www.tleelguard.com
Formoreiniormation,
o. conlactCustomer al 1-800-22-FILTEF
Assistance (1-800-223_4583)