Izolacija Tunela Sa Detaljima 05-04-04

Hafnerbergtunnel 2003
Tunnel Waterproofing
Sika Schweiz AG Tunneling & Mining

Tüffenwies 16
CH-8048 Zürich
www.sika-stm.com Tunnel Waterproofing / 19-03-04
Content Tunnel Waterproofing
Notice The present documentation is meant to serve as a basis for discussion and help
for decision-reaching when planning and executing tunnel waterproofing work.
Information given, and in particular suggestions made for use and application
of our products are based on our current knowlwedge and experience in the
normal case at the time of printing and are to be considered as system
suggestions that must be adapted to the given conditions.
Sika guarantees for its products the observance of technical characteristics

according to the Techincal Data Sheets up to expiry of shelf life.
Users of the products must always consult the latest edition of Technical Data
Sheet in the particular year's «Technical Data Sheet» manual or «SikaData»
CD- ROM which can be obtained from us or retrieve it from
«www.sika.ch/stm».
Our current General Conditions are applicable.
All parts of this documentation are subject to Copyright.

Any copying or distributing, in total or in part is forbidden.
No part of the documentation may copied, photographically transferred,
reproduced, translated or saved on any nother electronic medium or
bebrought into a machine-legible form.
The expressive consent of
Sika Schweiz AG
Tunneling & Mining
Tüffenwies 16
CH-8048 Zürich
Switzerland
must be obtained in any case.

www.sika-stm.com
Content Tunnel Waterproofing
Content
Basics 1
Your requirements against mountain water ........................................................................... 1
Our range for underground construction................................................................................ 1
Your requirements against groundwater................................................................................ 2
Our range for open-cut construction ...................................................................................... 2
Concepts and systems 3

Overall view underground construction ................................................................................. 3
Overall view flexible waterproofing systems .......................................................................... 4
Overall view rigid waterproofing systems .............................................................................. 7
System components .............................................................................................................. 8
Waterproofing systems 10
Polymer waterproofing membranes..................................................................................... 10
Polymer waterproofing membranes..................................................................................... 11
Waterproof concrete structure ............................................................................................. 14
Shotcrete ............................................................................................................................. 15
Details 16
Connection arch-drainage ................................................................................................... 16
Trasition underground excavation / open-cut construction .................................................. 17
Application technique 18
Fastening technique ............................................................................................................ 18
Jointing and testing technique ............................................................................................. 19
Reference projects 20
Reference projects............................................................................................................... 20
Switzerland .......................................................................................................................... 20
Foreign countries ................................................................................................................. 24
LEISTER welding equipment

www.sika-stm.com
Tunnel Waterproofing Basics
Basics
Your requirements against mountain water

Waterproofing Draining Holding water head
concept Evacuation of mountain water Mountain water displacement
Waterproofing rigid flexible rigid flexible
system Shotcrete Waterproofing- Shotcrete Waterproofing
Impermeable concrete membranes Impermeable concrete membranes
Guaranteed waterproof Guaranteed waterproof
concrete concrete
Our range for underground construction

Shotcrete Sika® Sika® Sika® Sika®
Concrete admixtures Concrete admixtures Concrete admixtures Concrete admixtures
Concrete additives Concrete additives Concrete additives Concrete additives
Set accelerators Set accelerators Set accelerators Set accelerators
Drainage FlexoDrain FlexoDrain FlexoDrain FlexoDrain

Drainage system Drainage system for Drainage system for Drainage system for
preliminary preliminary preliminary
waterproofing waterproofing waterproofing
Waterproofing Integral drainage Protective fleece

• Embossed mem
membranes branes
• Drainage mats Sika®
• Drainage fleece Waterproofing
membranes
(Embossed surface for
Sika® injectable systems)
Waterproofing 1-layer
membranes • PVC 3 mm
• PVC 2-3 mm • FPO 3 mm
• FPO 2-3 mm
2-layer
Protective • PVC 2 x 2-3 mm
• FPO 2 x 2-3 mm
membranes
Protective
possibly. membranes
partitioning
with injectable Partitioning
waterstops with injectable
waterstops
Injection products
• Cement Injection products
• Synthetic • Cement
• Synthetic
Waterproof Sika® Sika® Sika® Sika®

concrete Concrete admixtures Concrete admixtures Concrete admixtures Concrete admixtures
Guaranteed Concrete additives Concrete additives Concrete additives Concrete additives
waterproof Curing treatment Curing treatment Curing treatment Curing treatment
concrete Joint sealing systems Joint sealing systems
Protection Sika®
concepts for Coatings for site-cast concrete
concrete Coatings for tubbing concrete

www.sika-stm.com page 1
Tunnel Waterproofing Basics
Your requirements against groundwater

