Professional Documents
Culture Documents
4 2004
MAMMOET
WORLD
O
Heavy atLifting
high level page
page 10
10
Well, time to move on. Also for me. You may wonder
what I’m going to do. I really leave the company
and will, together with my wife, start a two-year
journey through Europe. Just walking!
QSE
Petrochemical
MAMMOET
EUROPE
Perform under pressure
Location Moerdijk, The Netherlands
Main equipment PC 4200, AC 500, conventional trailers
Highlight PC 4200 crawler crane had to be placed be positioned across the road, as to
Mammoet was awarded a new building on driven piles. To do this, a construction accommodate a 500-ton tail crane.
contract at a refinery in Moerdijk. The of steel beams, flaps and bearing This crane was also used to stack and
project had 3 phases: the transport of pedestals was made first. The solution unstack the superlift, because due to
a 360 tonnes reactor from Vlissingen implied that the crane had to be erected the lower permissible pressures, the
to Seaport Moerdijk Stevedoring, the at around 2.5 meters above the ground. superlift could not be put on the ground.
transport of the reactor to set-down The space for this job was very limited, The demanding project was completed
area at the refinery at Moerdijk and adding to the complexity for its execu- successfully in such a way the customer
the installation of the reactor with 3 tion. The reactor was driven under the exclaimed: “A fine piece of work, very
additional smaller items. crane hook on a double 15-liner. The well prepared and professionally execut-
next step was to connect the head of ed, certainly not easy. Congratulations
Due to the subsurface network of pipes, the reactor in the crane hook, as to with the excellent result which meant a
a ground pressure of more than 3 allow to split the double 15-liner in a fantastic milestone to us!”
tons/m2 was not allowed. Thus the double 9-liner. The reactor then had to
Highlight In the middle of the live plant, we assembled our ballast for the main crane. This space, located
For a refinery in Karlsruhe, Mammoet was LR 1750. Because of the very restricted space, between 2 pipe bridges, was at approximately
awarded the contract for the transport and 1 meter at the backside and only 30 centimeter 21-meter radius. The superlift boom of the
installation of a new 265 tonne vacuum column. on the front site of the crane, we used a LR 1750 was extended to 45.5 meters.
Firstly, 2 x 12 axle lines of SPMTs transported LTM 1200 to install the boom parts by moving The second restriction of the location for the
the 32 meter long column over a distance of the LR 1750 on its crawlers backwards. Once superlift ballast where the 2 pipe bridges.
14 km from the factory in Kleve to a site at the assembled the LR 1750 crawled to its lifting Because stacking of the ballast at this location
river Rine. Because of the low water level it was position. was impossible, the superlift-tray was placed
necessary to construct a 35-meter ro-ro ramp to on our skid system. This made it possible to
the pontoon. The vessel sailed the column to a In the meantime, the transport of the column stack the ballast in an obstacle free area and
harbour at the other side of the river where the to the site was executed. The column was first skid the superlift ballast in position. After that,
column was transferred to an inland ship. At her erected in a vertical position with the LR 1750 the column was successfully installed at a
turn, this vessel sailed to a harbour at 4 km as main crane and the AC 650 as tailing crane. radius of 36.5 meter with 70 meter main boom
distance of the final destination. A CC 2800 and The LR 1750 had then to travel to its new and 400 ton superlift ballast. The client stated:
the LR 1350 lifted the column onto 2x 9 axle location. Due to the restrictions in space, there “Congratulations for another job well done.
lines conventional trailers. was only one possible location for the superlift Perfect engineered and executed”.
Expansions in Turkey
Location Petkim, Turkey
Main equipment CC 4800-3
MAMMOET
AMERICAS
Highlight
Together with local partner Hareket, Mammoet com-
pleted an interesting lifting job in Turkey. Being part of
an expansion project, 4 vessels between 130 and 340
tonnes were to be installed on their foundations. The
longest of these objects measured 75 meters. Before
operations could start, Mammoet completed extensive
engineering on the best solution and instructed local
contractors on how to bring the loads within reach of
the CC 4800-3, an upgrade of the well-known CC 4800.
Hareket supplied a CC 1800 for tailing services.
A special feature was that Mammoets’ crawler crane
had to move with the load on the hook, to cross a
distance of 40 meters. “It’s always impressive to
watch such stacks move” says senior project manager
Maarten de Graaf. “I’ve seen a lot of jobs in my long
career, but every time we see our preparations just
work out well, the move keeps us moving…”
Highlight
The UE-1 Module Transport contract involved moving over 400 modules out
Astronomical numbers in Canada of Edmonton and Calgary to the Syncrude UE-1 Project in Fort McMurray.
Operations started in late fall, 2002, and peaked during August 2003 – March
2004, transporting up to 25 modules a week. The highlight was a pipe-rack
Location Ft. Mc Murray, Canada module weighing over 150 tonnes on a 12-line roadstyle, 3-File. This was
Main equipment Crawler cranes, Hydraulic cranes, and trailers
the 1st time ever such a configuration was in Alberta, and it was also the
heaviest piperack module transported from Edmonton to Fort McMurray.
Highlight
Mammoet successfully completed a refinery
project in Montreal. It involved the transpor-
tation and erection of several CCR modules.
