Cosechadora 522B Plano HYD 2016 SIS

KENR5580
Component Location October 2016

Part Machine Schematic
FLUID POWER SYMBOLS
Description
Number Location Location
BASIC COMPONENT SYMBOLS
Connector AS 160-7627 1 B-4
Core AS - Oil Cooler (Hydraulic) 352-3852 2 B-6 MAIN AUX
Cylinder GP - Boom 322-3568 3 C-5

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder GP - Hood Tilt 251-8281 4 B-8 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder GP - Stick 215-9092 5 D-5
Cylinder GP - Tilt (Saw) 274-7480 6 E-1
Fan GP - Reversible 363-1819 7 F-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Filter and Valve GP - Pilot 158-8987 8 E-8 COMPENSATED)
Filter GP - Hydraulic Return 188-4145 9 A-6 VALVES
VALVE ENVELOPES VALVE PORTS
Filter GP - Hydraulic, Case Drain 289-4145 10 B-6
Manifold - P1 Port Tee 220-8659 11 F-4
Manifold - Boom Up Port Tee 220-8660 12 C- 4
Manifold - Cooler Inlet / Bypass Tee 370-1651 13 B-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Manifold - HYD Tank 378-7766 14 A-6

CONTROL VALVES CHECK VALVES
Manifold - Pump Port Tee 220-8658 15 C-7 AB A B
Manifold - Swivel Travel Port Tee 279-5058 16 B-4
Motor GP - Swing 334-9971 17 D-5 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Motor GP - Travel Left Hand SYMBOL LOADED CONTROLLED
511 279-9872
18 A-5 FLUID STORAGE RESERVOIRS
521 320-2393
522 320-2395
Motor GP - Travel Right Hand

511 279-9872 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
521B and 522B

19 A-3
521 320-2393
MEASUREMENT ROTATING SHAFTS
522 320-2395
Track Feller Buncher

Pump and Motor GP - Hood Tilt 363-1809 20 A-8
Pump and Motor GP - HYD Tank Fill 354-1825 21 B-5
Hydraulic System
Pump GP - Main Hydraulic 307-1696 22 D-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Pump GP - Piston (Saw) 268-8259 23 D-7

COMBINATION CONTROLS
Sensor GP - Pressure (Pump A Discharge) 335-5321 24 C-2
Sensor GP - Pressure (Pump B Discharge) 335-5321 25 F-3
Sensor GP - Pressure (Saw)
Switch AS - Hydraulic Oil
335-5321
315-4441
26
27
E-7
A-6
521B: 522B:
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Swivel GP - Without Tilt 159-5871 28 B-4 F7B1-UP F7C1-UP OR MANUAL & PILOT PILOT OR MANUAL
Tank GP - Hydraulic and Fuel 339-8296 29 A-6 MANUAL CONTROL SYMBOLS

Valve - Check 123-4750 30 C-4
Valve AS - Breaker Relief 358-9477 31 A-6
Valve GP - Check (Cooler Bypass 253-7537 32 B-6
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve GP - Check (Return) 308-9433 33 E-6
Valve GP - Counterbalance 105-8117 34 B-8 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve GP - Main Control (4 Bank)
Standard 373-7702 35 E-4
High Flow 373-7704
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve GP - Main Control (5 Bank) SUPPLY PRESSURE
Standard 373-7694 36 F-2
High Flow 373-7703
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve GP - Pilot 375-2674 37 F-7

Valve GP - Pressure Control 167-1555 38 C-5
Valve GP - Solenoid and Manifold (Disk Saw) 222-5781 39 E-7 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve GP - Swing Cushion (Fine Swing) 322-8716 40 D-5

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Tap Location UNIDIRECTIONAL UNIDIRECTIONAL
Pressure and Sampling

Tap
Description
Schematic Volume 1 of 4: Hot Saw Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
Number Location DIRECTION
AA Pilot Oil Pressure E-8

BB Pump A Discharge Pressure C-7
CC Pump B Discharge Pressure C-7
© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
SO S Fluid Sampling Port E-8
ELECTRICAL SYMBOLS TABLE

MACHINE VIEW HYDRAULIC SYMBOLS (ELECTRICAL)
6 5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 1 of 4
RIGHT REAR VIEW TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
10 12 11 31 35 25 36
(Dimensions: 39 inches x 28 inches)

32 13 39 23 26 15 2 7 BB 22
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
ELECTRICAL SYMBOLS (ELECTRICAL)
PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH
WIRE NUMBER IDENTIFICATION CODES
SOS ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK
PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4 WIRE WIRE COLOR
19 325-PK-14 B A
14 27 30 24
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
18
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE HOT SAW
363-1819
PWR FAN 1 TRAVEL SW PARK PS P2 TP