Waterproofing Draining Holding water head
concepts Evacuation of groundwater Displacement of groundwater
Waterproofing rigid flexible rigid flexible
systems Waterproof concrete Waterproof membranes Waterproof concrete Waterproof membranes
Guaranteed waterproof Waterproof coatings Guaranteed waterproof Waterproof coatings
concrete concrete
Our range for open-cut construction

Sika® Permaton Sika® Sika®
waterproof Concrete admixtures Concrete admixtures
concrete with Concrete additives Concrete additives
guarantee Joint sealing system Joint sealing system
Guaranteed Guaranteed
waterproof concrete waterproof concrete
System- System-
• Supervision • Supervision
• Guarantee • Guarantee
or
Waterproof Sika® Sika® Sika® Sika®

concrete Concrete admixtures Concrete admixtures Concrete admixtures Concrete admixtures
Concrete additives Concrete additives Concrete additives Concrete additives
Joint sealing system Joint sealing systems Joint sealing system Joint sealing systems
Curing treatment Curing treatment Curing treatment Curing treatment
Drainage
Waterproofing Full-surface drainage Protective fleece

• Knobbed texture
membranes sheet Sika®
• Drainage mats Waterproofing
• Drainage fleece membranes
1 layer
Sika®
PVC/FPO 2(3) mm
Waterproofing integrally bonded
membranes (PVC) or loose-laid
• PVC/FPO 2-3mm Partitioning with
integrally bonded injectable, bonded
(PVC) or loose-laid waterstops
Possibly partitioning with 2 layers
injectable, bonded PVC/FPO 2 x 2-3 mm
waterstops Partitioning with
Protective injectable, bonded
membranes waterstops
Protective
Drainage
membranes
Possibly
relief of leakage water
or
Liquid synthetic Sika® Sika®

membranes Stopping, Joint Stopping, Joint
sealing systems, sealing systems,
Liquid waterproofing Liquid waterproofing
system system
Protective mebranes Protective mebranes
Drainage
Concrete protection concepts Sika® coatings

Tunnel Waterproofing Concepts and systems
Concepts and systems
Overall view underground construction

Flexible waterproofing
Drainage of mountain water not holding water head
Designation Description Additional measures
One layer polymer waterproofing Maintenance of drainage system
EL-Drain membrane with drainage mats or open
tubbing joints
Displacement of mountain water holding water head

One-layer polymer waterproofing Evacuation of leakage water
EL-A
membrane with partitioning
One-layer polymer waterproofing Secondary sealing by

EL-I
membrane with partitioning system-conforming injection
Double-layer polymer waterproofing Evacuation of leakage water

DL-A membrane with intermediate drainage
layer and partitioning
Double-layer polymer waterproofing Vacuum test during installation and before

membrane with injection space and concreting of the inner lining.
DL-I
partitioning with compartments Secondary sealing by
system-conforming injection
Rigid waterproofing
Evacuation of mountain water not holding water head
For minimum tightness requirements Maintenance of the drainage system
SprB-Drain Shotcrete with FlexoDrain
drainage system
Waterproof concrete structure with Maintenance of the drainage system

WDB-Drain
drainage mats or open tubbing joints
Displacement of mountain water holding water head

Waterproof concrete structure with sealed Systematic injection
WDB
joints

Overall view flexible waterproofing systems

EL-Drain
Drainage of mountain water / not holding water head
Excavation Drill-and-blast TBM (with tubbings)

Method
Drainage Drainage system Drainage system

• Drainage mats • Tubbing joints
• Drainage gravel layers • Drainage pipes
• Drainage pipes • Inspection manholes
• Inspection manholes
Substrate Shotcrete Shotcrete

®
Sika Sika®
• Concrete admixtures • Concrete admixtures
• Concrete additives • Concrete additives
• Set accelerator
• FlexoDrain (Drainage system for
preliminary waterproofing)
Evening out and Drainage materials Protective fleece

drainage layers • Embossed membranes
• Drainage mats
• Drainage fleece
Waterproofing Sika® Waterproofing membranes

membranes • 1-layer: PVC or FPO 2 mm (3mm)
Fastening with .. Disk fasteners- / hotmelt- / Velcro fastening

• welding / bonding / Velcro fastening
Protective layers Protective membranes
Additional measures Maintenance of drainage system
OL-Drain


Overall view flexible waterproofing systems

EL-A EL-I DL-A DL-I
Mountain water displacement / holding water head
Excavation Drill-and-blast TBM (without tubbings)

