24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

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Product: MARINE ENGINE
Model: 3408C MARINE ENGINE 1TS04253
Configuration: 3408C Marine Auxiliary & Generator Set Engine 1TS00001-
UP

Disassembly and Assembly

3408C & 3412C MARINE ENGINES
Media Number -SENR1133-00 Publication Date -16/07/1996 Date Updated -07/03/2011

SENR11330027

Governor & Fuel Pump Drive

SMCS - 1288-010; 1288-015; 1288-016

Remove & Install Governor & Fuel Pump Drive

Start By:

a. remove front housing cover

1. Remove cover (1).

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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

2. Install Tool (A).

3. Remove plug (2).

4. Install Tool (B).

5. Turn the engine counterclockwise (as seen from the flywheel end of engine) with Tool (A) until No. 1 piston
is at top center (TC) on the compression stroke and Tool (B) can be installed in the flywheel. See Top Center
(TC) for No. 1 piston in Testing & Adjusting.

6. Put alignment mark on governor and fuel pump drive (3).

7. Remove four bolts (4) and retainer (5).

8. Remove governor and fuel pump drive (3).

NOTE: The following steps are for the installation of the governor and fuel pump drive.
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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

9. Remove cover (1).

10. Install Tool (A).

11. Remove plug (2).

12. Install Tool (B).

13. Turn the engine counterclockwise (as seen from the flywheel end of engine) with Tool (A) until No. 1 piston
is at top center (TC) on the compression stroke and Tool (B) can be installed in the flywheel. See Top Center
(TC) for No. 1 piston in Testing and Adjusting.

NOTE: Lubricate the weights and slides inside the governor and fuel pump drive with clean engine oil prior to
installation.

NOTE: Inspect gasket (6) for damage or wear, if necessary replace with a new gasket.

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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

14. Install governor and fuel pump drive (3) in position according to the alignment mark.

15. Install retainer (5) and four bolts (4). Tighten four bolts (4) to a torque of 136 ± 7 N·m (101 ± 5 lb ft).

16. Install plug (2) and cover (1).

End By:

a. install front housing cover

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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

Disassemble Governor & Fuel Pump Drive

Start By:

a. remove governor and fuel pump drive

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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

1. Remove flange assembly (1).

2. Remove two springs (2) and two weights (3) from drive gear assembly (4).

3. Remove two slides (5) from pistons (6).

4. Separate drive gear assembly (4) from advance sleeve (7).

Assemble Governor & Fuel Pump Drive

1. Put weights (3) in position in flange assembly (1) as shown.

2. Install springs (2) in flange assembly (1).

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24/5/2018 3408C Marine Auxiliary & Generator Set Engine 1TS00001-UP(SEBP2522 - 66) - Documentation

4. Use 1P-008 General Purpose Lubricant to hold slides (5) in position on drive gear assembly (4). Install
slides (5) on pistons (6).

5. Install advance sleeve (7) to drive gear assembly (4).

6. Install drive gear assembly (4) on flange assembly (1). Make sure slides (5) fit in grooves of the weights.

End By:

a. install governor and fuel pump drive

Copyright 1993 - 2018 Caterpillar Inc. Thu May 24 2018 15:26:33 GMT-0500 (Hora est. Pacífico, Sudamérica)
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