T3
TC
F (36) VALVE GP F
MAIN CONTROL (5 BANK)
(25) SENSOR GP LSP STANDARD: 373-7694
PRESSURE HIGH FLOW: 373-7703
(PUMP B DISCHARGE)
335-5321
(37) VALVE GP
PILOT TRAVEL SW SUPPLY
375-2674 PARKING (11) MANIFOLD
P1 PORT TEE A CLOSE
220-8659
PS P1 PL PX LS T1 GRAB
(8) FILTER AND VALVE GP B OPEN
PILOT
T
158-8987
(35) VALVE GP
P MAIN CONTROL (4 BANK) PL2
STANDARD: 373-7702
HIGH FLOW: 373-7704
DEL
A CCW
SOS AA
ROTATE / WRIST
B CW
(33) VALVE GP
E CHECK (RETURN) E
308-9433
T D OPEN
ACCUMULATE B
(39) VALVE GP
SOLENOID AND MANIFOLD SV1 CLOSE A
(DISK SAW)
222-5781
A UP
LE2 Saw
LE1 BG SWING
DR MU TOOL
B DOWN
P LS (26) SENSOR GP (6) CYLINDER GP

PRESSURE (SAW) B1
CCW TILT (SAW)
SIGNAL 335-5321 274-7480
B B
DR CW
A A
A1
A3 (23) PUMP GP A FORWARD

PG
PISTON (SAW)
P
268-8259
R3 (17) MOTOR GP (40) VALVE GP TRAVEL
B REVERSE
SWING SWING CUSHION (FINE SWING) LEFT
334-9971 322-8716
D D
S IN
STICK B
OUT
A
(5) CYLINDER GP
STICK
R1 215-9092 FORWARD
X4 A
REVERSE TRAVEL
B
(22) PUMP GP (15) MANIFOLD RIGHT
MAIN HYDRAULIC BB PUMP PORT TEE
M2
307-1696 220-8658
KENR5580 VOL 1 of 4
DOWN
BOOM B
PUMP A A2 UP
CC A
(3) CYLINDER GP (12) MANIFOLD
M1 BOOM BOOM UP PORT TEE
322-3568 220-8660
S
M3
M X3
C PUMP B C
(30) VALVE
LSP PL2
A1 CHECK
(38) VALVE GP 123-4750
PRESSURE CONTROL
TC
167-1555
TP P2 T3 T1 LS PX PL P1 PS
X4
R4 R2
(24) SENSOR GP
PRESSURE (PUMP A DISCHARGE)
335-5321
30 Page,
(13) MANIFOLD (32) VALVE GP

COOLER INLET/BYPASS TEE CHECK (COOLER BYPASS)
B HOOD 370-1651 123-4750 B
(4) CYLINDER GP
HOOD TILT (10) FILTER GP
251-8281 HYDRAULIC, CASE DRAIN
352-3852
(21) PUMP AND MOTOR GP
M
HYD TANK FILL
(2) CORE AS 354-1825 (1) CONNECTOR AS
(34) VALVE GP
COUNTERBALANCE OIL COOLER (HYDRAULIC) 220-8660
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS
105-8117 OPEN 352-3852
PILOT PUMP OUTPUT
(16) MANIFOLD MAIN PUMP OUTPUT Pressure Line
(31) VALVE AS SWIVEL TRAVEL PORT TEE TRAVEL CONTROL CIRCUIT
HOOD CONTROL CIRCUIT
Pilot / Load Sensing Pressure
RET EXT BREAKER RELIEF 279-5058
FAN CIRCUIT
358-9477 (27) SWITCH AS SUPPLY LINE
Drain / Return Lines
(28) SWIVEL GP
HYDRAULIC OIL ACCUMULATE CONTROL CIRCUIT
C2 C1 WITHOUT TILT Component Group
315-4441 SWIVEL 159-5871
BOOM CONTROL CIRCUIT
(18) MOTOR GP (19) MOTOR GP SWING MOTOR CIRCUIT
(14) MANIFOLD SAW PUMP AND CONTROL CIRCUIT CALLOUTS
HYD TANK TRAVEL LEFT HAND TRAVEL RIGHT HAND
DRAIN / RETURN LINE
378-7766 511: 279-9872 511: 279-9872 LH TRAVEL CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
(20) PUMP AND MOTOR GP 521: 320-2393 521: 320-2393 GRAB CONTROL CIRCUIT
HOOD TILT 522: 320-2395 522: 320-2395 RH TRAVEL CIRCUIT Callout Number Component
363-1809 STICK CONTROL CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
ROTATE / WRIST CONTROL CIRCUIT 138-1234 Part Number
MA G T FORWARD REVERSE T G MA TOOL CONTROL CIRCUIT
Bri PORT A PORT A Bri LOAD SENSING CIRCUIT
(TOP) (BOTTOM)
A A
M
REVERSE FORWARD
PORT B PORT B
THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
(BOTTOM) (TOP) HYDRAULIC SYSTEM
VOLUME 1 of 4: HOT SAW ATTACHMENT
MEDIA NUMBER: KENR5580
X S S X
(9) FILTER GP MB M M MB
(29) TANK GP HYDRAULIC RETURN SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
HYDRAULIC AND FUEL 188-4145 LEFT HAND TRACK MOTOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
RIGHT HAND TRACK MOTOR in neutral and with parking brake set.
339-8296
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1
KENR5580
Component Location - Standard October 2016
Description
Part Machine Schematic FLUID POWER SYMBOLS
Connector AS 160-7627 1 B-4 BASIC COMPONENT SYMBOLS

