Manual de Partes ST1010 - 369 PDF

ST1010
Parts Catalog
Atlas Copco Wagner Inc.

Parts Catalog
Atlas Copco Wagner 1
07/16/03
Table of Contents
Model: ST1010 TRANSVERTER GROUP ........................................... 43
Serial Number: DL10P0369 TRANSVERTER ASSEMBLY..................................... 45
TRANSVERTER...........................................................49
FRONT COVER GROUP ............................................51
Section 1: Introduction
MIDSHIP MOUNT GROUP........................................ 53
Protect Your Warranty........................................................... 3
CONVERTER ASSEMBLY......................................... 55
Patent Notice.................................................................... 3
GEAR RATIO GROUP................................................ 57
Parts Substitutions.......................................................... 3
OUTPUT GROUP ........................................................ 59
MSHA Title 30 Permissible Vehicles ................... 3
MAIN CASE GROUP.................................................. 61
How to Use This Parts Book.................................................4
CONTROL VALVE GROUP....................................... 63
Vehicle Orientation .........................................................4
YOKE GROUP - 7C.................................................... 65
Locating a Part .................................................................4
YOKE GROUP - 8.5C ................................................ 67
Page Explanation............................................................ 5
FIRST STAGE COVER GROUP................................69
Consumable Parts .................................................................6
CHARGE PUMP .......................................................... 71
How to Order Parts ..........................................................6
FRONT COVER ASSEMBLY..................................... 73
Detroit Diesel ....................................................................6
1ST STAGE SHAFT ASSEMBLY.............................. 75
Detroit Diesel Diagnostic Reader ........................6
2ND/3RD CLUTCH STAGE ASSEMBLY................ 77
Individual Diagnostic Reader Kit Parts........6
4TH STAGE CLUTH ASSEMBLY ............................. 79
Detroit Diesel Engine Consumables ..................6
6TH STAGE SHAFT ASSEMBLY.............................. 81
Series 50 ..............................................................6
CONTROL VALVE ASSEMBLY ................................ 83
Series 60 ..............................................................6
DROP BOX INSTALLATION...................................... 87
Series 471TI ........................................................6
DROP BOX ASSEMBLY ............................................ 91
Series 8V2000 ....................................................6
AUXILIARY COOLER GROUP .................................. 93
Deutz...................................................................................7
HYDRAULIC MOTOR ASSEMBLY........................... 97
Deutz Engine Consumables ................................. 7
FRONT AXLE GROUP ...............................................99
F4L912W .............................................................7
FRONT AXLE ASSEMBLY........................................101
F6L912W .............................................................7
BRAKE ASSEMBLY.................................................. 103
F6L413FW ...........................................................7
REMOTE AXLE BREATHER GROUP .................... 105
F8L413FW ...........................................................7
DIFFERENTIAL AND CARRIER ASSEMBLY........ 109
F10L413FW......................................................... 7
PLANET CARRIER ASSEMBLY............................... 113
F12L413FW......................................................... 7
REAR AXLE GROUP................................................. 115
Clark....................................................................................8
REAR AXLE ASSEMBLY .......................................... 117
Clark Bearing Kits.....................................................8
DIFFERENTIAL & CARRIER ASSEMBLY ..............121
Clark Converter Seal Kit..........................................8
DRIVELINE GROUP ................................................. 125
Clark Transmission Seal Kit...................................8
DRIVELINE ASSEMBLY ........................................... 129
Maintenance Kits ............................................................9
DRIVELINE ASSEMBLY ............................................ 131
Consumable Kits.............................................................9
DRIVELINE ASSEMBLY ............................................133
CENTER BEARING....................................................135
Section 2: Power Unit DRIVELINE ASSEMBLY ............................................137
ENGINE GROUP..........................................................13 WHEEL GROUP ........................................................ 139
ENGINE ASSEMBLY .................................................. 17 WHEEL ASSEMBLY ..................................................141
AIR INTAKE GROUP .................................................. 19 TIRE............................................................................. 143
AIR CLEANER ............................................................. 23
FUEL SYSTEM............................................................. 25
Section 4: Main Frame
EXHAUST GROUP...................................................... 29
BOGIE GROUP ......................................................... 147
RADIATOR GROUP.................................................... 33
FENDER GROUP...................................................... 149
RADIATOR ASSEMBLY ............................................. 35
POWERFRAME .......................................................... 151
ENGINE COOLING SYSTEM .................................... 37
STEEL FENDERS.......................................................153
BELLY BAR GROUP .................................................155
Section 3: Power Train TRANSMISSION HOOD GROUP............................157
2 Table of Contents
ENGINE HOOD GROUP.......................................... 159 D/H PILOT VALVE ASSEMBLY .............................. 295
LEFT HOOD ASSEMBLY ......................................... 161 CONTROL VALVE ASSEMBLY...............................297
RIGHT HOOD ASSEMBLY ...................................... 163 ACCUMULATOR ASSEMBLY .................................299
SWIVEL LOCK ........................................................... 165 HYDRAULIC ACCUMULATOR ............................... 301
BOOM GROUP.......................................................... 167 DIVIDER BLOCK ASSEMBLY .................................303
BOOM ASSEMBLY ...................................................169 DIVIDER BLOCK ASSEMBLY .................................305
Z-BAR GROUP ...........................................................171 DIVIDER BLOCK ASSEMBLY .................................307
BUCKET PIN GROUP .............................................. 173
HYDRAULIC TANK GROUP.................................... 175
Section 6: Air System
HYDRAULIC TANK ASSEMBLY ............................. 177
FUEL TANK GROUP ................................................ 179
FUEL TANK ASSEMBLY .......................................... 181 Section 7: Electrical System
SEAT GROUP ............................................................ 183 ELECTRICAL SYSTEM ..............................................313
SEAT ASSEMBLY...................................................... 185 HARNESS ASSEMBLY-FRONT .............................. 319
SWIVEL GROUP........................................................ 187 HARNESS ASSEMBLY-ENGINE............................. 321
DOOR GROUP ..........................................................189 HARNESS ASSEMBLY-MAIN.................................. 323
SOUND SUPPRESSION .......................................... 191 HARNESS ASSEMBLY-DDEC POWER................. 325
CANOPY GROUP ..................................................... 193 HARNESS ASSEMBLY - REAR .............................. 327
COMPONENT BOX ASSEMBLY ............................329
JUNCTION BOX ASSEMBLY .................................. 333
Section 5: Hydraulic System
HARNESS ASSEMBLY-FUEL.................................. 335
MONOSTICK STEERING SYSTEM ........................ 197
HARNESS ASSEMBLY-POWER............................. 337
PUMP ASSEMBLY .................................................... 201
HARNESS ASSEMBLY - CANOPY ........................339
PILOT CONTROL VALVE.........................................203
HARNESS ASSEMBLY-HORN................................ 341
DUMP & HOIST SYSTEM ........................................205
HARNESS ASSEMBLY - BOOM WIRING.............343
VALVE ASSEMBLY ....................................................211
HARNESS-TRANSMISSION ....................................345
PUMP ASSEMBLY .................................................... 223
TEMPERATURE SWITCH ASSEMBLY ..................347
VALVE ASSEMBLY ................................................... 225
HARNESS ASSEMBLY - HYDRAULIC SENSOR.349
TRANSVERTER SYSTEM ........................................ 227
SOLENOID VALVE ASSEMBLY.............................. 351
BRAKE SYSTEM .......................................................229
SWITCH PANEL GROUP......................................... 353
BRAKE PEDAL VALVE ASSEMBLY....................... 237
SWITCH PANEL ASSEMBLY .................................. 355
AUXILIARY VALVE ....................................................239
CONTROL PANEL GROUP.....................................359
BRAKE COOLING SYSTEM.................................... 241
HARNESS ASSEMBLY-TRANSMISSION CONTROL
TOW HOOK SYSTEM...............................................245
363
CYLINDER ASSEMBLY............................................ 251
HARNESS ASSEMBLY-DASH.................................365
PRESSURE SWITCH ASSEMBLY .......................... 253
PLC ASSEMBLY........................................................ 371
HARNESS ASSEMBLY............................................. 255
CONTROL PANEL ASSEMBLY .............................. 375
LUBRICATION SYSTEM........................................... 257
TRANSDUCER .......................................................... 379
REMOTE LUBRICATION SYSTEM......................... 261
TRANSDUCER .......................................................... 381
HYDRAULIC FILL SYSTEM .....................................265
PRESSURE SWITCH ASSEMBLY ..........................383
STEERING CYLINDER GROUP..............................267
GAUGE PANEL GROUP.......................................... 385
STEERING CYLINDER MODIFICATION................269
GAUGE PANEL ASSEMBLY ................................... 387
STEERING CYLINDER ASSEMBLY ....................... 271
HARNESS-GAUGE PANEL .....................................389
HOIST CYLINDER GROUP ..................................... 273
HORN ASSEMBLY.................................................... 391
HOIST CYLINDER ASSEMBLY............................... 275
HARNESS ASSEMBLY-NEGATIVE HORN ...........393
STABILIZER CYLINDER GROUP ...........................277
HARNESS ASSEMBLY-POSITIVE HORN .............395
STABILIZER CYLINDER ASSEMBLY.....................279
BATTERY GROUP ....................................................397
FILTER ASSEMBLY................................................... 281
LIGHT GROUP...........................................................399
HAND PUMP..............................................................283
LIGHT ASSEMBLY - PROJECTION BEAM ...........401
LUBRICATION PUMP...............................................285
HYDRAULIC HAND PUMP ASSEMBLY................289
RELIEF VALVE........................................................... 291 Section 8: Manual Controls
CONTROL HANDLE ASSEMBLY ...........................293 ELECTRONIC PEDAL ASSEMBLY ........................405
Parts Catalog
07/16/03
FIRE EXTINGUISHER GROUP ...............................407
Section 9: Tools
DEUTSCH CONNECTOR TOOLS.......................... 411
ACCUMULATOR CHARGING HARNESS ............ 413
PRESSURE GAUGE ................................................. 415
TIRE SERVICE KIT.................................................... 417
4 Table of Contents
Parts Catalog
Atlas Copco Wagner
Parts Catalog
Parts Catalog
07/25/2001
Protect Your Warranty Parts Substitutions

Use only authorized parts. Any damage or The Federal Mine Safety and Health Act of 1977
malfunction caused by the use of unauthorized parts is affects the substitution of equipment and components
not covered by Warranty or Product Liability. on Atlas Copco Wagner vehicles that are subject to the
Mine Safety and Health Administration (MSHA) Title
Any unauthorized use or copying of this Parts Catalog 30 Code of Federal Regulations.
or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part United States federal law prohibits the sale of mining
numbers, and drawings. equipment components and accessories that are
represented as complying with federal regulations, but
in fact do not. Violations of that law may be punished
Patent Notice by fines of not more than $10,000 or by imprisonment
This vehicle is covered by one or more of the following for not more than five years, or both.
U.S. and foreign patents and patents pending.
4,300,924 U.S.A. MSHA Title 30 Per missible
Vehicles
4,320,814 U.S.A.
4,376,550 U.S.A. Substitution or modification of the following
4,893,879 U.S.A. components and systems are subject to the provisions
of MSHA Title 30 of United States Code of Federal
4,989,703 U.S.A.
Regulations.
5,007,599 U.S.A.
■ Engine
5,050,939 U.S.A.
5,112,113 U.S.A. ■ Exhaust Pipes or Tubing
5,238,298 U.S.A. ■ Exhaust Manifold
5,293,947 U.S.A. ■ Exhaust Manifold Gasket
5,348,562 U.S.A.
■ Scrubber Tank
5,366,299 U.S.A.
■ Float Tank
533105 AUSTRALIA
536218 AUSTRALIA ■ Air Intake System
625471 AUSTRALIA ■ Safety Shutdown System
1,142,447 CANADA ■ Water Scrubber System
1,149,731 CANADA
■ Engine Cooling System
1,318,613 CANADA
■ Brake System
1,328,896 CANADA
2,041,158 CANADA ■ Fuel Tank
0032926 EUROPE ■ Fuel System
0036765 EUROPE ■ Electrical System
6864 MEXICO
■ Fire Suppression System
71270 FINLAND
80/4059 S. AFRICA
81/1082 S. AFRICA
89/5239 S. AFRICA
92/7473 S. AFRICA
93/4247 S. AFRICA
93/5778 S. AFRICA
1. Federal Mine Safety & Health Act of 1977, Public

Law 91-173, as amended by Public Law 95-164.
Parts Catalog
4
How to Use This Parts Book Locating a Part

The parts book is organized into eight sections based
Vehicle Orientation upon the diagram above. Parts pages are grouped in
The left hand or right hand side of the vehicle is the Table of Contents and appear in each tabbed
determined by sitting in the driver's seat looking section according to this system.
forward. Items referred to as right-hand or left-hand STEP 1 Use the illustration above to determine
parts are in accordance with the diagram above. which section contains the parts
information you need.
STEP 2 Turn to the Table of Contents and look for
the appropriate Section. Look up the
desired part by the page number
provided.
STEP 3 Locate the vehicle part on the page.
In the digital version of the catalog, simply select the

desired entry from the Table of Contents and double
click to display your choice.
Parts Catalog
07/25/2001
Page Explanation
Section Page Number

Pages are grouped according
to their order in each section
Reference Number
Refers to the top level
bill of material for this item
Item Number
Relates part description
with location on drawing
Comments
Specific information
related to parts
Part Number
Atlas Copco Wagner
part number
Parts Catalog
6
Consumable Parts Detroit Diesel Engine Consumables

S er ies 5 0
How to Order Parts
Part Description Qty
Use the following tables to order the correct
consumable parts for your vehicle. Consult your 5540463800 Oil Filter 2
manual to determine your particular model or
5540862500 Fuel Filter 1
component. Contact your sales company to place your
order. When ordering replacement parts, please 5540463900 SVC Water Conditioner 1
include the following: Cartridge
5540524000 RCHG Water Conditioner 1
■ MODEL* Cartridge
■ SERIAL NUMBER* 5541437600 Alternator Belt 1
■ QUANTITY 5540465900 Alternator Pulley 1
■ PART NUMBER 5541405500 Water Pump 1
■ DESCRIPTION 5540465800 Alternator 1
*Located on identification plate near operators S er ies 6 0

compartment.
Detroit Diesel 5540463800 Engine Oil Filter 2
5540862500 Engine Fuel Filter 1
Detroit Diesel Diagnostic Reader
5540463900 SVC Water Conditioner 1
Includes reader, cable, case, 12-pin adapter, cartridge, Cartridge
and PCMCIA card.
5541437600 Alternator Belt 1
Engine Kit Part Number 5540524000 RCHG Water Conditioner 1
Detroit Diesel DDEC 3 & 5541559200 Cartridge
4 Series 50 & 60 Engines
Detroit Diesel DDEC 1 & 5541559200 S e r ie s 4 7 1T I
2 Series 50 & 60 Engines plus
5540992400
5541138400 Engine Oil Filter 1
I nd i v id u a l Di a g no s ti c R e a d e r K it P a r ts 5540862500 Engine Fuel Filter 1
Description Part Number 5541138300 Fan Belt 1
DDEC 1 & 2 Cartridge 5540992400 5541138200 Alternator Belt 1
(does not use PCMCIA)
DDEC 3 & 4 Cartridge 5541993800 S e r ie s 8 V 2 0 0 0
PCMCIA Card for 5541706400 Part Description Qty
5541993800 Cartridge
5541310600 Engine Oil Filter 2
12-Pin Adapter 5540884900
5541310800 Engine Fuel Filter 2
5541047000 Fan Belt 1
5541311000 Alternator Belt 1
Parts Catalog
07/25/2001
Deutz F8L413FW
Deutz Engine Consumables
01173482 Oil Filter 2
F4L912W 01174422 Fuel Filter 2
Part Description Qty 01174635 Starter 1
01174418 Oil Filter 1 02928983 Gasket Set 1
01174423 Fuel Filter 1 01174555 Thermostat 2
01179318 Starter 1 01178104 Temperature Sender 2
02928994 Gasket Set 1 02405960 Thermosensor 2
04232469 Fuel Injection Pump 1 02418904 Fuel Injection Pump 1
01170058 Glow Plug 4 01171687 Glow Plug 8
01160994 Warning Gauge 1 01174556 Temperature Gauge 2
02235530 Drive Belt 1
F10L413FW
F6L912W Part Description Qty
Part Description Qty 01174421 Oil Filter 2
01174421 Oil Filter 1 01174422 Fuel Filter 2
01174423 Fuel Filter 1 01112844 Starter 1
SA0027- Starter 1 02928983 Gasket Set 1
0457
01174555 Thermostat 2
02928994 Gasket Set 1
01178104 Temperature Sender 2
02232610 Fuel Injection Pump 1
02405960 Thermosensor 2
01170058 Glow Plug 6
01171687 Glow Plug 10
01174463 Temperature Gauge 1
02235532 Drive Belt 1 F12L413FW
F6L413FW
01163556 Starter 1
01174635 Starter 1
01171687 Glow Plug 12
01171687 Glow Plug 6
Parts Catalog
8
Clark Clark Conver ter Seal Kit

