Professional Documents
Culture Documents
Carbonate Reservoirs
Issue 9 2009
54
Middle East & Asia Reservoir Review
In this article, Steve Davies and Bernard Montaron look at the stimulation methods, reservoir monitoring
systems, and enhanced oil recovery techniques that will help engineers to extract a larger proportion of the oil
from complex reservoir structures.
05
55
oil recovery factor, the ratio of recoverable oil to the volume of oil 5.1: The world’s oil fields contain
900 Difficult to recover around 890×109 m3 of conventional
originally in place, is only about 35% (Fig. 5.1). The average for natural Proven reserves oil, of which 65% currently is
gas recovery is much higher, more than 70%, but the need to increase 800 Oil already produced considered nonrecoverable.
crude oil recovery remains one of the most difficult challenges facing About 150×109 m3 of oil has been
700
56 produced at a rate of 5 ×109 m3/a.
more oil from existing fields and wells generally makes good Nonconventional oil
economic sense, but when the cost of extraction exceeds the likely
return on production then the field will be shut in or abandoned.
Over the course of their life cycles, oil fields will generally pass
through three stages of recovery: primary, secondary, and tertiary Figure 5.2
(Fig. 5.2).
Primary
Primary recovery Secondary
Primary recovery is the recovery of oil through normal drilling and Tertiary
Total
production depletion. In most fields, vertical and horizontal oil
production wells are drilled and cased with pipe that is cemented 0% 20% 40% 60% 80% 100%
in place. Oil companies then install pumps (such as surface
beam pumps and ESPs), gas lift completions, or normal depletion 5.2: Applying successful primary, secondary, and tertiary recovery techniques
to a conventional oil field might, under favorable conditions, boost recovery to
completions to ensure that the wells maintain their production around 80%. In most fields, however, the figure would be no more than 60% and
rates. The wells are then brought on stream and produced until for complex reservoirs it could be much less.
the reservoir pressure declines.
In some fields, pressure is maintained by the influx of water from recovery. The process can start immediately after first production,
adjacent reservoir rocks. This process, known as natural water but is normally implemented some years after startup.
drive, can provide high and sustained production rates. However,
when the water breaks through, wells quickly become uneconomic In complex reservoirs with poor lateral communication, water is
owing to the high water cut. usually injected in a grid pattern via injection wells distributed around
or across the field. In simpler reservoirs with good communication,
Secondary recovery injection wells may be drilled on one side of the field; then the process
In fields where there is no natural water drive, wells will normally of sweeping oil across the reservoir is called edgewater injection.
be produced until the pressure declines to a fairly low level. If the Carefully planned and executed water injection programs can double
well is producing only small volumes of water at this stage, then the volume of oil recovered during the primary recovery stage.
wells will be drilled for injecting water to maintain the pressure.
Miscible gas injection, which involves pumping natural gas or
The injection of water and/or gas into oil reservoirs to boost pressure carbon dioxide into the reservoir to increase sweep efficiency and
and/or increase oil sweep efficiency is termed secondary oil recovery factor, is much less common than water injection.
Tertiary recovery Recovery technology
Issue 9 2009
The principal tertiary, or enhanced oil, recovery processes are The progress in petroleum industry technologies and processes
steam injection and chemical injection. Steam injection is the more during the last 20 years has been remarkable and has made a
common option and involves injecting superheated water down significant impact on oil recovery factors. Despite these advances,
wells so that it floods through heavy oil accumulations. The steam boosting recovery in carbonates, however, remains a challenge.
57
heats the reservoir, thereby reducing the viscosity of the heavy oil Successful secondary recovery requires that the injected fluids
and increasing both the production rate and the recovery factor. sweep the reservoir efficiently, rather than going into isolated
Seán Dolan
Seán Dolan is a senior petrophysicist for Shell and is currently on The stringers are self-sourcing reservoirs, generally mixed-wet
assignment with Petroleum Development Oman. Before taking up to oil-wet, and they often have residual hydrocarbons below
his position in Oman, Seán worked for Shell in the Netherlands, the pressure-defined, free-water levels. Further complications
USA, and Malaysia. include highly variable reservoir mineralogy and the frequent
plugging of pore space with halite and solid reservoir bitumen.