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cylinder GP - Hood Tilt 251-8281 4 B-8 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder GP - Tilt (Saw) 274-7480 6 E-1
Fan GP - Reversible 363-1819 7 F-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter and Valve GP - Pilot 158-8987 8 E-8 COMPENSATED)
Filter GP - Hydraulic Return 188-4145 9 A-6
VALVE ENVELOPES VALVES VALVE PORTS
Filter GP - Hydraulic, Case Drain 289-4145 10 B-6
Manifold - Boom Up Port Tee 220-8660 12 C-4
Manifold - Cooler Inlet / Bypass Tee 370-1651 13 B-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
CONTROL VALVES CHECK VALVES
Manifold - Pump Port Tee 220-8658 15 C-7
AB A B
Motor GP - Swing 334-9971 17 D-5 P T P T
Motor GP - Travel Left Hand NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
511 279-9872
18 A-5
521 320-2393 FLUID STORAGE RESERVOIRS
522 320-2395
511 279-9872
19 A-3 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
521B and 522B

521 320-2393
522 320-2395 MEASUREMENT ROTATING SHAFTS
Pump and Motor GP - Hood Tilt 363-1809 20 A-8

Pump GP - Main Hydraulic 307-1696 22 D-8
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Pump GP - Piston (Saw) 268-8259 23 D-7
Sensor GP - Pressure (Pump A Discharge) 335-5321 24 C-2 COMBINATION CONTROLS
Sensor GP - Pressure (Saw) 335-5321 26 E-7
Switch AS - Hydraulic Oil 315-4441 27 A-6 521B: 522B:
Swivel GP - Without Tilt 159-5871 28 B-4 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Tank GP - Hydraulic and Fuel 339-8296 29 A-6 F7B1-UP F7C1-UP OR MANUAL & PILOT PILOT OR MANUAL
Valve - Check 123-4750 30 C-4 MANUAL CONTROL SYMBOLS

Valve AS - Breaker Relief 358-9477 31 A-6
Valve GP - Check (Cooler Bypass 253-7537 32 B-6
Valve GP - Counterbalance 105-8117 34 B-8
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Standard 373-7702 35 E-4
High Flow 373-7704
Valve GP - Pressure Control 167-1555 38 C-5 SUPPLY PRESSURE
Valve GP - Solenoid and Manifold (Disk Saw) 222-5781 39 E-7
Intermittent Saw Attachment

Manidfold - Intermittent Saw Tee 242-3273 41 F-2
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve GP - Main Control (7 Bank) (Intermittent Saw) 361-5307 42 F-2

Tap Location
Pressure and Sampling UNIDIRECTIONAL UNIDIRECTIONAL
Tap Schematic
Description
Number
AA Pilot Oil Pressure
Location
E-8
Volume 2 of 4: Intermittent Saw Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
CC Pump B Discharge Pressure C-7
SO S Fluid Sampling Port E-8

6 5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 2 of 4
(FLUID) (GAS / AIR)

10 12 11 31 35 25 42
32 13 39 23 26 15 2 7 BB 22
(ADJUSTABLE) SWITCH



WIRE
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER

PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4
14 27 30 24 WIRE WIRE COLOR
19 325-PK-14 B A

