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| PCB & ASSEMBLY Third-generation rework station is setting a new standard in safe processing The successful predecessor topped The repair station Ersa IRIPL 650 A is the latest addition to a world renowned and tremendously successful IR (infrared) rework platform. This third-generation IR rework system tops its award winning and patented predecessors by offering three new technological innovations which are called DynamicIR, Multi True Closed Loop Control and intelligentiRS. Benefiting from an in sytem was specifi m it rework applications on heavy-mass PCBs and large-format SMT assembles (18 x 20 inch or 460 x 60m) ina lea-ree environment Ease of use, fe times, wadest va riety of reivork applications and lowest ational costs of cost of ownership, respectively these are the user advantages ofthese I rework systems that can now be afforded to the most de rmanding of customers True temperature c ponent isthe ulti proaches the problematic of selective reflow for Fevetk in a completely new and unique manne led base worldwide of ‘mote than 5,000 IR rework systems, Esa’ latest iy designed to handle the with its R650 (figure 1). Thesafe and proven med- lim wavelength I heating technology allows for lnitorm heat distribution from the top and bottom side across the PCB and. component. Ersa’s Dy amici technology allows forthe fuly automatic dynamic controle the top (1400W powver and sie frm x 120mm) andl bottom (3200W power and size 350mm x 450mm) IR heaters depending on the actual temperature of the component and vwhere itis in the temperature profile, The total avaiable poiwer to the selective reflow sytem i Spread across four separately sitchable heating zones on the tp and five zones onthe bottom, Depending on boerd size, the thermal massa the substrate and com size, the Dynamic technology guarantees that the required energy is deivered at in order to ensure that the component and board actly follow the prescribed temperature profile Combined withthe enhanced capabilty to run an —30 err sunore wave 20 Pune rau 50% 75% Pulsed 100% 70% Puss OFF Su Gt ng fa 40 ee Ton ins Ge Snel OH Dynamic Bottom IR: 3200 W fy, TIT Figure 2: The principe of Dynamic It Heating ZUSAMMENFASSUNG (Obwehln der Ferigung als ines der unbelibten ‘Themen betrachtet it de Reparatur Yon Bavgrup- en einepraltichdberalinsttutoalserte Not. ‘wendighot si wd jedoch mit SMT, Advanced:Pa- ‘aging, Bletrel-Prorssen und weltererWiniatari- sierng ales andere al erfchrFlgch riento- rene de Anbete foroufendadiquat asun- fen Mit der Esa Rework Staton INP 50 steht den “nwendom nse efolgeihe Sve vo cca ‘00 weltweit istallertn Geraten eine L6sung fie lesen esprucsvllenAufgobenbercch zur Ver. RESUME, Bien que considrte comme um sujet qui ihe dans Je cone dea fabrication lréporation de grou- pet modlsiesconstive une acest ts gee ‘ment insttionaisé,Cependa la technique du ‘montage en surface (TMS) "Advanced Pochaging (encapsulation avanct) les processus de production ‘ans plmb ete miniatursationcosane ne cont: tuent pasa simpli, ben au conta, Cest ourquoles furiseurs de ce secteur proposent en permanence det olution adapts. Avec station rs Rework RAL BS, deme ne dune game dja ice Perron $00 apparels installs danse mone ls ulsteursbefceront due solution Fdeale dans e domaine parclrement exigent SOMMARIO Anche one dle bc cn {ouo eg arent pi spiel a rarazere {hi gp ott ana net etarona- {Sprott ung Con MT, Fada pain proces pv pmb outer ator sian eons om plata requests dt rte seme Neue La staoneFraRewerk RPLES app enna una ero machine scence {25000 appre stn tt non, fe Soler na soutene nest stereo ea LULL TUTTE TTT Figure 33b: Mut True Closed Loop Control for highest process safety extended o flat peak this technology affords the lowest temperatire-delta across the component, and greatly reduces PCB warpage (igure 2). Principle of true closed-loop control True temperature contol onthe board ad com ponent isa strategic advanage afforded by Ess IR rework sjstems. True Closed Loop Control mers that the atl component temperate acquted, using the patented non-contact are {ensor, an used asthe primary control med ani forthe heating system The socalled ntligentR allows fora more pre cis temperature measurement by choosing rom componenttabl ory component spect ca bration her te Esa ora T sensor of choice Can be chosen to dive the Dynami heating technology, us guaranteeing a perfect profe ime Muli True Closed Loop Control bus ‘onand enhances ths pringple by using upto fout aditional TC sensors. BY assqning threshold values to these addtional sensors Gee figures 3aV30), they are used to prevent the fly auto matie Oynami heating System fom undesired Gieeheating of adjacent or bottom ie com ponents. fstpassyeld for rework hereby The result of lead-free safe heating True temperature control an the board and cam ponents the key to a safe lead-free process. The higher working temperature and the smaller neo ‘ess windows will make the lead-free rework pro cedure a much greater challenge. The risk o ‘overheating adjacent or bottomside com ponents during rework is greatly increased, The Dynamiclk. and Multi True Closed Loop Canto! principles afford. the highest level of rework safety by literaliy makingit impossible overhea beyond an assigned threshold value, Thus, it i Impossible to work outside a specified lad fr fe system is broken down into four the [RGSO seectiverfiow module (as modules: escrived above, the RPC reflow-process camera ‘module, the PL550 preckion-placement maul, ‘and the RSoft software module. The RPC module Uses a high-power (up to 300x enlargement ‘motor-zoom camera, a controlable LED ting igh ing system and an’ extremely movable stand, The reflow process can be visualized fron multiole angles on even the smalest of

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