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charging. In addition, safety characteristic is a very important lithium iron phosphate (LFP)18 and lower cost than LiCoO2
issue, since the size of the battery for EV is several orders of materials.19
magnitude larger than those for consumer electronics and could
cause disastrous consequences if it catches fire. Unfortunately, 2. STRUCTURE CHANGES DURING HIGH RATE
most of the cathode materials used in LIBs today release highly CHARGE−DISCHARGE CYCLING
reactive oxygen at elevated temperatures, which could react The fundamental understanding of the structure evolution of
with the carbon and electrolyte in the battery cells to cause electrode materials during the fast charge−discharge process,
dangerous thermal runaway.4,6 Therefore, improving the especially during fast charge is very important for designing
thermal stability of cathode materials against oxygen release is battery systems for high power applications, such as in hybrid
critically important for safety. In-depth understanding of the electric vehicles and pure electric vehicles. However, most of
structural changes and their effects on rate capability during the research results reported in the literature are focused on
high rate cycling and on thermal stability during heating will relatively slow processes near the thermodynamic equilibrium
provide valuable information for new material design, current state only, not much on the fast cycling kinetics, mainly due to
material improvement, and preventive procedure development the lack of fast data collection techniques with high signal-to-
during operations for LIBs. The structural changes during noise ratio. Thanks to the high flux X-ray beam of the
heating and high rate cycling are dynamic, not static, and fast synchrotron light source, many new time-resolved techniques
data collection capability for characterization tools is a must have been developed for such dynamic studies. Here are some
have. In addition, since the structural changes take place in a examples. Because of the large penetration depth of X-ray
wide range of length scale,7,8 the combination of character- probing beam, X-ray diffraction (XRD) is widely used to obtain
ization techniques covering multilength scales from the reliable average structural information throughout the whole
electrode level,9 to the particle level10 and the grain and grain sample. Using time-resolved XRD (TR-XRD) technique, Zhou
boundary level,11,12 and all the way to the atomic level is et al.20 investigated the phase transition behaviors of layered
desirable.13 Advances in all kinds of synchrotron based cathode material LiNi1/3Mn1/3Co1/3O2 (NMC)14 in cells cycled
techniques, such as time-resolved X-ray diffraction (TR- at various charging rates, especially at high charging rates.
XRD), time-resolved X-ray absorption (TR-XAS), and trans- Figure 2 shows the in operando XRD patterns of NMC cathode
mission X-ray microscopy (TXM), have provided powerful collected during the first charge process at current rates of 0.1C,
tools with fast data collection capability for doing kinetic 1C, 10C, 30C, and 60C. During these measurements, data were
studies using both spectroscopy and imaging at various levels of collected while the cell was still running. At low current rate of
length scales. However, in order to reach atomic level 0.1C, the phase transition process contains two solid solution
resolution, transmission electron microscopy (TEM) and reaction regions (hexagonal phase of H1 and H2) at the early
scanning transmission electron microscopy (STEM) techniques and late stages of charging, and one two-phase coexisting region
are needed. A schematic illustration is shown in Figure 1, (H1 + H2) in the middle stage of charging. Such phase
transition route is different at high current rate as indicated by
in operando XRD with each pattern taking about 4 s to be
collected. When the C rate is increased to 10C, a new broad
peak emerges between H1 and H2 phases and becomes more
and more pronounced at 30C and 60C, indicating the
formation of intermediate phase. In addition, the peak
representing this intermediate phase at 60C charging rate is
much broader than that at low rate, indicating the high
inhomogeneity of Li content in this intermediate phase. At the
end of charge, the intermediate phase is fully converted to the
H2 phase even at the very high rate of 60C. To confirm this
intermediate phase formation observed by TR-XRD, they used
scanning transmission electron microscopy (STEM) to
investigate the structural changes of NMC samples after half
way charging (55 s) at a high rate of 30C, and the results are
Figure 1. Schematic illustration of challenges associated with shown in Figure 3. STEM has the capability to probe a relevant
characterizing cathode materials of Li-ion batteries for vehicle location of a sample with very high spatial resolution offering
applications, as well as techniques using (synchrotron based) X-ray structural information at atomic scale. A large number of atomic
photon and electron beam.