IDENTIFICATION
18
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE
363-1819
PWR FAN 1 TRAVEL SW PARK PS
P2 TP (42) VALVE GP
T3
F (25) SENSOR GP (INTERMITTENT SAW) F
PRESSURE
TC 361-5307
(PUMP B DISCHARGE)
335-5321
(37) VALVE GP
LSP
PILOT TRAVEL SW SUPPLY (11) MANIFOLD
375-2674 PARKING P1 PORT TEE
220-8659
(41) MANIFOLD
PS P1 LS INTERMITTENT SAW TEE
PL PX T1
242-3273
(8) FILTER AND VALVE GP T
PILOT
A
158-8987
(35) VALVE GP
MAIN CONTROL (4 BANK) PL2 B
P STANDARD: 373-7704
DEL
INTERMITTENT
SAW
SOS AA
A
(33) VALVE GP
E CHECK (RETURN)
B E
308-9433
T D OPEN B
ACCUMULATE
(39) VALVE GP
SOLENOID AND MANIFOLD SV1 CLOSE A
(DISK SAW)
222-5781
LE2 Saw
LE1 BG
SWING
DR MU
A CLOSE
P LS (26) SENSOR GP
B1
PRESSURE (SAW)
CCW B OPEN GRAB
SIGNAL 335-5321
B B
DR CW
A A
A1
A3 (23) PUMP GP PG
P PISTON (SAW)
268-8259
R3 (17) MOTOR GP (40) VALVE GP
SWING SWING CUSHION (FINE SWING) A CCW
334-9971 322-8716
D CW ROTATE / WRIST D
S IN B
STICK B
OUT
A
(5) CYLINDER GP
STICK
R1 215-9092
X4
(22) PUMP GP A UP
(15) MANIFOLD
307-1696 M2 220-8658
TOOL
B DOWN
DOWN
KENR5580 VOL 2 of 4
BOOM B (6) CYLINDER GP

A2 UP TILT (SAW)
PUMP A
274-7480
CC A
322-3568 220-8660
S
M3
M PUMP B X3 A FORWARD
C (30) VALVE C
CHECK
LSP
A1 TRAVEL
(38) VALVE GP 123-4750
TC B REVERSE LEFT
PRESSURE CONTROL
167-1555
TP P2 T3
X4
R4 R2
A FORWARD
TRAVEL
B REVERSE RIGHT
30 Page,
LINE PATTERNS
(13) MANIFOLD (32) VALVE GP Pressure Line

HOOD COOLER INLET/BYPASS TEE CHECK (COOLER BYPASS)
123-4750 Pilot / Load Sensing Pressure
B (4) CYLINDER GP
370-1651 B
HOOD TILT
251-8281 (10) FILTER GP Component Group
HYDRAULIC, CASE DRAIN
PL2 CALLOUTS
352-3852
M YY Taps (Pressure, Sampling, Sensor - by letter)
(34) VALVE GP HYD TANK FILL
COUNTERBALANCE (2) CORE AS 354-1825
Callout Number Component
105-8117 OPEN OIL COOLER (HYDRAULIC) T1 LS PX PL P1 PS (Machine Location from (52) VALVE GP - CONTROL Name
(1) CONNECTOR AS Component LocationsTable)
138-1234
352-3852 Part Number
220-8660
RET EXT (31) VALVE AS

