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Codes usually set forth requirements for design, materials, fabrication, erection, test, and
inspection of piping systems, whereas standards contain design and construction rules
and requirements for individual piping components such as elbows, tees, returns,
flanges, valves, and other in-line items. Compliance to code is generally mandated by
regulations imposed by regulatory and enforcement agencies. At times, the insurance
carrier for the facility leaves hardly any choice for the owner but to comply with the
requirements of a code or codes to ensure safety of the workers and the general public.
Compliance to standards is normally required by the rules of the applicable code or the
purchaser’s specification. Each code has limits on its jurisdiction, which are precisely
defined in the code.
The codes and standards which relate to piping systems and piping components are
published by various organizations. These organizations have committees made up of
representatives from industry associations, manufacturers, professional groups, users,
government agencies, insurance companies, and other interest groups. The committees
are responsible for maintaining, updating, and revising the codes and standards in view
of technological developments, research, experience feedback, problems, and changes
in referenced codes, standards, specifications, and regulations. The revisions to various
codes and standards are published periodically. Therefore, it is important that engineers,
designers, and other professional and technical personnel stay informed with the latest
editions, addenda, or revisions of the codes and standards affecting their work.
While designing a piping system in accordance with a code or a standard, the designer
must comply with the most restrictive requirements which apply to any of the piping
elements. In regard to applicability of a particular edition, issue, addendum, or revision of
a code or standard, one must be aware of the national, state, provincial, and local laws
and regulations governing its applicability in addition to the commitments made by the
owner and the limitations delineated in the code or standard. This chapter covers major
codes and standards related to piping.
Some of these codes and standards are discussed briefly, whereas others are listed for
convenience of reference.
Codes. Piping codes provide specific design criteria such as permissible materials of
construction, allowable working stresses, and load sets that must be considered in
design. In addition, rules are provided to determine the minimum wall thickness and
structural behavior due to the effects of internal pressure, deadweight, seismic loads,
live loads, thermal expansion, and other imposed internal or external loads.
Piping codes provide design rules for nonstandard components and for the
reinforcement of openings in the pipe wall. They do not provide design rules for standard
in-line components such as valves, flanges, and standard fittings; rather, they define the
design requirements for these classes of components by reference to industry
standards.
The use of specific codes for the design and construction of piping systems is frequently
mandated by statute or regulations imposed by regulatory and enforcement agencies.
Typically codes are structured around technology or industry user lines. For example,
ASME B31.1, Power Piping, covers piping systems in power plants, district heating
plants, district distribution piping systems, and general industrial piping systems while
ASME B31.3, Process Piping, is structured around the chemical, petroleum, and
petrochemical industries. Any one of the above-named industrial facilities might have a
pipeline with similar service requirements such as a high-pressure steam main, a boiler
feed water line, or a cooling water line. However, the requirements of the specific code,
as influenced by the needs and experience of the user industry, will dictate the pipeline’s
design and construction requirements.
Many piping design and construction codes are listed in the section ‘‘Reference Codes
and Standards.’’ The systems and subsystems covered by these codes are defined in
their scope sections. The scope sections of all potentially applicable codes should be
reviewed early in the design phase of a piping project to determine which code, or
codes, should be applied to the piping design and construction. In some cases, multiple
codes may be required for the design and construction of the same piping system,
depending upon its location. For example, a steam main serving a petrochemical plant
from a major utility’s district heating system would be designed and constructed
toASMEB31.1, up to the petrochemical plant property line. The balance of the piping on
the petrochemical plant’s property would be designed to ASME B31.3. In the case of a
natural gas main serving a utility powerhouse, the outdoor piping is designed and
constructed to ASME B31.8 up to and including the meter set, and the in-plant piping is
designed and constructed to ASME B31.1. For more details, refer to Chap. A4.
Sometimes, different piping systems within the same building or facility will be designed
and constructed to different codes. For example, most of the piping systems in a utility
power plant are designed and constructed to ASME B31.l. However, the building heating
and air conditioning piping systems are designed and constructed to ASME B31.9,
Building Services Piping.
