Collar Marking Shell Mannual 0.25 7 5 6 7 6 6.

2 6 0
Collar Marking Felt Mannual Manjula 15780 0.25 6 7 7 6 6 6.4 6 0
Collar band attach SNLS-Diff Feed 0.5 15 14 16 15 17 15.4 15 0
Chain stitch @ collar felt SNCS 0.25 8 9 8 7 9 8.2 8 0
Collar felt attach Zig-Zag ummadevi 16177 0.5 10 11 11 11 10 10.6 11 0
Collar Zig-zag stitch cut Mannual 0.25 4 5 4 5 5 4.6 5 0
Fuse collar FIT 0.25 13 12 12 13 13 12.6 13 0
Collar corner lock SNLS-Needle feed 0.25 2 21 23 22 21 17.8 18 0
Manjamma 12217
Collar edge trim Mannual 0.25 6 7 6 7 7 6.6 7 0
Turn & press collar FIT 0.25 12 13 14 14 13 13.2 13 0
Slv head roll Prepare SNLS- Drop feed Manjula 11711 1 44 45 42 45 43 43.8 44 1
Shell elbow seam SNLS- Diff Feed Jayanthi 3756 1 48 45 44 45 48 46 46 1
Vent lock SNLS- Drop feed Anusuyamma 12143 1 22 24 22 22 24 22.8 23 0
Vent lock press FIT Manjamma 13008 1 40 38 40 38 38 38.8 39 1
Vent lock SNLS- Drop feed Lakshamma 11396 1 40 42 44 40 42 41.6 42 1
Elbow seam press Block Press Saroja 11902 1 33 34 33 35 34 33.8 34 1
Imitation button att Button Att mubeena 3318 1 54 56 54 56 56 55.2 55 1
Slv head roll attach SNCS - DA 550 Pavithra 10891 1 30 30 29 32 30 30.2 30 1
Lining Elbow seam SNLS- Diff Feed Munigowda piece worker 1 42 40 43 44 43 42.4 42 1
Lining attach SNLS- Drop feed vaishali 3795 1 35 39 38 39 40 38.2 38 1
Inseam attach SNLS- Diff Feed Lakshmi 13049 1 65 68 66 66 67 66.4 66 1
Inseam attach SNLS- Diff Feed Bhawani 12939 1 68 68 64 65 65 66 66 1
Inseam press Block Press Tejavathi 6900 1 43 45 45 42 45 44 44 1
Tack inseam SNLS- Drop feed Sujatha 1150 1 43 44 46 44 44 44.2 44 1
Slv press FIT tridevi 16016 1 40 42 43 40 28 38.6 39 1
Breast pkt & Front dart marking Mannual Jothi 12804 1 16 15 16 15 16 15.6 16 0
Lapple,canvas,Btm marking Mannual Ambhika 6411 1 40 41 38 40 40 39.8 40 1
Autodart Auto Dart Mhd. Naseem 15555 0.5 20 22 20 20 21 20.6 21 0
Side pnl attach SNLS- Diff Feed latha 11199 1 50 52 55 54 52 52.6 53 1
Side pnl attach SNLS- Diff Feed roopa p/w 1 48 48 50 52 4 40.4 40 1
Fuse dart+ side pannel press FIT Gowramma 10170 1 53 50 52 50 52 51.4 51 1
Centre back attach SNLS- DA 273 Gayatri 8195 1 30 31 30 33 32 31.2 31 1
Side pnl press+front block press Carosal Shanthamma 14804 1 67 68 64 68 68 67 67 1
Armhole tape att to Frnt & bk pnl SNLS - DA 550 Mamatha 12906 1 47 44 43 42 45 44.2 35 1
Frnt pkt Facing attach Auto Facing Sowbhagya 12386 0.3 30 28 30 30 28 29.2 35 0
Flap ready Auto Zig hema 15464 1 42 45 44 44 40 43 43 1
Flap press Flap Press Alivelamma 6474 0.65 15 14 16 14 15 14.8 12 0
Staystitch @ flap SNLS- Drop feed Alivelamma 6474 0.35 10 12 10 10 10 10.4 14 0
Breast pkt fold & press FIT Manjamma 10744 0.5 21 22 20 21 22 21.2 21 0
Breast pkt fac att to pkt bag SNLS- Drop feed Sowbhagya 12386 0.2 18 15 17 18 19 17.4 17 0
Mark & breast welt pkt att Auto Welting Soumya 11305 1 29 28 26 27 27 27.4 27 0
Breast pkt notch,turn & press Block Press rajeshwari 5677 1 40 42 40 38 39 39.8 40 1
Breast pkt T/S Zig-zag Shoba 10124 1 32 30 34 30 32 31.6 32 1
Breast pkt bag attach & close SNLS- Drop feed muni raju 1 42 45 40 43 42 42.4 1
42
Front pkt welting Auto Welting- Flap Loader ravi kumar 15399 1 40 42 40 45 42 41.8 1
Front pkt press Block Press Sharashamma 12747 1 56 58 55 56 58 56.6 57 1
Front pkt bag attach SNLS- Diff Feed Dev Raj 13698 1 40 39 40 40 38 39.4 39 1
Front pkt bag close SNLS- Drop feed Sarooja 13455 1 58 59 55 58 56 57.2 57 1
Canvas ready Zig-Zag Mamatha 13046 1 38 39 38 38 39 38.4 38 1
Felt attach to canvas Basting Susheelammma 12897 1 42 45 43 43 42 43 43 1
Bridle tape attach to Canvas SNLS- Drop feed Shanthamma 14804 1 34 32 30 34 32 32.4 32 1
Fuse canvas FIT Ambhika 3667 1 68 69 72 71 71 70.2 70 1
Fuse canvas FIT Veena 11741 1 70 75 74 73 74 73.2 73 1
Attach canvas Blind Hem + Back load Shoba 12863 1 31 28 30 29 28 29.2 29 0
Front Block press Carosal nandan kumar 15498 1 69 68 67 67 68 67.8 68 1
Armhole canvas cut SNEC Chandrakala 12736 1 67 65 67 68 66 66.6 67 1
Sideseam attach SNLS- Diff Feed Jayamma 12893 1 42 45 44 42 45 43.6 44 1
Sideseam press Carosal Sarooja 11897 1 59 55 56 58 54 56.4 56 1
Btm press Block Press Mahaboobi 7911 1 50 49 48 48 54 49.8 50 1
Shoulder attach SNLS- Diff Feed Radhamma 8064 1 32 30 34 32 33 32.2 32 1