BREAKER RELIEF (16) MANIFOLD HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
358-9477 SWIVEL TRAVEL PORT TEE
C2 C1 (27) SWITCH AS 279-5058 PILOT PUMP OUTPUT
HYDRAULIC OIL (28) SWIVEL GP MAIN PUMP OUTPUT
315-4441 WITHOUT TILT TRAVEL CONTROL CIRCUIT
(18) MOTOR GP 159-5871 HOOD CONTRL CIRCUIT
(14) MANIFOLD
TRAVEL LEFT HAND FAN CIRCUIT
HYD TANK
(20) PUMP AND MOTOR GP SUPPLY LINE
378-7766 511: 279-9872
HOOD TILT LOW FLOW / HIGH FLOW CIRCUIT
521: 320-2393 BOOM CONTROL CIRCUIT
363-1809 522: 320-2395 SWING MOTOT CIRCUIT
(24) SENSOR GP SAW PUMP AND CONTROL CIRCUIT
PRESSURE (PUMP A DISCHARGE) DRAIN / RETURN LINE
MA G T FORWARD REVERSE T G MA LH TRAVEL CONTROL CIRCUIT
Bri PORT A PORT A Bri 335-5321
GRAB CONTROL CIRCUIT
(TOP) (BOTTOM) RH TRAVEL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
A ROTATE / WRIST CONTROL CIRCUIT A
(19) MOTOR GP CONTROL CIRCUIT
M LOAD SENSING CIRCUIT
TRAVEL RIGHT HAND
511: 279-9872
REVERSE FORWARD 521: 320-2393
PORT B PORT B 522: 320-2395 THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
(BOTTOM) (TOP)
HYDRAULIC SYSTEM
X S S X VOLUME 2 of 4: INTERMITTENT SAW ATTACHMENT
(29) TANK GP HYDRAULIC RETURN
HYDRAULIC AND FUEL 188-4145 LEFT HAND TRACK MOTOR SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
RIGHT HAND TRACK MOTOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
339-8296 in neutral and with parking brake set.
8 7 6 5 4 3 2 1
KENR5580
Component Location - Standard October 2016
FLUID POWER SYMBOLS
Description
Cylinder GP - Boom 322-3568 3 C-5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Cylinder GP - Hood Tilt 251-8281 4 B-8 COMPENSATED)
Fan GP - Reversible 363-1819 7 F-8
Filter and Valve GP - Pilot 158-8987 8 E-8 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter GP - Hydraulic Return 188-4145 9 A-6 COMPENSATED)
Filter GP - Hydraulic, Case Drain 289-4145 10 B-6 VALVE ENVELOPES VALVES VALVE PORTS
Manifold - Cooler Inlet / Bypass Tee 370-1651 13 B-6
Manifold - HYD Tank 378-7766 14 A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Manifold - Pump Port Tee 220-8658 15 C-7 CONTROL VALVES CHECK VALVES
Manifold - Swivel Travel Port Tee 279-5058 16 B-4 AB A B
Motor GP - Swing 334-9971 17 D-5
P T P T
Motor GP - Travel Left Hand BASIC SPRING SHUTTLE PILOT
511 279-9872 SYMBOL LOADED CONTROLLED
18 A-5
521 320-2393
522 320-2395 FLUID STORAGE RESERVOIRS

511 279-9872
19 A-3
521 320-2393
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
521B and 522B

522 320-2395
Pump and Motor GP - Hood Tilt 363-1809 20 A-8 MEASUREMENT ROTATING SHAFTS

Pump GP - Main Hydraulic 307-1696 22 D-8
Sensor GP - Pressure (Pump A Discharge) 335-5321 24 C-2
Hydraulic System
Switch AS - Hydraulic Oil 315-4441 27 A-6 COMBINATION CONTROLS
Swivel GP - Without Tilt 159-5871 28 B-4
Tank GP - Hydraulic and Fuel 339-8296 29 A-6
Valve - Check 123-4750 30 C-4 521B: 522B:
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Valve AS - Breaker Relief
Valve GP - Check (Cooler Bypass
358-9477
253-7537
31
32
A-6
B-6
F7B1-UP F7C1-UP OR MANUAL & PILOT PILOT OR MANUAL
MANUAL CONTROL SYMBOLS

Valve GP - Counterbalance 105-8117 34 B-8
Standard 373-7702 35 E-4 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
High Flow 373-7704
Harvester Processing Attachment EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve GP - Main Control (5 Bank) (High Flow) 373-7703 43 F-2

Tap Location
Pressure and Sampling FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Tap Schematic
Description
Number Location
UNIDIRECTIONAL UNIDIRECTIONAL
AA Pilot Oil Pressure E-8
CC Pump B Discharge Pressure C-7 Volume 3 of 4: Harvester Processing Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
SOS Fluid Sampling Port E-8 DIRECTION

5 3 29 9 G
M
CONTROL VALVE VIEW
KENR5580 VOL 3 of 4
(FLUID) (GAS / AIR)
10 12 11 31 35 25 43

32 13 15 BB 2 7 22
(ADJUSTABLE) SWITCH



WIRE
30 Page,
AA 325-AG135 PK-14
CIRCUIT NUMBER

PREVIOUS STANDARD
8 38 33 21 37 20 CC 34 4 WIRE WIRE COLOR
19 325-PK-14 B A
14 27 30 24
IDENTIFICATION
18
SWIVEL VIEW
40
17
28
16
8 7 6 5 4 3 2 1
(7) FAN GP
REVERSIBLE
363-1819
PWR FAN 1 TRAVEL SW PARK PS
(43) VALVE GP
F MAIN CONTROL (5 BANK)
F
(25) SENSOR GP
PRESSURE
T3 P2 TP (HIGH FLOW)
(PUMP B DISCHARGE) 373-7703
335-5321 TC
(37) VALVE GP
PILOT TRAVEL SW SUPPLY (11) MANIFOLD
375-2674 PARKING P1 PORT TEE LSP
220-8659
PS P1 PL PX LS T1
(8) FILTER AND VALVE GP T
PILOT
158-8987
A
P (35) VALVE GP PL2
STANDARD: 373-7704 B
DEL
HARVESTER
PROCESSING
HEAD
SOS AA
E
(33) VALVE GP A CCW E
CHECK (RETURN)
308-9433
B CW ROTATE / WRIST
B
BG SWING
DR MU
B1
CCW A
B B
DR CW B
A A
A1
A3
PG
R3 (17) MOTOR GP (40) VALVE GP