Due to the large size of the modules (8 meter
wide, 10 meter high), all of the cargo was
moved in convoy in a single night in order
to minimize disruption to the public services,
since many utility wires had to be temporarily
disconnected as the cargo was moved
down the streets. After arrival at the site,
the modules were erected and stacked over
80 meter high with a Demag TC 4000 crane.
Highlight rail cargo is 4.3 meter. Upon arrival at the were a certainly possible. In addition,
Mammoet transported and erected some refinery, the columns were transferred to months of preparation were required to
fifteen items of heavy cargo at a refinery SPMTs, transported over a short distance organize the removal of hundreds of
near the St. Lawrence River in the province over public roads, and were then overhead wires, in order to allow safe
Québec, Canada. offloaded by the PTC. passage of the modules, which were
approximately 10 meter high.
The 1st phase of the project required the The 2nd phase of the project involved the
transportation of 3 large columns. These transportation of 7 large CCR modules to At the refinery, the PTC was assembled
columns, built in Malaysia, were transported the site. As these modules were too large with a 69-meter main boom and 57-meter
to the Port of Becancour where Mammoet to be shipped by railway, they were luffing jib. The PTC crawlers were also
loaded them onto heavy-duty railcars for a received from a heavy lift ship and then used during the project to relocate the
200 kilometer ride to the refinery. The rail- transported along roads 12 kilometer to PTC from one lifting position to another.
way transport was critical considering the the refinery. This was very challenging Most spectacular was the erection of a
columns to be 5.7 meter wide, while the since the SPMTs had to ascend slopes of 70-meter long and 388-tonne weighing
nominally allowable width for specialized 15% in November when snow and ice column on a 56-meter radius.
Highlight challenge given the fact that the conventional trailers were
A column with a diameter of 5 meter, a length of 70 meter not connected to each other but through the structure of
and a weight of 450 tonnes was manufactured in Venezuela the module itself. Some stiffeners were applied to ascertain
for a USA refinery. The stack had to be moved. By proper rigidity and thus to avoid distortion of modules.
Mammoet of course… A side-by-side 8 x 8 conventional During transport some fences, obstacles and light poles
axle lines arrangement along with a 450 tonnes turntable were removed and ground was reconditioned to match the
was chosen to provide stability to the convoy at prime width of the convoy. The roll-on operation onto the barge
mover side. The rear side was equipped with 8 lines single was special and delicate because space onboard was
conventional with turntable. Transport started at the con- almost equal to the module width. Final destination was
structer’s main shop and progressed along a 15-kilometer again for the same USA refinery.
road, crossing a heavy traffic industrial area at Puerto
Ordaz. Some obstacles (traffic poles, lighting poles and
fences) were removed to allow the column to complete
turns. The journey ended with a roll-on operation onto a
barge at the riverside dock of the Orinoco River.
Highlight
Four Convection Module Halves, fabricated at Puerto
Ordaz, were temporarily connected in pairs of 2 halves
in order to move in a whole pack (11 meter width x 450
tonnes) using 2x 7-spacer-4 conventional trailers in an
unusual spreader side-by-side arrangement. The road
length was about 2 kilometers. Coordination of prime
movers to exert proper pull / push proved to be a maximum
Highlight from only 2 positions and was relocated fully rigged using
A Gas Chemical Plant under construction at Duque de the its own containerized crawler system. Mammoet Irga
Caxias, Rio de Janerio State, Brazil, will become opera- do Brasil deployed 2 Manitowoc M-250 cranes, one of
tional by the end of 2004. It will yearly produce 520,000 which was involved in the PTC assembly, tailing lifts, and
tonnes of ethane 75,000 tonnes of propane, and 540,000 disassembly work. Irga also supplied a truck
tonnes of polyethylene. The construction work involves and trailer for a maximum of 50-tonne loads, as well as
7,000 tonnes of steel structures and 14,000 tonnes of telescopic cranes with capacities between 45 and 225
equipment on the site. Mammoet was awarded the heavy tonnes. More than 100 lifts were completed successfully.
lift contract, which included lifts ranging from 100 to 470 The more critical lifts involved 2 reactors of about 45
tonnes. Mammoet Irga do Brasil was awarded the local meters long and weighing some 460 tonnes, 2 towers,
heavy lift contract, with lifts ranging from 20 to 100 85 and 95 meters tall and each weighing 465 tonnnes and
tonnes. Mammoet deployed the largest crane operated to 2 purge bins with a length of 40 meters and weighing 175
date in Brazil for this project, i.e. its PTC (Platform Twin tonnes. In addition Mammoet lifted to a greater height, a
Ring Containerized). This crane could do all the heavy lifts steel structure with a length of 50 meter.
Shanghai première
MAMMOET
ASIA Location Shanghai, China
Main equipment CC 4800 Twin Ring LD, CC 2600
Highlight
In December Mammoet deployed the 4800 Twin Ring LD and CC 2600 for a
heavy lift contract at a refinery in Shanghai. The offloading of the cranes from
the ship was completed in 1 night followed by clearing through customs the
next day. Assembling started almost straight away. For the main contract,
Mammoet lifted 2 reactors weighing 750 tonnes and 4 columns ranging from
250 to 500 tonnes. After the main contract the Twin Ring was converted into
a standard CC 4800 and continued to work for various other mechanical
installation contractors lifting another 12 units ranging from 70 to 150 tonnes.