resolution high-angle annular dark-field (HAADF) and annular-
bright-field (ABF) STEM images were collected. For STEM,
the contrast varies as Z1.7 for the HAADF images, but varies as
indicating challenges associated with characterizing layered Z1/3 for the ABF images where “Z” is the atomic number. Since
cathode materials for vehicle application and how synchrotron HAADF is more sensitive to the heavy atoms, transition metal
X-ray based and electron beam based techniques can help to (TM) ions are clearly observed from the HAADF image in
address these challenges. bright dots in Figure 3a,b,c, while the lighter atoms of Li and O
This Account will focus on the review of recent kinetic and are shown more clearly in the ABF image (Figure 3d,e,f). The
thermal studies on layer-structured transition metal oxide uniformly distributed TM layers can be seen from Figure
cathode materials, especially the LiNixMnyCozO2 (x + y + z = 1, 3a,b,c), indicating that the structure of TM layers is well
called NMC) materials,14,15 as well as their derivatives, the Li- preserved after halfway charge at high rate. On the other hand,
rich NMC materials,16,17 since their applications in LIBs have the ABF image taken at the same sample position shows two
been expanded rapidly due to their higher energy density than different types of domains in the green and red dashed squares
291 DOI: 10.1021/acs.accounts.7b00506
Acc. Chem. Res. 2018, 51, 290−298
Accounts of Chemical Research Article
Figure 2. In operando XRD of NMC during the first charge. Contour plot of the (003) diffraction peak of Li1−xNi1/3Co1/3Mn1/3O2 with increasing x
between x = 0 and 0.7 during the first charge process at different C rates (0.1C, 1C, 10C, 30C, 60C). Data were collected at X14A at NSLS with a
wavelength of 0.7747 Å. Adapted with permission from ref 20. Copyright 2016 John Wiley and Sons.
While XRD provides information on structural change during (Ni−O) experiences dramatic changes in both position and
electrochemical cycling, X-ray spectroscopy technique, espe- intensity within the first 100 s, indicating that most of the
cially X-ray absorption near edge spectroscopy (XANES) can charge compensation occurred at the Ni sites. The peak
identify the contribution of individual transition metals in an intensities decreased first (from 0 s to ∼60 s) due to the Jahn−
elementally selective way and therefore has been widely used to Teller distortion caused by the oxidation of Ni2+ to Ni3+, then
study battery materials, which are typically multitransition turned around to increase with further oxidation of Ni3+ to
metal systems. Despite such wide application, a limited number Ni4+. The EXAFS features remain unchanged after 160 s,
of studies on the kinetic characteristics of these transition metal indicating that the oxidation of Ni2+ to Ni4+ was almost
elements have been reported in the literature. It is very completed within the first 3 min. Compared to Ni, the
important to understand the unique contribution of each evolution of the local structure around Co and Mn sites caused
transition metal to the material’s kinetic properties for by Li+ extraction stretched over a longer period of time as
designing cathode materials with better rate capability. In displayed in Figure 4: the first coordination shell peak (Co−O
operando time-resolved X-ray absorption spectroscopy (TR- and Mn−O) intensities show a continuous decrease.
XAS) has the capability to monitor structural changes around Specifically, Co−O peak experiences most of the intensity
certain transition metal ions in the electrode material during change within 200 s. After that, no significant Co−O peak
high rate charge−discharge cycling. Yu et al.25 reported their intensity changes can be observed. The evolution of the Mn−O
studies on the contribution from different transition metals to peak intensity generally follows a similar trend to that of the
the bulk kinetic properties of Li1.2Ni0.15Co0.1Mn0.55O2. This Co−O peak, but the changes are continuous over the whole
material belongs to the family of Li-rich Mn-rich layer- observation time scale (900 s), indicating much slower
structured materials.16 Many researchers believe that this delithiation kinetics around Mn sites.
material is an intergrowth composite of LiMO2 (M represents Recently, a new synchrotron based technique, transmission
transition metal ions) and Li2MnO3 components.17,26,27 In X-ray microscopy (TXM), has been developed and applied to
order to start the redox reactions of all three transition metals battery material studies, especially for in situ studies. Compared
simultaneously during charge, a 5 V constant-voltage charging with XAS, which provides average information over a relatively
condition, rather than the conventional constant current larger volume of the sample (illuminated by the X-ray beam),
charging was applied during the collection of TR-XAS data. TXM can focus on a nanometer area with higher spatial
This 5 V charging voltage is higher than all of the Ni2+/Ni3+, resolution. Compared with TEM, which has atomic resolution,
Ni3+/Ni4+, and Co3+/Co4+ redox potentials and the activation TXM is able to do in situ experiments with spatial resolution
voltage of Li2MnO3. The data collection continued for 900 s between XAS and TEM and provide a powerful tool to do in
while the 5 V voltage was continuously applied. The data situ studies at the particle level. In addition, TXM is able to do
collection time for each spectrum was optimized to be 15 s to chemical and oxidation state distribution mapping over an area
balance the signal-to-noise ratio and the number of spectra of interest, giving us opportunity to visualize the morphological,
collected. The extended X-ray absorption fine structure chemical, and oxidation state changes of individual particles.