Standards. Standards provide specific design criteria and rules for individual
components or classes of components such as valves, flanges, and fittings. There are
two general types of standards: dimensional and pressure integrity.
For example, two different styles of NPS 10 (DN 250) Class 150 flanged end gate valves
could be manufactured, in part, to ASME B16.10, Face-to-Face and End-to-End
Dimensions of Valves. The valves would be physically interchangeable between mating
flanges in a particular piping system. However, because of completely different seat and
disk design, one valve might be capable of meeting far more stringent seat leakage
criteria than the other.
Statute or regulation does not normally mandate standards; rather they are usually
invoked by a construction code or purchaser’s specification.
The ASME Boiler and Pressure Vessel Code. This Code covers a wide variety of
pressure-integrity-related design and construction applications. Certain sections of the
Code provide rules for the design of piping systems:
The ASME Pressure Piping Codes. These codes are commonly used for the design of
commercial power and industrial piping systems:
B31.1, Power Piping
B31.2, Fuel Gas Piping
B31.3, Process Piping
B31.4, Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas,
Anhydrous Ammonia and Alcohols
B31.5, Refrigeration Piping
B31.8, Gas Transmission and Distribution Piping Systems
B31.9, Building Services Piping
B31.11, Slurry Transportation Piping Systems
B31G, Manual for Determining the Remaining Strength of Corroded Pipelines*
ASME Guide for Transmission and Distribution Piping Systems*
B31.1 - 2001 - Power Piping: Piping for industrial plants and marine applications. This
code prescribes minimum requirements for the design, materials, fabrication, erection,
test, and inspection of power and auxiliary service piping systems for electric generation
stations, industrial institutional plants, central and district heating plants.
The code covers boiler external piping for power boilers and high temperature, high
pressure water boilers in which steam or vapor is generated at a pressure of more than
15 pounds per square inch (PSIG) or 1 Kg per square centimeters, and high temperature
water is generated at pressures exceeding 160 pounds per square inch (PSIG) or 12.5
Kg per square centimeters and / or temperatures exceeding 250 degrees F. (120
degrees C.)
B31.2 - 1968 - Fuel Gas Piping: This has been withdrawn as a National Standard and
replaced by ANSI/NFPA Z223.1, but B31.2 is still available from ASME and is a good
reference for the design of gas piping systems (from the meter to the appliance).
B31.3 - 2002 - Process Piping: Design of chemical and petroleum plants and refineries
processing chemicals and hydrocarbons, water and steam. This Code contains rules for
piping typically found in petroleum refineries; chemical, pharmaceutical, textile, paper,
semiconductor, and cryogenic plants; and related processing plants and terminals.
This Code prescribes requirements for materials and components, design, fabrication,
assembly, erection, examination, inspection, and testing of piping. This Code applies to
piping for all fluids including:
The principal design codes used for piping design are the ANSI/ASME B31.1(Code for
Power Piping) and ANSI/ASME B31.3 (Code for Process Piping). Complementing these
codes are ASME VIII (Code for Pressure Vessel) and British Standard BS5500 for
unfired fusion welded pressure vessel.
B31.4 - 2002 - Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids : This Code prescribes requirements for the design, materials, construction,
assembly, inspection, and testing of piping transporting liquids such as crude oil,
condensate, natural gasoline, natural gas liquids, liquefied petroleum gas, carbon
dioxide, liquid alcohol, liquid anhydrous ammonia and liquid petroleum products between
producers' lease facilities, tank farms, natural gas processing plants, refineries, stations,
ammonia plants, terminals (marine, rail and truck) and other delivery and receiving
points.
Piping consists of pipe, flanges, bolting, gaskets, valves, relief devices, fittings and the
pressure containing parts of other piping components. It also includes hangers and
supports, and other equipment items necessary to prevent overstressing the pressure
containing parts. It does not include support structures such as frames of buildings,
buildings stanchions or foundations.