SWING SWING CUSHION (FINE SWING)
334-9971 322-8716
D A FORWARD D
IN
TRAVEL
STICK B B REVERSE LEFT
OUT
A
(5) CYLINDER GP
STICK
R1 215-9092
X4
(22) PUMP GP (15) MANIFOLD

M2 FORWARD
307-1696 220-8658 A
KENR5580 VOL 3 of 4
DOWN
BOOM B REVERSE TRAVEL
B RIGHT
A2
PUMP A UP
CC A
322-3568 220-8660
S
M3
M PUMP B X3
C (30) VALVE C
LSP
A1 CHECK
(38) VALVE GP 123-4750
PRESSURE CONTROL
TC
167-1555
TP P2 T3
PL2
X4
T1 LS PX PL P1 PS
R4 R2
(24) SENSOR GP
30 Page,
PRESSURE (PUMP A DISCHARGE)

335-5321
(13) MANIFOLD (32) VALVE GP

COOLER INLET/BYPASS TEE CHECK (COOLER BYPASS)
B HOOD 370-1651 123-4750 B
(4) CYLINDER GP
HOOD TILT (10) FILTER GP
251-8281 HYDRAULIC, CASE DRAIN
352-3852
M
HYD TANK FILL
(2) CORE AS 354-1825
(34) VALVE GP
COUNTERBALANCE OIL COOLER (HYDRAULIC) (1) CONNECTOR AS
105-8117 352-3852 220-8660
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS
OPEN
PILOT PUMP OUTPUT
(16) MANIFOLD MAIN PUMP OUTPUT Pressure Line
(31) VALVE AS SWIVEL TRAVEL PORT TEE TRAVEL CONTROL CIRCUIT
RET EXT BREAKER RELIEF 279-5058 HOOD CONTROL CIRCUIT
Pilot / Load Sensing Pressure
358-9477 (27) SWITCH AS
FAN CIRCUIT
(28) SWIVEL GP SUPPLY LINE
HYDRAULIC OIL LOW FLOW / HIGH FLOW CIRCUIT
C2 C1 WITHOUT TILT
315-4441 SWIVEL 159-5871 BOOM CONTROL CIRCUIT
Component Group
(14) MANIFOLD (18) MOTOR GP (19) MOTOR GP SWING MOTOR CIRCUIT
HYD TANK TRAVEL LEFT HAND TRAVEL RIGHT HAND DRAIN / RETURN LINE CALLOUTS
378-7766 511: 279-9872 511: 279-9872 LH TRAVEL CONTROL CIRCUIT
(20) PUMP AND MOTOR GP 521: 320-2393 521: 320-2393 ROTATE / WRIST CONTROL CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
522: 320-2395 522: 320-2395 RH TRAVEL CONTROL CIRCUIT
HOOD TILT
STICK CONTROL CIRCUIT Callout Number Component
363-1809 (Machine Location from (52) VALVE GP - CONTROL Name
CONTROL CIRCUIT Component LocationsTable)
LOAD SENSING CIRCUIT 138-1234 Part Number
MA G T FORWARD REVERSE T G MA
Bri PORT A PORT A Bri
(TOP) (BOTTOM)
A A
M
REVERSE FORWARD
PORT B PORT B THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
(BOTTOM) (TOP) HYDRAULIC SYSTEM
VOLUME 3 of 4: HARVESTER PROCESSING ATTACHMENT
X S X
S
(29) TANK GP HYDRAULIC RETURN SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
HYDRAULIC AND FUEL 188-4145 LEFT HAND TRACK MOTOR Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
RIGHT HAND TRACK MOTOR in neutral and with parking brake set.
339-8296
8 7 6 5 4 3 2 1
KENR5580
October 2016
FLUID POWER SYMBOLS
Component Location - Standard MAIN AUX

Description PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Number Location Location (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder GP - Stick 215-9092 5 D-5 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Manifold - P1 Port Tee 220-8659 11 F-4 COMPENSATED)
VALVE ENVELOPES VALVES VALVE PORTS
Manifold - Pump Port Tee 220-8658 15 C-7
Motor GP - Swing 334-9971 17 D-5 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor GP - Travel Left Hand CONTROL VALVES CHECK VALVES