Includes all seals and gaskets required to re-seal the
Clark Bearing Kits converter.
Converter Part Atlas Copco Bearing Kit
Number Wagner Model Part Number Component Model Kit Part Number
C & CL270 5535455600
606798 ST-2D 5540570700
C5000 5536030600
602525 ST-2D 5540570800
C8000 5533980700
626870 LST-5S 5540609400
CL8000 5536983000
646196 ST-3.5 5540581800
606320 MT-413 5540570700 Clark Tr ansmission Seal Kit
616582 MTT-415(S) 5540570700
Includes all seals and gaskets required to re-seal the
628002 ST-3.5 5540570500 transmission.
649003 ST-3.5 5540570500
Component Kit Part
Description
647497 ST-6C 5540570900 Model Number
647600 ST-6C 5540570600 3400 5535449700
647601 ST-6C 5540570600 4400 5536990400
647677 ST-8B 5540570600 5400/5800/ 5536990500
6000
647605 ST-8B 5540570600
8400 5536983100
646863 ST-8B 5540570600
16400 5536983200
647612 MT-422 5540570600
R18000 Long Drop 5536982800
640029 MT-416 5540570500 (3, 4, 6 Speed)
614502 MT-413 5540609500 HR18000 Long Drop 5536982800
640578 ST-3.5 5540609600 (3, 4, 6 Speed)
HR18000 Converter Section 5536982700
645199 ST-3.5 5540609600
R28000 Long Drop 5536982500
645195 ST-3.5 5540609600
(3, 4, 6 Speed)
644572 MT-416 5540571000 R28000 Front Cover 5536982100
621685 ST-2D 5540571000 R28000 Brake Section 5536982400
646915 ST-2D 5540571000 MHR28000 Long Drop 5536982500
630666 LST-5(S) 5540571000 (3, 4, 6 Speed)
637679 ST-6C 5540571100 MHR28000 Converter Section 5536982300

MHR28000 Brake Section 5536982400
646197 ST-3.5 5540571100
R32000 5540427500
637653 ST-6C 5540571100
626666 ST-8A 5540608500
628608 MT-422 5540608500
641835 ST-8B 5540608500
5570984400 MT-431B 5541593000
657679 MT-444 5541593100
Parts Catalog
07/25/2001
Maintenance Kits
Includes all filter elements and belts required to be
changed at defined hours.
Model Engine 100/125 Hours 200/250 Hours 400/500 Hours 1000 Hours
ST-2D F6L-912W 01174421 5530053600 5530053700 5530053800
ST-3.5 F6 & F8L413W 5530052200 5530052300 5530052500 5530053100
ST-3.5 471TI 5530052700 5530052800 5530052900 5530053000
ST-700 471TI 5530055700 5530055800 5530055900 5530058600
ST-6C F10L413W 5530053200 5530053300 5530053400 5530053500
ST-7.5Z 60 DDEC 5530054000 5530054100 5530054200 5530054300
ST-8B F12L413FW 5530056000 5530056100 5530056200 5530058700
ST-8B 60 DDEC 5530056300 5530056400 5530056500 5530058800
ST-1000 50 DDEC 5530056600 5530056700 5530056800 5530058100
MT-416 F8L413FW 5530052200 5530052300 5530052400 5530057600
MT-420B 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-2000 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-431B 60 DDEC 5530057000 5530057100 5530057200 5530058200
MT-439 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-444 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-5000 8V2000 5530057300 5530057400 5530057500 5530058900
Consumable Kits
1000 hours worth of consumable parts including
filters and belts.
Kit Part
Model Engine
Number
ST-2D F6L912W 5530059400
ST-3.5 F6 & F8L413W 5530060600
ST-3.5 F6 & F8L413W 5530059700
(Oil Bath)
ST-700 471TI 5530050700
ST-700 S40 5530060900
ST-700 1013 5530061000
ST-6C D10L413W 5530061000
ST-7.5Z 60 DDEC 5530054400
ST-8B F12L413FW 5530062200
ST-8B 60 DDEC 5530055600
ST-1000 50 DDEC 5530055300
MT-420B 50 DDEC 5530054900
MT-2000 50 DDEC 5530054900
MT-431B 60 DDEC 5530055400
MT-5000 8V2000 5530051700
Parts Catalog
10
Parts Catalog
Atlas Copco Wagner
Section 2: Power Unit

Engine Group ......................................................Section 2-01
Engine Assembly ...............................................Section 2-02
Air Intake Group ..................................................Section 2-06
Engine Oil System ..............................................Section 2-07
Engine Oil Remote Drain ..................................Section 2-07
Fuel System..........................................................Section 2-08
Exhaust Group ....................................................Section 2-09
Exhaust Guard ....................................................Section 2-09
Turbo Guard Group............................................Section 2-09
Safety System .....................................................Section 2-10
Water System ......................................................Section 2-10
Radiator Group ...................................................Section 2-15
Surge Tank Group..............................................Section 2-15
Engine Cooling System ....................................Section 2-16
Section 2: Power Unit
Parts Catalog
PAGE 13
A SECTION
REFERENCE #
2-01
5575057500
ENGINE GROUP
Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/09/01

PAGE 14
SECTION 2-01
REFERENCE # 5575057500
A
ENGINE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS

1 1 5575057600 ENGINE MODIFICATION SEE 5575057600 ON PAGE 17.
2 4 5541028100 CAPSCREW
3 4 5540128600 NUT
4 4 5540112900 WASHER
5 8 5540903200 MOUNT
6 4 5564662400 WASHER
7 2 5530887800 CAPSCREW
8 2 5540112500 WASHER
9 1 5573401900 DRAIN
10 1 5501181800 CONNECTOR
11 1 5501185200 TEE
12 2 5501188300 CAP
13 1 5501181200 ELBOW-90
10/09/01 © 2000 Atlas Copco Wagner Inc. Rev. 00

PAGE 15
A SECTION
REFERENCE #
2-01
5575057500
ENGINE GROUP
14 1 5500214400 CONNECTOR
15 1 5541652100 BALL VALVE
16 1 5507719800 CONNECTOR
17 1 5575058100 RECIRCULATION SHIELD
20 1 5575058400 BULB & TAIL
21 1 5575058500 BULB & TAIL
22 1 5575058300 BULB & TAIL
23 1 5575083300 BAFFLE
24 6 5530810000 CAPSCREW
25 14 5530810800 WASHER
26 13 5530887800 CAPSCREW
27 34 5540112500 WASHER
28 13 5540135000 NUT
29 8 5541047900 CAPSCREW
30 4 5540540400 CAPSCREW
31 4 5540130800 NUT
101 1 5506842300 HOSE ASSEMBLY

PAGE 16
SECTION 2-01
A
ENGINE GROUP

PAGE 17
A SECTION
REFERENCE #
2-02
5575057600
ENGINE ASSEMBLY
INSTALL ITEM 44 BETWEEN THE TURBO AND WASTE GATE

1 1 5575057700 ENGINE SPEC
2 1 5573394200 TUBE
3 1 5573394000 DIPSTICK

PAGE 18
SECTION 2-02
A
ENGINE ASSEMBLY
4 1 5530766900 CAPSCREW
5 1 5540454700 CLIP
6 1 5540822800 FAN
7 6 5530604800 CAPSCREW
8 6 5559923200 WASHER
9 1 5571128700 FAN ADAPTER
10 3 5532506600 BELT
11 1 5540130800 NUT
12 1 5531059200 NIPPLE
13 2 5530810800 WASHER
14 1 5500216600 ELBOW-90
16 1 5501181300 CONNECTOR
17 1 5530989300 COUPLER
18 1 5533854500 CLAMP
19 1 5530514500 FITTING
20 1 5572454800 GUARD
21 1 5530810900 LOCKWASHER
22 1 5530918700 NIPPLE
23 1 5532506800 BELT
24 1 5573401800 MOUNT
25 1 5536210100 HOSE
26 1 5530897900 CAPSCREW
27 1 5534533000 CLAMP
28 2 5534778200 CLAMP
29 1 5572324000 CRADLE
30 2 5572324300 MOUNT
31 1 5541217100 CAP
32 8 5554362600 STUD
33 8 5530705700 LOCKNUT
34 8 5559923600 WASHER
35 8 5540113400 NUT
36 16 5540112800 WASHER
37 4 5540113300 CAPSCREW
38 4 5540643900 CAPSCREW
39 3 5540577200 CAPSCREW
40 1 5540133500 GASKET
41 1 5540663100 STARTER
43 1 5530791700 ELBOW
44 1 5575254300 HOSE - SILICONE

PAGE 19
A SECTION
REFERENCE #
2-06
5574560700
AIR INTAKE GROUP

PAGE 20
SECTION 2-06
A
AIR INTAKE GROUP

PAGE 21
A SECTION
REFERENCE #
2-06
5574560700
AIR INTAKE GROUP

1 1 5572444300 AIR CLEANER SEE 5572444300 ON PAGE 23.
4 1 5572447800 SLEEVE
5 1 5572452700 ELBOW
6 1 5536645300 HOSE
7 1 5572452800 TUBE
8 1 5530868700 PLUG
9 1 5563201500 HOSE
10 4 5537113600 CLAMP
11 4 5536278500 CLAMP
12 4 5530501700 CAPSCREW
13 8 5559923200 WASHER
14 4 5530711600 LOCKNUT
15 1 5535468200 INDICATOR
16 1 5540872000 HOOD
17 1 5500461700 CONNECTOR
19 1 5500459700 CONNECTOR
20 1 5532507900 BAND
21 1 5574560800 TUBE
22 1 5574560900 BRACKET
23 1 5541612500 INSERT
24 2 5530787300 WASHER
25 2 5530766000 CAPSCREW
26 2 5540162300 NUT
27 4 5530810800 WASHER
28 2 5540130700 CAPSCREW
29 2 5540130800 NUT
30 1 5536079200 SLEEVE
31 2 5535197100 CLAMP

PAGE 22
SECTION 2-06
A
AIR INTAKE GROUP

PAGE 23
A SECTION
2-06
AIR CLEANER

1 5572 4443 00 AIR CLEANER INCLUDES ALL ITEMS.
1 1 5540 9635 00 COVER ASSEMBLY
2 1 5534 6368 00 WING NUT & WASHER
3 1 5536 2168 00 SAFETY ELEMENT
4 1 5541 1253 00 PRIMARY ELEMENT
5 1 5532 8746 00 CLAMP ASSEMBLY
6 2 5540 9637 00 O-RING
7 1 5532 8747 00 CLAMP ASSEMBLY
8 1 5541 0142 00 CUP ASSEMBLY
9 1 5534 6367 00 GASKET
10 1 5535 5426 00 VALVE (NOT ILLUSTRATED.)
11 N.S.S. BODY ASSEMBLY
12 N.S.S. BODY ASSEMBLY

PAGE 24
SECTION 2-06
A
AIR CLEANER

PAGE 25
A SECTION
REFERENCE #
2-08
5575057200
FUEL SYSTEM

PAGE 26
SECTION 2-08
A
FUEL SYSTEM

2 1 5500216200 CONNECTOR
3 1 5533643800 VALVE
4 1 5506279700 ELBOW-90
6 4 5500216800 ELBOW-90
7 4 5541047900 CAPSCREW
8 1 5505702300 ELBOW
9 1 5500217500 ELBOW-45
10 1 5504880000 ELBOW-90
11 1 5501181700 CONNECTOR
13 8 5540112500 WASHER
15 1 5506279700 ELBOW-90
16 1 5500494600 CONNECTOR
17 1 5536385800 CLAMP
24 1 5540164300 VALVE
29 1 5541647200 FILTER ELEMENT 5541449300
30 23 5506556600 HOSE
31 1 5501178400 ELBOW-90
32 2 5530767600 CAPSCREW
33 2 5530774100 NUT

PAGE 27
A SECTION
REFERENCE #
2-08
5575057200
FUEL SYSTEM
34 1 5540112500 WASHER
35 1 5574665400 MOUNT
36 1 5500728500 ELBOW-90
37 1 5541670400 HOSE
38 1 5541681100 FUEL BLOCK KIT
39 1 5500215400 ELBOW-90

PAGE 28
SECTION 2-08
A
FUEL SYSTEM

PAGE 29
A SECTION
REFERENCE #
2-09
5575098600
EXHAUST GROUP

PAGE 30
SECTION 2-09
A
EXHAUST GROUP

PAGE 31
A SECTION
REFERENCE #
2-09
5575098600
EXHAUST GROUP
1 1 5540210200 CLAMP
2 1 5572873900 TUBE
3 1 5530868700 PLUG
4 2 5535050300 CLAMP
5 1 5561895200 TUBE
6 1 5541677400 CENTER BODY
8 2 5537387700 CLAMP
9 2 5537387800 GASKET
10 1 5574468400 SILENCER MODIFICATION
11 3 5540136200 CAPSCREW
12 3 5500942700 WASHER
15 1 5541018800 TOP HAT
16 1 5575098500 GUARD
18 1 5572865900 STEP
19 8 5530773300 CAPSCREW
20 8 5540135000 NUT
21 18 5540112500 WASHER
22 2 5530887800 CAPSCREW
23 1 5575097800 TURBO GUARD
24 2 5540112500 WASHER
25 1 5530787300 WASHER

PAGE 32
SECTION 2-09
A
EXHAUST GROUP

PAGE 33
A SECTION
REFERENCE #
2-15
5575083600
RADIATOR GROUP

PAGE 34
SECTION 2-15
A
RADIATOR GROUP
1 1 5574616800 RADIATOR ASSEMBLY SEE 5574616800 ON PAGE 35.
2 1 5575083400 MOUNT
3 4 5530509300 CAPSCREW
4 4 5559923400 WASHER
5 3 5572309000 STUD
6 3 5530705700 LOCKNUT
7 23 5559923600 WASHER
8 1 5572423100 MOUNT
9 1 5530788300 CAPSCREW
13 1 5574160600 SURGE TANK
14 1 5572421800 TUBE
15 1 5534555100 SIGHT GAUGE
16 1 5572421700 TUBE
20 1 5540462700 CAPSCREW
21 3 5540112500 WASHER
22 1 5530774100 NUT
23 8 5540099600 CLAMP
24 2 5540099500 HOSE
25 2 5573546700 HOSE
26 6 5530810800 WASHER
27 6 5540084300 CAPSCREW

PAGE 35
A SECTION
REFERENCE #
2-15
5574616800
RADIATOR ASSEMBLY
© 2000 Atlas Copco Wagner Inc. 10/03/00

PAGE 36
SECTION 2-15
A
RADIATOR ASSEMBLY
1 1 5541 7023 00 RADIATOR FRAME
2 179 5537 4279 00 RUBBER SEAL
3 179 5537 4280 00 RUBBER SEAL
4 92 5541 7024 00 TUBES
5 87 5541 7076 00 TUBES
6 1 5540 9885 00 FELT BAFFLE-TOP
7 1 5540 9886 00 FELT BAFFLE-BOTTOM
8 1 5540 9887 00 FELT BAFFLE-TOP
9 1 5540 9888 00 FELT BAFFLE-BOTTOM
10 1 5541 7026 00 FAN SHROUD
11 1 5541 7027 00 FAN RING
12 1 5540 9890 00 FAN GUARD
13 1 5541 7028 00 SUPPORT BAR
14 1 5541 7029 00 SUPPORT BAR
15 16 5530 5040 00 CAPSCREW
16 16 5537 2742 00 CAPSCREW
17 32 5537 6410 00 WASHER
18 1 5540 4345 00 PLUG
10/03/00 © 2000 Atlas Copco Wagner Inc.

