Professional Documents
Culture Documents
7MM))
(NER3D-3(1.5-12.7MM))
Tel: 0086-15905355856
E_Mail:admin@cncwirebending.com
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
synchronous automatic wire bending equipment, its design mainly for medium and
Never hand processing unstable situation, also can greatly reduce the conversion
In the same line diameter and under the condition of existing applications can be
Auxiliary core and control the torsional Angle of rotation of the head again with
The needs of the Angle and radius, so there is no need to special complex mold to
Will greatly reduce the development time and cost of new products.
single section, facilitate development testing. With manual mode and automatic
mode, back to the origin, convenient handwheel simulation model in the mode of
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
operation.
rotate, when the nose need to rotate, greatly reduced the distortions of wire rod,
improves the stability of the product, reduce the occupied area on the site.
Mechanical properties:
Minimum time required to turn head to fold 90 degrees bend: 0.15 seconds
Starting from the bottom of machine tool to calculate the distance to the pay-off
The basic requirement is processing the wire line diameter, the greater the distance
board, use the Windows XP/CE operating system as the foundation, combined with a
intuitive way of "teaching". The crew need to use the manual way the required shape
on the machine out bit by bit to do a hutchison in the computer, then a computer can be
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
put down action repeatedly made, it can achieve the goal of automatic production.
Can wait outside processing equipment (such as robots) to continue to the next
Using the large capacity hard disk, can store more than twenty thousand program
page.
Note: because the program name of page changes, delete and position of the
operate.
NER3D-3 total of 3A to use the three servo motor to achieve the required
functions.
NER3D-3 total of 3 A to use the four cylinder as an aid to reach the required
functions.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
X axis: cutting
Press wire: three wire feeding wheel lifting and down at the same time
Temprature[℃] - 10 to 50 + 10 to + 35
Use the equipment personnel must be correct knowledge and understanding to this
equipment can only operate the equipment, and understanding of industrial safety,
also must strictly abide by the industrial safety guidelines and prevent the
Should not wear earrings, necklace, tie, easy to be involved in mechanical things,
such as neckerchief.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Should not be at the same time, there are two or more persons operating the
equipment.
Should do a good job protection, for example, to wear safety glasses, safety gloves,
Should have the long hair bundle or long hair cover wear hat, has a long beard can
Should put equipment, processing and forming part of the column to prevent the
Should turn off the wire feeding part of the safety door.
Should put up signs, warning other people don't get close to pay-off stand.
All should be connected to the equipment on the power cord or signal lines,
Should check the security cover and electrical parts of equipment, can ensure that
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Immediately if found to have dangerous situation, please press the red stop
button on the console the power supply is shut, or shut off the main power switch,
When replacing any parts, must turn off the total power.
Note: all cables and plugs are electrically charged, connect the power supply or
closed, the main supply when handling the wire must be use rinou time-sharing
Note: the mechanical movement is dangerous, will do harm to the body, must pay
Note: the parts with rotation and clamping mechanism, will do harm to the body,
Note: it is strictly prohibited to stand in front of the wire was sent out the location
of the, because in the case of some can't estimate or in the case of some unknown
Note: the normal production machine, with a median head rotating part, and it
is forbidden to stand in the nose rotating area, because in the case of some can't
estimate or in the case of some unknown head rotation, will cause serious harm to
the body.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Wire will have great influence on the quality of automated production, the quality
of wire rod can decrease the linear time and increase the production speed, increase
This equipment is to use a coil of wire, coil wire with high quality should have
(1) line width must be average, linewidth error within + / - 0.02 mm, because the
line width too large will block wire core shaft, jumped the wire core shaft, a string
(2) Coil arc degrees must average and no distortion, no section, although this
equipment comes with a straight line, but only for precision adjustment, can't adjust
the distortion and the section of the wire, the radian greatly not average also cannot
adjust, if wire can't fully straightening, when the wire was sent to turn head position
(3) the wire hardness must be consistent, because the material is there will be a
rebound will be different, the result produced the shape of the products will be
inconsistent.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Personnel use the equipment must be the knowledge of the equipment has the
industrial safety, also must strictly abide by the industrial safety guidelines and
Note: all cables and plugs are electrically charged, connect the power supply or
closed, the main supply when handling the wire must be use rinou time-sharing
The external input power on, first rotating machine power switch, rotary afford
steep stop button, wait a minute will see on screen machine start page, a minute
will see touch screen cover. When the machine can accept instructions at any
time.