511 279-9872 AB A B
18 A-5
521 320-2393
522 320-2395
P T P T
Motor GP - Travel Right Hand SYMBOL LOADED CONTROLLED
511 279-9872
19 A-3 FLUID STORAGE RESERVOIRS
521 320-2393
522 320-2395
521B and 522B

Valve - Check 123-4750 30 C-4 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
MEASUREMENT ROTATING SHAFTS
Upper Frame Leveling Attachment

Body - Valve Left Hand Tilt Counterbalance 226-5076 44 B-7 Track Feller Buncher
Hydraulic System
Body - Valve Rear Tilt Counterbalance 226-5076 45 A-6
Body - Valve Right Hand Tilt Counterbalance 226-5076 46 B-5 COMBINATION CONTROLS
Cylinder GP - Tilt (Rear, For Cab Leveling) 282-9611 47 A-7
Cylinder GP - Tilt Left Hand (Side, For Cab Leveling) 222-9149 48 B-7
Cylinder GP - Tilt Right Hand (Side, For Cab Leveling) 222-9149 49 B-5 521B: 522B:
Swivel GP - With Tilt Function 295-0133 50 B-6
F7B1-UP F7C1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
Valve AS - Left Hand Tilt Counterbalance 243-5400 51 B-7

Valve AS - Rear Tilt Counterbalance 243-5400 52 A-6 MANUAL CONTROL SYMBOLS
Valve AS - Right Hand Tilt Counterbalance 243-5400 53 B-5
Standard 373-7693 54 F-3
High Flow / Harvestor / Intermittent Saw 361-5306

SUPPLY PRESSURE

UNIDIRECTIONAL UNIDIRECTIONAL
Volume 4 of 4: Upper Frame Leveling Attachment BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

5 3 G
M
CONTROL VALVE VIEW
KENR5580 VOL 4 of 4
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

17 40 11 25 15

(ADJUSTABLE) SWITCH

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


WIRE
24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

PREVIOUS STANDARD
14 30 12 54 38 WIRE WIRE COLOR
325-PK-14 B A

IDENTIFICATION
SWIVEL VIEW
1
50 46 16 51
52
45 53 44
47
49 48
18 19
7 6 5 4 3 2 1
(25) SENSOR GP
PRESSURE
(PUMP B DISCHARGE)
335-5321
(11) MANIFOLD
P1 PORT TEE
220-8659
PILOT PRESSURE PS P1 PL PX LS T1
SUPPLY (54) VALVE GP
F MAIN CONTROL (6 BANK)
F
STANDARD: 373-7693
PL2 HIGH FLOW / HARVESTOR / INTERMITTENT SAW: 361-5306
OPEN B
ACCUMULATE
CLOSE A
PUMP B
SUPPLY SWING
BG
PG
E E
B1
CCW
B B
DR CW
A A
A1
DR MU
(17) MOTOR GP (40) VALVE GP

SWING SWING CUSHION (FINE SWING)
334-9971 322-8716
IN
B
OUT
(5) CYLINDER GP A
TANK & RETURN STICK
STICK
FILTERS 215-9092
D SIDE D
LEVELING
LEFT SIDE DOWN

B
RIGHT SIDE DOWN
A
FORWARD
KENR5580 VOL 4 of 4
LEVELING
BACK
B
FORWARD
A
C C
(53) VALVE AS
RIGHT HAND TILT COUNTERBALANCE
(51) VALVE AS 243-5400
(1) CONNECTOR AS
LEFT HAND TILT COUNTERBALANCE 220-8660
243-5400
DOWN
(16) MANIFOLD BOOM B
SWIVEL TRAVEL PORT TEE
279-5058
UP
A
(48) CYLINDER GP (49) CYLINDER GP
BOOM BOOM UP PORT TEE
TILT LEFT HAND TILT RIGHT HAND
322-3568 220-8660
(SIDE, FOR CAB LEVELING) (SIDE, FOR CAB LEVELING)
222-9149 222-9149
LSP
(50) SWIVEL GP
24 Page,
TC
WITH TILT FUNCTION
295-0133 (30) VALVE
CHECK TP P2 T3
123-4750
(38) VALVE GP
PRESSURE CONTROL
167-1555
(18) MOTOR GP (19) MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B TRAVEL LEFT HAND TRAVEL RIGHT HAND PILOT PUMP OUTPUT B
511: 279-9872 511: 279-9872 MAIN PUMP OUTPUT
521: 320-2393 (44) BODY - VALVE 521: 320-2393 (46) BODY - VALVE TRAVEL CONTROL CIRCUIT
522: 320-2395 LEFT HAND TILT COUNTERBALANCE 522: 320-2395 RIGHT HAND TILT COUNTERBALANCE FORWARD LEVELING CIRCUIT
226-5076 226-5076 SIDE LEVELING CIRCUIT
ACCUMULATE CONTROL CIRCUIT
MA G T FORWARD REVERSE T G MA BOOM CONTROL CIRCUIT
Bri PORT A PORT A Bri SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
(TOP) (BOTTOM)
LH TRAVEL CONTROL CIRCUIT
RH TRAVEL CONTROL CIRCUIT
STICK CONTROL CIRCUIT
LOAD SENSING CIRCUIT
TRAVEL
RIGHT & LEFT
REVERSE FORWARD VALVES LINE PATTERNS
PORT B PORT B
(BOTTOM) (TOP) Pressure Line
X S S X Pilot / Load Sensing Pressure