PAGE 37
A SECTION
REFERENCE #
2-16
5572353200
ENGINE COOLING SYSTEM

PAGE 38
SECTION 2-16
A

PAGE 39
A SECTION
REFERENCE #
2-16
5572353200

1 1 5572863100 TUBE-UPPER
2 1 5572424100 TUBE-LOWER
3 4 5561632800 HOSE
4 8 5540817800 CLAMP
5 1 5574656700 SUPPORT
6 1 5534170600 DRAIN COCK
8 1 5541218100 CLAMP
9 2 5530711600 LOCKNUT
11 2 5559923200 FLATWASHER
16 1 5500462300 ELBOW-45
18 3 5500216800 ELBOW-90
19 1 5500216900 ELBOW-90
20 1 5500459500 CONNECTOR
23 1 5501182300 ELBOW-90
24 1 5500218700 CAP
26 1 5500757500 CONNECTOR
27 60” 5506556600 HOSE
28 1 5536385800 CLAMP
29 1 5500216200 CONNECTOR
30 1 5535738700 CLAMP
31 1 5540462700 CAPSCREW
32 1 5540135000 NUT
33 2 5540112500 FLATWASHER

PAGE 40
SECTION 2-16
A

Parts Catalog
Atlas Copco Wagner
Section 3: Power Train

Transmission Group..........................................Section 3-01
Dropbox Group...................................................Section 3-01
Upbox Group.......................................................Section 3-01
Upbox Cooling Group.......................................Section 3-01
Auxiliary Cooler Group......................................Section 3-01
Converter Group.................................................Section 3-03
Front Axle Group.................................................Section 3-05
Axle Breather Group..........................................Section 3-05
Rear Axle Group..................................................Section 3-10
Raised Axle Vents ..............................................Section 3-10
Driveline Group ...................................................Section 3-16
Wheel Group........................................................Section 3-31
Tire Group.............................................................Section 3-32
Section 3: Power Train
Parts Catalog
PAGE 43
A SECTION
REFERENCE #
3-01
5575172700
TRANSVERTER GROUP

PAGE 44
SECTION 3-01
A
TRANSVERTER GROUP
1 1 5575172800 TRANSVERTER ASSY-FUNK ST- SEE 5575172800 ON PAGE 45.
1010
2 4 5540128600 NUT
3 4 5540112900 WASHER-FLAT
4 4 5541025100 CAPSCREW-HEX
5 4 5537411500 WASHER
6 2 5573471400 WASHER MOD
7 8 5537411400 MOUNT-CENTER -BONDED
10 1 5573202800 BLOCK-PORT
11 1 5541231100 GAUGE-SIGHT
16 2 5530767900 CAPSCREW
17 8 5540112500 WASHER-FLAT
18 2 5540135000 NUT
21 4 5531069800 SCREW-RDHD
22 8 5530774200 FLATWASHER
23 4 5540669600 NUT
24 4 5531005000 CAPSCREW
25 2 5500215100 ELBOW-90 (ORS/O-RING)
101 1 5501440100 HOSE ASSY
102 1 5503964300 HOSE ASSY

PAGE 45
A SECTION
REFERENCE #
3-01
5575172800
TRANSVERTER ASSEMBLY

PAGE 46
SECTION 3-01
A

PAGE 47
A SECTION
REFERENCE #
3-01
5575172800
1 1 5575172900 TRANSVERTER SEE 5575172900 ON PAGE 49.
2 1 5573470500 MOUNT-LH
3 1 5573470200 MOUNT-RH
4 1 5572864300 TUBE
5 1 5572864600 DIPSTICK
7 2 5530820400 CPSCR-HEX
8 1 5573470600 MOUNT
11 18 5540127900 CAPSCREW
12 18 5540112700 WASHER
14 2 5530787300 WASHER-PLAIN
15 1 5500486500 ELBOW-90 (O-RING/JIC)
16 1 5501600400 CONNECTOR (PIPE/
JIC)BULKHEAD
17 1 5575085700 BRACKET
19 1 5541217100 CAP-FILLER
23 1 5500216700 ELBOW-90 (ORS/PIPE)
24 1 5501181400 CONNECTOR (ORS/PIPE)
25 1 5501176300 TEE-BRNCH (ORS/ORS/ORS)
SWIVEL
26 2 5500215100 ELBOW-90 (ORS/O-RING)
27 1 5573203900 LIFTING EYE
33 1 5500493400 PLUG-HEX (PIPE) 3/8"NPT
35 1 5500498200 TEE-BRNCH (PIPE/PIPE/PIPE)
36 1 5500492000 BUSHING (PIPE/PIPE)
37 1 5532823700 BREATHER
38 1 5540385500 CAPSCREW
39 7 5540560100 COUPLER-QD BULKHD,#4
ORS,W/CAP
40 1 5540112700 WASHER
41 4 5500213900 CONNECTOR (ORS/O-RING)
42 1 5530514500 FITTING -GREASE
43 1 5500216600 ELBOW-90 (ORS/PIPE)
44 1 5570526300 FITTING MOD
45 1 5573957600 BULKHEAD -TESTPORT
46 1 5501177500 TEE-RUN (ORS/O-RING)
47 2 5530810000 CAPSCREW-HEX
48 2 5530810800 WASHER
49 1 5500758200 TEE-RUN (ORS/ORS/ORS)
SWIVEL
50 1 5503984000 CAP (ORS)

PAGE 48
SECTION 3-01
A
100 1 5501423800 HOSE ASSY
103 1 5504732300 HOSE ASSY
104 1 5501432400 HOSE ASSY
105 1 5501432300 HOSE ASSY
106 1 5507361000 HOSE ASSY
107 1 5501432300 HOSE ASSY
108 1 5501432300 HOSE ASSY
109 1 5504732300 HOSE ASSY
110 1 5505742000 HOSE ASSY
111 1 5500837700 HOSE ASSY

PAGE 49
A SECTION
REFERENCE #
3-01
5575172900
TRANSVERTER

PAGE 50
SECTION 3-01
A
TRANSVERTER
5542007100 TRANSVERTER OVERHAUL KIT ITEM NOT SHOWN
1 1 5540964000 FRONT COVER GROUP SEE 5540964000 ON PAGE 51.
2 1 5540964200 MIDSHIP MOUNT GROUP SEE 5540964200 ON PAGE 53.
3 1 5540964300 CONVERTER SEE 5540964300 ON PAGE 55.
4 1 5542010600 GEAR RATIO GROUP SEE 5542010600 ON PAGE 57.
5 1 5540964900 OUTPUT GROUP SEE 5540964900 ON PAGE 59.
6 1 5542011500 MAIN CASE SEE 5542011500 ON PAGE 61.
7 1 5541488700 CONTROL VALVE GROUP SEE 5541488700 ON PAGE 63.
8 1 5540965300 YOKE GROUP (7C) SEE 5540965300 ON PAGE 65.
9 1 5540965400 YOKE GROUP (8.5C) SEE 5540965400 ON PAGE 67.
10 1 5540965500 1ST STAGE COVER GROUP SEE 5540965500 ON PAGE 69.
11 1 5540965600 CHARGE PUMP GROUP SEE 5540965600 ON PAGE 71.
12 1 5541727600 HARNESS - WIRING ITEM NOT SHOWN
13 1 5541727800 TIE BAND ITEM NOT SHOWN
14 1 5541870000 INDICATOR -GAUGE GEAR ITEM NOT SHOWN
15 1 5541214400 MODULE-TVP ITEM NOT SHOWN
16 1 5542011900 MODULE-CONTROL ITEM NOT SHOWN
17 1 5541489500 FILTER ASSY FILTER ELEMENT 5541489500
INCLUDED IN OVERHAUL KIT:
ITEM NOT SHOWN

PAGE 51
A SECTION
REFERENCE #
3-01
5540964000
FRONT COVER GROUP

Transverter Assembly

1 1 5542 0102 00 FRONT COVER ASSEMBLY SEE 5542010200 ON PAGE 73.
2 1 5541 4897 00 SUPPORT TUBE
3 1 5540 9821 00 GEAR
4 1 5540 9824 00 SHAFT
5 1 5540 9784 00 COTTER PIN
6 1 5541 4002 00 THRUST RACE INCLUDED IN OVERHAUL KIT.
7 1 5541 4000 00 NEEDLE BEARING INCLUDED IN OVERHAUL KIT.
8 4 N.S.S. CAPSCREW INCLUDED IN OVERHAUL KIT.
10 1 5535 9550 00 O-RING INCLUDED IN OVERHAUL KIT.
13 1 5540 9843 00 LIFT HANGER
15 1 5540 9850 00 DEFLECTOR
16 2 5540 9787 00 O-RING

PAGE 52
SECTION 3-01
A
FRONT COVER GROUP

PAGE 53
A SECTION
REFERENCE #
3-01
5540964200
MIDSHIP MOUNT GROUP

1 1 5540 9861 00 HOUSING
2 1 5540 9862 00 SHAFT
3 12 5540 9766 00 SCREW INCLUDED IN OVERHAUL KIT.
4 1 5535 9563 00 SNAP RING INCLUDED IN OVERHAUL KIT.
5 1 5541 3535 00 BEARING INCLUDED IN OVERHAUL KIT.
ALSO INCLUDED IN BEARING
KIT.
6 1 5535 9562 00 OIL SEAL INCLUDED IN OVERHAUL KIT.
ALSO INCLUDED IN SEAL &
GASKET KIT.
7 1 5541 4899 00 YOKE-6C
8 1 5540 9778 00 WASHER
9 1 5540 9780 00 CAPSCREW INCLUDED IN OVERHAUL KIT.
10 1 N.S.S. GREASE FITTING INCLUDED IN OVERHAUL KIT.
GASKET KIT.
11 1 N.S.S. BREATHER INCLUDED IN OVERHAUL KIT.
GASKET KIT.
12 12 5541 3979 00 CAPSCREW

PAGE 54
SECTION 3-01
A
MIDSHIP MOUNT GROUP

PAGE 55
A SECTION
3-01
CONVERTER ASSEMBLY

1 5540 9643 00 CONVERTER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5540 9802 00 IMPELLER
2 1 5540 9803 00 TURBINE
3 1 5540 9804 00 STATOR
4 1 5540 9807 00 FRONT COVER
5 1 5541 9248 00 IMPELLER HUB
6 1 5540 9825 00 TURBINE HUB
7 1 5541 9246 00 FIXED STATOR HUB
GASKET KIT.
GASKET KIT.
11 1 5541 4011 00 SEAL INCLUDED IN OVERHAUL KIT.
GASKET KIT.
12 2 5540 9806 00 RETAINING RING

PAGE 56
SECTION 3-01
A
CONVERTER ASSEMBLY
13 2 5541 4001 00 NEEDLE BEARING INCLUDED IN OVERHAUL KIT.
KIT.
14 4 5541 4006 00 THRUST WASHER INCLUDED IN OVERHAUL KIT.
KIT.
15 1 5541 3990 00 BEARING INCLUDED IN OVERHAUL KIT.
KIT.
17 12 5540 9755 00 SCREW INCLUDED IN OVERHAUL KIT.
18 12 5540 8105 00 FLATWASHER INCLUDED IN OVERHAUL KIT.
19 24 5541 9247 00 WASHER ITEM NOT SHOWN

PAGE 57
A SECTION
REFERENCE #
3-01
5542010600
GEAR RATIO GROUP

PAGE 58
SECTION 3-01
A
GEAR RATIO GROUP

1 1 5542010700 SHAFT ASSY -1ST STAGE SEE 5542010700 ON PAGE 75.
2 1 5542010800 CLUTCH ASSY -2ND/3RD STAGE SEE 5542010800 ON PAGE 77.
3 1 5542010800 CLUTCH ASSY -2ND/3RD STAGE SEE 5542010800 ON PAGE 77.
4 1 5542011200 CLUTCH ASSY -4TH STAGE SEE 5542011200 ON PAGE 79.
5 1 5542011300 SHAFT ASSY -6TH STAGE SEE 5542011300 ON PAGE 81.

PAGE 59
A SECTION
REFERENCE #
3-01
5540964900
OUTPUT GROUP

1 1 5540 9881 00 SHAFT ASSEMBLY
4 2 5541 3969 00 BEARING CONE INCLUDED IN OVERHAUL KIT.
5 1 5540 9831 00 RETAINER
6 6 5541 8696 00 CAPSCREW
7 2 5541 4008 00 SHIM-0.18 INCLUDED IN OVERHAUL KIT.

PAGE 60
SECTION 3-01
A
OUTPUT GROUP

PAGE 61
A SECTION
REFERENCE #
3-01
5542011500
MAIN CASE GROUP

1 1 5541490200 REAR HOUSING
2 1 5541490300 HOUSING

PAGE 62
SECTION 3-01
A
MAIN CASE GROUP
3 1 5541 5019 00 GASKET INCLUDED IN OVERHAUL KIT.
4 1 5540982900 MANIFOLD-SUCTION
5 1 5540977600 SCREEN-SUCTION
6 1 5540983200 TUBE-SUCTION
7 2 5541353400 GEAR
8 2 NSS NOT SOLD SEPARATELY
9 1 5541975300 DIPSTICK
10 1 5540985900 TUBE
11 6 5540986600 HOSE
12 1 5541489800 SENSOR-MAGNETIC
13 2 5541869800 CAPSCREW
14 1 5541354400 O-RING INCLUDED IN OVERHAUL KIT
15 3 5540978500 PIN-DOWEL
16 19 5541725800 CAPSCREW
20 1 5540979800 COVER
21 2 5541869200 CAPSCREW
22 2 5540975200 LOCKWASHER
23 2 5540977200 WASHER
24 1 5540983600 BUSHING INCLUDED IN OVERHAUL KIT.
25 1 5540983300 TROUGH-OIL
26 2 5542011600 CAPSCREW
27 3 5540977700 SLEEVE INCLUDED IN OVERHAUL KIT.
28 1 5541059800 SNAP RING
29 1 5541059700 WASHER
31 1 5540984500 BRACKET
32 2 5540979400 PLUG
33 1 5540984700 BAFFLE
34 1 5541354500 GASKET INCLUDED IN OVERHAUL KIT.
35 1 5540980100 ELBOW
37 2 5541354600 CUP-BRG INCLUDED IN OVERHAUL KIT.
38 1 5542007500 VALVE-RELIEF
39 1 5541725900 PLATE
40 2 5535954200 SCREW-DRIVE
41 2 5542011700 CLAMP,TUBE -HOSE
45 1 5541354700 O-RING INCLUDED IN OVERHAUL KIT.

PAGE 63
A SECTION
REFERENCE #
3-01
5541488700
CONTROL VALVE GROUP


1 1 5541 7281 00 CONTROL VALVE ASSEMBLY SEE 5541728100 ON PAGE 83.
3 1 5541 8856 00 PLATE
5 7 5541 7267 00 CAPSCREW
6 11 5541 7268 00 CAPSCREW
7 9 5541 7269 00 CAPSCREW
8 1 5540 9799 00 TEMP SENSOR

PAGE 64
SECTION 3-01
A
CONTROL VALVE GROUP

PAGE 65
A SECTION
REFERENCE #
3-01
5540965300
YOKE GROUP - 7C

1 1 5540 9813 00 YOKE-7C
2 1 5540 9775 00 WASHER
5 1 5541443100 SEAL INCLUDED IN OVERHAUL KIT.

PAGE 66
SECTION 3-01
A
YOKE GROUP - 7C

PAGE 67
A SECTION
REFERENCE #
3-01
5540965400
YOKE GROUP - 8.5C


1 1 5540 9808 00 YOKE-8.5C
2 1 5540 9775 00 WASHER
5 1 5541 4431 00 SEAL INCLUDED IN OVERHAUL KIT.