(EXAFS) part of collected spectra was then Fourier trans- Using TXM, Xu et al.28 carried out an in situ investigation on a
formed to yield data in R space. The results are shown in a 2D single LiCoO2 particle in a cell during cycling at different rates.
view in Figure 4. In these experiments, the cell was stopped after cycling to a
certain state to collect the images. As shown in Figure 5, the cell
was sequentially charged and discharged at different rates
(0.2C, 1C, and 10C) between 3 and 4.6 V. The chemical
mapping based on the oxidation state of Co for a selected
particle at the end of each discharge process and the end of 1C material, which is usually accompanied by oxygen release. The
charge process is plotted in Figure 5. Using the XANES spectra newly released oxygen can react with the carbon and binder in
of LiCoO2 powder at fully charged and discharged state as the cathode, and even with the flammable organic solvent in the
references, they rated the state of charge (SOC) of each spot in electrolyte, leading to the thermal runaway.31 Therefore, it is
the particle. It can be seen from these mappings, the very important to study the correlation between structural
distribution of SOC in this particle is inhomogeneous, changes and oxygen release of cathode materials during heating
especially when high current rate was used. In an ideal by recording the information about both of them simulta-
equilibrium situation, the LiCoO2 particle is supposed to return neously. Nam et al. reported their results of combined mass
to the fully discharged state (marked by green) when cell is spectroscopy (MS) and X-ray diffraction (XRD) during heating
discharged to 3 V. However, there were still some parts of the using a specially designed heating cell at synchrotron facilities.32
particle staying at charged state (marked by red) for all cycling The strong X-ray source at synchrotron beamlines and the fast
rates. The portion of particle recovered back to discharged state 2D area detector provided high quality time-resolved XRD
gets smaller when the rate gets higher. The recovery percentage data, and the MS provided gas evolution correlating to the
of the particle bounced back to a higher level in following low structural changes during heating. Taking advantage of this
rate cycling. The inhomogeneity at particle level is induced by technique, studies were carried out on Li0.33Ni0.8Co0.15Al0.05O2
high rate cycling. It is worth noting that the electrochemical (NCA). It was reported that during heating, two distinct
behavior of this particular particle may not be able to represent oxygen-release peaks with their centers around 230 and 300 °C
the whole cell, especially in capacity retention. However, the appeared in the MS results (Figure 7). These peaks are clearly
inhomogeneity at particle level is representative. Furthermore,
the 3D chemical map of a LiCoO2 particle recovered from
cycling (Figure 6) shows a crack in particle associated with the
showed that the state of charge affects both the structural stability. For the unheated overcharged NCA, TEM imaging
changes that occur in these materials and the evolution of O2 (shown in Figure 9) revealed three structures, the layered
and CO2 gases during thermal decomposition. The evolution of
both O2 and CO2 gases are well-correlated with the phase
transitions that occur during thermal decomposition. The
higher the level of overcharging (i.e., overdelithiation) leads to
the poorer the thermal stability and the larger amounts of
oxygen release at lower temperatures. In particular, highly
overcharged cathode samples (i.e., Li0.1Ni0.8Co0.15Al0.05O2)
show a severe oxygen release at a temperature as low as 175
°C, accompanied by a sudden structural change from the
layered to the disordered spinel phase.
Bak et al. also reported their systematic studies on the
correlations between the structural changes and oxygen release
for LiNixMnyCozO2 (NMC, x + y + z = 1) materials with
different Co/Ni ratios (NMC433, NMC532, NMC622, and Figure 9. HRTEM images viewed along (a) [1̅2̅1]R and (b) [001]R
NMC811).34 As shown in Figure 8, the effects of the Co/Ni directions for an overcharged Li0.15Ni0.8Co0.15Al0.05O2 particle. The
insets in panel a show the magnified images from the small rectangle
areas, indicating the rock-salt (RS), spinel (S), and rhombohedral (R)
structures. In panel b, although both the spinel and rock-salt structures
have hexagonal pattern, the periodicity of the former is twice as that of
the latter. Reproduced with permission from ref 32. Copyright 2013
John Wiley and Sons.
(located in the core, far from the surface), the spinel (the shell
near the surface), and the rock-salt (at the surface layer or edge
of the particle). Figure 10 shows the in situ TEM results of
overcharged NCA, indicating that upon heating, spinel phase
(shell) propagates toward the core of the particle and the rock-
salt phase (surface) grows toward the spinel phase region
(shell). For NMC333, the overcharged particles also have
layered phase in the core, the spinel phase in the shell.
However, the great difference is, rather than the small amount
Figure 8. Mass spectroscopy profiles for the oxygen (O2, m/z = 32)
collected simultaneously during measurement of TR-XRD and the
corresponding temperature region of the phase transitions for NMC
samples (lower panel). Reproduced with permission from ref 34.