Q: There are carbonate formations in Oman that are reputed to So, in terms of reservoir evaluation, there is a lot to think about.
be among the oldest and most complex reservoir rocks in the
world. Can you tell us about them? Q: Which current and/or new technologies might help in
The carbonate stringer reservoirs of the South Oman Salt basin evaluating these reservoirs?
are Neoproterozoic to Cambrian in age, around 540 million years First, it is important to do the old stuff right. By this, I mean
old. The reservoir units are slabs of carbonate totally encased the interpretation of well logs and integration of these data
in salt, and they have undergone several diagenetic events and with results from core analysis. Many of the reservoirs are
been affected by halokinetic/tectonic movements. These are candidates for enhanced oil recovery, particularly miscible gas
certainly among the oldest economic hydrocarbon reservoirs flood. We are currently investigating NMR diffusion spectra as a
in the world, although they are not quite the oldest. As far as I surveillance technology to monitor the change in oil properties
know, that honor goes to the Riphean age reservoirs of the East under a miscible gas flood.
Siberian Platform in Russia.
Also, as I implied above, the saturation calculation in the
Q: Can you describe the petrophysical challenges in evaluating reservoirs is difficult because we are dealing with mixed- to oil-
these rocks? wet reservoirs, tight rock, and residual hydrocarbon in the water
Where to begin? The porosities encountered in these stringer leg. We are investigating alternatives to resistivity-based water
reservoirs are generally low and the corresponding permeabilities saturation determination. The new generation of electromagnetic
are also low, but they exhibit a degree of heterogeneity. Many of propagation tools might provide a way forward.
the reservoirs are overpressured, up to litho-static pressure, and
the hydrocarbon fluids they contain are sour: with high H2S and
CO2 contents.
The right place every time to refine the target for the next well. Exploration wells confirm the
Issue 9 2009
The optimal placement of oil, gas, or water wells involves decisions presence of a trap, development wells define its structure, and
that depend on reservoir and fluid properties; well and surface infill wells target individual compartments within the reservoir.
equipment specifications; and economic parameters. Accurate well Each target in this sequence is more tightly constrained than the
placement is important to the success of any drilling program, and it previous one.
58
becomes critical as E&P companies turn to extended-reach wells to
access oil that would be uneconomic to recover with conventional When attempting to maximize recovery, the placement of infill
Middle East & Asia Reservoir Review
technology. As engineers select more extended-reach technologies producers and water or gas injectors is critical. The optimum
and introduce them in mature basins, the size and complexity of the placement of wells in mature fields requires an accurate description
drilling targets change. and simulation model of the reservoir (Fig. 5.3). By drawing together
all the available information, engineers can locate new wells and
The wellbore targets in an oil field become increasingly constrained injectors where they benefit from the presence of flow conduits
as development and production proceed. Each new well drilled rather than where they risk early water production.
provides geoscientists and engineers with data that helps them
Each new well drilled provides geoscientists and engineers with data that helps them to refine
the target for the next well. Exploration wells confirm the presence of a trap, development
wells define its structure, and infill wells target individual compartments within the reservoir.
Figure 5.3
5.3: The optimal placement of wells in mature fields requires an accurate description and simulation model of the reservoir. This waterflood front was monitored
using a high-resolution, 4D seismic survey. The horizontal well plan was modified from the black trajectory to the gray trajectory. The planned well was moved
vertically and laterally away from the flood front to minimize water production and maximize oil recovery.
In complex carbonate fields, optimal wellbore placement requires the ability to steer the well
along a path defined less by preconceived geometries and more by observed structural changes
and bed and reservoir boundaries. LWD technology plays a critical role in this process.
Figure 5.4
Issue 9 2009
5.4: Using rotary steerable systems
such as this PowerV* vertical drilling
system, engineers can drill faster to
deliver more accurate and longer
wells than ever before. 59
Drillers now have a degree of control over the well trajectory that Propagation resistivity tools have been used in LWD applications
would have been inconceivable when drillers relied on bent subs to provide formation-evaluation measurements for some time. They
and the right combination of weight on the bit and revolutions per can also be used in well-placement applications, but propagation
minute to change trajectory. LWD tools do not provide directional information. For example,
they cannot be used to determine whether the well is approaching
Geosteering clear of trouble a nearby lithological or fluid boundary from above or below.