PAGE 68
SECTION 3-01
A
YOKE GROUP - 8.5C

PAGE 69
A SECTION
REFERENCE #
3-01
5540965500
FIRST STAGE COVER GROUP


1 1 5540 9856 00 COVER
GASKET KIT.
4 1 5540 9843 00 LIFT HANGER

PAGE 70
SECTION 3-01
A
FIRST STAGE COVER GROUP

PAGE 71
A SECTION
REFERENCE #
3-01
5540965600
CHARGE PUMP

1 1 5541 6500 00 PUMP
4 1 5540 9786 00 SETSCREW
5 1 5540 9783 00 CUP PLUG
7 3 5541 9500 00 CAPSCREW
8 1 5540 9773 00 SLEEVE
9 1 5540 9788 00 SNAP RING

PAGE 72
SECTION 3-01
A
CHARGE PUMP

PAGE 73
A SECTION
REFERENCE #
3-01
5542010200
FRONT COVER ASSEMBLY

1 1 5542010300 HOUSING -INPUT
2 2 5540982600 SHAFT-IDLER

PAGE 74
SECTION 3-01
A
FRONT COVER ASSEMBLY
3 2 5540981900 GEAR-DRIVEN
4 2 5540982000 GEAR-IDLER
5 1 5541925000 SEAL, OIL INCLUDED IN OVERHAUL KIT
6 4 5541865800 BEARING-BALL INCLUDED IN OVERHAUL KIT
7 1 5541399100 BEARING INCLUDED IN OVERHAUL KIT
10 1 5540979600 RING-SNAP
11 1 5540982200 SPACER
15 1 5540979800 COVER
16 2 5541869200 CAPSCREW
18 2 5540975200 LOCKWASHER
19 2 5540977200 WASHER

PAGE 75
A SECTION
REFERENCE #
3-01
5542010700
1ST STAGE SHAFT ASSEMBLY

1 1 5541489200 SHAFT & GEAR ASSY
3 1 5541353000 BEARING-BALL INCLUDED IN OVERHAUL KIT.
4 1 5541352900 SEAL RING INCLUDED IN OVERHAUL KIT.
5 1 5541501600 BEARING

PAGE 76
SECTION 3-01
A
1ST STAGE SHAFT ASSEMBLY

PAGE 77
A SECTION
REFERENCE #
3-01
5542010800
2ND/3RD CLUTCH STAGE ASSEMBLY

PAGE 78
SECTION 3-01
A
2ND/3RD CLUTCH STAGE ASSEMBLY
1 1 5540983800 SHAFT
2 2 5541353100 SEAL-PISTON INCLUDED IN OVERHAUL KIT.
4 2 5542010900 PISTON -CLUTCH
5 2 5540981600 WASHER INCLUDED IN OVERHAUL KIT.
6 16 5541993300 SPRING INCLUDED IN OVERHAUL KIT.
7 2 5540979100 RING-RETAIN INCLUDED IN OVERHAUL KIT.
8 2 5540987200 RETAINER INCLUDED IN OVERHAUL KIT.
9 20 5541489000 PLATE INCLUDED IN OVERHAUL KIT.
10 22 5540981200 PLATE-CLUTCH INCLUDED IN OVERHAUL KIT.
11 2 5540984200 RETAINER
12 2 5541925200 RING-SNAP (INTERNAL) INCLUDED IN OVERHAUL KIT.
13 1 5541489100 GEAR
14 1 5541353400 GEAR
16 2 5537752400 BEARING INCLUDED IN OVERHAUL KIT.
18 2 5541353700 RING-SNAP INCLUDED IN OVERHAUL KIT.
19 3 5541869500 SEAL, RING INCLUDED IN OVERHAUL KIT.
21 2 5542011000 BACKUP PLATE-SPRING
22 2 5542011100 SPRING -BELLVILLE

PAGE 79
A SECTION
REFERENCE #
3-01
5542011200
4TH STAGE CLUTH ASSEMBLY

1 1 5540982300 SHAFT
2 2 5541353100 SEAL-PISTON INCLUDED IN OVERHAUL KIT.

PAGE 80
SECTION 3-01
A
4TH STAGE CLUTH ASSEMBLY
4 2 5542010900 PISTON -CLUTCH
5 2 5540981600 WASHER INCLUDED IN OVERHAUL KIT.
6 16 5541993300 SPRING INCLUDED IN OVERHAUL KIT.
7 2 5540979100 RING-RETAIN INCLUDED IN OVERHAUL KIT.
8 2 5540987200 RETAINER INCLUDED IN OVERHAUL KIT.
9 20 5541489000 PLATE INCLUDED IN OVERHAUL KIT.
10 22 5540981200 PLATE-CLUTCH INCLUDED IN OVERHAUL KIT.
11 2 5540984200 RETAINER
12 2 5541925200 RING-SNAP (INTERNAL) INCLUDED IN OVERHAUL KIT.
13 1 5540982800 GEAR
14 1 5540987000 GEAR
18 2 5541353700 RING-SNAP INCLUDED IN OVERHAUL KIT.
19 3 5541869500 SEAL, RING INCLUDED IN OVERHAUL KIT.
22 2 5542011000 BACKUP PLATE-SPRING
23 2 5542011100 SPRING -BELLVILLE

PAGE 81
A SECTION
REFERENCE #
3-01
5542011300
6TH STAGE SHAFT ASSEMBLY

1 1 5540987100 SHAFT
2 1 5540984100 GEAR
3 1 5540983000 GEAR
4 1 5541353000 BEARING-BALL
5 1 5542011400 SNAP RING (EXTERNAL)
6 1 5541501600 BEARING

PAGE 82
SECTION 3-01
A
6TH STAGE SHAFT ASSEMBLY

PAGE 83
A SECTION
REFERENCE #
3-01
5541728100
CONTROL VALVE ASSEMBLY

PAGE 84
SECTION 3-01
A

PAGE 85
A SECTION
3-01

1 5541 7281 00 VALVE ASSEMBLY INCLUDES ALL ITEMS
1 1 5541 4919 00 VALVE HOUSING
2 1 5541 7282 00 MAIN REGULATOR
3 1 5540 9834 00 RELIEF VALVE
4 6 5541 9750 00 SOLENOID
5 1 5541 7261 00 PLUG
6 12 5541 7262 00 PLUG
7 2 5541 7263 00 PLUG
8 1 5541 7264 00 PLUG
9 2 5541 7265 00 PLUG
10 4 5540 9790 00 STEEL BALL
11 2 5541 3551 00 PROPORTIONAL PLUG

PAGE 86
SECTION 3-01
A

PAGE 87
A SECTION
REFERENCE #
3-01
5574566600
DROP BOX INSTALLATION

PAGE 88
SECTION 3-01
A

PAGE 89
A SECTION
REFERENCE #
3-01
5574566600

1 1 5574589500 DROP BOX SEE 5574589500 ON PAGE 91.
2 1 5541436500 COUPLER
3 10 5530823300 CAPSCREW
4 8 5559923200 WASHER
5 8 5531019900 CAPSCREW
6 1 5572918000 SPACER
7 2 5541047800 STUD
8 2 5531013500 NUT
9 12 5571504300 WASHER

PAGE 90
SECTION 3-01
A

PAGE 91
A SECTION
REFERENCE #
3-01
5574589500
DROP BOX ASSEMBLY

PAGE 92
SECTION 3-01
A
DROP BOX ASSEMBLY
1 1 5541 1612 00 PUMP CASTING
2 1 5541 6714 00 VERTICAL CASTING
3 1 5541 2486 00 MACHINE CASTING
4 1 5541 1615 00 ADAPTER
5 1 5541 4849 00 GEAR & SHAFT ASSEMBLY
8 2 5541 2490 00 SEAL
9 2 5541 1622 00 PLUG
10 20 5541 1623 00 BOLT
11 20 5541 1624 00 WASHER
12 4 5541 1625 00 BOLT
13 2 5541 1626 00 DOWEL
14 1 5541 5026 00 FLANGE
15 1 5541 6084 00 BOLT
16 1 5541 6085 00 WASHER
17 1 5541 5027 00 SPACER
18 4 5541 3779 00 CUP
19 4 5541 3780 00 INSERT
20 4 5541 3781 00 SPRING
21 1 5541 6715 00 DIPSTICK TUBE/FITTING ASSY
22 1 5541 1634 00 OIL SHIELD
23 2 5541 1635 00 DRIVE SCREW
24 1 5541 4362 00 BRACKET
25 1 5541 4363 00 BOLT

PAGE 93
A SECTION
REFERENCE #
3-01
5575054900
AUXILIARY COOLER GROUP

PAGE 94
SECTION 3-01
A

PAGE 95
A SECTION
REFERENCE #
3-01
5575054900

1 1 5574563800 FANBOX
2 1 5572417400 MOUNT
3 1 5541645500 HYDRAULIC MOTOR ASSEMBLY SEE 5541645500 ON PAGE 97.
4 16 5540112500 WASHER
5 2 5530999800 CAPSCREW
6 6 5540135000 NUT
7 1 5574599100 FAN
8 4 5530767600 CAPSCREW
9 1 5541359800 SPRING
10 1 5574831200 HOOD
11 1 5574564000 LINK
12 1 5573738900 COOLER ASSEMBLY
13 1 5574354700 TREAD SCREEN
14 30 5530810800 WASHER
15 2 5540130700 CAPSCREW
16 11 5540130800 NUT
17 1 5574564100 BAFFLE
18 1 5573472300 BAFFLE
19 4 5540163200 CAPSCREW
20 1 5574563700 HINGE

PAGE 96
SECTION 3-01
A
21 2 5540163500 CAPSCREW
22 4 5530810000 CAPSCREW
23 1 5541440500 BOLT
24 3 5540162300 NUT
26 8 5530792400 WASHER
27 8 5540162500 CAPSCREW
28 2 5541614100 BOLT
30 3 5530896600 CAPSCREW
31 1 5574617100 DEFLECTOR SHIELD
32 2 5574633400 BULB & TAIL
33 2 5574633500 BULB & TAIL
34 22 5540165100 CAPSCREW
35 22 5530787300 WASHER
36 2 5574749400 STOP BLOCK
37 2 5541659500 PIN
38 1 5535628600 HOOK
39 2 5540262000 LINK
40 8 5534898700 CHAIN
41 6 5540084300 CAPSCREW
42 2 5530897900 CAPSCREW
43 1 5574830200 TUBE
44 1 5575054200 HOSE GUARD
45 1 5575054600 MOUNT

PAGE 97
A SECTION
REFERENCE #
3-01
5541645500
HYDRAULIC MOTOR ASSEMBLY

PAGE 98
SECTION 3-01
A
HYDRAULIC MOTOR ASSEMBLY
1 1 5541 6705 00 SHAFT END COVER
2 1 5540 1169 00 PORT END COVER
3 1 5541 6706 00 GEAR HOUSING
10 1 5541 6707 00 GEAR SHAFT
11 1 5541 4846 00 KEY
15 4 5537 5542 00 WASHER
16 4 5540 1679 00 FASTENER
21 1 5540 1160 00 LIP SEAL
22 2 5532 8575 00 CHECK ASSEMBLY
23 1 5540 1159 00 SEAL RING
24 1 5540 1158 00 SNAP RING
25 2 5540 1167 00 BACK-UP SEAL
26 2 5540 1163 00 THRUST PLATE
27 4 5540 1165 00 END SEAL
28 4 5540 1166 00 SIDE SEAL
29 2 5540 1162 00 CHANNEL SEAL
30 4 5537 5539 00 DOWEL PIN
31 1 555 3458 000 NAMEPLATE NOT SOLD SEPARATELY
32 2 5536 4793 00 DRIVE SCREW
33 1 5537 3967 00 PLUG

PAGE 99
A SECTION
3-05
FRONT AXLE GROUP

1 1 5575286100 AXLE SPEC-FRONT,19D- SEE 5575286100 ON PAGE 101.
POSI,STD
2 8 5530982100 CAPSCREW
3 14 5559924100 WASHER
4 6 5531080000 LOCKNUT POLY INSERT

PAGE 100
SECTION 3-05
A
FRONT AXLE GROUP

PAGE 101
A SECTION
REFERENCE #
3-05
5575286100
FRONT AXLE ASSEMBLY

1 2 5537733300 HUB
2 2 5537443300 NUT-ADJ

PAGE 102
SECTION 3-05
A
FRONT AXLE ASSEMBLY
3 2 5537443400 LOCK
4 6 5537890000 CAPSCREW-FLT HD-SKT
5 2 5537791200 SHAFT-AXLE
6 2 5537733500 WASHER
7 2 5537271000 GEAR
8 2 5541364400 CARRIER-PLNT SEE 5541364400 ON PAGE 113.
9 2 5540464100 PLUG
9 2 5536714400 O-RING
10 36 5534747200 CAP SCREW
11 36 5533037000 WASHER
12 2 5540961600 CONE-RLR BRG
13 2 5541745600 OUTER HUB BEARING CUP
14 38 5533146300 STUD
15 2 5540890700 HUB & CUP ASSY
16 38 5537053000 NUT
17 2 5541473100 CUP-BEARING
18 2 5540961700 CONE-BEARING
19 2 5536658600 SEAL-OIL
20 2 5535930000 FACE SEAL -HUB
21 1 5533150500 BREATHER ASSEMBLY
22 1 5533999200 ELBOW
25 1 5537394600 HOUSING
26 32 5541840000 STUD
27 2 5537734000 SPINDLE
28 2 5536379900 SEAL RING
29 2 5541374500 BRAKE-POSI STOP SEE 5541374500 ON PAGE 103.
31 32 5530701900 HEX NUT
32 32 5541839900 WASHER
33 2 5537733900 SEAL
34 1 5534000800 PLUG
35 6 5533149500 STUD
36 1 5541396300 DIFFERENTIAL SEE 5541396300 ON PAGE 109.
37 14 5533995600 NUT-HEX
38 14 5533037000 WASHER
39 4 5533131200 DOWEL
40 4 5533119100 STUD
41 1 5540464100 PLUG
41 1 5536714400 O-RING
42 4 5534543900 STUD
43 1 5537733700 HUB/CUP/STUD

PAGE 103
A SECTION
REFERENCE #
3-05
5541374500
BRAKE ASSEMBLY

PAGE 104
SECTION 3-05
A
BRAKE ASSEMBLY
1 1 5541374500 BRAKE ASSEMBLY INCLUDES ITEMS 2-29
(QUANTITY IS FOR EACH
WHEEL END)
2 2 5535930800 PLUG COOLING OUT&DRAIN INCLUDES ITEM 3
3 2 5536239600 O-RING
4 2 5533302200 SCREW BLEEDER
5 2 5500721500 PLUG-HEX (O-RING) INCLUDES ITEM 6
6 2 5536239500 O-RING
7 1 5535930900 PLUG BRAKE INLET INCLUDES ITEM 8
8 1 5536381500 O-RING
9 2 5533221000 PLUG
10 1 5542012900 BRAKE HOUSING
11 1 5534012500 O-RING-VITON
12 1 5534012500 O-RING-VITON
13 15 5537538500 SPRING
14 1 5537538600 O-RING
15 1 5537538500 SPRING
16 1 5537538800 SEAL-PISTON
17 12 5540904300 CAPSCREW
18 12 5533037000 WASHER
19 1 5542013000 BRAKE OUTER COVER
20 6 5537539100 FRCT DISC
21 6 5537539200 REACTION PL
22 1 5537539300 SEAL-PISTON
23 1 5537539400 BRAKE PISTON
24 1 5542015400 WEAR INDICATOR PIN
25 2 5537539600 O-RING
26 1 5536239600 O-RING
27 1 5537539700 GUIDE AND WEAR PIN
INDICATOR ASSY
28 2 5537539800 WARNING STICKER
29 2 5537539900 COVER-LABEL
30 2 5537540000 CAPSCREW -COVER LABEL
31 1 5537540100 KIT-SEAL RING INCLUDES 3, 6, 7, 11, 12, 14, 16,
22, 25, 26.
32 2 5533221100 PLUG NOT ILLUSTRATED