Method
Drainage none
Substrate Shotcrete
Sika®
• Concrete admixtures
• Concrete additives
• Set accelerator
• FlexoDrain (Drainage system for preliminary waterproofing)
Evening out layers Protective fleece Protective fleece

Waterproofing Sika® Waterproofing membranes Sika® Waterproofing membranes
membranes • One-layer: PVC/FPO 3 mm • One-layer: PVC/FPO 3 mm
• Double-layer PVC/FPO 2 x 2–3 mm • Double-layer PVC/FPO 2 x 2–3 mm
Fastening with .. Disk fasteners, Velcro system Disk fasteners, Velcro system
• welding / Velcro fastening Hotmelt system
• welding / Velcro fastening / adhesive
Protective layers Protective membranes
Additional measures
Partitioning with injectable waterstops
EL-I
Injections with cement or resins
Partitioning with compartments

DL-I Possibly vacuum test system
Resin injections into the compartments
Partitioning with injectable waterstops
EL-A
Evacuation of leakage water, for instance through drainage ducts
Partitioning with compartments

DL-A Possibly vacuum test system
Evacuation of leakage water between the two membranes

Overall view rigid waterproofing systems
Evacuation of mountain Displacement of

water* mountain water
not holding water head holding water head
SprB-Drain WDC
Excavation Drill-and-blast TBM Tubbing lining

Method
Drainage Drainage system none

®
• Sika FlexoDrain-System
• Gravel layers
• Drainage pipes
• Inspection manholes
Substrate Shotcrete Injection of ring gap

®
Sika • Injection products
• Concrete admixtures • Cement
• Concrete additives • Synthetic materials
• Set accelerator
• FlexoDrain (Drainage system for
preliminary waterproofing
Waterproofing layer Shotcrete Tubbing lining

®
Sika • Sealing profiles
• Concrete admixtures • Bolted joints
• Concrete additives
• Set accelerator
Additional measures Maintenance of drainage system Systematic injections

• For minimum tightness requirements

System components
Product groups Products Documentation

Concrete admixtures
• Superplasticiser Sika® ViscoCrete® / Sikament® Sika Concrete Manual
• Self compacting Concrete Sika® ViscoCrete® Product Data Sheets
• Set accelerators Sigunit® Site Manual
• Hardening accelerators SikaRapid® Sika Data CD
• Set retarders Sika Retarder® / SikaTard® Various publications
• Air entrainers Fro-V5 / 10 SikaAer® - Shrinkage reduction in
• Antifreeze agents Sika® Antifreeze concrete
• Shrinkage reducers - Shrinkage reducing agents in
Sika® Control
the Birchi tunnel
• Pumping agents/Stabilisers SikaPump® / Sika® Stabilizer
- Tunnel crossing the river
• Lightweight concrete SikaLightcrete®-02 Emme
• Concrete improver Sika PerSin-1
Concrete additives
• Silicafume SikaFume® Sika Concrete Manual
• Sikacrete-PP1 HR Product Data Sheets
Site Manual
Sika Data CD
Joint sealing systems

• Waterstops Sika® Waterstops Product Data Sheets
• Bonded membrane seal Sikadur®-Combiflex® Site Manual
• Swelling injectable tube Sika® Injectoflex-System Sika Data CD
Typ HP Brochure „Technology and
• Swelling profiles SikaSwell®-2507 or -2003 concepts for waterproof concrete
• Swelling sealant SikaSwell® S-2 structures“
Guaranteed waterproof Concrete admixtures/additives Brochure „Technology and

concrete Joint sealing systems concepts for waterproof concrete
Sika® Permaton System supervision with structures“
guaranteed waterproofness
Liquid, polymer waterproofing Sikalastic®-822 Product Data Sheets

coats Sikalastic®-823

System components
Product groups Products Documentation

® ®
Concrete curing treatment • Sika Antisol -E20 Product Data Sheet
Sika Concrete Manual
Site manual
Sika Data CD
Compartmentalization Sika® Fugenbänder: Product Data Sheets

systems • AR-31/4 PVC Inject
• R-40/6 PVC Inject
• AR-40/6 PECO Inject
• AR-60/6 PVC Inject
• AR-60/6 PECO Inject
Drainage systems Sika® FlexoDrain System: System brochure

• Half shells
• Connection elements
Waterproofing membranes Fleece mats Fritz Landolt AG Näfels