At all times Mammoet could reschedule the lifting period, proposals and
changes in the engineering to comply with clients requirements at the jobsite
itself. This was mainly possible due to our vast site experience in projecting
various changes in the lifting schedules and planning issues.
Exchangers exchanged!
Location Brunei, Malaysia
Main equipment Cometto trailers, prime mover, turntables, CC 1800
Highlight
For a plant in Brunei, Malaysia, Mammoet won a contact for the
exchange of 4 cryogenic heat exchangers. The scope of work
included the delivery of the new heat exchangers in Muar, a
little town near the capital of Brunei, onto a flat top barge, sail
it to Kuala Belait and subsequently transport it over 32 km
to the plant in Lumut and install the equipment there.
Before the barge set sail to Brunei, the grillage and sea fasten-
ing (prepared in Malaysia) was installed. Upon arrival, the 1st
exchanger was transported to site on 2x 10-axle line Cometto
trailers. The manufacturer of the exchanger did a perfect job on
the design of the saddles and especially the lashing points for transport. Mammoet could only trans-
port at midnight and driving then 32 km on a dark road is a tedious operation. Upon arrival of the
2nd exchanger the following day, the turn tables were removed and a straight 20-liner was built in
order to clear the pipe racks. While the transport was moving on the crane team was busy with the
assembly of the CC 1800. The new exchanger had to be installed next to the existing exchanger that
was still operating in the live plant. Assembly of a crane in a live plant is always challenging but it
was done without any problems. The new exchanger was installed safely and on time. After that,
Mammoet removed the existing exchanger as well with a specially designed lifting frame. Upon
completion of the 1st set, Mammoet repeated the operation 3 more times.
Kuwaiti Records
MAMMOET
MIDDLE EAST
Location Mina Abdulla, Kuwait
Main equipment MSG 50,CC 2800, tailing frame, SPMTs
Highlight already put in place at the lay-down area. Early next The 2nd reactor was the 1st to be lifted into position.
This contract involved the transport of 2 reactors, each morning the crew returned to the port to collect the 2nd The height of the SPMTs was very important since the
weighing 1150 tonnes, from the port and their delivery reactor. tailing frame subsequently had to be fitted to the skirt,
in an upright position at the refinery. For the transport and that wouldn’t have been possible if the reactor had
Mammoet had 48-axles of SPMT available while an The MSG 50 was mobilized from the Kingdom of Saudi positioned too high or too low. On the evening of the same
MSG 50 and a large 2000-tonne tailing-frame were used Arabia. Before entering the plant we had already erected day the reactor was installed safely on its foundations.
for the lifts. the boom and the back masts on stops and used a The next morning work started on the other reactor, one
6-axle line and a double 12-axle line SPMT to transport hundred meters further along in the plant. The 12 days
The reactors arrived at the port by a heavy lift vessel. the complete components to the ring. Then cranes were between placing the 1st reactor on its foundations and
The reactor was loaded onto the 24 axle lines SPMT, used for the assembly (the back masts) – and for the lifting the 2nd reactor into position is an absolute
ready for the 16-kilometer journey to the refinery. After fitting of the entire structure to the remainder of the record! An amazing performance of Mammoet staff from
passage of a number of tight sections along the route, MSG (the boom). Using this erection method we had the The Netherlands, United Kingdom, Pakistan and other
Mammoet positioned the reactor on the stowage stops MSG ready for the lifts in the record time of just 14 days. countries.
Civil
Moving the heaviest concrete building ever
MAMMOET
EUROPE
Location Amsterdam, The Netherlands
Main equipment SPMTs, steel plates, hydraulic cranes
Highlight
The new Unilever head office, called “De Brug” (the bridge) was prefabricated at a
site 200 meter from the present factory. The complete office building was standing
on steel legs and consisted of 4 floors, each measuring 33 x 130 meter.
The elements were assembled together at a height of 25 meter, on a temporary
construction. Mammoet was to move this huge 2400 tonnes weighing steel
skeleton over a distance of 200 meter and to position it on top of the existing
factory and “Blue Band House”.
The first 100 meter were driven with 152 axle lines SPMT with a total load capacity
of 4560 tonnes. Steel plates were applied as foundation for the SPMTs which
had to make a large S-turn during the 1st phase of the transport operation, in
order to arrive straight in front of the factory. There was no space on the inland
side for the 2nd leg to go. The solution was to join the SPMTs with Mammoets
skidding system comprising of 8x 600-tonnes skid units, positioned on a 16-meter
skidding track. The skidding system took over the weight of the SPMT units on
the inland side of the steel construction. Advantages of the solution were that the
production could be continued normally while the distribution was not hampered
by building activities. Extensive mechanisation of the work and a well-scheduled
process reduced the building costs, compared to traditional building methods.
Gold in Athens
Location Athens, Greece
Main equipment CC 2800
Highlight
The Karaiskaki stadium is to be the jewel of the
Greek stadiums for the Olympic games in 2004.
The stadium comprises a mixed structure of
steel and prefabricated concrete. It will accom-
modate 34,000 people and includes 6 roof vip
lounges. Most amazing of the stadium is not the work at ground level was speeded up and
construction but the time schedule. culminated in the assembly of much bigger and
Construction started just in June 2003 with the heavier steel constructions than anticipated
demolishing of the old stadium. The stadium before. But Mammoets experience and available
must be ready in June 2004. Construction work equipment allowed to lift and position these big-
on the steel parts started in November 2003 and ger items without a glitch. A golden performance,
should be completed by the end of March 2004. said the customer. Let the games begin!