PAGE 105
A SECTION
REFERENCE #
3-05
5574564600
REMOTE AXLE BREATHER GROUP

PAGE 106
SECTION 3-05
A

PAGE 107
A SECTION
REFERENCE #
3-05
5574564600

2 2 5501184300 ELBOW-45
3 2 5500492000 BUSHING
4 2 5532823700 BREATHER
5 1 5501181400 CONNECTOR
6 1 5533854500 CLAMP

PAGE 108
SECTION 3-05
A

PAGE 109
A SECTION
REFERENCE #
3-06
5541396300
DIFFERENTIAL AND CARRIER ASSEMBLY

PAGE 110
SECTION 3-06
A
1 5541 3963 00 DIFFERENTIAL/CARRIER INCLUDES ALL ITEMS.
ASSEMBLY
1 5536 9932 00 BODY ASSEMBLY INCLUDES ITEMS 11 THROUGH
15, AND DIFFERENTIAL CASE
ASSEMBLY.
1 5534 4192 00 DIFFERENTIAL CASE ASSEMBLY INCLUDES ITEMS 8, 8A, 16,
16A, 17, 17A, AND 18.
1 5540 6016 00 GEAR & PINION SET INCLUDES ITEMS 9 AND 21.
2 2 5530 7029 00 LOCKWASHER
3 2 5541 2528 00 CAPSCREW
4 2 5540 7555 00 ADJUSTING NUT
5 2 5540 9629 00 BEARING CUP
6 2 5540 9630 00 BEARING CONE
7 12 5530 9241 00 NUT
8 1 N.S.S. DIFFERENTIAL CASE-FLANGE INCLUDED IN DIFFERENTIAL
HALF CASE ASSEMBLY.
8A 2 5534 1175 00 DOWEL
9 1 N.S.S. RING GEAR INCLUDED IN RING GEAR &
PINION SET.
10 12 5533 0773 00 BOLT
11 2 5533 1311 00 THRUST WASHER
12 4 5541 4732 00 THRUST WASHER
13 1 5537 8262 00 PINION GEAR SET INCLUDES ITEM 15.
14 1 5533 0777 00 SPIDER
15 1 N.S.S. SIDE GEAR INCLUDED IN ITEM 13.
16 1 N.S.S. DIFFERENTIAL CASE-PLAIN INCLUDED IN DIFFERENTIAL
HALF CASE ASSEMBLY.
16A 2 5534 1175 00 DOWEL
17 8 5540 8925 00 CAPSCREW
17A 4 5540 8926 00 CAPSCREW
18 12 5533 0459 00 WASHER
19 1 5533 3854 00 SNAP RING
20 1 5540 8369 00 BEARING
21 1 N.S.S. PINION INCLUDED IN RING GEAR &
PINION SET.
22 1 5541 4746 00 CAP AND SLEEVE ASSEMBLY INCLUDES ITEMS 23 AND 24.
23 4 5533 0867 00 WASHER
24 1 5540 9665 00 CAPSCREW
25 1 5540 9631 00 BEARING CONE
26 1 5533 0869 00 BEARING CAGE ASSEMBLY INCLUDES ITEMS 29 AND 30.
27 1 5533 8157 00 SPACER KIT

PAGE 111
A SECTION
3-06

28 A/R 5534 1318 00 SHIM-0.007
28A A/R 5534 1319 00 SHIM-0.010
28B A/R 5534 1320 00 SHIM-0.020
29 1 5540 9632 00 BEARING CUP
30 1 5540 9633 00 BEARING CUP
31 1 5540 9634 00 BEARING CONE
35 1 5537 3271 00 SEAL
36 1 5537 3272 00 RETAINER
37 8 5530 7033 00 LOCKWASHER
38 8 5530 8689 00 CAPSCREW
39 1 5537 7954 00 WASHER
40 1 5537 1595 00 FLANGE ASSEMBLY INCLUDES ITEMS 41
THROUGH 44.
41 1 5537 7952 00 SEAL
42 1 5537 7953 00 DUST SHIELD
43 1 5537 3276 00 SLEEVE
44 1 5541 2702 00 FLANGE
45 1 5537 8261 00 NUT

PAGE 112
SECTION 3-06
A

PAGE 113
A SECTION
REFERENCE #
3-08
5541364400
PLANET CARRIER ASSEMBLY

PAGE 114
SECTION 3-08
A
PLANET CARRIER ASSEMBLY

1 5541 3644 00 PLANET CARRIER ASSEMBLY INCLUDES ALL ITEMS
1 1 5537 7345 00 HOUSING
2 1 5537 4459 00 WASHER
3 6 5541 3480 00 CAPSCREW
4 3 5541 3481 00 PLATE
5 6 5533 0578 00 WASHER
6 186 5536 3808 00 SPACER
7 3 5536 9969 00 GEAR
8 3 5533 0580 00 SPACER
9 3 5537 5621 00 SHAFT
10 3 5537 7349 00 O-RING

PAGE 115
A SECTION
REFERENCE #
3-10
5573390900
REAR AXLE GROUP

1 1 5573391000 AXLE SPEC- REAR TRUNION SEE 5573391000 ON PAGE 117.
MOUNT
2 12 5530814400 CAPSCREW
3 12 5530724100 LOCKNUT POLY INSERT
4 24 5559923900 WASHER
5 4 5574652100 SPACER - AXLE MOUNT

PAGE 116
SECTION 3-10
A
REAR AXLE GROUP

PAGE 117
A SECTION
REFERENCE #
3-10
5573391000
REAR AXLE ASSEMBLY

PAGE 118
SECTION 3-10
A
REAR AXLE ASSEMBLY
1 2 5537733300 HUB
2 2 5537443300 NUT-ADJ
3 2 5537443400 LOCK
4 6 5537890000 CAPSCREW-FLT HD-SKT
5 2 5537733500 WASHER
6 2 5537271000 GEAR
7 2 5541364400 CARRIER-PLNT SEE 5541364400 ON PAGE 113.
8 36 5533037000 WASHER
9 36 5534747200 CAP SCREW
10 2 5540464100 PLUG
11 2 5537791200 SHAFT-AXLE
12 2 5540961600 CONE-RLR BRG
13 2 5541473100 CUP-BEARING
14 38 5533146300 STUD
15 2 5537733700 HUB/CUP/STUD
16 38 5537053000 NUT
17 2 5541745600 INNER HUB BEARING CUP
18 2 5540961700 CONE-BEARING
19 2 5536658600 SEAL-OIL
20 2 5535930000 FACE SEAL -HUB
21 32 5530701900 HEX NUT
22 32 5541839900 WASHER
23 2 5541374500 BRAKE-POSI STOP SEE 5541374500 ON PAGE 103.
24 2 5536379900 RING-SEAL
25 2 5537734000 SPINDLE
26 32 5541840000 STUD
27 2 5537733900 SEAL
28 1 5500721200 PLUG-HEX (O-RING)
29 1 5541960800 WEAR SLEEVE
30 1 5533221300 PLUG
31 1 5541390800 AXLE HOUSING
33 1 5541981900 DIFF-NO SPIN SEE 5541981900 ON PAGE 121.
37 1 5541227900 SEAL
38 1 5540962400 SEAL
39 1 5541915400 BUSHING -TRUNNION
40 1 5540962400 SEAL
41 1 5541227900 SEAL
42 1 5541973500 TRUNION -SUPPORT FRONT
43 1 5541138900 VALVE-RELIEF
45 14 5530701900 HEX NUT

PAGE 119
A SECTION
REFERENCE #
3-10
5573391000
REAR AXLE ASSEMBLY

46 14 5533086500 WASHER
47 8 5534120300 DOWEL
48 14 5534119100 STUD
49 1 5540464100 PLUG
50 20 5534745600 CAPSCREW
51 20 5533045900 WASHER
52 1 5540961900 RETAINER/COVER
53 16 5540962100 BOLT
54 16 5533037000 WASHER
55 1 5540962000 WASHER
56 1 5540962200 PLATE-THRUST
57 1 5540962000 WASHER
58 1 5541915400 BUSHING -TRUNNION
59 1 5540962400 SEAL
60 1 5541227900 SEAL
61 1 5541138900 VALVE-RELIEF
62 1 5541973300 BAR-SUPPORT
63 1 5540890700 HUB & CUP ASSY

PAGE 120
SECTION 3-10
A
REAR AXLE ASSEMBLY

PAGE 121
A SECTION
REFERENCE #
3-10
5541981900
DIFFERENTIAL & CARRIER ASSEMBLY

PAGE 122
SECTION 3-10
A
2 2 5530702900 LOCKWASHER PLATED
3 2 5541252800 CAPSCREW W/LOCK
4 2 5540755500 NUT-ADJ
5 2 5541229100 BEARING CUP
6 2 5541229200 BEARING CONE
7 12 5540966400 NUT
8 1 NSS DIFF CASE HALF - FLANGED SEE ITEM 45
9 1 NSS RING GEAR SEE ITEM 44
10 12 5533077300 BOLT
10A 1 5542015600 SPACER
11 1 5536996600 NO SPIN ASSY
11A 1 5542015600 SPACER
12 1 NSS DIFF CASE HALF - PLAIN SEE ITEM 45
13 8 5541473300 CAPSCREW
13A 4 5530851800 CAPSCREW-HEX
14 12 5533045900 WASHER
15 1 5533385400 RING-SNAP
16 1 5540836900 BEARING
17 1 NSS PINION SEE ITEM 44
18 4 5533086700 WASHER
19 4 5540966500 CAPSCREW
20 1 5542015700 CAP/SLEEVE ASSY-DIFF INCLUDES ITEM 18, 19, 20A.
CARRIER
20A 1 5541925600 TRUNION SLEEVE INCLUDED IN ITEM 20
21 1 5540963100 CONE-BEARING
22 1 5540963200 CUP-BEARING
23 1 5541745400 PINION BEARING SPACER KIT
24 1 5534131800 SHIM
24A 1 5534131900 SHIM
24B 1 5534132000 SHIM
25 1 5533086900 BRG CAGE INCLUDES ITEM 22 - 26.
26 1 5540963300 CUP-BEARING
27 1 5540963400 CONE-BEARING
31 1 5537327100 SEAL
32 1 5537327200 RETAINER OIL SEAL
33 8 5530703300 LOCK WASHERS
34 8 5530771300 CAPSCREW
35 1 5537795400 WASHER
36 1 5537795200 SEAL
37 1 5537795300 DUST SHIELD
38 1 5537327600 SLEEVE

PAGE 123
A SECTION
REFERENCE #
3-10
5541981900

39 1 5537569700 FLANGE
41 1 5537826100 NUT
44 1 5540601600 GEAR/PINION INCLUDES ITEMS 9, 17
45 1 5542015800 DIFF BODY SUB ASSY INCLUDES ITEM 8, 10A - 14.
46 1 5537826000 FLANGE INCLUDES ITEM 36-39
47 1 5541474500 DIFF CASE INCLUDES ITEMS 8, 12, 13,
13A, 14.

PAGE 124
SECTION 3-10
A

PAGE 125
A SECTION
REFERENCE #
3-16
5574666300
DRIVELINE GROUP

PAGE 126
SECTION 3-16
A
DRIVELINE GROUP

PAGE 127
A SECTION
REFERENCE #
3-16
5574666300
DRIVELINE GROUP
1 1 5572265100 DRIVELINE SEE 5572265100 ON PAGE 129.
3 1 5541077000 DRIVELINE ASSEMBLY SEE 5541077000 ON PAGE 133.
4 1 5540281700 BEARING SEE 5540281700 ON PAGE 135.
5 1 5572424200 GUARD
6 1 5572424400 GUARD
7 6 5530612100 CAPSCREW
8 6 5559923400 WASHER
9 16 5530912000 CAPSCREW
10 1 5532823700 BREATHER
12 1 5572424600 GUARD
13 1 5573761600 GUARD
14 8 5540623900 CAPSCREW
15 14 5540112800 WASHER
16 6 5540113400 NUT
17 8 5530776800 CAPSCREW
20 8 5531032600 CAPSCREW
21 1 5574690100 GUARD
22 1 5574690200 GUARD
23 2 5540136400 CAPSCREW
24 4 5540112600 WASHER
25 2 5540136500 NUT
26 2 5540204700 CAPSCREW
27 4 5540112700 WASHER
28 2 5541024800 NUT

PAGE 128
SECTION 3-16
A
DRIVELINE GROUP

PAGE 129
A SECTION
REFERENCE #
3-16
5572265100
DRIVELINE ASSEMBLY

1 5572 2651 00 DRIVELINE ASSEMBLY INCLUDES ALL ITEMS.
1 2 5540 9985 00 SPIDER AND BEARING

PAGE 130
SECTION 3-16
A
DRIVELINE ASSEMBLY

PAGE 131
A SECTION
REFERENCE #
3-16
5572390200
DRIVELINE ASSEMBLY

2 1 5537 6735 00 SPIDER BEARING
3 4 5540 4837 00 CAPSCREW

PAGE 132
SECTION 3-16
A
DRIVELINE ASSEMBLY

PAGE 133
A SECTION
REFERENCE #
3-16
5541077000
DRIVELINE ASSEMBLY

ASSEMBLY

PAGE 134
SECTION 3-16
A
DRIVELINE ASSEMBLY

PAGE 135
A SECTION
REFERENCE #
3-16
5540281700
CENTER BEARING

1 5540 2817 00 CENTER BEARING ASSEMBLY INCLUDES ALL ITEMS.
1 2 5540 7439 00 SLINGER
2 2 5540 7440 00 ROLLER BEARING
3 1 5540 7441 00 RELIEF VALVE
5 2 5540 7442 00 NUT
6 2 5540 7443 00 WASHER
7 2 5540 7444 00 YOKE
8 1 5540 7445 00 SHIM
9 1 5540 7446 00 SHIM
10 1 5540 7447 00 SHIM
11 2 5540 7448 00 O-RING
12 2 5540 7449 00 OIL SEAL
13 1 5541 5757 00 BEARING HOUSING
14 1 5541 5758 00 STUB SHAFT

PAGE 136
SECTION 3-16
A
CENTER BEARING

PAGE 137
A SECTION
REFERENCE #
3-16
5572903100
DRIVELINE ASSEMBLY

1 2 5541 0359 00 SPIDER BEARING

PAGE 138
SECTION 3-16
A
DRIVELINE ASSEMBLY

PAGE 139
A SECTION
REFERENCE #
3-31
5572108500
WHEEL GROUP

1 4 5572 1086 00 WHEEL ASSEMBLY SEE 5572108600 ON PAGE 141.
7 4 5535 6275 00 VALVE STEM
8 12 5530 8519 00 CAPSCREW
9 4 5534 4664 00 SPUD ASSEMBLY
10 76 5530 7019 00 NUT
11 76 5559 9237 00 FLATWASHER

PAGE 140
SECTION 3-31
A
WHEEL GROUP

PAGE 141
A SECTION
3-31
WHEEL ASSEMBLY

1 5572 1086 00 WHEEL ASSEMBLY INCLUDES ALL ITEMS.
1 1 5572 1087 00 RIM BASE
2 1 5533 9089 00 O-RING
3 2 5537 1686 00 SIDE RING
4 1 5501 6796 00 BEAD SEAT BAND
5 1 5537 1685 00 LOCK RING
6 2 5540 0955 00 DRIVER KEY

