Nuvia India Private Limited - Unit #3 & #4 -Kakrapar Site

Sl. No. Description Unit Quantity

3 ERECTION ITEMS- MECHANICAL

3.1.1 Socket / Fillet Welding of piping, CS to CS with GTAW process, with or without purging. Inch. Dia. 12,001.00

Butt / Nozzle Welding of piping, CS to CS with SMAW/ GTAW process, with or without
3.1.2 Inch. Dia. 8,139.00
purging.

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3.1.3 Socket / Fillet Welding of SS to SS Piping with GTAW process with purging. Inch. Dia. 843.00

3.1.4 Butt / Nozzle Welding of SS to SS Piping with GTAW process with purging. Inch. Dia. 1,493.00

3.1.5 Socket / Fillet Discimilar Welding of piping, CS to SS with GTAW process with purging. Inch. Dia. 72.00

3.2 Cold bending of CS/ SS Pipes from sizes 15 NB to 40 NB. Inch. Bend 48.00

3.3 Dye Penetrant examination of bends. inch bend 5.00

3.4 Dye Penetrant examination of weld joints . Inch. Dia. 5,615.00

3.5 Radiography of Weld Joints. Inch. Dia. 964.00

3.6 Erection of pipes on permanent hangers/supports. Inch. Mtr. 22,188.00

Handling, Transportation, Erection, Alignment and Grouting of Stationary &

3.7 MT 24.00
rotary Equipments:

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 3.8 Fabrication and Erection of CS Pipe Supports/ Platfoms/ Gratings/ Sheds etc.: MT 38.00

3.9 Supply and application of HB Chlorinated Rubber finish Paint Sq. Mtr. 792.00

Surface preparation by shot blasting to SA 2.5, application of PU Paint in two coats on CS

3.10 Sq. Mtr. 367.00
Pipes.

Supply and application of finish Paint of minimum 80 microns DFT Aliphatic PU Paint in two
3.11 Sq. Mtr. 1,398.00
coats on CS Pipes and Equipment.

3.12 Erection of Structural Steel Pipe Supports and Components. MT 14.00

3.13 Fabrication and Erection of Ventilation system GI Ducts: Sq. Mtr. 25.00

Hydro testing of already erected Pipeline to required pressure with all required
3.14 Inch. Mtr. 8,635.00
arrangements.

Dismantling of already installed Pipelines, handling and stacking at designated place or at

3.15 Inch. Mtr. 3,600.00
NPCIL stores within KAPP-3&4 Site premises.

3.16 Fabrication, jointing and Erection of various sizes CPVC Piping

3.16.1 100 mm Dia. Mtr. 120.00

3.16.2 25 mm Dia. Mtr. 174.00

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 Fabrication, Jointing and Erection of 100 mm. dia. PVC Pipe, IS 4985, 4 Kg./Sq. Cm.
3.17 Mtr. 372.00
pressure rating. T

3.18 Supply and erection of corrugated pre-painted GS roofing sheets Sq. Mtr. 324.00

3.19 Excavation of Earth for foundations , trenches, etc. Cu. Mtr. 15.00

3.20 Backfilling of soil excavated Cu. Mtr. 10.00

Providing, laying in position, mixing with weigh batcher, Plain Cement Concrete (PCC) of
3.21 Cu. Mtr. 5.00
M-15 grade

3.22 Supply and casting in-situ reinforced cement concrete (RCC) M-30 grade Cu. Mtr. 28.00

3.23 Reinforcement works: MT 5.00

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 Supply, fabrication and erection of Poly Propylene (PP) spacers between flanged joints of
3.24 Cu. Mtr. 1.50
prefabricated Pipe spools.

3.25 Passavation of SS Pipes and components. Inch. Mtr. 4,022.00

3.26 Preparation of Drawings in Autocad software and submission

3.26.1 A- 4 Size Nos. 24.00

3.26.2 A- 3 Size Nos. 24.00

3.26.3 A- 2 Size Nos. 15.00

3.26.4 A- 1 Size Nos. 8.00

3.27 Man power assistance for miscellaneous works.

3.27.1 Field asssitance in Highly skilled task at KAPP34 as per tender specfication. Task 120.00

3.27.2 Field asssitance in skilled task at KAPP34 as per tender specfication. Task 1,080.00

3.27.3 Field asssitance in unskilled task at KAPP34 as per tender specfication. Task 720.00

3.28 Cleaning with Rotary brush and compressed air. Inch. Mtr. 4,200.00

Installation of various sizes Anchor fasteners, Hilti make, Heavy duty, HSL 3G from sizes M
3.29 Nos. 960.00
12 to M 16.

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 Painting nomenclature on Piping and Equipments including supply of Synthatic Enamel
3.30 Nos. 6,000.00
Paint

Dismantling of structural steel components and depositing in Engineers stores at

3.31 MT 1.50
designated places as directed by Engineer- in- charge.

3 mm thick Rubber lining in minimum two plies for readily fabricated CS Pipes, flanges and
3.32 Sq. M. 280.00
other fittings

3.33 Pre-commissioning and commissioning of Filtration and D. M. Water Plant Lumpsum 1.00

Total of Mechanical Erection Items (Rs.)