B31.5 - 2001 - Refrigeration Piping and Heat Transfer Components : This Code
prescribes requirements for the materials, design, fabrication, assembly, erection, test,
and inspection of refrigerant, heat transfer components, and secondary coolant piping
for temperatures as low as -320 deg F (-196 deg C), whether erected on the premises or
factory assembled, except as specifically excluded in the following paragraphs.
Users are advised that other piping Code Sections may provide requirements for
refrigeration piping in their respective jurisdictions. This Code shall not apply to:
B31.8 - 2003 - Gas Transmission and Distribution Piping Systems : This Code covers
the design, fabrication, installation, inspection, and testing of pipeline facilities used for
the transportation of gas. This Code also covers safety aspects of the operation and
maintenance of those facilities.
B31.9 - 1996 - Building Services Piping : This Code Section has rules for the piping in
industrial, institutional, commercial and public buildings, and multi-unit residences, which
does not require the range of sizes, pressures, and temperatures covered in B31.1. This
Code prescribes requirements for the design, materials, fabrication, installation,
inspection, examination and testing of piping systems for building services. It includes
piping systems in the building or within the property limits.
Other major ANSI / ASME Standards refereed for the piping elements are
1. ANSI B 1.1 - Unified Inch Screw Threads
2. ANSI / ASME B 1.20.1 - Pipe threads for general purposes
3. ANSI / ASME B 16.1 - Cast Iron Pipe Flanges and Flanged Fittings
4. ANSI / ASME B 16.3 - Malleable Iron Threaded Fittings
5. ANSI / ASME B 16.4 - Cast Iron Threaded Fittings
6. ANSI / ASME B 16.5 - Steel Pipe Flanges and Flanged Fittings
7. ANSI / ASME B 16.9 - Steel Butt Welding Fittings
8. ANSI / ASME B 16.10 - Face to Face and End to End dimensions of Valves
9. ANSI / ASME B 16.11 - Forged Steel Socket Welding and Threaded fittings
10. ANSI B 16.20 - Metallic Gaskets for Pipe Flanges - ring joint, spiral wound
11. ANSI / ASME B 16.21 - Non Metallic Gaskets for Pipe Flanges
12. ANSI / ASME B 16.25 - Butt Welding Ends
13. ANSI / ASME B 16.28 - Short Radius Elbows and Returns
14. ANSI / ASME B 16.34 - Steel Valves, Flanged and butt welding ends
15. ANSI / ASME B 16.42 - Ductile Iron Pipe Flanges and Flanged Fittings -
Class 150# and 300#
16. ANSI / ASME B 16.47 - Large Diameter Steel Flanges - NPS - 26" to 60"
17. ANSI / ASME B 18.2 1 and 2 - Square and Hexagonal head Bolts and Nuts
(Inch and mm)
18. ANSI / ASME B 36.10 - Welded and Seamless Wrought Steel Pipes
19. ANSI / ASME B 36.19 - Welded and Seamless Austinitic Stainless Steel Pipe
INDIAN STANDARDS: Bureau of Indian Standards (BIS) has so far not developed
an Indian Standard for the design of Piping Systems. Hence, ANSI Standards ASME
31.1 and 31.3 are widely used for the design. These standards also accept materials
covered in other standards. Unlike American Standards, Indian Standards cover
dimensions and material specifications under the same standard number. There are
no groupings based on branch of engineering. Some of the most commonly referred
Indian Standards by Piping Engineers are :
There are certain other international standards, which are also referred in Piping
Industry. These are DIN standards of Germany and JIS standards of Japan. DIN
standards are more popular and equivalent.
Periodic reviews of the standards by the committee are done and these are revised to
incorporate the modified features based on the research and feedback from industry. It
is, hence, necessary that the latest editions of the codes and standards are referred for
the design.