As geosteering technology evolves, the drilling targets that drilling Furthermore, propagation resistivity measurements are sensitive
engineers are aiming for must be defined in different terms. When to environmental effects. A tool that is designed to measure the
oilfield drilling was dominated by vertical wells that followed a resistivity of the surrounding formation can also be sensitive to
straight line to total depth directly beneath the rig, the well was easily the proximity of nearby shoulder beds or strongly affected by mud
described in geometrical terms. The targets for directional wells were filtrate invasion, anisotropy, or changes in borehole size. The depth
also defined geometrically, so that the driller created a trajectory that of investigation also limits the application of LWD measurements in
passed through a series of coordinates located at a defined depth, geosteering projects.
distance, and direction from the rig. However, in today’s drilling
operations where wells are being drilled to maximize productive
wellbore exposure, the drilling engineers needed a new approach.
A new approach Figure 5.5
Issue 9 2009
>150m
Importing these directionally sensitive EM and geosteering data
Reservoir exit avoided
into a 3D computing environment gives geoscientists the ability to Enough reaction distance
manipulate and view data from different angles to reveal previously
undiscovered features that may affect reservoir producibility.
Directional drillers who want to keep a well within the low-viscosity A new generation of extreme reservoir contact (ERC) technology
oil zone above a tar mat can geosteer it using the StethoScope* will enable the placement of several laterals in the reservoir. This
formation pressure-while-drilling service (Fig. 5.6). StethoScope technology involves the development of a downhole inflow control
measurements made during drillpipe connections provide real-time device (ICD) system that controls a large number of laterals. Using
calibration points for pore pressure models while the well is being this technology, operators can shut off the water-producing zones
drilled, which significantly reduces drilling risks. in a lateral while allowing the oil-producing zones to flow.
Issue 9 2009
The success of any well-placement project depends on the engineers the main difficulty is predicting how these techniques
ability to act on new data. Detecting formation boundaries and will influence subsequent production.
water contacts, and transmitting data to surface are only half the
challenge. The geosteering team must be able to process and Carbonate reservoirs often have large and highly variable completion
61
interpret real-time well data rapidly then convey instructions to the intervals, which can greatly complicate stimulation and production
drill floor; the drillers must be able to rapidly implement the team’s operations. In many cases, these reservoirs exhibit marked vertical
Effective stimulation of carbonate Traditional acidizing systems, which generally involved pumping
reservoirs hydrochloric acid into the well by a technique known as bullheading,
During the early stages of carbonate field development, reservoir have severe limitations and cannot achieve effective stimulation
teams may have to use stimulation methods to counteract formation along the length of the well. In addition to distributing acid to the
damage or low natural permeability. During the later stages of right zones, there are issues with cleaning up after the stimulation
production, they may use similar techniques to extend the useful reaction is complete. For this reason, engineers have developed
lives of wells and avoid early abandonment. In clastic reservoirs, a range of increasingly sophisticated fluid placement methods
many different stimulation techniques can be applied with a high (Fig. 5.7). When engineers understand reservoir structure, they can
degree of confidence, and production teams routinely intervene use these placement methods to deliver the right fluid to the right
to create conductive flow paths. Many of the standard stimulation place at the right time.
Selective completion
Straddle
packers
Formation complexity
Inflatable
packers
Natural
fracture acid
Packers Self-diverting
acids
Ball CT placement
Foam Diverting
sealers
fluids
Bullheading Particulate
diverters
5.7: Over the years, oilfield engineers have developed and introduced a range of
increasingly sophisticated fluid placement methods to deal with the challenges
5.6: The StethoScope formation pressure-while-drilling service of complex reservoir formations and the long drain sections in horizontal wells.
Tailored treatments for long horizontal wells Figure 5.8
Issue 9 2009
In many countries across the Middle East and Asia, horizontal wells
have become the preferred approach for developing carbonate 1 Low-permeability sandstone reservoir—hydraulic fracturing
reservoirs, but the long sections in some of these wells present 2 High-permeability carbonate reservoir—matrix fracturing
major stimulation problems.