4 ERECTION ITEMS- CONTROL AND INSTRUMENTATION

4.1 Installation of flow gauge with orifice flange. Nos. 23

4.2 Installation of Metal Tube Rotameter. Nos. 11

4.3 Installation of Ultrasonic Flow Transmitter assembly. Nos. 3

4.4 Installation of Vortex Type Flow Transmeter. Nos. 4

4.5 Installation of Pressure Guages. Nos. 101

4.6 Installation of Pressure Switch. Nos. 7

4.7 Installation of Magnetic Liquid Level Gauge With Switch. Nos. 28

4.8 Installation of Level Guage Flot And Board Type. Nos. 24

4.9 Installation of Level Guage . Nos. 6

4.10 Installation of Ultrasonic Level Transmitter. Nos. 64

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4.11 Installation of Turbidity Analyzer. Nos. 13

4.12 Installation of Turbidity Indicator. Nos. 6

4.13 Installation of PH Analyzer. Nos. 19

4.14 Installation of 2/2 Solenoid Valve. Nos. 88

4.15 Installation of Level Switch. Nos. 3

4.16 Installation of Conductivity Element. Nos. 10

4.17 Installation of Conductivity Comparator. Nos. 8

4.18 Installation of Density Guage. Nos. 7

4.19 Installation of Silica Analyzer. Nos. 2

4.20 Installation of Analog Woltmann Water Meter. Nos. 3

4.21 Installation of CLO2 Meter (CLOA-7002 + CLOE - 7002). Nos. 2

Cleaning, Fabrication and laying of SS tube on light channels, spacers or on MS painted

brackets with SS shims including the supply and installation of MS brackets by welding/
4.22
anchoring, supply of brackets, anchor fasteners, fastening hardware and S.S. tube clamps
and spacers, painting of MS brackets, excluding supply of light channels.

4.22.1 Up to 12mm OD Tube. Mtr. 260

Termination of SS tube by installation of double compression SS tube fittings, swaging

4.22.2 Nos. 143
including the supply of Never seize (A Union shall be counted as 2 nos. of swaged joints).
Laying of control cables (LHLS/Co-Axial/Rubber/ ETFE/FS/Thermocouple extension/PEEK
etc.) in following sizes including the installation of MS bracket by welding/anchor, supply of
4.23 clamps, spacer, fastening hardware and any other items required excluding installation of
tray, light channel, conduit (Cabling between sensors to FJBs/Field panels and FJBs/ Field
panels to MJBs).

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4.23.1 1Px1.5sqmm LHLS Instumentation Cable. Mtr. 4033

4.23.2 2Px1.5sqmm LHLS Instumentation Cable. Mtr. 938

4.23.3 3Px1.5sqmm LHLS Instumentation Cable. Mtr. 10908

4.23.4 5Px1.5sqmm LHLS Instumentation Cable. Mtr. 2003

4.23.5 50Px1.5sqmm LHLS Instumentation Cable. Mtr. 1083

4.23.6 3Cx2.5sqmm FRLS Power Cable. Mtr. 213

4.23.7 3Cx1.5sqmm FRLS Power Cable. Mtr. 857

Termination of wires including supply of consumables like various types of lugs, 2% or 5%

silver solder wire as per requirement, and wire sleeve suitable for thermal printing
4.24 Nos. 650
including printing of nos.(Termination at sensors, FJB/Field panels both sides & MJB one
side) with lugs up to 2.5 sq.mm.

4.25 Termination of wires without lugs upto 2.5 sq mm. Nos. 5200
Cleaning, fabrication and laying of copper tube on light channels, spacers or on MS
4.26 brackets including the supply and installation of MS brackets by anchoring/welding
including the supply of fastening hardware and tube clamps.
4.26.1 Up to 12mm OD Tube Mtr. 260

Termination of Copper tube by installation of brass compression fittings.( A Union shall be

4.26.2 Nos. 260
counted as 2 nos. of swaged joints)
Installation of Junction Boxes (JBs)/ Field Multiplexing Unit (FMU)/ General Units (Gus)
including assembly and installation of terminal blocks, including installation of MS
4.27
brackets/supports by Hilti bolt/anchoring or welding supply of welding material, fastening
hardware including supply of hilti bolt/anchor.

4.27.1 Up to 100 terminals JBs. Nos. 50

4.27.2 Above 100 up to 200 TLJBs. Nos. 150

4.27.3 Above 200 Terminals JBs. Nos. 50

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 Installations of small pull-out boxes (2,3,4 ways) (including installation of terminal strips in
4.28 it) by welding/anchoring including the installation of MS bracket, supply of fastening
hardware and terminal block (4-10 nos.).

4.28.1 100 x 100 x 50 x 1 mm thick . Nos. 300

4.28.2 150 x 150 x 100 x 1 mm thick . Nos. 300

4.28.3 200 x 200 x 100 x 1 mm thick. Nos. 300

Installation of Field panels/Racks on wall/floor including installation of

4.29 supports/brackets/base frame by welding/anchoring Hilti bolt including supply of welding
material or supply of Hilti bolt/anchor fasteners.

4.29.1 Wall mounted panels having provision up to 4 mounting holes . Nos. 50

4.29.2 Wall mounted panels having provision of 5 to 8 mounting holes . Nos. 25

4.29.3 Floor mounted panels/racks having provision up to 4 mounting holes. Nos. 50

4.29.4 Floor mounted panels/racks having provision of 5 to 8 mounting holes. Nos. 50

4.29.5 Floor mounted panels/racks having provision of 9 to 16 mounting holes. Nos. 50

Fabrication and installation of MS hot dip galvanised light channel including the installation
4.30 of supports, supply of anchor fasteners/Hilti bolt, fastening hardware and painting of
supports as per NPCIL approved drawings.
4.30.1 30 x 50 x 30 x 2 mm thick. Mtr. 3000

4.30.2 30 x 90 x 30 x 2 mm thick. Mtr. 5000

4.30.3 30 x 125 x 30 x 2 mm thick. Mtr. 5000

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4.30.4 50 x 150 x 50 x 2 mm thick. Mtr. 3000

4.30.5 100 x 200 x 100 x 2 mm thick. Mtr. 2000

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