In order to meet this very challenging schedule,
MAMMOET
AMERICAS
Lewis and Clark Bridge revised
Location Longview, Washington
Main equipment SPMTs, lifting frame and winches
Highlight A new bridge, fabricated for another bridge project, already assembled CC 2800. After the old bridge
Imagine a railway bridge in a main line to collapse! was shipped in by rail and Mammoet assembled was blown up, the CC 2800 lifted the remainings
Immediate help is needed. Mammoet received the sections. In the meantime, the old bridge was out of the river. Charges were set in the upper
a phone call from a customer who witnessed being set with explosive charges for demolishing. part of the old foundation in order to remove the
the collapse. At that time most of Mammoets’ Because there was no suitable access to the site 11-meter top. When the new foundations were
equipment was deployed elsewhere. But within for heavy equipment, nor suitable ground to ready, Mammoet moved and installed the new
24 hours, Mammoet had a CC 2800, 2 backhoes, position the CC 2800, the soft existing river topsoil bridge in just 2 days. The following day trains were
2 dozers, over 400 mats, 8 flexifloats and over was replaced by quarried limestone. The wooden crossing the river again. This unscheduled bridge
40 men working around the clock on the site of mats were added as an overlay to the limestone change out was completed in a record time of
the catastrophe. Weather conditions were poor road which served as a crane path. The unstable 11 days without one safety issue.
and a there was a very strong river current. soil also required to use steel mats under the
Highlight were cut and removed, a 600 and a 10-axle line SPMT with only
At Marinette Mammoet moved 3 tonnes capacity jack, placed on a 1 powerpack on the 10-axle line.
ferries each weighing 2,600 tonnes 1.2 meter high stand was installed This made the SPMTs to achieve
from the manufacturing facility to under the ferry. It lifted 10 times to the same length, thus allowing to
the nearby launch way. The ferries allow for all SPMTs to be positioned drive out with only 15-centimeter
first needed to be lifted and relieved properly. The facility was to narrow clearance. All ferries were transported
from the stands as to move the for the SPMTs to drive out. The over 274 meter to the launch way and
SPMTs underneath. After the stands solution was to use a 12-axle line jacked up to 3.3-meter as required.
Highlight
Two giant breakwaters are constructed for a
new harbour, called Coega. Six millions tonnes
of rocks have to be dumped into the water to
construct the 2,5 km Eastern Breakwater and
the 1,2 km Western Breakwater. Moreover
26,000 “Dollossen” - with the shape of a giant
concrete crow’s-foot with a weight of 30 tonnes
- have to be positioned as well.
Offshore
MAMMOET
EUROPE
Handling a jacket
Location Vlissingen, The Netherlands
Main equipment LR 1750, SPMTs, ballasting system
Highlight had to be handled in one piece and Scotia in water up to 80 meters deep.
Recently, Mammoet executed a load- it should be placed in an upright Production began late 1999. The
out of a 1,628 tonnes jacket at the position before the SPMTs would Sable Tier 2 project features the
yard of Heerema Group, Vlissingen. make their move. This lifting was addition of as many as 3 satellite
This spectacular transport required 64 orchestrated by Mammoets’ LR 1750 platforms, interconnecting pipelines
axle lines SPMTs. Before the actual crane with 85 meter main boom, and offshore compression. SOEP
operation started, Mammoet measured plus 4 winches, with assistance of encompasses one of the largest
Limited space at Stord the exact weight and the center of 4 smaller cranes of Heerema. known natural gas deposits remaining
gravity of the jacket. This was done to be developed in North America.
with the computerized weighing The jacket is part of the Sable It comprises 6 major natural gas
Location Stord, Norway
system. A special feature of this Offshore Energy Project (SOEP), fields at 10 to 40 kilometers north off
Main equipment SPMTs, smart jack system, ballasting system
project is that the four-legged jacket located 125 miles offshore Nova the edge of the Scotian Shelf.
Highlight
A Riser Module was manufactured in Spain. The 4,500 tonnes
structure needed to be loaded in in Norway, prior to the assembly Highlight
with the complete deck. Upon arrival of the vessel, Mammoet Two modules of 4,000 and 800 tonnes of a pre-
first lifted the Module with 192 lines of SPMT. These SPMTs were compression unit had to be loaded on 2 different
fitted with 2.5 meter high stoppings, which was necessary for the barges. Their final destination is a platform that was also
later mating to the 2nd structure. It proved to be challenging to handled by Mammoet, back in ’98. The largest module
drive 400 meters as clearances were at minimum at the yard. posed some difficult problems. It had to be moved side-
After final positioning of the deck, the Riser Module was raised ways first, then turned 90 degrees and finally moved
2.5 meter with our computerized “smart jack” system. The total sideways again to line up with the ramp of the barge.
mass of the combined structure will be too much for driving. Of course, the versatility of the SPMTs contributed
So a ballasted barge will then move into the submersed dock greatly to this performance. But the scheduling wasn’t
and lift the structure when water is pumped out. easy either. The total available time window was just
8 days for bringing in the equipment, set-up, positioning,
weighing, ballasting set-up, operations, demobilising
MAMMOET
ASIA
the equipment and departure.
A blessed job!