Drainage mats Schöllkopf AG Zürich
Standard Sika® Waterproofing membranes

PVC: Sika Waterpoofing membranes
®
• Sikaplan 9.6 V-Tunnel 1.5 mm System brochure
®
• Sikaplan 14.6 V-Tunnel 2.0 mm
®
• Sikaplan 19.6 V-Tunnel 2.5 mm Product Data Sheets
®
• Sikaplan 24.6 V-Tunnel 3.0 mm Site manual
®
• Sikaplan 14.6/24.6 DIA 2/3 mm Sika Data CD
Sika® Dichtungsbahnen FPO:
®
• Sikaplan -20 PECO 2.0 mm
®
• Sikaplan -20 PECO G 2.0 mm
®
• Sikaplan -30 PECO 3.0 mm
®
• Sikaplan -30 PECO G 3.0 mm
®
• Sikaplan -20/30 DIA 2/3 mm
Special • Sikaplan® PVC/FPO Fleeceback Hotmelt system
• Sikaplan® PVC/FPO Fleeceback Velcro system
Protective membranes • Sikaplan® Schutzbahn 2/3/4 mm
NEAT Waterproofing systems • Sikaplan® 14.6 Neat Product Data Sheet

• Sikaplan® 20 PECO NEAT Certification test
System descriptions

Tunnel Waterproofing Waterproofing systems
Waterproofing systems
Polymer waterproofing membranes

Drainage of mountain water / not holding water head EL-Drain
Drill-and blast excavation
4 6
5
3
1
7
2
1 Drainage pipe with debris packing
2 Invert drainage with debris (resin-bonded)

• Mountain water flows
3 FlexoDrain for preliminary waterproofing without head into the
drainage
4 Drainage mat for draining and evening out • No accumulation of water
• Experience shows that
5 Polymer waterproofing membranes Sikaplan® consequences of damages
are generally little
6 Manholes for inspection and cleaning
7 Unbonded layer


Drainage of mountain water / not holding water head EL-Drain
TBM driving
2 3
5
1 Drainage pipe, debris

• Mountain water flows
2 Tubbing ring gap and tubbing joints (hollow space for drainage) without head into the
drainage
3 Protective fleece mats as evening out layer • No water accumulation
Polymer waterproofing membrane Sikaplan , ® • Experience shows that
4 consequences of damages
Protective membrane in the invert and shuttering zone
are generally little


Displacement of mountain water / holding water head EL-I
Drill-and-blast excavation / TBM driving without tubbings
5
2
6
1
Drainage during construction, possibly with groundwater relief

1 socket, filled by cement injections after structural completion
2 Polymer waterproofing membranes Sikaplan® with fleece • Damaging of the

waterproofing membrane
3 Sika injectable waterstops has considerable
consequences.
4 Connection element for monitoring and injections
• Alternative double-layer
Protective membranes in the zones of invert, shuttering and waterproofing DL-I
5
reinforcement steel • Repair by injections on
the dry side of the
6 Groundwater relief socket waterproofing


Mountain water displacement / holding water head DL-I
Drill-and-blast / TBM excavation
5 6
7
3
4
2
5
Construction phase drainage, possibly with groundwater relief socket

1
filled by cement injection after structural completion
2 Polymer waterproofing membrane Sikaplan® with fleece
Injection mats or waterproofing membranes Sikaplan® • Complete leak

3
with raised knobby embossed surface test.
Polymer waterproofing membrane Sikaplan®, • Damage repair by
4 synthetic resin
Protective membrane in invert, shuttering and reinforcement steel zones
injection.
5 Partitioning weld
6 Connection element for vacuum test and injection
7 Groundwater relief socket

Waterproof concrete structure

Evacuation of mountain water / not holding water head WDB-Drain
TBM excavation with installation of tubbings
4
8 6
3
5
5
3
1 Drainage pipe
2 Tubbing rings
3 Sika® waterbars (injectable) / Sikadur Combiflex System • No accumulation of water

thanks to excellent drainage
4 Tubbing lining ring gap backfilled with gravel through the ring gap and
the tubbing joints.
5 Unbonded layer
• Waterproofing: not holding
6 Possibly injection of cracks or evacuation (if necessary) water head
8 Waterproof inner concrete lining (WPC)

Shotcrete
Evacuation of mountain water / not holding water head SprB-Drain
Drill-and-blast excavation / Rehabilitation
4
3
3
2
5 6
1 Drainage with manholes for inspection and cleaning
2 Sika® FlexoDrain half-shells

Shotcrete with Sika® concrete admixtures / additives • Mountain water flows with
3 no head into the drainage
waterproof, applied in several layers
4 Manholes for inspection and cleaning • Local accumulation of
water
5 Invert drainage with debris
6 Unbonded layer