62 3 Low-permeability carbonate reservoir—acid fracturing
Issue 9 2009
A B
Moved water
Dolomite
950 30
650 10
500 0
1 2 3 4 5
5.9: The post-treatment production rates for five Middle East wells stimulated with VDA fluid were much greater than the average production rates from
11 offset wells where the stimulation program did not include VDA (A). In Egypt, a three-well stimulation campaign using VDA helped to increase oil
productivity by 1,300 m3/d (B).
Across the Middle East and Asia, VDA systems have been used for
matrix stimulation and diversion applications in vertical, horizontal,
and extended-reach gas and oil producers and water injectors;
and for acid fracturing in oil and gas producers and water injectors
(Fig. 5.9).
StageFRAC* multistage fracturing and completion services Figure 5.10
Issue 9 2009
StageFrac technology has been applied in horizontal wells in the 5.10: StageFRAC completion technology can create hydraulic fractures in
Khuff gas carbonate reservoirs of Saudi Arabia. Field examples multiple zones along a well. Openhole packers are run on conventional casing
to divide the reservoir and maximize drainage. Hydraulically activated sliding
have shown how this technology improved gas production several sleeves are between each set of openhole packers.
times in one horizontal well. Several Khuff reservoir units were
intercepted by the fractures created by the StageFrac treatment,
and this provided a cost-effective method to achieve the client’s
Figure 5.11
stimulation objectives.
Issue 9 2009
In carbonate reservoirs, stimulation engineers need to consider
issues such as matrix conditions and fracture locations.
Rock texture is a vitally important factor because it defines how the -1,737
65
rock will respond to injected acid. Schlumberger has introduced
Depth, m
new rock classifications that focus not on the rock matrix but on
-1,829
how they connect to the reservoir, for example, whether they 20 Conductive Conductive Conductive
fracture fracture fracture
stretch down into the water zone (Fig. 5.12).
15
Issue 9 2009
Techniques that enable reservoir engineers to visualize the
movement of injected fluids as they pass through reservoir zones
could help to increase recovery in some of the world’s most
complex oil and gas fields. Tracking production-related changes
67
helps production teams to gauge the success of development
strategies and to modify those strategies.
Figure 5.14
Seismic methods
Applying seismic monitoring in giant carbonate reservoirs is
technically difficult owing to the rock physics and because fluid
front movement can be extremely slow. Accurate surveys require
excellent repeatability and good control of noise sources, but the
potential benefits are clear. Seismic monitoring can help engineers
to identify vertical and horizontal fluid movements, map flood fronts,
quantify saturation changes, and identify pressure changes due to
depletion and injection.
■ The high-injection rate version with 20-mm axial rods is used for flow rates Successive 3D seismic surveys (4D seismic surveys), supported
above 200m3/day/joint by time-lapse borehole seismic imaging and repeat well-log
measurements, enable production teams to image production-
related changes in the subsurface away from the well (Fig. 5.15).
5.14: The ResInject ICD optimizes injection rates across the full face of the The extent to which 4D seismic studies can image reservoir
wellbore and provides better reservoir sweep efficiency when there are large
permeability heterogeneities such as fractures or superpermeable zones in changes depends on the reservoir rock type and the fluids that fill
the well. the pore spaces.
In general, less consolidated clastic reservoirs with good porosity Timing is everything
Issue 9 2009
and light hydrocarbons provide the clearest images in time-lapse The timing of a seismic reservoir monitoring program must fit the
surveys. It is not always clear what causes the difference in a reservoir management workflow, so that any intervention can provide
time-lapse signal. In some reservoirs, the changes may be due to economic benefit. The program design must relate the expected
fluid movements, in others, the cause may be fluid phase changes, time-lapse reservoir signal to the anticipated nonrepeatable noise
68
pore pressure changes, temperature effects, or the propagation of between the monitor survey and the reference, or baseline, survey.
stress changes into geomechanical elements within and beyond
Middle East & Asia Reservoir Review
the reservoir. Interpretation will rely on information about the field’s In some parts of the world, seismic surveys are now being acquired
production history and cross-checking with data from other sources with reservoir monitoring as the main objective. However, the designs
such as new borehole logs. of these surveys are often governed by baseline surveys that were
acquired several years ago, which may not have been designed with
time-lapse studies in mind. In future, the goal for geophysicists will
be to ensure that the 3D surveys acquired today will be suitable for
4D applications tomorrow.