Location Hazia,India
Main equipment SPMTs, Goldhofers and pump units
Highlight and the engineering. The equipment used: to reach the pontoon. No easy with a
Mammoet Dubai completed the 1st SPMT 54-axle SPMTs, supplemented by local combination of SPMT and conventional
load-out in India. The work was carried out 18-axle line Goldhofers and 16x 600-tonnes trailers. The 2 offshore decks were driven
at an offshore-construction factory in Hazia, submersible pump units. Two heavy-duty onto the pontoon from the side – which
a couple of hundred kilometers north of prime movers were also used for the posed yet another challenge for the crew.
Bombay. The transport involved 5 modules, mooring job. Every transport began with a Pooja, an old
up to 2,100 tonnes, together with 2 offshore Hindustan ritual to gain the favour of the
decks also of 2,100 tonnes. The contract The modules had been constructed in the gods. Mammoet was pleased to take part
called for the load-outs, the ballasting with factory in a location such that Mammoet in these Poojas – with the idea that it
600-tonnes submersible pumps, the mooring, had to ‘fight our way out’ of the corner certainly wouldn’t do any harm!
Highlight
For the Yolla gas field, located 147 kilometers
off the coast of Kilcunda, in the 80-meter
deep waters of the “Bass Strait”, Mammoet
installed an offshore deck with a length and
width of 50 meter, a height of 20 meter, and
weight of 4,000 tonnes, together with a jacket
of 110 meter high and an additional weight of
4,000 tonnes. The entire offshore structure
was constructed in Batam, Indonesia.
through the deck. So the 1st action was to of 20 meters. This was all achieved with 36
lower the jacket until it was secure on the sea strandjacks.
MAMMOET
AMERICAS
Load-outs for the
Holstein Drill Structure
Location Sabine Pass, Texas (USA)
Meeting the schedule during Carnaval
Main equipment SPMTs, tower system
Location Illha da Conceição, Brazil
Main equipment LR 1400/2
Highlight
The project location is an offshore site usually
rented by assembly companies. Just now, Maua
Jurong assembles the P-50 here, an FPSO
made for Petrobras which will be completed
by end of August. Mammoets’ LR 1400/2 was
mobilized to support the assembly. This crane
was prepared during carnaval in Rio, an
almost impossible task since nobody likes to
work in Rio then. Nevertheless, Mammoet
Highlight managed to be standby on-time. The heaviest
Mammoet also achieved load-outs related to equipment to be lifted was a part of a Process
the Holstein Drill Structure. This comprises a Module P-07, weighing 148 tonnes. The total
DSM-structure with 100 lines of SPMTs under- module would later become installed on top of
neath for a side ways transfer from a dock wise the hull of the FPSO. Subsequently Mammoet
vessel onto a floating dry dock. Then Mammoet lifted a Dearator tower of 45 tonnes on Process
did the load-out from a local manufacturer of module P-07, as well as 2 towers of Chemical
the 1,200 tonnes DES module, which required Furthermore, Mammoet took an assembly job. Injection (60 and 40 tonnes) on Process
48 lines of SPMTs. This load-out was onto a The Heavy Duty Lift System around the DES module P-06 and a Dearator Tower of 30
floating barge that sailed to the same dry dock structure was put together and slid into the tonnes on the same process module.
as mentioned before. In addition, Mammoet structure, marking another 1,200 tonnes moved
completed the load-in to this dry dock. by Mammoet.
Power
MAMMOET
EUROPE
Energizing an Energy Plant
Location Rijnmond, Netherlands
Main equipment strandjacks, turntable
MAMMOET
AMERICAS
A long journey in Venezuela
Location Venezuela
Main equipment Prime movers, conventional trailers, lifting portals
Highlight
For the construction of a new 800-MW power
plant in Spalding (England), Mammoet trans-
ported 4 transformers that were
manufactured in Mexico. They were received Highlight
by Mammoet in the harbour of Altamira, The project called for moving 6 “Three-Phase
loaded onto a heavy lift ship and transported Separators” (5 m diameter, 28 meter long and
to Mammoets’ Heavy Lift Terminal in 120 tonnes) along 800 km road. This meant a
Schiedam, The Netherlands. The reason for long journey crossing several bridges and over-
the stop in Schiedam was that the heavy lift head obstacles. This became first succesful
ship could not reach the harbour of Sutton attempt to move such kind of vessels by
Bridge, on the east coast of England. The Besides the 4 transformers, 42 parts of a road, in Venezuela, involving the Mammoet
transformers had therefore to be transferred steam boiler – manufactured in Portugal – Transport Frame.
to a smaller ship that could cover the last were also transported to England. The parts
stretch to Sutton Bridge. There the PC 4200 varied in weight from 75 to 175 tonnes and
crane was standby to unload the transformers were unloaded with a small Heavy Lift ship in
and put them onto an 18- axle line Scheuerle the harbour for temporary storage. In
conventional trailer, in combination with a the meantime, a truck trailer combination
heavy-duty prime mover. The trip was 30 shuttled back and forth to Spalding via local
miles long, after which jacking specialists roads to deliver the parts. All transportation
installed the transformers on location. was done on schedule.
