01

WINTER
Template

Lecture
SAFETY
MEFB121
What are we going to do today? 01
WINTER
Learn on safety issues and aspects,
Template
especially related to working in a
manufacturing process lab

OUTCOME
• able to explain the importance of safety
in work place
• able to identify safe working practice in
a workshop
 What? and why?? 02
What is “safety”?

Why is it important?
• Prevent damage to machine,
equipment, tools, environment, etc.
• Prevent injury or loss of life

department of mechanical engineering universiti tenaga nasional

 Safety Overview 02
Safety at workplace
• Required by law
• Occupational Safety and Health Act
1994 (OSHA)
• Long term goal is to create a healthy
and safe working culture among all
Malaysian employees and employers

department of mechanical engineering universiti tenaga nasional

 OSHA 02

Image source: http://bsmh3183.blogspot.com

department of mechanical engineering universiti tenaga nasional

 Philosophy 02
“The responsibility to ensure
safety and health at work
lies with those who create
the risks and those who
work with the risk”

department of mechanical engineering universiti tenaga nasional

 Hazard and risk 02
Hazard - the potential of any substance
agent or occurance to cause bodily or
equipment hard

Risk – the likelihood that a hazard will

cause harm

department of mechanical engineering universiti tenaga nasional

 Sources of hazards 02
Physical – light, noise, temperature,
humidity, dust, radiation, electricity, etc.
Mechanical – Noise, vibration, machine
safety
Chemical – solid, liquid, gases
Biological – bacteria, virus
Psychological – shift work, work stress
Ergonomics – working condition,
standing/ sitting position
department of mechanical engineering universiti tenaga nasional
Safety at workshop 03
To focus on safety practice in this lab
1. Attitude and attire
2. Shifting and storage of materials
3. Use of tools and equipment
4. Use of electrical power
5. Fire prevention
6. First aid

Safety at workshop
1. Attitude and attire 03
Work ethics
1. Always follow general rules and regulations
2. Individual and work place safety

Attire and safety equipment

1. General attire
2. Personal protective attire
3. Personal protective equipment (PPE)

Safety at workshop
1. Attitude and attire 03
Everyone must be
cautious and observe
safety at all times

Safety at workshop
1. Attitude and attire 03
How to practice safety at workplace?
1. Follow the general rules
2. Follow the regulations
3. Practice good ethics
4. Practice safety at work
5. Work with equipment which are in good
condition

Safety at workshop
1. Attitude and attire 03
GENERAL ATTIRE
The attire must be suitable for workshop condition
The attire must be comfortable
- not too fitting
- not too loose
Avoid wearing items that may pose hazard when
working with machinery e.g. watches, rings, etc.

Safety at workshop
 1. Attitude and attire 03
Short
THE ATTIRE Long
Hair Hair
The tie
Put The Tie Inside outside the
The Jacket Jacket
Sharp Tools

Fold The
Sleeves Not Buttoned

Neat and
buttoned Loose
Sleeves
No Ring
and Watch
Comfortable
attire
The attire to long

Safety Rubber
Boot Boot
Safety at
SAFE AND CORRECT
workshop
UNSAFE AND DANGEROUS
1. Attitude and attire 03
Personal
Protective Attire
Protect eye, ear, face
Protect body
Protect hand
Protect leg, foot

SAFETY BOOT

Safety at workshop
 1. Attitude and attire 03
Personal Protective Attire
Not A Protect eye, ear, face
Safety
Boot
Protect body, hand
Protect leg, foot
Sharp Object Penetrating The Sole
1. Attitude and attire 03
PERSONAL PROTECTIVE ATTIRE

GOGGLE

SHIELD

G CLAMP

WORKING
AREA
 1. Attitude and attire 03
PERSONAL PROTECTIVE EQUIPMENT
JEFF 1 JEFF 2

QUESTIONS:
1. Which Jeff has the right approach to safety - is it Jeff 1 of Jeff 2?.......
2. Describe the safety factors you need to keep in mind when using a machine drill….
3. Describe the differences between diagrams Jeff 1 and Jeff 2.…….
 1. Attitude and attire 03
PERSONAL PROTECTIVE EQUIPMENT