Tunnel Waterproofing Details
Details
Connection arch-drainage
not holding water head / drill-and-blast
1 Site drainage / In
2 Gravel 30/50
3 Foundation
4 Mountain water drainage
5 Gravel 30/50
not holding water head / TBM excavation
6 Rock support
7 Drainage mat and waterproofing

membrane Sikaplan®
8 Inner concrete
9 Building runway
10 Manholes for inspection

Tunnel Waterproofing Details
Transition underground excavation / open-cut construction

not holding water head
3 4 5 6
2 1
open-cut underground excavation
1 Rock support
2 Drainage mat and waterproofing membrane Sikaplan®
3 Waterproofing membrane integrally adhesive-bonded
4 Protective mat
5 Covering in layers, first layer fine, permeable material
6 Polymer waterproofing membrane connection weld

Tunnel Waterproofing Application technique
Application technique
Fastening technique
Spotwise welding
− Shotcrete, >5cm
− Drainage mat
− Fastener disks
− Hot air weld
− Waterproofing membrane
Sikaplan®
Spotwise Velcro
− Shotcrete, >5cm
− Drainage mat
− Fastener disk with Velcro
− Fleeceback Sikaplan®
waterproofing membrane
Advantage: Polymer waterproofing membrane not affected by welding
Stripwise adhesive-bonded
− Tubbing concrete /
(shotcrete)
− Adhesive bead
(liquid adhesive)
− Waterproofing membrane
Sikaplan® fleece back
Advantage: Polymer waterproofing membrane not affected by welding

Tunnel Waterproofing Application technique
Jointing and testing technique
Method Jointing technique Testing technique

Single joint visual
Welding technique:
• Hot air Scriber
• Hot wedge
• Combi wedge (Hot air/hot
wedge)
Vacuum dome*
DVS 2225 Tensile peel test
SIA V280 Tensile shear test
Double joint visual

Test duct
Compressed air
Welding technique:
2 bar, 10 minutes
• Hot air Loss of pressure <20%
• Hot wedge Test liquid
Combi wedge (Hot air/hot (for transparent
wedge) membranes)
Extrusion welding visual
Welding technique possibly with testwire
• Hot air
Vacuum dome*
for additional security
* for special applications
DVS-Guideline 2225 (2001) Joints of waterproofing membranes to polymer materials

Welding / Bonding (Part 1)
Site tests (Part 2)
SIA V280 Test No 16

Tunnel Waterproofing Reference projects
Reference projects
Reference projects
Switzerland
Year Project Location m2
1968 Belchentunnel Egerkingen-Eptingen 142'000
1968 Tunnel Ebenrain Sissach 15'000
1968 Tunnel Oberburg Eptingen 8'000
1968 Zivilschutzanlage Wartegg 6'000
1969 Tunnel Arisdorf Arisdorf 60'000
1969 Tunnel Bärenburg Andeer 20'000
1969 Tunnel Rofla 20'000
1970 Tunnel Solis Solis 23'000
1972 Gotthardtunnel Uri 60'000
1972 Tunnel de Belmont Belmont s.Lausanne 15'000
1974 Tunnel Alvaschein Alvaschein 19'000
1974 Tunnel Cern Genève 16'000
1977 Schacht Hattig Bauen 6'000
1977 Tunnel Seelisberg Süd Beckenried-Seedorf 120'000
1977 Tunnel Bötzberg 9'000
1978 Taubenloch 5 Biel-La Heutte 12'000
1978 Tunnel Gotthard Moto di dentro 16'000
1979 Bahntunnel Born 10'000
1979 Tunnel 6, La Reuchenette Péry 14'000
1979 Tunnel 8, La Reuchenette Péry 12'000
1980 Tunnel Born Olten 17'000
1980 Tunnel Calfreiser-Tobel Chur-Arosa 8'000
1980 Tunnel Stäubenden Guttannen 8'000
1980 Tunnel Seelisberg, Huttegg 7'000
1981 Tunnel Aeuli Lichtensteig 7'000
1981 Tunnel Flooz Lichtensteig 6'000
1981 Tunnel Piottino Rodio-Fiesso 30'000
1981 Tunnel Raischibe 30'000
1981 Vertikalschacht Gubrist 8'000
1982 Tunnel Hohtenn-Mittal Hohtenn 60'000
1983 Tunnel Aspwald Jona 8'000
1983 Tunnel Fratten Quarten 13'000
1983 Tunnel Handegg Guttannen 3'000
1983 Tunnel Hof Quarten 23'000
1983 Tunnel Jonerwald Jona 8'000
1983 Tunnel Raischibe Walenstadt 34'000
1983 Tunnel Handegg 3'000