Highlight
Mammoet recently completed a long-running
power project in Ontario. The last job – installing a
steam turbine generator – was carried out with 4x
100-tonnes strandjacks, mounted on a 400-tonnes
gantry. The lifting work had to be carried out in a
very restricted area with limited space. As there
was no access to drive the load underneath the
tower along its length, the generator was brought
up sideways, on a double trailer combination. After
lifting the load about 10 meter, the units were
brought above the foundation and put in position
with the 400-tonnes hydraulic gantry crane. The
turbine and generator weighed 130 and 255 tonnes
respectively.
Vertical challenge
Location Ste Timothé, Canada.
Main equipment Lifting tower, skidding system, and conventional trailer
Highlight Mammoet mobilized a 400-tonnes jack tower Highlight placed under the generator. Again using the
Mammoet Québec carried out an interesting mounted on hydraulically powered wheels. This project featured the installation of a strandjacks, the generator was placed on this
job for a power plant in Ste Timothé, near This created a temporary bridge crane. After 262-tonnes generator at a power plant, west skid system. Once on the rails, the generator
Montreal, in Canada. The work covered the the transport of the rotor to the construction of Edmonton, in Alberta, Canada. During the was then skidded into the building on the
installation of a relatively small generator rotor site with a 9-axle Scheuerle Intercombi trailer, 1st stage, the generator was lifted with a Hydra skid system. Finally, the Lift-N-Lock
of about 80 tonnes. So what was interesting? the rotor was put into the building, positioned gantry system that was positioned on 4 lifting system was linked to the generator and
The rotor had to be placed in a vertically under the tower and lifted with a 100-tonnes towers, using 4x 180-tonnes strandjacks. moved 2 meters in respect of the original
positioned generator, while most generators strandjack. The tailing was also done via the The generator passed the supporting beams skid direction. For this linking operation, all
are positioned horizontally. Contributing to the tower with the strandjack on a skidding system. of the skidding system, put in position earlier, the blocks and skid rails first had to be
interest was that the item had to be placed The customer congratulated the Mammoet with only a few centimeters to spare. The 2nd removed. After that, the generator could be
in a small building without enough room for team and said the job was executed in an stage consisted of skidding the generator lowered onto the concrete foundation and was
a normal crane. excellent way. “It was a great pleasure to into the building over a distance of 20 meters. secured to its anchoring bolts.
work with Mammoet.” The supporting beams and skid rails were The job was completed in 3 days.
Tailor-made support
Location Seneca, USA
Main equipment Gantry lifting system, special developed lifting and
sliding devices, SPMTs
Highlight
Two old 520-tonnes generators were to be replaced by
2x 425-tonnes new ones. The reactor head and the
coolant pump were also to be replaced. The generators
and the reactor head were removed from the building
through a purpose built construction opening while the
coolant pump went through an existing opening.
A Temporary Lifting Device (TLD), a Hatch Transfer
System (HTS) and an Outside Lift System (OLS) were
tailor-made for this job. Mammoet lifted the reactor
head using a lifting cradle, a containerized downloader,
the OLS and the HTS. The coolant pump was replaced
using a 2nd HTS. Mammoet also applied 2x 16-line
SPMTs for the transport of the generators. During the
lifting period, a crew of 55 Mammoet specialists was
working at the project in day and night shifts.
Highlight
Mammoet USA, together with Mammoet Mexico, transported a 440-
Logistical challenge tonnes transformer (676 tonnes including the railcar) from Monroe,
Michigan to Mexico City, DF, in record time! From Monroe, the unit
was taken over a distance of 869 km by rail to Mt Vernon, IN. Here,
Location Pasco, Washington and Houston, USA / La Guaira, Venezuela
the cargo was put on a barge to be towed 1,882 km further to the
Main equipment Barges, hydraulic trailers, gantry
Port of Brownsville, TX. This was a journey of 9 days. In the Port
of Brownsville, the transformer was offloaded again by means of
Mammoets’ jacking system, and put onto 2 X 18 lines of SPMT.
The ride was some 11 miles long to the other side of Brownsville.
nation with the various modes of transportation, i.e. rail There, the transformer was reloaded onto a railcar for the last stretch,
from Pasco to Houston, barge, hydraulic trailers, gantry 1,529 km to the final location in Mexico City. A true intermodal project
and ocean shipment from Houston to La Guaira. It that applied different transport methods. In Mexico the transport was
resulted in a big logistical challenge for Mammoet USA. the heaviest move ever in Mexican rail history!
Weather, holidays, logistical challenges, all were to be
overcome to have the cargo delivered on time.
While Mammoet USA was transporting the cargo through
Highlight the US, Mammoet Venezuela prepared the receipt and
More than 8000 tonnes of equipment from a power plant onwards transportation from the port to the final unload-
needed relocation to La Guaira, Venezuela. The opera- ing site, which required a few ro-ro operations. Several
tions involved transports from Pasco, Washington and heavy transformers, generators and turbines had to be
Houston, and included several heavy lifts. The allowable stored in a temporary place. Mammoet Venezuela
timeframe ran from mid October to mid December. This assembled a Gantry Crane to receive and accommodate
was rather short for preparation and execution, in combi- these pieces. This solution saved space, time and work.