PAGE 142
SECTION 3-31
A
WHEEL ASSEMBLY

PAGE 143
A SECTION
REFERENCE #
3-32
360908
TIRE

4 5536 0908 00 TIRE

PAGE 144
SECTION 3-32
REFERENCE # 360908
A
TIRE

Parts Catalog
Atlas Copco Wagner

Scoop Bogie/Truck Powerframe...................Section 4-01
Front Fenders ......................................................Section 4-01
Scoop Powerframe/Truck Chassis ..............Section 4-02
Rear Fenders.......................................................Section 4-02
Grille .......................................................................Section 4-03
Hood Group .........................................................Section 4-08
Swivel Lock Group .............................................Section 4-11
Boom Group ........................................................Section 4-13
Z-Bar Group .........................................................Section 4-13
Stabilizer Link ......................................................Section 4-14
Bucket Group ......................................................Section 4-15
Bucket Push Plate Group .................................Section 4-15
Hydraulic Tank Group .......................................Section 4-16
Wiggins Fast Fill Group .....................................Section 4-16
Fuel Tank...............................................................Section 4-17
Water Tank Group ..............................................Section 4-18
Scrubber Tank Group........................................Section 4-19
Seat Group...........................................................Section 4-21
Seat Belt Group...................................................Section 4-21
Swivel.....................................................................Section 4-25
Dump Box Group................................................Section 4-27
Dump Box Push Plate........................................Section 4-27
Tailgate Group ....................................................Section 4-29
Operator’s Compartment Group ...................Section 4-32
Door Group ..........................................................Section 4-32
Operator’s Compartment Heater ..................Section 4-32
Canopy Group.....................................................Section 4-33
Fork Group ...........................................................Section 4-43
Pallet Group .........................................................Section 4-44
Parts Catalog
PAGE 147
A SECTION
REFERENCE #
4-01
5574466200
BOGIE GROUP

1 1 5574465200 BOGIE
2 2 5573765800 BUSHING

PAGE 148
SECTION 4-01
A
BOGIE GROUP

PAGE 149
A SECTION
REFERENCE #
4-01
5574604000
FENDER GROUP

PAGE 150
SECTION 4-01
A
FENDER GROUP
1 1 5574604700 LEFT HAND FENDER
2 1 5574604600 RIGHT HAND FENDER
3 8 5531089700 CAPSCREW
4 8 5540112800 WASHER
5 2 5572394300 FENDER EXTENSION
6 24 5530859600 CAPSCREW
7 24 5540135000 NUT
8 48 5540112500 WASHER
9 2 5573194900 SUPPORT
10 2 5573198600 SUPPORT

PAGE 151
A SECTION
REFERENCE #
4-02
5574627700
POWERFRAME

PAGE 152
SECTION 4-02
A
POWERFRAME

43 9 5540113400 NUT
44 28 5540112800 WASHER
45 8 5531089700 CAPSCREW
48 1 5572411400 CROSSMEMBER
51 8 5540643900 CAPSCREW
52 1 5574647700 WEAR BAR
58 1 5541032300 CAPSCREW
60 1 5541728700 PIN
76 1 5537118900 PIN

PAGE 153
A SECTION
REFERENCE #
4-02
5572442100
STEEL FENDERS

1 2 5572 4422 00 FENDER
2 16 5530 7733 00 CAPSCREW
3 16 5540 1350 00 NUT
4 32 5540 1125 00 FLATWASHER

PAGE 154
SECTION 4-02
A
STEEL FENDERS

PAGE 155
A SECTION
REFERENCE #
4-02
5574603600
BELLY BAR GROUP

1 2 5573392900 BELLY BAR
2 4 5540000400 CAPSCREW
3 4 5540112900 WASHER

PAGE 156
SECTION 4-02
A
BELLY BAR GROUP

PAGE 157
A SECTION
REFERENCE #
4-08
5575209800
TRANSMISSION HOOD GROUP

PAGE 158
SECTION 4-08
A
TRANSMISSION HOOD GROUP
1 1 5575209900 HOOD WLDMT-TRANS
5 1 5551377700 HINGE EYE
6 1 5564378700 ROD
7 1 5573536800 PLATE-TREAD
8 4 5530810800 WASHER
10 8 5540130800 NUT
11 2 5540112500 WASHER-FLAT
12 2 5540163200 CAPSCREW-HEX
13 6 5530810000 CAPSCREW-HEX
14 1 5530766600 CAPSCREW
15 1 5540162300 NUT
16 2 5530787300 WASHER-PLAIN
18 1 5541659500 PIN-LINCH

PAGE 159
A SECTION
REFERENCE #
4-08
5574724700
ENGINE HOOD GROUP

PAGE 160
SECTION 4-08
A
ENGINE HOOD GROUP
1 1 5574724500 HOOD - LEFT HAND SEE 5574724500 ON PAGE 161.
2 1 5574724300 HOOD-RIGHT HAND SEE 5574724300 ON PAGE 163.
5 3 5533531800 ANCHOR BRKT
6 2 5531075500 CAPSCREW
7 2 5540540400 CAPSCREW-HEXHD
8 12 5530810800 WASHER
9 6 5540130800 NUT
11 4 5540540500 CAPSCREW
12 3 5533770800 LATCH-RUBBER
13 3 5534792900 BRACKET
14 1 5541212100 CAPSCREW
15 18 5530792400 WASHER
16 12 5540162200 NUT -POLY INSERT
17 3 5540162700 CAPSCREW
24 2 5554268300 HOOD SUPPORT
25 2 5530818400 PIN-COTTER
31 2 5572332700 LOCK-BAR -PROP
32 6 5540162500 CAPSCREW-HEX

PAGE 161
A SECTION
REFERENCE #
4-08
5574724500
LEFT HOOD ASSEMBLY

1 5574724500 HOOD ASSEMBLY INCLUDES ALL ITEMS
11 6 5530810800 WASHER
12 3 5540130800 NUT
13 3 5540163500 CAPSCREW

PAGE 162
SECTION 4-08
A
LEFT HOOD ASSEMBLY

PAGE 163
A SECTION
REFERENCE #
4-08
5574724300
RIGHT HOOD ASSEMBLY

1 5574724300 HOOD ASSEMBLY INCLUDES ALL ITEMS
12 6 5530810800 WASHER
13 3 5540130800 NUT
14 3 5540163500 CAPSCREW-HEX

PAGE 164
SECTION 4-08
A
RIGHT HOOD ASSEMBLY

PAGE 165
A SECTION
REFERENCE #
4-11
5573522300
SWIVEL LOCK

1 1 5572 4394 00 LOCK BAR
2 2 5560 9970 00 PIN
3 2 5533 9006 00 QUICK RELEASE PIN

PAGE 166
SECTION 4-11
A
SWIVEL LOCK

PAGE 167
A SECTION
REFERENCE #
4-13
5574621200
BOOM GROUP

1 1 5574465100 BOOM ASSEMBLY SEE 5574465100 ON PAGE 169.
2 2 5573769400 PIN
3 4 5541048800 SEAL
4 4 5572422200 WASHER

PAGE 168
SECTION 4-13
A
BOOM GROUP

PAGE 169
A SECTION
REFERENCE #
4-13
5574465100
BOOM ASSEMBLY

1 1 5574465900 BOOM
2 4 5573735100 BUSHING
3 2 5573765800 BUSHING
4 4 5501595800 PLUG

PAGE 170
SECTION 4-13
A
BOOM ASSEMBLY

PAGE 171
A SECTION
REFERENCE #
4-13
5575035200
Z-BAR GROUP

PAGE 172
SECTION 4-13
A
Z-BAR GROUP
1 1 5574895400 Z-BAR
2 2 5575033100 DOGBONE
3 1 5574160000 PIN
4 2 5575045900 PIN
5 2 5541060200 SEAL
6 4 5541048800 SEAL
7 4 5575035800 WASHER
8 4 5541073000 CAPSCREW
9 8 5540113000 WASHER
10 4 5540280300 NUT
11 3 5530514500 FITTING
14 1 5573951000 PLATE
15 1 5541087100 O-RING
16 5 5530897900 CAPSCREW
17 5 5530810800 WASHER

PAGE 173
A SECTION
REFERENCE #
4-15
5573736600
BUCKET PIN GROUP

1 1 5573 7351 00 BUSHING
2 2 5573 7350 00 PIN ASSEMBLY
3 6 5541 0488 00 SEAL
4 4 5572 4222 00 THRUST WASHER
5 2 5530 5145 00 GREASE FITTING

PAGE 174
SECTION 4-15
A
BUCKET PIN GROUP

PAGE 175
A SECTION
REFERENCE #
4-16
5574608400
HYDRAULIC TANK GROUP

PAGE 176
SECTION 4-16
A
HYDRAULIC TANK GROUP
1 1 5574608500 HYDRAULIC TANK ASSEMBLY SEE 5574608500 ON PAGE 177.
2 1 5540649400 FILTER ASSEMBLY SEE 5540649400 ON PAGE 281.
4 1 5537168400 RELIEF VALVE SEE 371684 ON PAGE 291.
5 2 5534555100 SIGHT GAUGE
8 1 5573523700 DOOR ASSEMBLY
9 13 5540112800 FLATWASHER
11 9 5540113300 CAPSCREW
12 4 5540113400 NUT
13 4 5541032300 CAPSCREW
14 4 5530810800 WASHER
15 4 5530810000 CAPSCREW
16 4 5540113400 NUT

PAGE 177
A SECTION
REFERENCE #
4-16
5574608500
HYDRAULIC TANK ASSEMBLY

100 1 5533275400 O-RING
101 1 5550066700 COVER
102 1 5572792000 COVER
103 1 5533275200 O-RING
104 20 5540112500 WASHER
105 10 5540163200 CAPSCREW
106 10 5530767600 CAPSCREW
107 1 5500968700 PLUG

PAGE 178
SECTION 4-16
A
HYDRAULIC TANK ASSEMBLY

PAGE 179
A SECTION
REFERENCE #
4-17
5574724800
FUEL TANK GROUP

1 1 5574724600 FUEL TANK ASSEMBLY SEE 5574724600 ON PAGE 181.
2 2 5540112600 WASHER
3 2 5540084600 CAPSCREW
4 1 5573218100 MOUNT
5 1 5574722100 MOUNT
6 4 5540112700 WASHER
7 2 5540127900 CAPSCREW
8 2 5540132100 NUT
9 1 5541070300 FUEL SENDER
10 1 5540083900 SCREEN
11 1 5537555400 FILLER CAP
12 1 5530789500 PLUG

PAGE 180
SECTION 4-17
A
FUEL TANK GROUP

PAGE 181
A SECTION
REFERENCE #
4-17
5574724600
FUEL TANK ASSEMBLY

10 1 5500409400 PLUG
11 2 5533275400 O-RING
12 2 5550066700 COVER
13 20 5540112500 WASHER
14 20 5540163200 CAPSCREW

PAGE 182
SECTION 4-17
A
FUEL TANK ASSEMBLY

PAGE 183
A SECTION
REFERENCE #
4-21
5574566700
SEAT GROUP

PAGE 184
SECTION 4-21
A
SEAT GROUP
1 1 5541329000 SEAT ASSEMBLY SEE 5541329000 ON PAGE 185.
2 1 5541017900 RETRACTABLE FLOOR BELT KIT
3 1 5535625000 FLOOR BELT KIT
4 1 5572904000 MOUNT
5 4 5530703400 LOCKWASHER
6 4 5530754400 CAPSCREW
7 4 5530605400 CAPSCREW
8 8 5559923100 WASHER
9 4 5530755200 LOCKNUT
10 4 5559923300 WASHER

PAGE 185
A SECTION
REFERENCE #
4-22
5541329000
SEAT ASSEMBLY

1 5541 3290 00 SEAT ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 2534 00 SEAT SUSPENSION
2 1 5540 8171 00 SEAT TOP
3 1 5540 8172 00 CUSHION SET INCLUDES SEAT AND BACK
CUSHIONS.
4 1 5537 5585 00 HEADREST
5 1 5540 9212 00 SEAT BELT KIT
6 1 5540 9213 00 SLIDE RAIL KIT

PAGE 186
SECTION 4-22
A
SEAT ASSEMBLY

PAGE 187
A SECTION
REFERENCE #
4-25
5572354900
SWIVEL GROUP

PAGE 188
SECTION 4-25
A
SWIVEL GROUP
1 2 5541006900 BEARING ASSEMBLY
2 2 5572419400 HINGE PIN
3 4 5572419500 BEARING RETAINER
4 2 5572419600 SPACER
5 2 5572419700 SPACER
6 2 5572419800 RETAINER
7 4 5537569400 SEAL
8 2 5530926500 CAPSCREW
9 4 5559923700 WASHER
10 24 5541009400 CAPSCREW
11 24 5530755100 LOCKNUT
12 48 5559923400 WASHER
13 2 5530514900 GREASE
14 2 5531025500 CAPSCREW

PAGE 189
A SECTION
REFERENCE #
4-32
5572855900
DOOR GROUP

PAGE 190
SECTION 4-32
A
DOOR GROUP
1 1 5572 8560 00 DOOR
2 2 5572 8379 00 HINGE
3 4 5530 8966 00 CAPSCREW
4 8 5530 8108 00 FLATWASHER
5 4 5540 1308 00 NUT
6 2 5540 6061 00 CLEVIS PIN
7 2 5535 8901 00 BUSHING
8 1 5572 8567 00 COVER PLATE
9 6 5540 1632 00 CAPSCREW
10 6 5530 8898 00 LOCKWASHER
11 1 5572 8678 00 HANDLE
12 1 5572 8700 00 ARMREST/LATCH
13 1 5541 0253 00 SPRING
14 1 5572 8845 00 THRUST WASHER
15 2 5530 8108 00 FLATWASHER
16 1 5540 1308 00 NUT

PAGE 191
A SECTION
REFERENCE #
4-32
5572901000
SOUND SUPPRESSION

PAGE 192
SECTION 4-32
A
SOUND SUPPRESSION
2 1 5572 9135 00 SOUND SUPPRESSION KIT
12 1 5573 5484 00 ARM REST
13 1 5572 9033 00 KNEE PAD-RIGHT
14 1 5572 9036 00 KNEE PAD-LEFT
22 5 5530 7552 00 NUT
23 5 5559 9231 00 FLATWASHER
24 2 5540 1632 00 CAPSCREW
25 2 5540 1125 00 FLATWASHER
26 2 5530 8898 00 LOCKWASHER

PAGE 193
A SECTION
REFERENCE #
4-33
5573530900
CANOPY GROUP

1 6 5540208100 CAPSCREW
2 12 5559924200 WASHER
3 6 5530711200 LOCKNUT
4 1 5572891900 CANOPY
5 1 5573531200 COVER
6 4 5530887800 CAPSCREW
7 8 5559923700 WASHER
8 8 5530845900 CAPSCREW
9 8 5540112500 WASHER
10 4 5540135000 NUT
11 1 5540993900 LABEL-ISO ROPS/FOPS
12 1 5540993900 LABEL-ISO ROPS/FOPS

PAGE 194
SECTION 4-33
A
CANOPY GROUP

Parts Catalog
Atlas Copco Wagner

Steering System .................................................Section 5-01
Dump & Hoist System .......................................Section 5-02
Dump System......................................................Section 5-03
Transmission/Converter System ..................Section 5-04
Brake System ......................................................Section 5-05
Remote Brake Bleeders...................................Section 5-05
Brake Cooling System ......................................Section 5-05
Brake Release (Tow) System..........................Section 5-05
Lubrication System............................................Section 5-06
Hydraulic Tank Fill System ...............................Section 5-10
Steering Cylinder Group...................................Section 5-11
Hoist Cylinder Group .........................................Section 5-12
Stabilizer Cylinder Group .................................Section 5-13
Dump Cylinder Group .......................................Section 5-13
Push Plate (E-O-D) Cylinder Group................Section 5-15
First Stage Dump Cylinder ...............................Section 5-17
Second Stage Dump Cylinder........................Section 5-18
Tailgate Cylinder.................................................Section 5-19
Parts Catalog
PAGE 197
A SECTION
REFERENCE #
5-01
5574566300
MONOSTICK STEERING SYSTEM