Shoulder press Block Press Bhagyamma 13064 1 45 48 43 45 47 45.6 46 1
Shoulder pad attach Block Press Nagamani 10185 1 56 57 58 57 56 56.8 57 1
Make flap FIT mala 16091 0.5 15 14 15 16 15 15 15 0
Btnhole @ lining flap Button hole mala 16091 0.25 5 7 6 5 6 5.8 6 0
CB attach SNLS- DA 273 jyothi 16110 1 38 37 39 38 39 38.2 38 1
Side pnl attach SNLS- DA 273 Padhmavathi 13336 1 40 43 42 40 42 41.4 41 1
Facing attach SNLS- Diff Feed Susheelamma 10175 1 34 36 38 34 34 35.2 35 1
Facing press FIT Jayalakshmi 7608 1 50 45 50 48 48 48.2 48 1
Saddle Stitch @ Lining Saddle Stitch Lakshamma 11396 1 45 43 44 46 45 44.6 45 1
Pkt welting Auto Welting Mahendra 15541 1 36 40 35 38 38 37.4 37 1
Welt pkt press Block Press Manjula 7264 1 40 42 40 43 43 41.6 42 1
Lable attach Zig-zag Sarita 14198 1 34 36 35 34 34 34.6 35 1
Lable attach Zig-zag neha 15775 1 40 40 42 42 41 41 41 1
company label at left SNLS Aruna 1191 1 36 35 34 35 32 34.4 34 1
Label Pkt bag attach & close SNLS- Drop feed Jayamma 15629 1 43 45 43 46 45 44.4 44 1
Flap pkt bag attach & close SNLS- Drop feed Anitha 13968 1 59 58 60 60 59 59.2 59 1
Small pkt bag attach & close SNLS- Drop feed Sunita 8925 1 56 60 58 60 59 58.6 59 1
Bartack Bartack Manjula 14003 1 55 59 54 55 54 55.4 55 1
Sideseam attach SNLS- Diff Feed Vijayalakshmi 7623 1 43 45 40 43 45 43.2 43 1
Collar attach SNLS - Needle feed Asha 12901 1 37 39 40 37 38 38.2 38 1
Collar press FIT nagu 5359 1 45 43 44 43 45 44 44 1
Shoulder attach & Neck close SNLS- Diff Feed Ashritha 6752 1 42 40 41 42 40 41 41 1
Facing Blindhem Blind Hen- tape feeder Shantamma 12349 1 35 35 36 35 32 34.6 35 1
Pairing Mannual Kalpana 8566 1 22 25 26 24 25 24.4 24 0
Notch Lapel Formation SNLS- Drop feed Vijayamma 13798 1 80 82 78 79 77 79.2 79 1
Notch Lapel Formation SNLS- Drop feed Vasanta 10941 1 55 58 59 59 58 57.8 58 1
Collar zigzag Zig- zag Ashwini 12082 1 35 32 33 35 34 33.8 34 1
Front edge close SNEC- Step Cutting Ayaisha 11746 1 66 60 68 64 68 65.2 65 1
Front edge close SNEC- Step Cutting Nagmani 14471 1 70 72 68 69 72 70.2 70 1
Front edge trim Mannual kanta 13200 1.3 59 57 58 59 60 58.6 59 1
Front edge seam open Block Press Chandrika 13375 1 27 29 28 29 27 28 28 0
Btm close centre vent SNLS- Diff Feed prathima 11578 1 148 145 149 150 148 148 148 2
Btm close centre vent SNLS- Diff Feed Manjunath 14279 1 168 165 170 169 167 167.8 168 3
Front edge & Btm press FIT Shanthamma 12163 1 80 82 83 80 78 80.6 81 1
Front edge & Btm press FIT Shobha 13240 1 75 70 72 75 75 73.4 73 1
Front edge & Btm press FIT Rukamini 8308 1 30 25 28 29 28 28 28 0
Lapel press Carosal Shantha 8562 1 45 40 44 42 44 43 43 1
Lapel press Carosal gangamma 15626 1 0
Btnhole & Flower marking Mannual Kavithamma 14294 1 22 20 24 20 22 21.6 22 0
Btnhole & Flower hole making Button hole Kavithamma 14294 1 29 30 28 28 29 28.8 29 0
Bartack @ btnhole Bartack Fatima 15887 1 29 30 32 30 29 30 30 1
Hanger loop attach Bartack Mala 14325 1 29 28 27 28 27 27.8 28 0
Slv attach SNLS- DA 550-6279 Bhagyalakshmi 11920 1 130 132 129 130 133 130.8 131 2
Slv attach SNLS- DA 550-6280 padhma 14256 1 154 157 158 154 156 155.8 156 3
Slv attach SNLS- DA 550-6281 Shivagangamma 286 1 157 159 152 154 158 156 156 3
Slv attach SNLS- DA 550-6282 Mahadevi 13838 1 210 221 215 206 210 212.4 212 4
Slv head seam open & press Block Press Shubha 12124 1 36 37 34 35 36 35.6 36 1
Shoulder pad attach SNLS - DA - 697 Radhamma 11358 1 30 32 33 33 34 32.4 32 1
Body Lining closing SNLS - DA - 697 Jayalakshmiamma 14939 1 85 86 84 87 88 86 86 1
Body Lining closing SNLS - DA - 697 Lalithamma 11813 1 60 62 64 64 63 62.6 63 1
Armhole lining close SNLS - DA - 697 Rajamma 7647 1 85 86 84 87 88 86 86 1
Armhole lining close SNLS - DA - 697 Parvathamma 5105 1 150 152 150 148 149 149.8 150 2
Armhole lining close SNLS - DA - 697 Nagarathana 11086 1 99 99 102 104 102 101.2 101 2
Vent T/S SNLS- Drop feed Lakshmi 13001 1 31 30 28 29 30 29.6 30 0
Slv lining close SNLS- Drop feed Sarasamma 8929 1 24 26 28 28 28 26.8 27 0
 Batch4
Product: Polo T-Shirt Buyer: Brice P.O # 44783
observed time in sec
Actual
No of avg. time Harmonic avg. time m.c reqd.for
sl.no. operation Machine Operator name Token no: average OT /hr. OT /day Pitch Time
operators 1 2 3 4 5 in sec mean in min time 600pcs