1984 Gubrist Tunnel Zürich-Nord 80'000
1984 Kerenzerberg (Tiefenwinkel) Mühlehorn 65'000
1984 Tunnel Murgwald Murg 59'000
1985 Tunnel Hondrich Hondrich 4'500
1985 Lötschberg Südrampe Goppenstein-Brig 88'000
1985 Marzolis Fluh Guttannen 18'000
1985 Tunnel Spiezwiler Spiez 11'000
1985 Tunnel Summeregg 3'000
1986 Tunnel Arzillier St. Maurice 18'000
1986 Clasaurer-Tobel Chur-Arosa 7'000
1986 Mittalgrabentunnel BLS Goppenstein 42'000
1987 Chlus Tunnel Landquart 18'000
1987 Tunnel Chüebalm Iseltwald 30'000
1987 Schacht Ligerz Ligerz 7'000
1987 Tunnel Zürichberg Zürich 100'000
1988 Tunnel S-Bahn Einspurröhre Zürich 22'000
1989 Eisenbahntunnel Aathal-Wetzikon 6'000
1989 Mittalgrabentunnel BLS 13'000
1990 Chlus Tunnel Landquart 20'000
1990 Tunnel Crap Ses Tiefencastel 15'000
1990 Tunnel de Vernier Genf 85'000
1991 Galerie Täschwang, Kaverne Täsch 5'100
1991 Tunnel Ligerz Ligerz 70'000
1991 Tunnel Promontogno Promontogno 14'000
1991 Tunnel Est Neuchatel 135'000
1991 Tunnel Ouest Neuchatel 31'000
1992 Acclatobel Tunnel Safiental 34'000
1992 Tunnel Flurlingen Flurlingen 35'000
1992 Tunnel Trin Trin 42'000
1992 Tunnel Crap Ses Tiefencastel 16'000
1992 Vue des Alpes Vue des Alpes 80'000
1993 Tunnel du Mont Terri St. Ursanne 160'000
1993 Tunnel Tannerberg Schaffhausen 14'000
1993 Tunnel Kraftwerke Wägital Innerthal 8'000
1993 Tunnel du Mont Sagne 40'000
1993 Vereinatunnel Baulos T2 Aeuja 8'400
1994 Aclatobel Tunnel Versam 34'000
1994 Bözbergtunnel Schinznach 260'000
1994 Tunnel Fäsenstaub Schaffhausen 25'000
1994 Tunnel Crapteig Nationalstrasse N13 56'000
1994 Tunnel Promontogno Promontogno 30'000
1994 Tunnel Trin Trin 42'000


1995 Aarauer Stadtunnel Aarau 25'000
1995 Tunnel Arisdorf Arisdorf 60'000
1995 Tunnel Eggfluh Grellingen 61'000
1995 Tunnel des Vignes Murten 50'000
1995 Tunnel unter Eisenbahn Brig 3'000
1995 Umfahrung Landquart Landquart 5'230
1995 Vispertal Visp 80'000
1996 Bözbergtunnel Auenstein 220'000
1996 Fernleitungsstollen Kloten Kloten 8'000
1996 Tunnel Val Spelunca 700
1996 Vereina Süd Los S4 Lavin 4'300
1997 SBB Tunnel St. Aubin St. Aubin 75'000
1997 Tunnel Plantcette* Sion 45'000
1998 Eggflue Tunnel Grellingen 63'900
1998 SBB Bahn 2000, Adlertunnel Pratteln 120'000
1998 Tunnel Thusis-Reischen Sils im Domleschg 37'200
1999 Anschluss Spitalhof Zuchwil 40'000
1999 SBB Bahn 2000, Tunnel de la Raisse Concise 40'000
1999 Tunnel des Bruyères Cheyres 5'000
1999 Tunnel des Bruyères Cheyres 45'000
1999 Tunnel Murgenthal Murgenthal 80‘000
1999 Tunnel Guorges du Seyon Valangin 45'000
2000 Ausfahrtstunnel Ristet* Birmensdorf ZH 15'000
2000 Hangsicherung Egghau Urdorf 3'000
2000 Tranchée couverte de Sévaz Bussy 25000
2001 Girsbergtunnel Kreuzlingen 90'000
2001 Stollen Blauen Blauen 13'000
2001 Jungfraujoch Erweiterung Eispalast Wengen 600
2001 KVA Anlage Meiringen Kaverne Meiringen 1'000
2001 Naxbergtunnel Wassen 5'000
2001 Tranchée converte de Vevey Vevey 2'500
2001 Uznaberg Schmerikon 27'000
2002 Belchen Tunnelsanierung Oberburg 8'000
2002 Eggraintunnel Birmensdorf 40'000
2002 Neat Lötschberg Basistunnel Nord Mitholz 400'000
2002 Tunnel de la Perche/Tunnel du Banné Porrentruy 60'000
2002 Tunnel de Varen* Varen 35'000
2002 Tunnel de Leuk* Leuk 40'000
2002 Tunnel de Concise* Concise 100'000


