PROCESS DESIGN

Parameter Value Unit

1. Mass balance
Flow 42,0 m3/h
Temperature 30,0 °C
Feed
TSS concentration 25 mg/L
COD concentration 3300 mg/L
Concentration factor 20,0 -
Flow 2,1 m3/h
Concentrate TSS concentration 481 mg/L
COD concentration 28000 mg/L
Flow 39,9 m3/h
Permeate TSS concentration 1,0 mg/L
COD concentration 2000 mg/L
2. Membrane unit design
Membrane area Required 798,7 m2
Brand Memos -
Model ME-C150-08-3000 -
Tube diameter 8,0 mm
Module Tube length 2980 mm
Membrane area 15,0 m2
Pressure drop 723 mbar
Water volume 30,0 L
Design 50 -
Modules number
Per train 5-
Trains number 10 -
Pressure drop 100 mbar
Dummy module (empty Diameter 160,0 mm
pressure vessel) Length 3000 mm
Water volume 60,3 L
Design 10 -
Dummy modules number
Per train 1-
Membrane area Design 750,0 m2
Flux Design 53,2 LMH
Concentrate Pressure 2,0 bar
Feed Pressure 6,2 bar
Permeate Pressure 0,3 bar
Transmembrane pressure Average 3,8 bar
Crossflow velocity 4,0 m/s
Per train 144,8 m3/h
Crossflow capacity
Total 1448 m3/h
Functioning mode Feed and bleed -
 PROCESS DESIGN
Parameter Value Unit
3
Per train 140,6 m /h
Recirculation capacity
Total 1406 m3/h
Number 10 -
Feed pump Capacity 4,2 m3/h
Pressure 2,0 bar
Number 10 -
Booster pump Capacity 144,8 m3/h
Pressure 4,2 bar
3. Power consumption estimation
Feed pump Efficiency 65% -
Booster pump Efficiency 70% -
Total 245,72 kW
Pumping power demand
Per unit of feed 5,9 kW/m 3
4. Cleaning facilities
Overall system Water volume 326 L
Capacity 10,0 m3/h
Cleaning pump
Pressure 2,0 bar
Volume exchange factor 5-
Water volume 1629 L
Flushing Frequency 24,0 h
Idle time 30 s
Minimum duration 617 s
Cleaning tank Design volume 1000 L
- Basic - acid - basic -
Cleaning sequence
Freqency 1w
Number 1-
Circulation duration 60 min
Concentration 1,0% v/v
Cleaner mft S010 -
Acid cleaning
Density 1110 kg/m 3
Solution volume 489 L
Cleaner dosing volume 4,9 L
Cleaner dosing time 30 min
Capacity 9,8 L/h
Acid cleaner dosing pump
Pressure 2 bar
Acid cleaner storage Design volume 60 L
Per intervention 44,0 kg
Acid cleaner consumption
Yearly 2290 kg/y
Number 2-
Circulation duration 60 min

Alkaline cleaning
 PROCESS DESIGN
Parameter Value Unit
Concentration 1,0% v/v
Cleaner mft A010 -
Alkaline cleaning
Density 1100 kg/m 3
Solution volume 489 L
Cleaner volume 4,9 L
Cleaner dosing time 30 min
Alkaline cleaner dosing Capacity 9,8 L/h
pump Pressure 2 bar
Alkaline cleaner storage Design volume 100 L
Alkaline cleaner Per intervention 88,9 kg
consumption Yearly 4622 kg/y
Per intervention 12325 L
Service water consumption
Yearly 1235,7 m3/y
Idle time 30 min
Chemical cleaning
Total duration 4,2 h
5. Functioning parameters
Feed-to-permeate ratio 3,6 -
Recovery rate 95,0% -
Online factor 96,8% -