1 SNLS Vijaylaxmi 12465 1 46 44 44 45 45 44.8 44.8 0.75 0.75 80 643 0.9 0.67
Neck band Hem
2 Ironing(Yoke) Iron Raju.P 10024 1 31 31 28 31 27 29.6 29.6 0.49 0.49 122 973 0.6 0.67
3 Collar attach SNLS Jayasudha 10652 1 55 55 55 54 57 55.2 55.2 0.92 0.92 65 522 1.2 0.67
4 Inside Collar attach SNLS Sushilanna 12588 1 80 82 72 81 74 77.8 77.8 1.30 1.30 46 370 1.6 0.67
5 Peak shape round SNLS Manjula 12020 1 31 29 29 27 26 28.4 28.4 0.47 0.47 127 1014 0.6 0.67
6 Collar H-cut shape Overlock Anjali 11429 1 18.23 18.65 21.89 17.28 17.12 18.634 18.634 0.31 0.31 193 1546 0.4 0.67
7 Inspection Manual 1162 1 28 28 28 28 28 28 28 0.47 0.47 129 1029 0.6 0.67
8 Bottom hem Flat Lock Nandani 12458 1 17 16 15 15 15 15.6 15.6 0.26 0.26 231 1846 0.3 0.67
9 Fusing front iron Iron M. Manjula 12516 1 11 12 10 10 11 10.8 10.8 0.18 0.18 333 2667 0.2 0.67
10 Placket marking Manual Shivamma 10709 1 18 19 17 18 18 18 18 0.30 0.30 200 1600 0.4 0.67
11 Brand & size label attach SNLS Revati 10933 1 60 59 64 59 64 61.2 61.2 1.02 1.02 59 471 1.3 0.67
12 Yoke attach SNLS Bindu 11986 1 61 63 62 63 64 62.6 62.6 1.04 1.04 58 460 1.3 0.67
13 Tape Attach SNLS Bhinati 12567 1 29 28 30 30 33 30 30 0.50 0.50 120 960 0.6 0.67
14 Rib attach Overlock Laxmi 12860 1 42 45 46 47 43 44.6 44.6 0.74 0.74 81 646 0.9 0.67
15 Placket notch Manual Barathi 10697 1 31 31 31 34 31 31.6 31.6 0.53 0.53 114 911 0.7 0.67
16 Placket overlock Overlock Jyothi 12650 1 28 29 30 33 36 31.2 31.2 0.52 0.52 115 923 0.7 0.67
17 Placket kinnari Flat Lock Roopa 12568 1 36 38 40 36 36 37.2 37.2 0.62 0.62 97 774 0.8 0.67
18 Placket Locking SNLS Bhuvaseshwari 12774 1 32 35 36 37 38 35.6 35.6 0.59 0.59 101 809 0.7 0.67
19 Applique attach SNLS Bharathi 11380 1 47 49 47 47 53 48.6 48.6 0.81 0.81 74 593 1.0 0.67
20 Inspection Manual Uma 10358 1 24 26 26 23 22 24.2 24.2 0.40 0.40 149 1190 0.5 0.67
21 Shoulder attach Overlock Maruthi 12693 1 52 54 53 54 52 53 53 0.88 0.88 68 543 1.1 0.67
22 Shoulder back lock attach Flat Lock Prabhakar 12485 1 17 19 21 17 19 18.6 18.6 0.31 0.31 194 1548 0.4 0.67
23 Sleeve attach Overlock Mahesh 10692 1 64 65 66 71 72 67.6 67.6 1.13 1.13 53 426 1.4 0.67
24 Sleeve-Arm attach Flat Lock H.S Kumar Swami 10576 1 31 34 35 35 34 33.8 33.8 0.56 0.56 107 852 0.7 0.67
25 Collar marking Mannual Kamala 12819 1 22 25 26 28 22 24.6 24.6 0.41 0.41 146 1171 0.0 0.67
26 Collar attach SNLS Ratna 10202 1 58 59 61 58 59 59 59 0.98 0.98 61 488 1.2 0.67
27 Rib cutting Overlock Vishalakshmi 11828 1 30 32 39 40 34 35 35 0.58 0.58 103 823 0.7 0.67
28 Sleeve rib attach Overlock Randhim 12688 1 48 49 51 52 54 50.8 50.8 0.85 0.85 71 567 1.1 0.67
29 Sleeve kinnari pad lock Flat Lock Lokesh 11252 1 17 19 19 21 19 19 19 0.32 0.32 189 1516 0.4 0.67
30 Wash care label attach SNLS Raja 11290 1 28 30 32 30 30 30 30 0.50 0.50 120 960 0.0 0.67
31 Side seam attach Overlock Shyamla 11896 1 39 40 43 45 48 43 53.8 0.90 0.90 67 535 1.1 0.67
32 Sleeve lock Overlock Muniratna 10680 1 55 56 54 53 55 54.6 54.6 0.91 0.91 66 527 0.0 0.67
33 Slit locking SNLS Heena 10051 1 23 24 27 28 30 26.4 26.4 0.44 0.44 136 1091 0.6 0.67
34 Slit attaching SNLS Govind 10370 1 65 71 76 78 83 74.6 74.6 1.24 1.24 48 386 1.6 0.67
35 Slit Finish SNLS ShashiKala 12044 1 98 99 100 107 113 103.4 103.4 1.72 1.72 35 279 2.2 0.67
36 Collar finishing SNLS Nandish 12796 1 43 48 47 45 46 45.8 45.8 0.76 0.76 79 629 1.0 0.67
37 Trimming Manual Shoba 10124 1 12 14 16 11 11 12.8 12.8 0.21 0.21 281 2250 0.3 0.67
38 End Line Inspection Manual Suma 10121 1 32 36 36 34 31 33.8 33.8 0.56 0.56 107 852 0.7 0.67
25.50 2
38 1530.234
No. of operators = 38
Total process time = 1530.23 Sec
= 25.5039 Min