Note: the mechanical rotating is dangerous, will do harm to the body, must pay
Replace any set-up or mold should be performed before the machine to zero. All
axial movement starting from zero. Because this equipment after a power outage
won't put down the shaft position, after opening the power to the next, the location of
axis will is not the same as previous, so must carry out the machine to zero, the
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
starting position of each axis return preset the mechanical zero point.
3.3 tooling
Tooling including wire feeding wheel, wire core shaft, the fixed cutter, cutter, the
reverse core mode and twisting pin. These tools have direct relationship with
processing wire diameter, reverse core modules besides associated with wire
before the machine must choose suitable tooling, then loaded on the machine.
Standard equipment is suitable for most of the processing needs, such as the need to
Note: this equipment is straightening institutions, for precision adjustment, only can't
regulate the distortion and the section of the wire, the radian greatly not average also
cannot adjust, so you must use the high quality of wire rod.
Note: this section with a fastening device, will do harm to the body, must pay
Straightening mechanism is divided into two parts, one is vertically placed another
is horizontal.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Part is used for adjusting wire longitudinal displacement, vertical cross section is
used to adjust to adjust the position of the wheel alignment using 6 hex wrench to
turn adjusting screw in the straightening roller to wire pressure (FIG. 3-1). Line
pressing strength must be enough is enough, otherwise you will put the wire
FIG.3-1
Note: wire on the wire before the first period of straightened, make it more easily
through the send wire catheter and brush line hole at the front of the box.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
(1) send wire accurately to reverse institutions in forming, the length of each
(2) the clamping wire, make the wire is not affected by rotating and bending.
FIG.3-2
The wire feeding mechanism with three sets of wire feeding wheel (FIG. 3-2),
through the computer control of the servo motor, they handed out their wire accurately
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
on the computer each wire feeding unit is equal to about 0.01 mm (when using 5 mm
wire) because under the different wire diameter, wire feeding wheel to the depth of the
slot will be different, this will affect send line circle, therefore affect to send out the
length of the actual so the crew must be according to the actual situation, send out the
required length, computer display units are for reference only. Theory, using a string
cable diameter of wire rod, the actual wire feeding length is longer than the computer
display unit, on the contrary, when using large wire diameter of wire rod, the actual
wire feeding length, shorter than the computer display unit, but it is not equal to your
line is not accurate, this is just a computer display wire feeding unit and rushing to send
trough of different depth error. In fact, in every length of wire feeding machine tool is
consistent, not long for short, so will not affect the consistency of the production
process.
Wire feeding mechanism on each group of wire feeding wheel with a regulating
bolt (FIG. 3-2), using a ratchet wrench to adjust each set of wire feeding wheel pressure
of wire rod. Wire on the first line pressing cylinder (FIG. 3-3), the three sets of wire
feeding wheel has enough space to wire through the wire to send three groups on the
wire feeding wheel box, the pressure cylinder (FIG. 3-3) top place, adjust the pressure
regulating bolt that three sets of wire feeding wheel pressure, enough is enough,
otherwise will be pressed wire deformation. Send use manually on the computer control
box sent wire to knuckle head. Send figure 3-2 at the top of the three spools of axial
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
position is adjustable, each to the other end of the spool is bearing sleeve with a socket
head, on the back of the wire feeding mechanism will see three bearing sleeve of black,
three bearing sleeve by two briquetting pressure between the press block release before
adjusting the axial position (FIG. 3-4), using random special hexagonal wrench into
with the bearing sleeve in axial position can be adjusted. Adjust the spool to send all
line is the purpose of the slot on the wheel center alignment to the centerline of the line
FIG.3-3
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
FIG.3-4
Note: wire on the wire before the first period of straightened, make it more
Note: you must use high quality wire, because too much up section of the wire
and the wire diameter of brush line hole clog, jumped the wire core shaft, a
string cable diameter will be shaking in the conduit, causing unstable products.
because in the case of some can't estimate or in the case of some unknown
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Wire after send box into a long wire tube (figure 3-5), wire brush tube is used to
conduct the trough to the spool, the inner diameter of the conduit is larger than
the wire straight slant, so can through the wire in has not yet adjusted ahead.
Conduit outlet is a brush spool caused by alloy. Brush spool is caught in the
wire between the tube and brush spool holder, brush in front of the spool should
Activity cutter
Brush the wire conduit
Fixed cutter
pool holder
FIG.3-5
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Because of the above function, so the fixed cutter hole by the must and the wire line
diameter precision to cooperate, such ability can be stably after send wire to reverse
note: the normal production machine, with a median head rotating part, and it is
strictly prohibited to stand in the nose rotating area, because in the case of some can't
estimate or in the case of some unknown head rotation, will cause serious harm to the
body.