Copyright 2014 American Chemical Society.
of rock-salt phase at the surface in NCA, small amount of O1 kinetically sluggish. This not only pushes the phase transition to
phase (CdI2 type structure featuring hexagonal close-packing of occur at a higher temperature but also kinetically stabilizes the
oxygen, rather than cubic close-packing of oxygen as in layered, LiMn2O4 type phase over a large temperature range. The role
spinel, and rock salt) was observed on the surface. Upon of Co and Mn are further confirmed by thermal stability study
heating, the surface O1 phase transforms into a Co3O4 type of a series of NMC materials with varying element ratios. It
spinel and the shell spinel phase propagates toward the core. shows that the thermal stability of NMC materials improves as
This O1 to Co3O4 type spinel phase transition pushed the the concentration of Co and Mn increase. The benefit of having
spinel to rock salt transition to a very high temperature, Co and Mn (especially Co) in the material also extends to
contributing to the good thermal stability of NMC333. It is higher temperature when the second step reaction is initiated.
interesting to note that O1 phase is usually formed when At high temperature, the cations may become mobile enough
layered material is highly delithiated (e.g., with 0.9Li that kinetics is no longer an issue. The reaction route is mainly
extracted).36,37 The fact that layered phase being the core, determined by thermodynamics or by the phase diagram. For
spinel phase being the shell and O1 phase being the surface the Li−Ni−O2 phase diagram, NiO rock salt is a very stable
suggests the considerable structural inhomogeneity within the phase, and for the Li−Co−O2 phase diagram, Co3O4 spinel is
particle. As a result, such inhomogeneity induced during the the stable one.40 Consequently, nickel-rich materials tend to
electrochemical process can greatly influence the thermal form rock-salt phase at high temperature and cobalt-rich
stability of the material. materials tend to form Co3O4 type spinel. Because Co3O4
Aside from reasons mentioned above, different kinetic and formation leads to less oxygen release than rock-salt formation,
thermodynamic properties of transition metal elements also adding Co to layered material helps to improve the thermal
contribute to the difference on thermal stability between stability.
NMC333 and NCA. For the first step of phase transition (from
layered to LiMn2O4-type spinel), theoretical calculation shows 4. CONCLUDING REMARKS
that while the layered to spinel phase transition is always
thermodynamically driven (for delithiated cathode), at what The high rate charge/discharge capability and safety character-
specific temperature such transition takes place is really a istics are two of the main challenges to be addressed for the
kinetic issue.38 This is because it requires the migration of large-scale LIB application for electric vehicles. In this Account,
transition metal cations from the original octahedral sites in the we have reviewed major characterization techniques in
transition metal layer to the octahedral sites in the adjacent multilength scales for monitoring the structural evolution and
lithium layer. It turned out such migration is in fact via the kinetic characteristics of various transition metal elements for
intermediate tetrahedral site as this path is the most layer-structured transition metal oxides such as LiNixMnyCozO2
energetically favorable one. Based on this consideration, (x + y + z = 1, called NMC), Li-rich materials, and LiCoO2
octahedral site stabilization energy (OSSE), which calculates during the fast charge/discharge processes. Formation of the
the energy difference between octahedral and tetrahedral intermediate phase during high rate cycling was detected by
occupation is a good indicator of the mobility of transition combination of TR-XRD and STEM in LiNi1/3Mn1/3Co1/3O2,
metal cations.39 Figure 11 shows detailed OSSE of various which can serve as a buffer to reduce the local stress and strain
produced by inhomogeneity during charging. In Li-rich
material, much slower kinetics of Mn than Co and Ni during
quick charge/discharge process was monitored by TR-XAS and
TEM. In addition, the chemical inhomogeneity and cracks on
the particle level of LiCoO2 were observed by in situ TXM. We
have also summarized the advanced characterization methods
for studying the correlation between structural changes and
oxygen release of layered cathode materials during heating. The
crucial insights obtained from TR-XRD and in situ TEM show
that the thermal stability of the cathode materials depends on
the transition metal chemistry and phase inhomogeneity at the
particle level. The advanced characterization techniques
covering multilength scales play important roles in guiding
Figure 11. Tendency of migration (based on octahedral site the optimization of current layered electrode materials, as well
stabilization energy) as a function of the electronic structure of 3d
transition metal cations. Exchange energy is not considered in as in designing novel cathode materials with high power
calculating the OSSE. Reproduced with permission from ref 39. capability and good thermal stability.
Copyright 2016 John Wiley and Sons.
■ ACKNOWLEDGMENTS
The work done at Brookhaven National Laboratory was
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the Chinese Academy of Sciences and Ministry of Science and High-Rate Charging Induced Intermediate Phases and Structural
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■
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