PAGE 198
SECTION 5-01
A

PAGE 199
A SECTION
REFERENCE #
5-01
5574566300

1 1 5541008400 PUMP SEE 5541008400 ON PAGE 201.
2 4 5530766900 CAPSCREW
4 4 5500215500 ELBOW-90
5 1 5533272400 O-RING
6 2 5536174800 CLAMP
7 4 5530501700 CAPSCREW
9 2 5533272900 O-RING
10 4 5540835500 CLAMP
11 8 5530502400 CAPSCREW
12 8 5530702800 LOCKWASHER
13 2 5501174400 BUSHING
14 1 5500214200 CONNECTOR
15 3 5501177900 ELBOW-90
16 4 5500214000 CONNECTOR
17 1 5570747000 BLOCK
18 2 5500755600 COUPLER
19 1 5541021000 VALVE SEE 5541021000 ON PAGE 203.
20 1 5500215300 ELBOW-90
22 2 5540674200 CAPSCREW
23 2 5530702900 LOCKWASHER
25 1 5500215400 ELBOW-90
26 1 5500756300 CONNECTOR
27 1 5500214000 CONNECTOR
28 4 5530810800 WASHER
29 4 5501183300 ELBOW-45
30 1 5572279300 LABEL ISO- STRG CONTROL
200 1 5572433000 COVER PLATE
202 4 5540162500 CAPSCREW
203 4 5530729300 LOCKWASHER
205 8 5530787300 WASHER
207 4 5541016400 CAPSCREW
208 4 5540162300 NUT

PAGE 200
SECTION 5-01
A

PAGE 201
A SECTION
REFERENCE #
5-01
5541008400
PUMP ASSEMBLY

PAGE 202
SECTION 5-01
A
PUMP ASSEMBLY
1 5541 0084 00 PUMP ASSEMBLY INCLUDES ALL ITEMS.
1 1 5532 9601 00 SNAP RING
2 1 5537 8879 00 BALL BEARING
7 4 5540 9895 00 CHANNEL SEAL
7A 4 5540 9896 00 CHANNEL SEAL
8 4 5537 7667 00 THRUST PLATE
9 1 5540 9893 00 GEAR SET
9A 1 5537 7668 00 SHAFT
10 4 5534 5791 00 GASKET SEAL
11 8 5535 4967 00 DOWEL PIN
12 1 5540 0387 00 GEAR HOUSING
13 1 5540 9892 00 BEARING CARRIER
14 1 5537 7671 00 CONNECTING SHAFT
15 1 5540 0391 00 GEAR SET
16 1 5540 0390 00 GEAR HOUSING
17 1 5540 9891 00 PORT END COVER
18 4 5540 0396 00 STUD
19 4 5532 9604 00 WASHER
20 4 5537 3894 00 NUT
21 1 5540 9894 00 LI P SEAL
33 1 5537 6822 00 RETAINER
34 1 5532 9618 00 SNAP RING
35 1 5537 6823 00 SPACER

PAGE 203
A SECTION
REFERENCE #
5-01
5541021000
PILOT CONTROL VALVE

PAGE 204
SECTION 5-01
A
PILOT CONTROL VALVE
1 5541 0210 00 PILOT CONTROL VALVE INCLUDES ALL ITEMS.
1 1 N.S.S. HOUSING
2 1 N.S.S. HOUSING
3 1 N.S.S. SPOOL
4 1 N.S.S. SPOOL
5 2 5541 1536 00 SPRING
6 2 5536 6102 00 RING
7 2 5541 1710 00 WASHER
8 2 5536 6105 00 SEAL
9 1 5541 1537 00 TIE WRAP
10 2 5541 1508 00 PLUNGER
11 1 5541 1538 00 ROCKER
12 1 5541 1539 00 PIN
13 1 5541 1540 00 HANDLE
14 1 5541 1541 00 BOOT
15 4 5541 1526 00 CAPSCREW
16 4 5541 1527 00 LOCKWASHER
17 2 5541 1542 00 SEAL
18 2 5541 1529 00 PIN
19 1 5541 1543 00 COLLAR
20 1 5541 1544 00 LEVER
21 1 5541 1545 00 SETSCREW
22 1 5541 1546 00 O-RING
23 1 5541 1547 00 CLAMP

PAGE 205
A SECTION
REFERENCE #
5-02
5574469200
DUMP & HOIST SYSTEM

PAGE 206
SECTION 5-02
A
DUMP & HOIST SYSTEM

PAGE 207
A SECTION
REFERENCE #
5-02
5574469200
DUMP & HOIST SYSTEM

PAGE 208
SECTION 5-02
A
DUMP & HOIST SYSTEM
1 1 5540916900 VALVE ASSEMBLY SEE 5540916900 ON PAGE 211.
2 1 5540917300 VALVE ASSEMBLY
3 1 5541008500 PUMP SEE 5541008500 ON PAGE 223.
4 1 5500215700 ELBOW-90
5 1 5573534000 MOUNT
6 1 5573534100 MOUNT
7 1 5541057600 FLOW CONTROL ASSEMBLY SEE 5541057600 ON PAGE 225.
8 2 5530501300 CAPSCREW
9 8 5540112500 WASHER
10 1 5572415600 JUNCTION BLOCK
11 6 5530766900 CAPSCREW
12 4 5530810900 LOCKWASHER
13 15 5533272400 O-RING
14 22 5536174800 CLAMP
15 92 5530501700 CAPSCREW
16 92 5530702900 LOCKWASHER
17 2 5533272900 O-RING
18 4 5540835500 CLAMP
19 12 5530502400 CAPSCREW
20 12 5530702800 LOCKWASHER
23 7 5500755600 COUPLER
24 2 5500214400 CONNECTOR
25 4 5501175800 CONNECTOR
26 1 5500215400 ELBOW-90
27 4 5501177900 ELBOW-90
28 1 5541072100 GROMMET
29 1 5506346500 CONNECTOR
30 1 5501175600 CONNECTOR
31 3 5541049300 CAPSCREW
32 6 5540112600 WASHER
33 1 5573531500 TUBE
34 3 5540136500 NUT
35 1 5574469500 VALVE ASSEMBLY SEE 5574469500 ON PAGE 295.
36 8 5533272700 O-RING
37 16 5535553600 CLAMP
38 4 5541045700 CAPSCREW
39 2 5559923200 WASHER
40 4 5540135000 NUT
41 4 5541009500 COVER
42 1 5533273100 O-RING

PAGE 209
A SECTION
REFERENCE #
5-02
5574469200
DUMP & HOIST SYSTEM

43 1 5573537600 ADAPTER
44 2 5572424700 FLANGE
45 4 5540162500 CAPSCREW
47 6 5530810800 WASHER
48 4 5500756300 CONNECTOR
49 2 5500214000 CONNECTOR
50 1 5574142200 MOUNT
51 4 5541016400 CAPSCREW
52 4 5530792400 WASHER
53 4 5530787300 WASHER
54 2 5533272800 O-RING
55 4 5530608400 CAPSCREW
56 8 5530703400 LOCKWASHER
57 4 5540519700 CLAMP
58 4 5541032900 ELBOW
59 4 5540163400 CAPSCREW
60 1 5572865000 FITTING
61 4 5530504900 CAPSCREW
62 1 5504348100 ELBOW-45
63 2 5503722500 PLUG

PAGE 210
SECTION 5-02
A
DUMP & HOIST SYSTEM

PAGE 211
A SECTION
5-02
VALVE ASSEMBLY

1 5540 9169 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 1198 00 INLET SECTION
2 1 5541 1199 00 VALVE SECTION
4 1 5541 1203 00 MID-INLET SECTION
7 1 5541 1197 00 OUTLET SECTION
15 4 5541 1224 00 STUD ASSEMBLY INCLUDES NUTS AND
WASHERS.

PAGE 212
SECTION 5-02
A
VALVE ASSEMBLY
Inlet Section

1 5541 1198 00 INLET SECTION INCLUDES ALL ITEMS
1 5541 1209 00 SEAL KIT INCLUDES ITEMS 3 AND 4.
1 1 N.S.S. HOUSING
2 1 5541 1206 00 RELIEF VALVE
2A 1 5541 1210 00 SEAL KIT
3 3 N.S.S. SEAL
4 1 N.S.S. SEAL
5 1 5541 1218 00 PLUG
6 1 N.S.S. GASKET
7 1 N.S.S. O-RING
8 2 5541 1216 00 PLUG

PAGE 213
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section

1 5541 1199 00 VALVE SECTION INCLUDES ALL ITEMS
1 5541 1213 00 SEAL KIT INCLUDES ITEMS 3 THROUGH
9 AND 14 THROUGH 17.
1 5541 1215 00 SEAL KIT INCLUDES ITEMS 3, 12, 16, 18,
AND 19.
1 1 N.S.S. HOUSING
2 1 N.S.S. SPOOL
3 2 N.S.S. O-RING
4 2 N.S.S. RETAINER

PAGE 214
SECTION 5-02
A
VALVE ASSEMBLY
Valve Section
5 1 N.S.S. SHOULDER BOLT
6 1 N.S.S. INNER SPRING
7 1 N.S.S. OUTER SPRING
8 2 N.S.S. VALVE CAP
9 2 N.S.S. WASHER
10 1 5537 3376 00 POPPET
11 1 5537 3377 00 CHECK SPRING
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
14 4 N.S.S. CAPSCREW
15 1 N.S.S. STOP TUBE
16 4 N.S.S. O-RING
17 2 N.S.S. TUBE
18 1 N.S.S. SEAL
19 3 N.S.S. SEAL
20 2 5541 1204 00 RELIEF/ANTI-CAVATATION VALVE
20A 2 5541 1212 00 SEAL KIT

PAGE 215
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section

AND 19.
1 1 N.S.S. HOUSING
2 1 N.S.S. SPOOL
3 2 N.S.S. O-RING
4 2 N.S.S. RETAINER

PAGE 216
SECTION 5-02
A
VALVE ASSEMBLY
Valve Section
9 2 N.S.S. WASHER
10 1 5537 3376 00 POPPET
11 1 5537 3377 00 CHECK SPRING
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
16 4 N.S.S. O-RING
17 2 N.S.S. TUBE
18 1 N.S.S. SEAL
19 3 N.S.S. SEAL
20 2 5540 7540 00 PORT PLUG
20A 2 5541 1208 00 SEAL KIT
21 2 5541 1220 00 SEAL
22 2 5541 1219 00 QUAD RING

PAGE 217
A SECTION
5-02
VALVE ASSEMBLY
Mid Inlet Section

1 5541 1203 00 MID-INLET SECTION INCLUDES ALL ITEMS.
1 1 N.S.S. HOUSING
2 1 5541 1218 00 PLUG
3 1 N.S.S. GASKET
4 1 N.S.S. SEAL
5 1 5541 1206 00 RELIEF VALVE
5A 1 5541 1210 00 SEAL KIT
6 3 N.S.S. SEAL
7 1 N.S.S. SEAL

PAGE 218
SECTION 5-02
A
VALVE ASSEMBLY
Valve Section

AND 19.
1 1 N.S.S. HOUSING
2 1 N.S.S. SPOOL
3 2 N.S.S. O-RING

PAGE 219
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
4 2 N.S.S. RETAINER
9 2 N.S.S. WASHER
10 1 5537 3376 00 POPPET
11 1 5537 3377 00 CHECK SPRING
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
16 4 N.S.S. O-RING
17 2 N.S.S. TUBE
18 1 N.S.S. SEAL
19 3 N.S.S. SEAL
20 2 5541 1205 00 ANTI-CAVATATION VALVE
20A 2 5541 1208 00 SEAL KIT
21 2 5537 3383 00 RELIEF VALVE
21A 2 5541 1214 00 SEAL KIT

PAGE 220
SECTION 5-02
A
VALVE ASSEMBLY
Valve Section

1 5541 1201 00 VALVE SECTION INCLUDES ALL ITEMS.
AND 19.
1 1 N.S.S. HOUSING
2 1 N.S.S. SPOOL
3 2 N.S.S. O-RING
4 2 5540 8505 00 TUBE
5 1 5541 1207 00 STRIPPER BOLT
6 1 5540 8507 00 SPRING
7 1 5541 1221 00 TUBE
8 2 5540 8509 00 VALVE CAP
9 1 5541 1223 00 WASHER
10 1 5537 3376 00 POPPET
11 1 5541 1222 00 SPRING

PAGE 221
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
14 2 5540 8511 00 CAPSCREW
15 1 5536 6088 00 NUT
16 4 N.S.S. O-RING
17 1 5540 8513 00 TUBE
18 1 N.S.S. SEAL
19 3 5535 5185 00 SEAL
20 1 5540 8514 00 SPRING GUIDE
21 2 5540 8515 00 SCREW
22 1 5540 8516 00 SPRING
23 1 5540 8517 00 SPRING GUIDE
24 1 5540 8518 00 SHOULDER BOLT
25 1 5540 8519 00 TUBE
26 2 5541 1204 00 RELIEF/ANTI-CAVATATION VALVE
26A 2 5541 1212 00 SEAL KIT

PAGE 222
SECTION 5-02
A
VALVE ASSEMBLY
Outlet Section

1 5541 1197 00 OUTLET SECTION INCLUDES ALL ITEMS.
1 1 N.S.S. HOUSING
2 1 5541 1217 00 PLUG

PAGE 223
A SECTION
5-02
PUMP ASSEMBLY

1 5541 0085 00 PUMP ASSEMBLY INCLUDES ALL ITEMS.
2 1 5541 1184 00 PORT END COVER
3 1 5541 2101 00 GEAR HOUSING

PAGE 224
SECTION 5-02
A
PUMP ASSEMBLY
10 1 5541 1185 00 GEAR SET
15 4 5532 9604 00 WASHER
16 4 5541 1186 00 CAPSCREW
19 1 5537 7668 00 SHAFT
21 1 5540 9894 00 LI P SEAL
23 1 5537 8879 00 BALL BEARING
24 1 5532 9601 00 SNAP RING
26 2 5537 7667 00 THRUST PLATE
27 2 5540 9895 00 CHANNEL SEAL
28 2 5540 9896 00 CHANNEL SEAL
29 2 5534 5791 00 GASKET SEAL
30 4 5535 4967 00 DOWEL PIN
33 1 5537 6822 00 RETAINER
34 1 5532 9618 00 SNAP RING
35 1 5537 6823 00 SPACER

PAGE 225
A SECTION
5-02
VALVE ASSEMBLY

1 5541 0576 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
2 1 5541 3497 00 VALVE CARTRIDGE
2A A/R 5540 2948 00 SEAL KIT
3 3 5500 7556 00 COUPLER

PAGE 226
SECTION 5-02
A
VALVE ASSEMBLY

PAGE 227
A SECTION
REFERENCE #
5-04
5575057100
TRANSVERTER SYSTEM

PAGE 228
SECTION 5-04
A
TRANSVERTER SYSTEM
1 4 5500215600 ELBOW-90
2 1 5501177700 TEE
3 1 5501185000 ELBOW-90
4 1 5506277100 ELBOW
5 1 5500214400 CONNECTOR
7 1 5501178700 ELBOW-90
8 1 5573731100 FITTING
9 1 5533272700 O-RING
10 2 5535553600 CLAMP
11 4 5530501700 CAPSCREW
12 4 5530702900 LOCKWASHER
13 1 5501175800 CONNECTOR

PAGE 229
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM

PAGE 230
SECTION 5-05
A
BRAKE SYSTEM

PAGE 231
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM

PAGE 232
SECTION 5-05
A
BRAKE SYSTEM

PAGE 233
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
1 1 5540463300 ACCUMULATOR SEE 5540463300 ON PAGE 301.
2 1 5541706700 HAND PUMP SEE 5541706700 ON PAGE 289.
3 1 5542085500 BRAKE VALVE SEE 5542085500 ON PAGE 237.
4 1 5541046300 AUXILARY VALVE SEE 5541046300 ON PAGE 239.
5 4 5570526300 CONNECTOR
6 4 5533549600 BLEEDER SCREW
8 2 5501177900 ELBOW-90
9 1 5500214000 CONNECTOR
10 4 5507791200 CONNECTOR
11 2 5500214300 CONNECTOR
12 5 5500758000 ELBOW-45
13 5 5501183300 ELBOW-45
14 1 5537519600 COUPLER
15 2 5500215400 ELBOW-90
16 4 5500215500 ELBOW-90
17 2 5500218000 TEE
18 3 5500214100 CONNECTOR
19 1 5501183200 ELBOW-45
20 1 5501182200 ELBOW-90
21 3 5500788400 PLUG
22 2 5501178500 ELBOW-90
23 2 5500756700 ELBOW-90
24 3 5500215300 ELBOW-90
25 2 5535738800 CLAMP
27 2 5530787300 FLATWASHER
28 2 5540162300 LOCKNUT
29 1 5500757400 CONNECTOR
30 1 5500217600 ELBOW-45
33 1 5564088900 J-BLOCK
39 1 5540878500 COUPLER
40 1 5540891200 CHECK VALVE
41 1 5565452000 MANIFOLD
42 2 5531085400 CAPSCREW
43 2 5559923000 FLATWASHER
44 2 5531012700 LOCKNUT
45 4 5530988000 CAPSCREW
46 1 5500214200 CONNECTOR
47 2 5500217500 ELBOW-45
48 1 5500214800 TEE
49 1 5500214900 TEE)