2003 Gotschnatunnel Klosters 120'000
2003 Chienbergtunnel* Sissach 57'000
2003 Hafnerberg Tunnel Birmensdorf 120'000
2003 NEAT GBT Bodio / Faido Bodio / Faido 1'600'000
2003 Tunnel de Raimeux Moutier 90'000
2003 Oenzbergtunnel* Bolken 60'000
2003 Oenzberg Tagbautunnel* Bolken 25'000
2003 Gabi Tunnel* Simplon / Gonda 1'400
2003 Uetlibergtunnel* Zürich 350‘000
2003 Lüftungszentrale Löffler Birmensdorf 4‘000
2004 Tunnel de Glion Montreux 60‘000
2004 Wihaldentunnel Bazenheid 20‘000
2004 Rotwaldtunnel Bazenheid 14‘000
2004 NEAT Lötschberg Süd Raron / Steg 140‘000
* Waterproofing FPO

Foreign countries
Country Project Location m2

Australia Sydney Harbour Tunnel Sydney 14'000
Australia Railway Tunnels Brisbane 27'000
Austria Tunnel Entrance Linz
Austria Tunnel Entrance Salzburg
Austria Tunnel Entrance Innsbruck
Austria Tunnel Entrance Dornbirn
Austria Tunnel Wald 130'000
Croatia Tunnel Bristovac 36’978
Croatia Tunnel Ledenik 33’580
Croatia Tunnel Vrtlinovec 25’318
Croatia Tunnel Hrastovec 28’644
Croatia Tunnel Rozman Brdo 36’731
Croatia Tunnel Veliki Glozac 22’183
Croatia Tunnel Konjsko 44’352
Croatia Tunnel Brezik 7’405
Croatia Tunnel Dubrave 7’392
France Road Tunnel Frejus 6'000
France Métro Lyon 250'000
France Tunnel Vuache (Ain) 12'000
France Tunnel SNCF 35'000
France Tunnel Vierzon 22'000
France Tunnel Chamoise 40'000
France Métro Lille 21'000
France Tunnel A86 10'000
France Cern 100'000
France Tunnel Ponsserand (Moutiers) 35'000
France Tunnel La Daille (Val d'Isère) 3'000
France Tunnel Des Illes (Tulle) 6'000
France Trémies, Grand Louvre
France Tunnel Pechinev Pyramide du 180'000
Louvre, Opéra Bastille
France Metro Rouen 5'000
France Metro Eole Paris 20'000
France Toulon 40'000
France Civil Constructions La Hague 400'000
Honduras Tunnel Hydropower Project 4'000
Iran Water Supply Tunnel Isfahan 100'000
Italy Ferrovie dello Stato gallerie San Remo 30'000
Italy Stazione San Remo 10'000
Italy Galleria stradale Drena 2'000
Italy Galleria stradale a Bolzano Bolzano 6'000
Italy Galleria stradale a Merano Bolzano 4'000
Italy Metropolitana Bolgna / Roma 15'000
Teodorico


Italy Metro Linea 6 Lotto 3 Milano 60'000
Italy Galleria M. Maggiore S.Angelo
Italy Nuovo Acquedotto Campano S.Angelo 8'000
Italy Autostrada Carnia-Udine-Tarvisio Ugovizza 15'000
Italy Anas di Cagliari Castelsardo (SS) 3'000