Lift N’ Lock
MAMMOET
MIDDLE EAST Location Ras Laffan - Qatar
Main equipment 18 axlelines Cometto + Lift N’ Lock Mega-Lift system
Highlight Mammoets’ 450 tonnes lift capacity “Lift N’ Lock installed and ready, the equipment installation
Mammoet was awarded the transport and instal- Mega-Lift system”. Special care had to be taken went with amazing speed. It greatly enhanced
lation of all heavy equipment ranging from 110 to to see that there was no interference to the other the client’s appreciation since the items were
350 tonnes for the Ras Laffan project. This came contractor’s works. finally onto their foundations much in advance
after a recent successful completion of the Barqa as planned.
Desalination Project in Oman for the same client. The equipment had to be temporarily off-loaded to
The heavy equipment was received at Ras Laffan change their orientation on the trailer (90 degrees) The other items, 350 tonnes generators and
port directly onto Cometto trailers and transported so that the trailer could then drive between the 200 tonnes transformers, were installed with the
to the job site. The installation of most of these columns of the steel structure and between the jacking and skidding system using climbing jacks,
items (turbines; generators, etc.) was done using legs of our lift system. Once the lift system was and skid beams with hydraulic push/pull units.
EMD
“Optimizing equipment for maximum utilization”
Close ties between the ‘Equipment as to serve clients needs for high-end
Management Department’ (EMD) cranes. We not only supervised the
and ‘Engineering’ are a key con- re-construction but also performed
tributing factor to Mammoets’ extensive testing. The upgraded
capability to develop new equip- crane, also called RK 8500, is capa-
ment and to find, develop and test ble to lift 1,000 tonnes at 8.5 meter
tailor-made solutions for any lifting radius, comparable to a CC 8800.
or transport job. Jan van Seumeren Major changes include the split of the
jr is in chief of the EMD operations. upper carrier, the increased superlift
He explains the way of working radius and ballast, a reinforcement
and the special brand of people of the main boom, revision of the
Jan van Seumeren jr, that is needed to do ‘sometimes boom head and new winches.
Managing Director EMD. impossible jobs’. Currently, we have 8 CC 4800s in
service and the results in Kazakhstan,
What triggers new developments? where we currently deploy the 1st
“To take it in a nutshell: the require- RK 8500, may lead to additional
ments of our customers always conversions for the remaining cranes.
come first. By observing trends and Other examples are the construction Warehouse spare parts
analyzing the needs, we discover of a crawler / pedestal crane that
areas where we can contribute best. operates on a small quay and still
Let me explain how it works. As said, leaves room for cargo traffic to pass
the customers’ challenge comes first. underneath (see page 12) and the
Then, it is up to our Engineering testing and certification of special
Department to generate clever ideas devices for the Baku and Yolla
and select a design for the solution. projects.”
Subsequently, the execution of the
design is the responsibility of EMD. What type of specialists is
In doing so we interact with employed at EMD?
Engineering as to optimize equip- “They are highly skilled engineers
ment for maximum utilization.” with lots of on-site experience.
Moreover, they are willing to travel
Are there recent examples of the world to even the most remote
EMD achievements? location at any time. EMD-specialists
“The famous CC 4800 has been often accompany our crews and are
upgraded to RK 8500 for better in charge of the construction, checks,
performance and more capacity, assembly, testing and safety.
Mammoet News
Heavy Lift Terminal in Schiedam
At its premises in Schiedam, Mammoet inaugurated a large Heavy Lift Terminal
for temporary storage of equipment and cargo of its own and on contract
basis for customers. As of mid 2003, operations can be supported by a PHB
harbor crane to achieve load-out and load-in of cargo til 250 tonnes. The total
area now covers 85,000 square meters but an expansion with 20,000 square
meters has already been scheduled.
The Terminal in the Port of Rotterdam plays a pivot role in logistics. Many
transformers and other equipment for power stations are stored here temporarily,
awaiting overseas shipment to – for instance – the US. In addition, the area
serves as a warehouse for crane parts, trailers, smaller cranes, ballasting
and mooring equipment, and specialized tools. Large sea-going vessels can
be moored easily, ready to take cargo or to deliver items to the Terminal.
At the same time, smaller inland ships can reach the terminal, thus facilitating
reshipment to and from Europe’s mainland industries in The Netherlands,
Germany and other areas.
Scheduled expansion
Mammoet Merchandising
Work Wear for Extreme Conditions
can operate safely at all times, we must put extreme requirements to the
clothing of our crews. As from September this year, we will market a complete
line of work shoes, thermo underwear, socks, jackets and trousers with our
brand name Mammoet on it. All items have been tested in real situations by
a 20 people test team and thus have passed the most severe reviews you
can imagine. If an item is approved by Mammoet, it is simply the best
you can buy.” The 1st item in de Work Wear line is a robust safety
shoe, called Jura.
It is true, people can be mad about cranes, trailers, trucks and other equip-
ment for heavy lifting and transport. The same kind of motivation that drives Mammoet Work Wear can
‘spotters’ to the runways of airports may trigger a hobby for life! Over 500 be ordered online via
people already joined the Mammoet Club. These friends are eager to get www.mammoetworkwear.com and will be sold through
information on any new development, and they collect scale models or selected retailers. Worldwide delivery should take no more than a
other items that are associated with the World of Mammoet. Currently, the week. Services start in September 2004.
Mammoet Shop offers an attractive range of products like scale models,
videos, DVDs, books and other items. For a comprehensive list, visit the
website www.mammoetstore.com
Membership entitles for discounts and extras like a Mammoet calendar, a
Club Day at the Schiedam premises, a quarterly magazine and other benefits.