Monitoring changes in saturation during production is a key tool for reservoir management.
This information enables production teams to intervene in the production process and ensure
that the flow of hydrocarbons is maintained over an extended period.
Figure 5.16
X,150 X,150
X,200 X,200
X,250 X,250
Cased Cased
X,300 producer X,300 producer
X,350 X,350
0 0
50 Original Original
saturation 50
100 100 saturation
Successful 150 Successful
injection 150
200 injection
200
250 Nonproduced oil 250
0 2 4 6 8 10 0 2 4 6 8 10
Resistivity, ohm.m Resistivity, ohm.m
5.16: The EMI system tracks resistivity changes across the reservoir and reveals areas of unswept oil between the survey wells.
Surface 4D seismic surveys can enable operators to increase or A new method for reservoir monitoring
Issue 9 2009
extend production and optimize ultimate recoveries by reducing Monitoring changes in saturation during production is a key tool
drilling risk and saving the costs associated with drilling unnecessary for reservoir management. This information enables production
or badly placed wells. Seismic surveying also helps with mapping teams to intervene in the production process and ensure that the
reservoir connectivity and compartmentalization, and identifying flow of hydrocarbons is maintained over an extended period. The
69
flow barriers to pinpoint bypassed pay zones. electrical resistivity of reservoir rocks depends directly on porosity,
pore fluid resistivity, and saturation. The EMI method can also be
Crosswell EMI can reveal the effects of superpermeable zones by tracking the oil displacement
during production. When applying water control methods in high-permeability channels, EMI can
help reservoir engineers to monitor progress and, ultimately, to optimize recovery.
EMI in a Saudi Arabian carbonate reservoir Figure 5.18
Issue 9 2009
Figure 17
A joint Saudi Aramco and Schlumberger research project was set
up to investigate whether crosswell EM resistivity technology could
be used to study the Arab-D Formation at Ghawar, Saudi Arabia.
Haradh field, the southernmost part of the greater Ghawar field,
70
was selected as the study location because it is deemed to be
partially invaded by injection water from nearby injectors.
Middle East & Asia Reservoir Review
Miscible zone
oil recovery
Additional
Oil bank
The three-well pair required about seven days for rig-up and data
collection. A sample field profile (Fig. 5.17) revealed that although
the signals were low (as expected), the data were repeatable.
In addition, the background noise level was found to be very
low, which suggested that future surveys could be successful.
In addition, to the tomography data, the joint research team also
collected background noise data to evaluate the influence of steel
and chrome casing on the ambient noise.
5.18: Many enhanced oil recovery projects inject carbon dioxide and water into
the reservoir in alternating pulses. This mobilizes the oil by lowering its viscosity
Figure 5.17 and increases reservoir pressure in order to push the oil toward the producer.
80
104
60
Phase, °
20
EM resistivity tomography in combination
with a sophisticated suite of wireline logs and
0 formation evaluation tools.”
105
-20
X000 X050 X100 X150 X200 X250 X300
Depth, m
Amplitude (main) Phase (main)
Amplitude (repeat) Phase (repeat)
5.17: A sample field profile of crosswell EM work in Haradh field revealed that
although the signals were low (as expected), the data were repeatable.
The return of enhanced oil recovery The future
Issue 9 2009
Whenever oil prices are high, there is a resurgence of interest Schlumberger has a long-term R&D strategy to enhance the industry’s
in methods that promise to extract more oil from the reservoir. understanding of carbonate reservoirs and to introduce tools and
Enhanced oil recovery is a generic term for techniques that increase techniques that extend field life and maximize oil recovery.
the amount of oil that can be extracted from an oil field.
71
The evaluation, characterization, and efficient exploitation of
Improved extraction is achieved by gas injection, thermal recovery, carbonate reservoirs are part of a major R&D theme that is
Ongoing research into potential enhanced oil recovery methods for Steam is injected Steam and Heated oil and
into the reservoir condensed water water are pumped
carbonate reservoirs covers the effectiveness of the numerous drivers, heat the viscous oil to the surface
the fluids that drive the oil through the reservoir, and their ability to
overcome the challenges that are unique to carbonate reservoirs.