34
Pitch Time 0.671 Total processing time/No.of operator

capacity = 715 Total manhrs/processing time

Takt time = 34 Total Time/Required output
 observed time in sec Actual
No of avg. time Harmonic avg. time m.c reqd.for
sl.no. operation Machine Operator name Token no: average O/P /hr. O/P /day
operators in sec mean in min time 550pcs
1 2 3 4 5
1 Neck band Hem SNLS Vijaylaxmi 12465 1 46 44 44 45 45 44.8 44.8 0.75 0.75 80 643 0.9
2 Ironing(Yoke) Iron Raju.P 10024 1 31 31 28 31 27 29.6 29.6 0.49 0.49 122 973 0.6
3 Collar attach SNLS Jayasudha 10652 1 55 55 55 54 57 55.2 55.2 0.92 0.92 65 522 1.1
4 Inside Collar attach SNLS Sushilanna 12588 1 80 82 72 81 74 77.8 77.8 1.30 1.30 46 370 1.5
5 Peak shape round SNLS Manjula 12020 1 31 29 29 27 26 28.4 28.4 0.47 0.47 127 1014 0.5
6 Collar H-cut shape Overlock Anjali 11429 1 18.23 18.65 21.89 17.28 17.12 18.634 18.634 0.31 0.31 193 1546 0.4
7 Inspection Manual Tanya 1162 1 28 28 28 28 28 28 28 0.47 0.47 129 1029 0.5
8 Bottom hem Flat Lock Nandani 12458 1 17 16 15 15 15 15.6 15.6 0.26 0.26 231 1846 0.3
9 Fusing front iron Iron M. Manjula 12516 1 11 12 10 10 11 10.8 10.8 0.18 0.18 333 2667 0.2
10 Placket marking Manual Shivamma 10709 1 18 19 17 18 18 18 18 0.30 0.30 200 1600 0.3
11 Brand & size label attach SNLS Revati 10933 1 60 59 64 59 64 61.2 61.2 1.02 1.02 59 471 1.2
12 Yoke attach SNLS Bindu 11986 1 61 63 62 63 64 62.6 62.6 1.04 1.04 58 460 1.2
13 Tape Attach SNLS Bhinati 12567 1 29 28 30 30 33 30 30 0.50 0.50 120 960 0.6
14 Rib attach Overlock Laxmi 12860 1 42 45 46 47 43 44.6 44.6 0.74 0.74 81 646 0.9
15 Placket notch Manual Barathi 10697 1 31 31 31 34 31 31.6 31.6 0.53 0.53 114 911 0.6
16 Placket overlock Overlock Jyothi 12650 1 28 29 30 33 36 31.2 31.2 0.52 0.52 115 923 0.6
17 Placket kinnari Flat Lock Roopa 12568 1 36 38 40 36 36 37.2 37.2 0.62 0.62 97 774 0.7
18 Placket Locking SNLS Bhuvaseshwari 12774 1 32 35 36 37 38 35.6 35.6 0.59 0.59 101 809 0.7
19 Applique attach SNLS Bharathi 11380 1 47 49 47 47 53 48.6 48.6 0.81 0.81 74 593 0.9
20 Inspection Manual Uma 10358 1 24 26 26 23 22 24.2 24.2 0.40 0.40 149 1190 0.5
21 Shoulder attach Overlock Maruthi 12693 1 52 54 53 54 52 53 53 0.88 0.88 68 543 1.0
22 Shoulder back lock attach Flat Lock Prabhakar 12485 1 17 19 21 17 19 18.6 18.6 0.31 0.31 194 1548 0.4
23 Sleeve attach Overlock Mahesh 10692 1 64 65 66 71 72 67.6 67.6 1.13 1.13 53 426 1.3
24 Sleeve-Arm attach Flat Lock H.S Kumar Swami 10576 1 31 34 35 35 34 33.8 33.8 0.56 0.56 107 852 0.6
25 Collar marking Mannual Kamala 12819 1 22 25 26 28 22 24.6 24.6 0.41 0.41 146 1171 0.5
26 Collar attach SNLS Ratna 10202 1 58 59 61 58 59 59 59 0.98 0.98 61 488 1.1
27 Rib cutting Overlock Vishalakshmi 11828 1 30 32 39 40 34 35 35 0.58 0.58 103 823 0.7
28 Sleeve rib attach Overlock Randhim 12688 1 48 49 51 52 54 50.8 50.8 0.85 0.85 71 567 1.0
29 Sleeve kinnari pad lock Flat Lock Lokesh 11252 1 17 19 19 21 19 19 19 0.32 0.32 189 1516 0.4
30 Wash care label attach SNLS Raja 11290 1 28 30 32 30 30 30 30 0.50 0.50 120 960 0.6
31 Side seam attach Overlock Shyamla 11896 1 39 40 43 45 48 43 43 0.72 0.72 84 670 0.8
32 Sleeve lock Overlock Muniratna 10680 1 55 56 54 53 55 54.6 54.6 0.91 0.91 66 527 1.0
33 Slit locking SNLS Heena 10051 1 23 24 27 28 30 26.4 26.4 0.44 0.44 136 1091 0.5
34 Slit attaching SNLS Govind 10370 1 65 71 76 78 83 74.6 74.6 1.24 1.24 48 386 1.4
35 Slit Finish SNLS ShashiKala 12044 1 98 99 100 107 113 103.4 103.4 1.72 1.72 35 279 2.0
36 Collar finishing SNLS Nandish 12796 1 43 48 47 45 46 45.8 45.8 0.76 0.76 79 629 0.9
37 Trimming Manual Shoba 10124 1 12 14 16 11 11 12.8 12.8 0.21 0.21 281 2250 0.2
38 End Line Inspection Manual Suma 10121 1 32 36 36 34 31 33.8 33.8 0.56 0.56 107 852 0.6
25.32
38 1519.434
No. of operators = 38
Total process time = 1519.43 Sec
= 25.3239 Min