Expansion
“Mammoet” is linked to ‘power’, ‘robustness’, ‘engineering’ and for
instance ‘extreme conditions’. It develops into a brand name. In the
wake of the successful merchandising, Mammoet decided to expand
the brand name even further to professional clothing, called Work
Wear. “We often work under extreme conditions indeed” says Joep
Hansen, responsible for the merchandising department. “Imagine a
gale force 10, a blizzard, or the heat in a desert. To make sure we
Mammoet Holding B.V. Mammoet Van Oord Windmills B.V. Italy ASIA MIDDLE EAST Canada
Phone +31 (0)10 204 2424 Phone +31 (0)10 204 2549 • Mammoet Italy S.R.L. - Mammoet Canada Eastern Ltd.
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Phone +39 02 57 777 401 Shenyang Mammoet Heavy • Mammoet Dubai Phone +1 450 923 9706
Mammoet Global B.V. BTS Bergings- en Transport Fax +39 02 57 51 51 00 Transport & Lifting Co. Ltd. Phone +971 (0)4 333 1252 Fax +1 450 923 1815
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Phone +32 (0)93 459 891 Phone +39 05 8622 2222 Fax +81 (3) 5563 9641 Mammoet USA, Inc Mammoet Canada Western Ltd.
EUROPE Fax +32 (0)93 455 376 Fax +39 05 8622 2111 Phone +1 281 369 2200 • Calgary AB
Malaysia Fax +1 281 369 2178 Phone +1 403 252 0551
The Netherlands Croatia Norway Mammoet Romstar SDN BHD • South El Monte CA Fax +1 403 258 3846
Mammoet Europe B.V. Mammoet Croatia Mammoet Norge Phone +60 (0)679 932 00 Phone +1 626 442 5542 • Edmonton AB
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Denmark Singapore Phone +1 713 422 8850 • Ft. McMurray AB
Mammoet Nederland B.V. KRW Russia Mammoet (S) Pte Ltd. Fax +1 713 422 8880 Phone +1 780 791 5049
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Fax +7 095 956 0738 Fax +1 404 696 4984 Phone +1 780 791 5049
• Mammoet Geleen / Elsloo Egypt Thailand • Tranco Mammoet Fax +1 780 791 5035
Phone +31 (0)46 477 1802 Mammoet Fostrans Egypt Kazachstan Mammoet (Thailand) Ltd.Bamchaug Phone +1 414 475 3180
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• Mammoet Pernis / Moerdijk Fax +20 (0)2 519 6519 Fax +31 (0)10 204 2442 Fax +66 (0)38 603800 • Mammoet USA NE Trinidad
Phone +31 (0)10 472 0374 Phone +1 860 443 0451 PTM Limited
Fax +31 (0)10 416 48 85 France Azerberjan Indonesia Fax +1 860 442 9565 Phone + 1 (868) 653 3802
• Mammoet Velsen-Noord Mammoet Fostrans Marseille Phone +31 (0)10 204 2424 P.T. Mammoet Nusatama Fax + 1 (868) 652 8030
Phone +31 (0)25 122 9341 Phone +33 (0)495 06 14 74 Fax +31 (0)10 204 2442 Phone +62 (0)21 829 1864 Mammoet Louisiana
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• Mammoet Terneuzen Spain Fax +1 337 365 3260 Mammoet Mexico S.A. de C.V.
Phone +31 (0)11 564 8050 Germany Mammoet Spain Korea Phone +(52) 81 83-782029
Fax +31 (0)11 563 0724 • Mammoet Deutschland GmbH - Phone +34 (0)91 372 8473 Mammoet Korea AVS Services Fax + (52) 81 83-782170
Leuna Fax +34 (0)91 372 9433 Phone +82 (0)2 420 7791 Phone +1 281 369 3900
Mammoet Aannemingsbedrijf B.V. Phone +49 (0)3461 4326 81 Fax +82 (0)2 420 7790 Fax +1 281 369 2178 Venezuela
Phone +31 (0)10 204 2400 Fax +49 (0)3461 4326 88 Southern Africa Mammoet Venezuela Ca
Fax +31 (0)10 204 2415 • Mammoet Deutschland GmbH - Mammoet Southern Africa Australia Phone +58 281 274 4866
Halle Phone +27 (0)11 882 4499 Mammoet Australia Pty Ltd Fax +58 281 275 0539
Mammoet Road Cargo B.V. Phone +49 (0)345 5755 673 Fax +27 (0)11 882 4422 Phone +61 (0)7 3010 9424
Phone +31 (0)16 53 19 650 Fax +49 (0)345 5755 677 Fax +61 (0)7 3010 9828 Brazil
Fax +31 (0)16 53 15 535 United Kingdom Mammoet Irga Brazil
Mammoet UK Ltd. Phone +55 (0)11 3942 8100
Phone +44 (0)191 263 9222 Fax: +55 (0) 11 3942 8133
Fax +44 (0)191 263 9333
Colophon Photography
Employees Mammoet, Aad van Leeuwen, Gino Koster, Chris Pennarts
Design & Layout
Graphic Invention bv, De Meern
Copyright
Texts and photos can only be reproduced
after permission from the editor
Editor Mammoet Holding B.V., Text Mammoet Holding B.V., Printing
Corporate Communications Corporate Communications, De Spil B.V. Threels & Partners, De Meern