Italy Anas di Cagliari S. Vito Ballao (CA) 3'000
Italy FF.SS. Linea Bari/ Taranto Gioia del Colle (BA) 60'000
Italy Anas Tangenziale Termoli (CB) 40'000
Italy Galleria di Strettaro Lama Mocogno (MO) 20'000
Italy Anas Galleria "Vela" Trento 15'000
Italy Strada provinciale Avelengo (BZ) 4'000
Italy Galleria "BRIN" Genova 2'000
Japan Railway Tunnel Akita Region 6'000
Japan Road Tunnel Kobe 90'000
Japan Various Others 60'000
Malaysia Military Project 2'000
Saudi Arabia Muna Tunnel Jeddah - Mekka 260'000
Saudi Arabia Mekkah Ring Road Jeddah - Mekka 130'000
Saudi Arabia Mekkah Ring Road Jeddah - Mekka 60'000
Simbabwe Tunnel Harare Region 8'000
Singapore Central Expressway PH II Singapore 350'000
South Africa Ugemi Water supply Tunnel Durban 8'000
Spain Road Tunnel Guadarrame 50'000
Spain Hydroelectric Cable Tunnel Capdella 12'000
Spain Road Tunnel Somosierra 45'000
Spain Metro Bilbao 47'000
Taiwan Water supply Tunnel Province 20'000
Taiwan Fu-Der-Ken (freeway) Taipei area 80'000
Taiwan An-Ken road Tunnel Taipei area 22'800
Taiwan Nei-Hu (Urvan link road) Taipei area 8'300
Taiwan West Nr. 1 Tunnel (Keelung Keelung 9'600
Harbour)
Czech Republic Sewae Tunnel Prag 17'000
Turkey Light Metro System Istanbul 140'000
Turkey Road Tunnel Trabson 8'000


United Kingdom Castle Hill Folkestone 35'000
United Kingdom Shakespeare Cliffs (Eurotunnel) 5'000
United Kingdom Pump Sumps (Eurotunnel) 1'000
United Kingdom Undersea Crossover (Eurotunnel) 8'000
United Kingdom A20 Corkwood Tunnel Folkestone 22'000
United Kingdom Brighton Bypass (road) Brighton 22'000
United Kingdom 2 Shafts for British Steel Stocksbridge 400
Venezuela Tunnel de Turumo Caracas 40'000


Izolacija Tunela Sa Detaljima 05-04-04

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Hafnerbergtunnel 2003

Sika Schweiz AG Tunneling & Mining

Sika guarantees for its products the observance of technical characteristics

All parts of this documentation are subject to Copyright.

Sika Schweiz AG Tunneling & Mining

Concepts and systems 3

LEISTER welding equipment

Sika Schweiz AG Tunneling & Mining

Your requirements against mountain water

Our range for underground construction

Drainage FlexoDrain FlexoDrain FlexoDrain FlexoDrain

Waterproofing Integral drainage Protective fleece

Waterproof Sika® Sika® Sika® Sika®

Sika Schweiz AG Tunneling & Mining

Your requirements against groundwater

Our range for open-cut construction

Waterproof Sika® Sika® Sika® Sika®

Waterproofing Full-surface drainage Protective fleece

Liquid synthetic Sika® Sika®

Concrete protection concepts Sika® coatings

Sika Schweiz AG Tunneling & Mining

Overall view underground construction

Displacement of mountain water holding water head

One-layer polymer waterproofing Secondary sealing by

Double-layer polymer waterproofing Evacuation of leakage water

Double-layer polymer waterproofing Vacuum test during installation and before

Waterproof concrete structure with Maintenance of the drainage system

Displacement of mountain water holding water head

Sika Schweiz AG Tunneling & Mining

Overall view flexible waterproofing systems

Excavation Drill-and-blast TBM (with tubbings)

Drainage Drainage system Drainage system

Substrate Shotcrete Shotcrete

Evening out and Drainage materials Protective fleece

Waterproofing Sika® Waterproofing membranes

Fastening with .. Disk fasteners- / hotmelt- / Velcro fastening

Protective layers Protective membranes

Additional measures Maintenance of drainage system

Sika Schweiz AG Tunneling & Mining

Sika Schweiz AG Tunneling & Mining

Overall view flexible waterproofing systems

Excavation Drill-and-blast TBM (without tubbings)

Evening out layers Protective fleece Protective fleece

Partitioning with compartments

Partitioning with compartments

Sika Schweiz AG Tunneling & Mining

Overall view rigid waterproofing systems

Evacuation of mountain Displacement of

Excavation Drill-and-blast TBM Tubbing lining

Drainage Drainage system none

Substrate Shotcrete Injection of ring gap

Waterproofing layer Shotcrete Tubbing lining

Additional measures Maintenance of drainage system Systematic injections

Sika Schweiz AG Tunneling & Mining

Product groups Products Documentation

Joint sealing systems

Guaranteed waterproof Concrete admixtures/additives Brochure „Technology and

Liquid, polymer waterproofing Sikalastic®-822 Product Data Sheets

Sika Schweiz AG Tunneling & Mining

Product groups Products Documentation

Compartmentalization Sika® Fugenbänder: Product Data Sheets

Drainage systems Sika® FlexoDrain System: System brochure

Waterproofing membranes Fleece mats Fritz Landolt AG Näfels

Standard Sika® Waterproofing membranes