MB M M MB
LEFT HAND RIGHT HAND Component Group
TRACK MOTOR TRACK MOTOR
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
Callout Number Component
(52) VALVE AS
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
A FORWARD REAR TILT COUNTERBALANCE 138-1234 Part Number
A
LEVEL 243-5400
CYLINDER
(45) BODY - VALVE
REAR TILT COUNTERBALANCE THIS SCHEMATIC IS FOR THE 521B AND 522B TRACK FELLER BUNCHERS
226-5076
HYDRAULIC SYSTEM
VOLUME 4 of 4: UPPER FRAME LEVELING ATTACHMENT
(47) CYLINDER GP MEDIA NUMBER: KENR5580
TILT
(REAR, FOR CAB LEVELING)
SCHEMATIC PART NUMBER: 364-0511, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
282-9611 in neutral and with parking brake set.
7 6 5 4 3 2 1

Cosechadora 522B Plano HYD 2016 SIS

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Cosechadora 522B Plano HYD 2016 SIS

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KENR5580

Component Location October 2016

Cylinder GP - Boom 322-3568 3 C-5

Manifold - HYD Tank 378-7766 14 A-6

Motor GP - Travel Right Hand

521B and 522B

Track Feller Buncher

Pump GP - Piston (Saw) 268-8259 23 D-7

Tank GP - Hydraulic and Fuel 339-8296 29 A-6 MANUAL CONTROL SYMBOLS

Valve GP - Pilot 375-2674 37 F-7

Valve GP - Swing Cushion (Fine Swing) 322-8716 40 D-5

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

Tap Location UNIDIRECTIONAL UNIDIRECTIONAL

Pressure and Sampling

AA Pilot Oil Pressure E-8

ELECTRICAL SYMBOLS TABLE

(Dimensions: 39 inches x 28 inches)

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

WIRE NUMBER IDENTIFICATION CODES

SOS ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CIRCUIT NUMBER WIRE WIRE GAUGE

PWR FAN 1 TRAVEL SW PARK PS P2 TP

P LS (26) SENSOR GP (6) CYLINDER GP

A3 (23) PUMP GP A FORWARD

(13) MANIFOLD (32) VALVE GP

Cylinder GP - Boom 322-3568 3 C-5

521B and 522B

Track Feller Buncher

Valve - Check 123-4750 30 C-4 MANUAL CONTROL SYMBOLS

Intermittent Saw Attachment

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

ELECTRICAL SYMBOLS TABLE

(Dimensions: 39 inches x 28 inches)

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

WIRE NUMBER IDENTIFICATION CODES

SOS ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CIRCUIT NUMBER WIRE WIRE GAUGE

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

BOOM B (6) CYLINDER GP

(13) MANIFOLD (32) VALVE GP Pressure Line

RET EXT (31) VALVE AS

Motor GP - Travel Right Hand

521B and 522B

Track Feller Buncher

MANUAL CONTROL SYMBOLS

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

(Dimensions: 39 inches x 28 inches)

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

WIRE NUMBER IDENTIFICATION CODES

SOS ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CIRCUIT NUMBER WIRE WIRE GAUGE

R3 (17) MOTOR GP (40) VALVE GP

(22) PUMP GP (15) MANIFOLD

PRESSURE (PUMP A DISCHARGE)

(13) MANIFOLD (32) VALVE GP

Part Machine Schematic

Motor GP - Travel Left Hand CONTROL VALVES CHECK VALVES

521B and 522B

Upper Frame Leveling Attachment