33.77
Pitch Time 0.666Total processing time/No.of operator
 Polo T-Shirt VSM

Value Stream Mapping -Jacket (Silver Spark Apparel Limited)

Brand & size label

Neck band Hem Collar attach Inside Collar attach Fusing front iron Placket marking
attach

1 1 1 1 1 1
200-600 30-50 30-50 30-50 30-50 30-50 30-50

C/T - 44.8 Sec C/T - 55.2 Sec C/T - 77.8 Sec C/T - 10.8 Sec C/T - 18 Sec C/T - 61.2 Sec
C/O - 0 mins C/O - 0 min C/O 0 min C/O 0 min C/O 0 min C/O 0 min
FTT % 100 FTT % 100 FTT % 100 FTT % FTT % 100 FTT % 100
Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate
Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit
M/c SNLS M/c SNLS M/c SNLS M/c Iron M/c Manual M/c SNLS
Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit*
Takt - 33.8 s Takt - 33.8 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s
Extra time -11 Extra time -21.4 Extra time -44 Extra time 23 Extra time 15.77 Extra time -27.4
480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail

Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with
allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%)

51.52 63.48 89.47 12.42 20.7 70.38

Vijaylaxmi Jayasudha Sushilanna M. Manjula Shivamma Revati
12465 10652 12588 12516 10709 10933

1 day
44.8 55.2 77.8 10.8 18 61.2
TOTAL PROCESSING TIME = 25.32 MIN
TOTAL OPERTAOR UTILIZED = 38

Page 4 of 13
 Polo T-Shirt VSM

Yoke attach

1
30-50

C/T - 62.6 Sec

C/O
FTT % 100
Scrap rate
Cost/unit
M/c SNLS
Hrs/unit*
Takt - 33.77 s
Extra time -28.8
480 min avail

Cyclic time with

allowance(15%)

71.99
Bindu
11986

62.6

Page 5 of 13
 Polo T-Shirt VSM

Rib attach Front pkt fusing Placket notch Placket overlock Placket kinnari Placket Locking Applique attach

1 0.5 1 1 1 1 1
30-50 30-50 30-50 30-50 30-50 30-50

C/T - 44.6 Sec C/T - 26 Sec C/T - 31.6 Sec C/T - 31.2 Sec C/T - 37.2 Sec C/T - 35.6 Sec C/T - 48.6 Sec
C/O C/O 0 min C/O 0 min C/O - 30 min C/O 0 min C/O 0 min C/O 0 min
FTT % 100 FTT % 100 FTT % 100 FTT % 99.6 FTT % 100 FTT % 99.6 FTT % 100
Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate
Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit
M/c Overlock M/c Iron table M/c Manual M/c Overlock M/c Flat Lock M/c SNLS M/c SNLS
Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit*
Takt - 33.77 s Takt - 44 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s
Extra time -10.8 Extra time 2.165 Extra time 2.565 Extra time -3.43 Extra time -1.83 Extra time -14.8
480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail

Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with
allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%)

51.29 29.9 36.34 35.88 42.78 40.94 55.89

Laxmi Dhanalakshmi Barathi Jyothi Roopa Bhuvaseshwari Bharathi
12860 12060 10697 12650 12568 12774 11380

44.6 26 31.6 31.2 37.2 35.6 48.6

Page 6 of 13
Polo T-Shirt VSM

30-50

Page 7 of 13
 Polo T-Shirt VSM

Shoulder back lock

Inspection Shoulder attach Sleeve attach Sleeve-Arm attach Collar marking Collar attach
attach

1 1 1 1 1 1 1
30-50 100 100 30-50 30-50 30-50

C/T - 28 Sec C/T - 53 Sec C/T - 18.6 Sec C/T - 67.6 Sec C/T - 33.8 Sec C/T - 24.6 Sec C/T - 55.2 Sec
C/O 0 min C/O 0 min C/O 0 min C/O 0 min C/O 0 min C/O - 0 min C/O 0 min
FTT % 99.5 FTT % 100 FTT % 100 FTT % 100 FTT % 99.64 FTT % 100 FTT % 100
Scrap rate Scrap rate Scrap rate Scrap rate F Scrap rate Scrap rate Scrap rate
Cost/unit Cost/unit Cost/unit Cost/unit R Cost/unit Cost/unit Cost/unit
M/c Manual M/c Overlock M/c Flat Lock M/c Overlock O M/c Flat Lock M/c Mannual M/c SNLS
Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* N Hrs/unit* Hrs/unit* Hrs/unit*
Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s T Takt - 33.8 s Takt - 33.77 s Takt - 33.77 s
Extra time 5.765 Extra time -19.2 Extra time 15.17 Extra time -33.8 Extra time -0.03 Extra time 9.165 Extra time -21.4
480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail

Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with
allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%)

32.2 60.95 21.39 77.74 38.87 28.29 63.48

Tanya Maruthi Prabhakar Mahesh H.S Kumar Swami Kamala Jayasudha
1162 12693 12485 10692 10576 12819 10652