The American National Standards Institute (ANSI) was earlier known as the American
Standards Association (ASA). For a short period of time, from 1967 to 1969, it was called
the United States of America Standards Institute (USASI). ANSI provides a forum for
development or obtaining a consensus for approval of standards having national impact
and serves as a focal point for distribution of national and other standards, including
those developed and issued by the International Organization for Standardization (ISO)
and foreign governments. Development and approval functions are performed by
committees representing a cross section of affected interests, such as engineering
societies, manufacturers, trade institutes, fabricators, builders, universities, unions,
insurance companies, and government agencies. Many of the committees are chaired or
sponsored by engineering societies, such as ASME and the Institute of Electrical and
Electronics Engineers (IEEE).
Safety is the basic objective of the engineering design and construction requirements
contained in standards developed, approved, and distributed by ANSI. The ANSI
standards include prohibition for practices considered unsafe and cautions where
advisory warnings, instead of prohibitions, are deemed necessary.
This chapter provides a brief discussion of various sections of ASME B31, Pressure
Piping Code, which was earlier known as ANSI B31, Pressure Piping Code. It is
envisioned that other ANSI standards may eventually become known as ASME
standards; however, they shall be subjected to approval of the ANSI. The following ANSI
standards contain provisions related to piping.
ANSI Standards
A13.1-96 Scheme for the Identification of Piping Systems
A112.1.2-91 Air Gaps in Plumbing Systems PIPING CODES AND STANDARDS A.203
A112.6.1M-88 Supports for Off-the-Floor Plumbing Fixtures for Public Use
A112.18.1M-96 Plumbing Fixture Fittings
A112.19.IM-94 Enameled Cast Iron Plumbing Fixtures
A112.19.3M-87 Stainless Steel Plumbing Fixtures (designed for residential use) (R1996)
A112.21.1M-91 Floor Drains
A112.21.2M-83 Roof Drains (revision of ANSI A112.21.2-1971)
A112.36.2M-91 Cleanouts (revision of ANSI A112.36.2-1983)
AG-1-94 Code on Nuclear Air and Gas Treatment
The ASME Pressure-Integrity Standards. The standards listed below provide design
and manufacturing criteria for many commonly used piping components:
B16.1, Cast Iron Pipe Flanges and Flanged Fittings
B16.3, Malleable Iron Threaded Fittings
B16.4, Gray Iron Threaded Fittings
B16.5, Pipe Flanges and Flanged Fittings (NPS 1⁄₂ Through NPS 24)
B16.9, Factory Made Wrought Steel Buttwelding Fittings
B16.11, Forged Fittings, Socket-Welding and Threaded
B16.15, Cast Bronze Threaded Fittings (Class 125 and 250)
B16.18, Cast Copper Alloy Solder Joint Pressure Fittings
B16.22, Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
B16.24, Cast Copper Alloy Pipe Flanges and Flanged Fittings (Class 150, 300, 400,
600, 900, 1500, and 2500)
B16.26, Cast Copper Alloy Fittings for Flared Copper Tubes
B16.28, Wrought Steel Buttwelding Short Radius Elbows and Returns
B16.33, Manually Operated Metallic Gas Valves for Use in Gas Piping Systems up to
125 psig (Sizes 1⁄₂ Through 2)
B16.34, Valves—Flanged, Threaded and Welding End
B16.36, Orifice Flanges
B16.38, Large Metallic Valves for Gas Distribution (Manually Operated, NPS
21⁄₂ to 12, 125 psig Maximum)
B16.39, Malleable Iron Threaded Pipe Unions, Classes 150, 250, and 300
B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300
B16.47, Large Diameter Steel Flanges (NPS 26 Through NPS 60)
The ASME Dimensional Standards. Listed below are the most commonly used piping-
related dimensional standards:
B1.20.1, Pipe Threads, General Purpose (Inch)
B1.20.3, Dryseal Pipe Threads (Inch)
B16.10, Face-to-Face and End-to-End Dimensions of Valves
B16.20, Metallic Gaskets for Pipe Flanges—Ring Joint, Spiral Wound, and Jacketed
B16.21, Non-Metallic Flat Gaskets for Pipe Flanges
B16.25, Buttwelding Ends
B36.10M, Welded and Seamless Wrought Steel Pipe
B36.19M, Stainless Steel Pipe