Wire in the bending process is actually not rotating, this equipment is in wire
molding of wire rod, rotating mechanism is through the servo motor drive the
bending after this round box body rotation. Can rotate through computer control
0-360 degrees of arbitrary rotation, when rotating at 360 degrees, the computer will
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Cuttingt institutions is to put a cut of the finished product or cut in the machine
useless part down. Cutter is two socket head screw locking at the top of the tangent
institutions (figure 3-5), the circular arc of the cutter must and processing wire
Cutter knife moves by the activity (figure 3-5) with fixed cutter to rub to complete,
in the process of tangent, activities to move up and down of the blade and fixed
cutter. Fixed cutter and activity there can be no gap between cutter, otherwise it
Note: you must first determine the equipment with a wire frame has zero to can
Note: the wire feeding wheel and line pressing wheel pressure should be enough is
enough, otherwise you will put the wire pressure to deformation and damage to
equipment.
Note: this equipment is straight line organization, for precision adjustment, only
can't regulate the distortion and the section of the wire, the radian greatly not
average also cannot adjust, so must use high quality wire rod.
Note: this section with a rotation and clamping mechanism, will do harm to the
body, must pay attention to when using security and protection work.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Note: when looking at wire, it is forbidden to stand within the scope of the machine
rotating side spin, because in the case of some can't estimate or in the case of some
The wire straightening is the basic need of forming production line of products and
the most important part of, if the wire is not straight, the shape of the manufactured
products would not be consistent, even after the wire was sent to reverse
mechanism for processing position, lead to the failure processing, also because this
equipment use the patent design of rotating mechanism, so the pair of straight line
requirements will be higher. Using high quality wire rod can decrease the difficulty
of the straight line, shorten the time needed for the straight line, can also increase
If the slot on the wire feeding wheel center in the midline, sent out the wire will be
around rotating phenomenon and increase the radian of wire rod, have to simply
determine rotation phenomenon, only to send a wire rod and bent it, then send the
Find the bobbing up and down or bending part to a certain direction, if any were
needed by adjusting the axial location to send the spool to adjust each wire feeding
wheel online slot location until on the center line. If there is no rotation
phenomenon only wire arc increasing phenomenon, this might indicate each set of
wire feeding wheel slot have on each other, but a certain group or all wire feeding
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
wheel is not on the line together, twist wire bending. Then can send two sets of first
line wheels to loosen, from the first set of wire feeding wheel set-up, solve the
phenomenon of rotation and radian increase after the second set of wire feeding
wheel pressure, adjust the wire feeding wheel center, after the completion of the
third set of wire feeding wheel pressure again, adjust the wire feeding wheel center.
Wire feeding institutions after the adjustment can start adjustment line institutions to
wire until completely finish straight, put all the ti on the straight line agencies put the
wire clamp, every forward line pressing strength must be, on average, and enough is
enough, otherwise it will bend the wire pressure more or crush straight wire or
damage to the body, usually only put forward pressure transferred to the wire in the
To press forward, send a material to send out first, observing the direction of the
wire rod bending, if there is any fluctuation of bending shall adjust the vertical
linear part to eliminate this situation, usually only the second and third line pressing
wheel can nip wire arc. At this time to send wire cut. Try to adjust the second line
pressing wheel, the wire is sent out again, because ti and cutter by some distance,
so you have to send the distance of wire cut off again, and send out a while, this
paragraph is to adjust the part, to observe the situation, if you have any
improvement situation can repeat the above procedures, until the straightening flat
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
wire to check, if serious than the first, must put forward before the back pressure,
and then adjust the third line pressing wheel, to send a wire out until the third line
pressing theory to adjust the a to the location of the cutter, cut the wire, and sent
out a while, to observe the situation and then try to adjust, repeat the above
Send out the wire with left and right turn to flat straightening part to adjust,
The role of the bending mechanism is to put the wire into the required Angle or
camber, bending modulus and bending pin is in the center of the same rotating,
reverse agency action is controlled by a servo motor with two cylinders to complete,
the bent pin is used for the bending modulus of wire bending to the desired Angle.
FIG.3-6
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Bending pin is installed on the dial, via a M6 socket head screw locking on the dial
aperture to lock pin bent on the bent pin is usually with and processing wire line by
the same circular arc, so change line by the bent pin also need to be replaced
together.
Bending die is installed on the reverse core shaft, directly by the M8 screw locking
on the reverse core shaft (figure 3-6), bending die with two groups of different
diameter small column, the column is used to control when folding corners of
corner radius, commonly referred to as R, and bending modulus and also by the
relevant processing lines, so change line via, bending mould also need to be
replaced together.