28 53 18.6 67.6 33.8 24.6 55.2

Page 8 of 13
 Polo T-Shirt VSM

Rib cutting

1
30-50 30-50

C/T - 35 Sec
C/O 0 min
FTT % 100
Scrap rate
Cost/unit
M/c Overlock
Hrs/unit*
Takt - 33.77 s
Extra time -1.23
480 min avail

Cyclic time with

allowance(15%)

40.25
Vishalakshmi
11828

35

Page 9 of 13
 Polo T-Shirt VSM

Sleeve kinnari pad Wash care label

Sleeve rib attach Err:509 Side seam attach Sleeve lock Slit locking
lock attach

1 1 ### 1 1 1 1
30-50 30-50 30-50 30-50 30-50 30-50

C/T - 50.8 Sec C/T - 19 Sec C/T - ### Sec C/T - 30 Sec C/T - 43 Sec C/T - 54.6 Sec C/T - 26.4 Sec
C/O 0 min C/O 0 min C/O 0 min C/O 0 min C/O 0 min C/O 15 min C/O - 0 min
FTT % 99.7 FTT % 100 FTT % 100 FTT % 100 FTT % 100 FTT % 100 FTT % 100
Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate Scrap rate
Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit Cost/unit
M/c Overlock M/c Flat Lock M/c ### M/c SNLS M/c Overlock M/c Overlock M/c SNLS
Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit*
Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s Takt - 33.77 s
Extra time -17 Extra time 14.77 Extra time ### Extra time 3.765 Extra time -9.23 Extra time -20.8 Extra time 7.365
480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail 480 min avail

Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with Cyclic time with
allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%) allowance(15%)

58.42 21.85 Err:509 34.5 49.45 62.79 30.36

Randhim Lokesh Err:509 Raja Shyamla Muniratna Heena
12688 11252 Err:509 11290 11896 10680 10051

50.8 19 ### 30 43 54.6 26.4

Page 10 of 13
Polo T-Shirt VSM

`4-6

Page 11 of 13
 Polo T-Shirt VSM

End Line
Slit attaching Collar finishing Trimming
Inspection

1 1 1 1
`4-6 `4-6 `4-6 `4-6

C/T - 74.6 Sec C/T - 45.8 Sec C/T - 12.8 Sec C/T - 33.8 Sec
C/O 0 min C/O 0 min C/O 0 min C/O - 0 min
FTT % 100 FTT % 99.8 FTT % 100 FTT % 96.90
Scrap rate Scrap rate Scrap rate Scrap rate
Cost/unit Cost/unit Cost/unit Cost/unit
M/c SNLS M/c SNLS M/c Manual M/c Manual
Hrs/unit* Hrs/unit* Hrs/unit* Hrs/unit*
Takt - 33.77 s Takt - 33.77 s Takt 33.77 s Takt 33.77 s
Extra time -40.8 Extra time -12 Extra time 21 Extra time -0.03
480 min avail 480 min avail 480 min avail 480 min avail

Cyclic time with Cyclic time with Cyclic time with Cyclic time with
allowance(15%) allowance(15%) allowance(15%) allowance(15%)

85.79 52.67 14.72 38.87

Govind Nandish Shoba Suma
10370 12796 10124 10121

74.6 45.8 12.8 33.8

Page 12 of 13
 Buyer : BASIC JACKET
NO OF observed time in sec avg. time Harmonic avg. time in Capacity CApacity
SECTION PARTS S.NO: OPERATION MACHINE OPERATOR NAME TOKEN NO:
OPERATORS 1 2 3 4 5 in sec mean min /hr. /day
10 Collar Marking Shell Mannual Manjula 15780 0.25 7 5 6 7 6 6.2 6 0 581 4645
20 Collar Marking Felt Mannual 0.25 6 7 7 6 6 6.4 6 0 563 4500
30 Collar band attach SNLS-Diff Feed 0.5 15 14 16 15 17 15.4 15 0 234 1870
40 Chain stitch @ collar felt SNCS ummadevi 16177 0.25 8 9 8 7 9 8.2 8 0 439 3512
COLLAR

50 Collar felt attach Zig-Zag 0.5 10 11 11 11 10 10.6 11 0 340 2717

60 Collar Zig-zag stitch cut Mannual 0.25 4 5 4 5 5 4.6 5 0 783 6261
70 Fuse collar FIT Manjamma 12217 0.25 13 12 12 13 13 12.6 13 0 286 2286
80 Collar corner lock SNLS-Needle feed 0.25 2 21 23 22 21 17.8 18 0 202 1618
90 Collar edge trim Mannual 0.25 6 7 6 7 7 6.6 7 0 545 4364
100 Turn & press collar FIT 0.25 12 13 14 14 13 13.2 13 0 273 2182
110 Slv head roll Prepare SNLS- Drop feed Manjula 11711 1 44 45 42 45 43 43.8 44 1 82 658
120 Shell elbow seam SNLS- Diff Feed Jayanthi 3756 1 48 45 44 45 48 46 46 1 78 626
130 Vent lock SNLS- Drop feed Anusuyamma 12143 1 22 24 22 22 24 22.8 23 0 158 1263
140 Vent lock press FIT Manjamma 13008 1 40 38 40 38 38 38.8 39 1 93 742
150 Vent lock SNLS- Drop feed Lakshamma 11396 1 40 42 44 40 42 41.6 42 1 87 692
160 Elbow seam press Block Press Saroja 11902 1 33 34 33 35 34 33.8 34 1 107 852
170 Imitation button att Button Att mubeena 3318 1 54 56 54 56 56 55.2 55 1 65 522
SLEEVE