GOGGLE

SHIELD

G CLAMP

WORKING
AREA
 1. Attitude and attire 03
JEFF 1 JEFF 2

7
3 4
5
1

6
3. Describe the differences between diagrams for Jeff 1 and Jeff 2.
2. Shifting and storage of materials 03

The proper and safe way to shift and store

different types of materials, such as:
- heavy materials
- inflammable materials
- toxic materials
2. Shifting and storage of materials 03
FLAMMABLE MATERIALS

GAS FLUID SOLID

-BUTHANE
PETROL -NATRIUM
- METHANE -KALIUM
ALCOHOL
- PROPHANE
THINNER
 2. Shifting and storage of materials 03
WARNING

STORES MUST
HAVE GOOD
VENTILATION

KEEP AWAY !! !

SAFETY COLOUR CODES

2. Shifting and storage of materials 03
TOXIC
MATERIALS

AMMONIA
CARBON MONOXIDE
SULPHURIC ACID
 2. Shifting and storage of
materials
03
WARNING
STORES MUST HAVE
GOOD VENTILATION

KEEP AWAY !! !
2. Shifting and storage of
materials
03
LIFTING
Proper manner to lift heavy
materials

A B C
3. Use of tools and equipment 03
- Safety precautions when using tools and equipment.

• have knowledge to use the tools, machines or

equipment
• ensure that parts of revolving machines have safety
mechanisms
• work with equipment which are in good condition
• ensure machines have proper earthing

- Various mishaps may occur while using tools and

equipment if safety rules are not adhered to.
 3. Use of tools and equipment 03
Various mishaps may occur while using tools
and equipment if safety rules are not adhered to
4. Use of electrical power 03
• Earthing and
protective equipment
• Electricity as a source of fire
• Electric shock
- cause
- effect
- action
4. Use of electrical power 03
EARTHING AND PROTECTIVE
Overloading EQUIPMENT

CAUTION
Electrical Hazard

No Earthing
 4. Use of electrical power 03
ELECTRIC SHOCK
a) causes

2 Wet Conditions

3 Carelessness
1 Illegal Wiring
4. Use of electrical power 03
ELECTRIC SHOCK
b) effects

1 Burns

3 Unconsciousness

2 Fire Disaster
 4. Use of electrical power 03
ELECTRIC SHOCK
C) action 4 Send To Hospital

1 Switch Off
3 Stages In CPR

2 First Aid
5. Fire prevention 03
Sources of fire breakout and ways to prevent them.

Fire prevention sources

- fire extinguisher fire extinguisher (types)
- carbon dioxide Classification of fire extinguishers
- sand
- Class A Wood, cotton etc
- water
- Class B Fuel, varnish etc
- Class C Electrical device
- Class D Chemical material
 5. Fire prevention 03

Source: http://www.ebcu.com/p-foam-fire-extinguisher- Source: http://www.safetypostershop.com/tag/fire-

1784872.html extinguisher/
5. Fire prevention 03

Source: http://www.fireprotection.org.nz/ext_class.htm
6. First aid 03
First Aid Kit
 6. First aid 03
FIRST AID
• First Aid is used to treat
- cuts/bruises - suffocation
- burns/scald - fractures

a a
a

a b

b
b c
c
 Accidents at the work place 03
A
ACCIDENTS AT
THE WORK
PLACE
B

Klek..klek..klek…
Argh..! Argh..!
Argh..!
E
C Tung.Tung.Tung
Argh..! Argh..!
Argh..!
D

Main Menu
Unsafe action & unsafe condition 04
Unsafe condition
Wet floor
Cluttered work area
Inadequate guard or protection
Excessive noise
Inadequate illumination or ventilation
Defective tools/equipment/substance
Unsafe action
Not following safety rules or procedures
Operating without authorities
Hurrying, horseplay
Failure to use personal protective equiment
Taking unnecessary chances/short cuts
Using equipment improperly
Recap 04
What have we learn today?
What is safety and why it is important
Overview on Safety Act (OSHA)
Safety practice at work place
Attitude and attire
Shifting and storage of materials
Use of tools and equipment
Use of electrical power
Fire prevention
First aid
 End 05
Better safe than sorry

Thank you