3.13.3 bending die and the rise and fall of the bent pin
Bending die and the rise and fall of the bent pin is controlled by the cylinder, the
main function is used to bend the pin switch position, because conversion position
before turn head and twisting core must come down from the wire after convertible
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Bending pin is needed to adjust the height of the, first turn on the wire straightening,
then put suitable bending modulus, send wire a, bend mold rises, and wire should
be put in reverse core between the two groups of columns above, if you are using
are the pillars on the bent pin with a circular arc, in this case, the height of the bent
pin must be adjusted to the bent pin on the center of the circular arc is the same
height as the center of the wire. If the bent pin and the center of the bending die for
bad, swinging wire meeting when folding corners, so can make the product
On the dial can be fitted with one or two root bending pin, in the case of using a pin
bent, after folding the corner one direction to another direction of folding corners
before, must first put the bent pin back off, and then reduce the bending pin come
out of the wire rod mobile bent pin to start off to another corner position, and rising
the bent pin to processing, can send out the required length of the wire at the same
Saves the same time using two bending pin in another direction turn the required
process, thus can increase the production speed, using two bending pin, when
completing a direction Angle can be used directly after another root bending pin to
complete another direction Angle process without lifting the bent pin to transform
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
position, while using two root bending pin can save some process, but in the
complex shape machining, one of the root bending pin may hinder processing and
forming, in this case is available only to processing and forming a bent pin.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Page operation
After connect AC 380V three-phase power supply, Turn on switch at
the back of the machine. Wait for the machine start up.
At the top of the page is a line shows the current state of the
machine, and small keyboard turned on and off. And alarm indicator.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
for the back to the origin. According to the origin button next time,
can equipment back to the origin, after the success of the back to
the origin, back to the origin will light up the side green lights.
Reset button, press the cylinder can be reset to cut, the internal
Mechanical press the reset button can be reset the fault information.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
1, the programming method in the form of "line", machine action step to write in
order to action. Feed axis Y, B value input by the relative position and input "100",
for example, actions will be in the position of the current forward 100 distance of
wire rod, input "- 100", moves will be in the current position backward distance 100
wire.
2, the crankshaft is absolutely positioned way input, for example on the bending C
shaft input "100", moves C axis will be to the origin position as basis, the
movement to the position of 100 short distance from the origin position.
3, input speed 】 【 step is used to control the speed of the shaft, the input value
from 0 to 100.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
4, the internal model of the mould cutting platform 】【step input is used to control
the current of each function. Parts of the action, the input values from 0 or 1.
5, [pause] step input is used to control the current of each axis pause time, the input
value from 0 to 50 s.
6, some "new line" button, add a new line "line", double-click on need action input
case, pop-up keyboard input, input need movement distance or Angle. Add more
7, inching [delete rows] button, just delete the cursor position "line".
8, click on the "teach" button, turn the handwheel on the axis of the switch knob,
selected to enter the numerical axis, turn the handwheel, the selected axis
movement, movement to the desired location, directly select the next need input
numerical axis, motion distance will directly enter into it. Can only be C axis.
9, Y reset button 】 : for example, using the handwheel in the NO. 2 Y input in the
input box in 100, and then specify NO. 3 Y axis input box, turn the handwheel, the
value will increase since 100, when need to start from zero again, click the "Y
reset" button.
1. The programming is finished, click "save" button at the bottom of the, the
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
2. Click on the program edit 】 button, select the handwheel try run 】【, press the
start button, turn the handwheel, the machine will be varied according to the hand
3. In the process of the program is run, need to switch to the other picture, need to
Click the new button program, input box will pop up, click on the
input box pop-up keyboard input the name of the new program. Click
ok and cut back the program edit page, click on the archives
2, file management,
delete key, archives, file input and output file, save file.
"File type", "file output 】 : this system can be directly will save
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
In MPG mode, use choose to move the wheel shaft and ratio, shake
Turn the handwheel in shaft gear on the switch, and interface will
the switch between speed and selected the Y axis, for example, the
of 100 times.
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
Click on the required shaft, and then press "+" or "-" button, the
Manual mode, yellow light is normally on, when into worldwide mode
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
after the origin point, click on the "automatic mode" button, enter
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WIRE FORMING MACHINE (NER3D-3(1.5-12.7MM))
2, select [step], each press the start button, the machine to perform
step program.
In the program
will enter a state of suspended, only press the start will continue
to run again.
Click on the button, the I/O diagnostic 】 【 into the I/O diagnostic
and output on and off and the current state of the machine.
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