180 Slv head roll attach SNCS - DA 550 Pavithra 10891 1 30 30 29 32 30 30.2 30 1 119 954
190 Lining Elbow seam SNLS- Diff Feed Munigowda piece worker 1 42 40 43 44 43 42.4 42 1 85 679
200 Lining attach SNLS- Drop feed vaishali 3795 1 35 39 38 39 40 38.2 38 1 94 754
210 Inseam attach SNLS- Diff Feed Lakshmi 13049 1 65 68 66 66 67 66.4 66 1 54 434
210 Inseam attach SNLS- Diff Feed Bhawani 12939 1 68 68 64 65 65 66 66 1 55 436
220 Inseam press Block Press Tejavathi 6900 1 43 45 45 42 45 44 44 1 82 655
230 Tack inseam SNLS- Drop feed Sujatha 1150 1 43 44 46 44 44 44.2 44 1 81 652
240 Slv press FIT tridevi 16016 1 40 42 43 40 28 38.6 39 1 93 746
250 Breast pkt & Front dart marking Mannual Jothi 12804 1 16 15 16 15 16 15.6 16 0 231 1846
260 Lapple,canvas,Btm marking Mannual Ambhika 6411 1 40 41 38 40 40 39.8 40 1 90 724
270 Autodart Auto Dart Mhd. Naseem 15555 0.5 20 22 20 20 21 20.6 21 0 175 1398
280 Side pnl attach SNLS- Diff Feed latha 11199 1 50 52 55 54 52 52.6 53 1 68 548
280 Side pnl attach SNLS- Diff Feed p/w 1 48 48 50 52 4 40.4 40 1 89 713
290 Fuse dart+ side pannel press FIT Gowramma 10170 1 53 50 52 50 52 51.4 51 1 70 560
300 Centre back attach SNLS- DA 273 Gayatri 8195 1 30 31 30 33 32 31.2 31 1 115 923
310 Side pnl press+front block press Carosal kantamma 14804 1 67 68 64 68 68 67 67 1 54 430
320 Armhole tape att to Frnt & bk pnl SNLS - DA 550 Mamatha 12906 1 47 44 43 42 45 44.2 35 1 81 652
330 Frnt pkt Facing attach Auto Facing Sowbhagya 12386 0.3 30 28 30 30 28 29.2 35 0 123 986
340 Flap ready Auto Zig hema 15464 1 42 45 44 44 40 43 43 1 84 670
350 Flap press Flap Press Alivelamma 6474 0.65 15 14 16 14 15 14.8 12 0 243 1946
360 Staystitch @ flap SNLS- Drop feed Alivelamma 6474 0.35 10 12 10 10 10 10.4 14 0 346 2769
370 Breast pkt fold & press FIT Manjamma 10744 0.5 21 22 20 21 22 21.2 21 0 170 1358
380 Breast pkt fac att to pkt bag SNLS- Drop feed Sowbhagya 12386 0.2 18 15 17 18 19 17.4 17 0 207 1655
11305 1
PARTS

390 Mark & breast welt pkt att Auto Welting Soumya 29 28 26 27 27 27.4 27 0 131 1051
400 Breast pkt notch,turn & press Block Press rajeshwari 5677 1 40 42 40 38 39 39.8 40 1 90 724
FRONT

410 Breast pkt T/S Zig-zag Shoba 10124 1 32 30 34 30 32 31.6 32 1 114 911
420 Breast pkt bag attach & close SNLS- Drop feed muni raju 1 42 45 40 43 42 42.4 1 85 679
42
430 Front pkt welting Auto Welting- Flap Loader ravi kumar 15399 1 40 42 40 45 42 41.8 1 86 689
440 Front pkt press Block Press Sharashamma 12747 1 56 58 55 56 58 56.6 57 1 64 509
450 Front pkt bag attach SNLS- Diff Feed Dev Raj 13698 1 40 39 40 40 38 39.4 39 1 91 731
460 Front pkt bag close SNLS- Drop feed Sarooja 13455 1 58 59 55 58 56 57.2 57 1 63 503
470 Canvas ready Zig-Zag Mamatha 13046 1 38 39 38 38 39 38.4 38 1 94 750
480 Felt attach to canvas Basting Susheelammma 12897 1 42 45 43 43 42 43 43 1 84 670
490 Bridle tape attach to Canvas SNLS- Drop feed Shanthamma 14804 1 34 32 30 34 32 32.4 32 1 111 889
500 Fuse canvas FIT Ambhika 3667 1 68 69 72 71 71 70.2 70 1 51 410
500 Fuse canvas FIT Veena 11741 1 70 75 74 73 74 73.2 73 1 49 393
510 Attach canvas Blind Hem + Back load Shoba 12863 1 31 28 30 29 28 29.2 29 0 123 986
520 Front Block press Carosal nandan kumar 15498 1 69 68 67 67 68 67.8 68 1 53 425
530 Armhole canvas cut SNEC Chandrakala 12736 1 67 65 67 68 66 66.6 67 1 54 432
540 Sideseam attach SNLS- Diff Feed Jayamma 12893 1 42 45 44 42 45 43.6 44 1 83 661
550 Sideseam press Carosal Sarooja 11897 1 59 55 56 58 54 56.4 56 1 64 511
560 Btm press Block Press Mahaboobi 7911 1 50 49 48 48 54 49.8 50 1 72 578
570 Shoulder attach SNLS- Diff Feed Radhamma 8064 1 32 30 34 32 33 32.2 32 1 112 894
580 Shoulder press Block Press Bhagyamma 13064 1 45 48 43 45 47 45.6 46 1 79 632
590 Make flap FIT mala 16091 0.5 15 14 15 16 15 15 15 0 240 1920
600 Btnhole @ lining flap Button hole mala 16091 0.25 5 7 6 5 6 5.8 6 0 621 4966
610 CB attach SNLS- DA 273 jyothi 16110 1 38 37 39 38 39 38.2 38 1 94 754
620 Side pnl attach SNLS- DA 273 Padhmavathi 13336 1 40 43 42 40 42 41.4 41 1 87 696
630 Facing attach SNLS- Diff Feed Susheelamma 10175 1 34 36 38 34 34 35.2 35 1 102 818
640 Facing press FIT Jayalakshmi 7608 1 50 45 50 48 48 48.2 48 1 75 598
650 Saddle Stitch @ Lining Saddle Stitch Lakshamma 11396 1 45 43 44 46 45 44.6 45 1 81 646
660 Pkt welting Auto Welting Mahendra 15541 1 36 40 35 38 38 37.4 37 1 96 770
670 Welt pkt press Block Press Manjula 7264 1 40 42 40 43 43 41.6 42 1 87 692
680 Lable attach Zig-zag Sarita 14198 1 34 36 35 34 34 34.6 35 1 104 832
LINING

680 Lable attach Zig-zag neha 15775 1 40 40 42 42 41 41 41 1 88 702

680 company label at left SNLS Aruna 1191 1 36 35 34 35 32 34.4 34 1 105 837
690 Label Pkt bag attach & close SNLS- Drop feed Jayamma 15629 1 43 45 43 46 45 44.4 44 1 81 649
700 Flap pkt bag attach & close SNLS- Drop feed Anitha 13968 1 59 58 60 60 59 59.2 59 1 61 486
710 Small pkt bag attach & close SNLS- Drop feed Sunita 8925 1 56 60 58 60 59 58.6 59 1 61 491
720 Bartack Bartack Manjula 14003 1 55 59 54 55 54 55.4 55 1 65 520
730 Sideseam attach SNLS- Diff Feed Vijayalakshmi 7623 1 43 45 40 43 45 43.2 43 1 83 667
740 Collar attach SNLS - Needle feed Asha 12901 1 37 39 40 37 38 38.2 38 1 94 754
750 Collar press FIT nagu 5359 1 45 43 44 43 45 44 44 1 82 655
760 Shoulder attach & Neck close SNLS- Diff Feed Ashritha 6752 1 42 40 41 42 40 41 41 1 88 702
770 Facing Blindhem Blind Hen- tape feeder Shantamma 12349 1 35 35 36 35 32 34.6 35 1 104 832
780 Pairing Mannual Kalpana 8566 1 22 25 26 24 25 24.4 24 0 148 1180
790 Notch Lapel Formation SNLS- Drop feed Vijayamma 13798 1 80 82 78 79 77 79.2 79 1 45 364
790 Notch Lapel Formation SNLS- Drop feed Vasanta 10941 1 55 58 59 59 58 57.8 58 1 62 498
800 Collar zigzag Zig- zag Ashwini 12082 1 35 32 33 35 34 33.8 34 1 107 852
810 Front edge close SNEC- Step Cutting Ayaisha 11746 1 66 60 68 64 68 65.2 65 1 55 442
820 Front edge close SNEC- Step Cutting Nagmani 14471 1 70 72 68 69 72 70.2 70 1 51 410
830 Front edge trim Mannual kanta 13200 1.3 59 57 58 59 60 58.6 59 1 61 491
840 Front edge seam open Block Press Chandrika 13375 1 27 29 28 29 27 28 28 0 129 1029
850 Btm close centre vent SNLS- Diff Feed prathima 11578 1 148 145 149 150 148 148 148 2 24 195
860 Btm close centre vent SNLS- Diff Feed Manjunath 14279 1 168 165 170 169 167 167.8 168 3 21 172
870 Front edge & Btm press FIT Shanthamma 12163 1 80 82 83 80 78 80.6 81 1 45 357
860 Front edge & Btm press FIT Shobha 13240 1 75 70 72 75 75 73.4 73 1 49 392
860 Front edge & Btm press FIT Rukamini 8308 1 30 25 28 29 28 28 28 0 129 1029
880 Lapel press Carosal Shantha 8562 1 45 40 44 42 44 43 43 1 84 670
870 Lapel press Carosal gangamma 15626 1 0
ASSEMBLY

Assembly

890 Btnhole & Flower marking Mannual Kavithamma 14294 1 22 20 24 20 22 21.6 22 0 167 1333
900 Btnhole & Flower hole making Button hole Kavithamma 14294 1 29 30 28 28 29 28.8 29 0 125 1000
910 Bartack @ btnhole Bartack Fatima 15887 1 29 30 32 30 29 30 30 1 120 960
920 Hanger loop attach Bartack Mala 14325 1 29 28 27 28 27 27.8 28 0 129 1036
930 Slv attach SNLS- DA 550-6279 Bhagyalakshmi 11920 1 130 132 129 130 133 130.8 131 2 28 220
920 Slv attach SNLS- DA 550-6280 padhma 14256 1 154 157 158 154 156 155.8 156 3 23 185
920 Slv attach SNLS- DA 550-6281 Shivagangamma 286 1 157 159 152 154 158 156 156 3 23 185
920 Slv attach SNLS- DA 550-6282 Mahadevi 13838 1 210 221 215 206 210 212.4 212 4 17 136
930 Slv head seam open & press Block Press Shubha 12124 1 36 37 34 35 36 35.6 36 1 101 809
940 Shoulder pad attach SNLS - DA - 697 Radhamma 11358 1 30 32 33 33 34 32.4 32 1 111 889
950 Body Lining closing SNLS - DA - 697 Jayalakshmiamma 14939 1 85 86 84 87 88 86 86 1 42 335
950 Body Lining closing SNLS - DA - 697 Lalithamma 11813 1 60 62 64 64 63 62.6 63 1 58 460
960 Armhole lining close SNLS - DA - 697 Rajamma 7647 1 85 86 84 87 88 86 86 1 42 335
960 Armhole lining close SNLS - DA - 697 Parvathamma 5105 1 150 152 150 148 149 149.8 150 2 24 192
960 Armhole lining close SNLS - DA - 697 Nagarathana 11086 1 99 99 102 104 102 101.2 101 2 36 285
970 Vent T/S SNLS- Drop feed Lakshmi 13001 1 31 30 28 29 30 29.6 30 0 122 973
980 Slv lining close SNLS- Drop feed Sarasamma 8929 1 24 26 28 28 28 26.8 27 0 134 1075