PAGE 234
SECTION 5-05
A
BRAKE SYSTEM
202 2 5563588500 MOUNT
205 1 5572431900 BRACKET
206 1 5541014900 GROMMET
208 10 5530773300 CAPSCREW
209 2 5541060100 CAPSCREW
210 2 5541011600 CAPSCREW
211 28 5540112500 FLATWASHER
212 12 5540135000 LOCKNUT
213 1 5530768200 CAPSCREW
214 1 5559923400 FLATWASHER

PAGE 235
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
215 2 5540163300 CAPSCREW

PAGE 236
SECTION 5-05
A
BRAKE SYSTEM

PAGE 237
A SECTION
5-05
BRAKE PEDAL VALVE ASSEMBLY

1 5542085500 BRAKE PEDAL VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 5537296100 REPAIR KIT
1 1 5540967100 PEDAL & BASE
2 1 5542093100 LOWER VALVE SECTION

PAGE 238
SECTION 5-05
A
BRAKE PEDAL VALVE ASSEMBLY

PAGE 239
A SECTION
REFERENCE #
5-05
5541046300
AUXILIARY VALVE

PAGE 240
SECTION 5-05
A
AUXILIARY VALVE
1 5541 0463 00 AUXILIARY VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 N.S.S. MANIFOLD
2 1 5540 4823 00 RELIEF VALVE SERVICE WITH ITEM 2A.
2A A/R 5537 8124 00 SEAL KIT
3 1 5537 5455 00 BREATHER SERVICE WITH ITEM 3A.
3A A/R 5537 8125 00 SEAL KIT
4 1 5540 9222 00 PRIORITY FLOW CONTROL SERVICE WITH ITEM 4A.
4A A/R 5537 8123 00 SEAL KIT
5 1 5540 6088 00 CHARGE VALVE SERVICE WITH ITEM 5A.
5A A/R 5537 8122 00 SEAL KIT
6 1 5540 1694 00 CHECK VALVE SERVICE WITH ITEM 6A.
6A A/R 5537 8125 00 SEAL KIT
7 1 5541 6458 00 SEQUENCE VALVE SERVICE WITH ITEM 7A
7A A/R 5537 8625 00 SEAL KIT
8 1 5540 9605 00 FILTER CARTRIDGE SERVICE WITH ITEM 8A.
8A A/R 5537 8124 00 SEAL KIT
9A A/R 5537 8625 00 SEAL KIT
10A A/R 5537 8124 00 SEAL KIT
11 1 5541 1659 00 ORIFICE NOT ILLUSTRATED.
12A A/R 5537 8625 00 SEAL KIT
13 1 5540 4560 00 SOLENOID VALVE INCLUDES ITEM 13B. SERVICE
WITH ITEM 13A.
13A A/R 5540 9307 00 SEAL KIT
13B 1 5540 4561 00 COIL
14 2 5500 7556 00 COUPLER

PAGE 241
A SECTION
REFERENCE #
5-05
5575290400
BRAKE COOLING SYSTEM

PAGE 242
SECTION 5-05
A

PAGE 243
A SECTION
REFERENCE #
5-05
5575290400

PAGE 244
SECTION 5-05
A
1 1 5541013500 MANIFOLD
2 1 5533272400 O-RING
3 1 5500755600 COUPLER
4 4 5530604500 CAPSCREW
6 1 5500217600 ELBOW-45
7 4 5500756400 CONNECTOR
9 1 5501183700 ELBOW-45
10 1 5501185800 ELBOW-90
11 2 5500758500 TEE
12 1 5572919100 BRACKET
13 2 5500214200 CONNECTOR
14 2 5500215500 ELBOW-90
15 2 5500758600 TEE
16 2 5501178400 ELBOW-90
20 4 5500759000 REDUCER
23 1 5572447600 MOUNT

PAGE 245
A SECTION
REFERENCE #
5-05
5575497300
TOW HOOK SYSTEM

PAGE 246
SECTION 5-05
A
TOW HOOK SYSTEM

PAGE 247
A SECTION
REFERENCE #
5-05
5575497300
TOW HOOK SYSTEM

PAGE 248
SECTION 5-05
A
TOW HOOK SYSTEM

PAGE 249
A SECTION
REFERENCE #
5-05
5575497300
TOW HOOK SYSTEM

3 1 5541010800 CYLIINDER ASSEMBLY SEE 5541010800 ON PAGE 251.
4 1 5572472900 PIN
5 1 5572473000 PIN
6 1 5572473100 MOUNT
7 1 5537890100 SPRING
8 1 5572473400 ROD
9 1 5572473500 EYE
10 1 5572473600 MOUNT
11 1 5572473900 LEVER
12 1 5572474000 PIN
13 2 5540208300 CAPSCREW
14 4 5530810800 FLATWASHER
15 2 5540130800 LOCKNUT
16 2 5540204700 CAPSCREW
17 4 5540112700 FLATWASHER
18 2 5540132100 LOCKNUT
19 1 5530735600 LOCKNUT
20 1 5559923700 FLATWASHER
21 4 5530514000 COTTER PIN
22 1 5572474700 SPACER
23 1 5530600000 CAPSCREW
24 1 5530702800 LOCKWASHER
25 1 5559923400 FLATWASHER
26 1 5530514500 GREASE FITTING
200 1 5541757700 MANIFOLD
202 1 5540463200 ACCUMULATOR ASSEMBLY SEE 5540463200 ON PAGE 299.
203 1 5563588500 MOUNT
204 2 5530604500 CAPSCREW
205 2 5530702900 LOCKWASHER
206 3 5530849100 CAPSCREW
207 2 5500215500 ELBOW-90
208 3 5500214200 CONNECTOR
209 1 5500509000 BUSHING
210 1 5500496900 ELBOW-90

PAGE 250
SECTION 5-05
A
TOW HOOK SYSTEM
211 1 5534375900 BREATHER
213 1 5500215100 ELBOW-90
215 1 5541064100 BLEEDER
216 1 5500214700 TEE
217 1 5500215400 ELBOW-90
218 1 5500214900 TEE
219 1 5500758300 TEE
220 1 5500218700 CAP
221 1 5541064000 NUT
222 3 5530752200 LOCKWASHER
223 1 5573097500 PRESSURE SWITCH ASSEMBLY SEE 5573097500 ON PAGE 253.
224 1 5500508800 BUSHING
225 1 5575288900 HARNESS ASSEMBLY SEE 5575288900 ON PAGE 255.

PAGE 251
A SECTION
5-05
CYLINDER ASSEMBLY

1 5541 0108 00 CYLINDER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 1494 00 WIPER
2 1 5541 1495 00 RING
3 1 5541 1496 00 SEAL
4 1 5541 1497 00 SEAL
5 1 5541 1498 00 HEAD
6 1 5541 1499 00 ROD
7 2 5541 1500 00 SEAL
8 1 5541 1501 00 PISTON
9 1 5541 1502 00 SCREW
10 1 5541 1503 00 TUBE ASSEMBLY
11 1 5541 1504 00 SEAL
12 1 5541 1505 00 SCREW

PAGE 252
SECTION 5-05
A
CYLINDER ASSEMBLY

PAGE 253
A SECTION
REFERENCE #
7-01
5573097500
PRESSURE SWITCH ASSEMBLY

1 1 5541615200 SWITCH-PRESSURE
2 1 5541028600 CONNECTOR
3 1 5541028800 CONNECTOR
4 3 5540455500 TERMINAL

PAGE 254
SECTION 7-01
A

PAGE 255
A SECTION
REFERENCE #
5-05
5575288900
HARNESS ASSEMBLY

1 1 5541028500 PLUG
2 1 5540119300 SOCKET
3 1 5534825400 PLUG
4 1 5541028700 LOCK
5 63” 5533504700 HOSE
6 1 5541027200 PLUG
7 2 5541027300 LOCK
8 2 5541027400 RECEPTACLE
9 2 5540455500 PIN
10 1 5541027500 LOCK

PAGE 256
SECTION 5-05
A
HARNESS ASSEMBLY

PAGE 257
A SECTION
REFERENCE #
5-06
5574010700
LUBRICATION SYSTEM

PAGE 258
SECTION 5-06
A
LUBRICATION SYSTEM

PAGE 259
A SECTION
REFERENCE #
5-06
5574010700
LUBRICATION SYSTEM

PAGE 260
SECTION 5-06
A
LUBRICATION SYSTEM
1 1 5541 5804 00 LUBRICATION PUMP SEE 5541580400 ON PAGE 285.
2 1 5574 3244 00 DIVIDER BLOCK SEE 5574324400 ON PAGE 303.
5 1 5574324700 MOUNT
6 2 5531005000 CAPSCREW
7 7 5540135000 NUT
8 9 5540112500 WASHER
9 4 5540162800 CAPSCREW
10 4 5540162200 NUT
11 1 5574325200 MOUNT
12 2 5530887800 CAPSCREW
13 2 5530766600 CAPSCREW
14 2 5540162300 NUT
15 3 5500757400 CONNECTOR
16 33 5501181300 CONNECTOR
17 2 5530800000 PLUG
18 1 5574326500 HARNESS
19 8 5540162700 CAPSCREW
20 5 5530767600 CAPSCREW

PAGE 261
A SECTION
REFERENCE #
5-06
5574325300
REMOTE LUBRICATION SYSTEM

PAGE 262
SECTION 5-06
A

PAGE 263
A SECTION
REFERENCE #
5-06
5574325300

1 8 5500216600 ELBOW-90
2 18 5530514500 GREASE FITTING
3 18 5570526300 FITTING
4 9 5501181300 CONNECTOR
5 1 5574325400 MOUNT
6 1 5573564700 LABEL
7 3 5531005000 CAPSCREW
8 3 5540112500 FLATWASHER
9 2 5573227500 LABEL
10 1 5500216700 ELBOW-90

PAGE 264
SECTION 5-06
A

PAGE 265
A SECTION
REFERENCE #
5-10
5573542500
HYDRAULIC FILL SYSTEM

PAGE 266
SECTION 5-10
A
HYDRAULIC FILL SYSTEM
1 1 5541974300 HAND PUMP SEE 5541974300 ON PAGE 283.
2 1 5572455200 MOUNT-FILL PUMP
3 1 5503982900 PLUG-HEX (ORS)
4 1 5500494900 CONNECTOR (PIPE/PIPE)
5 1 5501172200 COUPLER-MALE QUICK
DISCONNECT
6 1 5501172700 COUPLER -DUST CAP
7 1 5540612600 VALVE-CHECK
8 4 5530501500 CAPSCREW
9 4 5530702900 LOCKWASHER PLATED
10 4 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
11 1 5571693600 BUSHING
12 1 5501172500 COUPLER-FEM QUICK
DISCONNECT
13 1 5501173100 COUPLER -DUST PLUG
14 1 5530736500 PLUG
16 1 5501182600 ELBOW-90 (ORS/PIPE)
101 1 5503934900 HOSE ASSY
102 1 5507527100 HOSE ASSY

PAGE 267
A SECTION
REFERENCE #
5-11
5574822800
STEERING CYLINDER GROUP

1 2 5574822700 STEERING CYLINDER SEE 5574822700 ON PAGE 269.
ASSEMBLY
2 2 5573737000 PIN
4 8 5541048600 SEAL
5 2 5574169100 PIN

PAGE 268
SECTION 5-11
A
STEERING CYLINDER GROUP

PAGE 269
A SECTION
REFERENCE #
5-11
5574822700
STEERING CYLINDER MODIFICATION

1 1 5574326400 CYLINDER SEE 5574326400 ON PAGE 271.
2 2 5573737200 BUSHING

PAGE 270
SECTION 5-11
A
STEERING CYLINDER MODIFICATION

PAGE 271
A SECTION
REFERENCE #
5-11
5574326400
STEERING CYLINDER ASSEMBLY

PAGE 272
SECTION 5-11
A
STEERING CYLINDER ASSEMBLY
13.
1 5541 6572 00 PACKING KIT INCLUDES ITEMS 6 THROUGH
13.
1 1 5540 9688 00 BARREL
2 1 5540 9689 00 STEM
3 1 5540 9690 00 PISTON
4 1 5540 9691 00 BEARING
5 1 N.S.S. LOCK NUT
6 1 N.S.S. PACKING
7 2 N.S.S. WEAR RING
8 1 N.S.S. ROD SEAL
10 1 N.S.S. BEARING SEAL
11 1 N.S.S. BACK-UP RING
12 1 N.S.S. PACKING
13 1 N.S.S. WIPER
14 12 5540 9873 00 BOLT
15 12 5540 9874 00 WASHER
19 3 5540 9699 00 SETSCREW
20 2 5573 7372 00 BUSHING NOT SHOWN

PAGE 273
A SECTION
5-12
HOIST CYLINDER GROUP
DETAIL A
4
8
9 10
5 6 7
SEE DETAIL B
A 2
SECTION A - A
SEE DETAIL A A
DETAIL B

1 2 5574 3260 00 CYLINDER ASSEMBLY SEE 5574326000 ON PAGE 275.
2 4 5574 3269 00 PIN WELDMENT
4 8 5541 0487 00 SEAL
5 8 5530 8971 00 CAPSCREW
6 16 5559 9237 00 FLATWASHER
7 8 5530 7356 00 NUT
9 4 5541 2664 00 CAPSCREW
10 4 5540 1128 00 FLATWASHER

PAGE 274
SECTION 5-12
A
HOIST CYLINDER GROUP

PAGE 275
A SECTION
REFERENCE #
5-12
5574326000
HOIST CYLINDER ASSEMBLY

PAGE 276
SECTION 5-12
A
HOIST CYLINDER ASSEMBLY
19.
1 5541 6573 00 PACKING KIT INCLUDES ITEMS 11 THROUGH
18.
1 1 5541 6584 00 BARREL
2 1 5541 6585 00 STEM
3 4 5541 4878 00 PORT COVER
4 1 5540 9697 00 PISTON
5 1 5540 9698 00 BEARING
6 4 5540 9699 00 SETSCREW
7 12 5540 9700 00 BOLT
8 12 5540 9701 00 FLATWASHER
11 1 N.S.S. PACKING
13 1 N.S.S. ROD SEAL
14 1 N.S.S. HEAD SEAL
15 1 N.S.S. BACK-UP RING
17 1 N.S.S. PACKING
18 1 N.S.S. WIPER
19 1 N.S.S. LOCK NUT

PAGE 277
A SECTION
REFERENCE #
5-13
5574822600
STABILIZER CYLINDER GROUP

1 1 5574822500 CYLINDER ASSEMBLY SEE 5574822500 ON PAGE 279.
2 2 5573736800 PIN
4 4 5541048800 SEAL
8 1 5572866200 GUARD
9 1 5541025000 CAPSCREW
10 1 5540128600 NUT
11 2 5540112900 WASHER

PAGE 278
SECTION 5-13
A
STABILIZER CYLINDER GROUP

PAGE 279
A SECTION
REFERENCE #
5-13
5574822500
STABILIZER CYLINDER ASSEMBLY

PAGE 280
SECTION 5-13
A
STABILIZER CYLINDER ASSEMBLY
1 5541 5928 00 REBUILD KIT INCLUDES ITEMS 2, 4, 5, 6, 12
THRU 19, AND 21.
1 5541 4950 00 PACKING KIT INCLUDES ITEMS 12 THRU 19
1 1 5540 9681 00 BARREL
2 1 5541 6568 00 PISTON ROD ASSEMBLY
3 1 5540 9683 00 BEARING
4 1 5541 6569 00 PISTON-FORWARD
5 1 5541 6570 00 PISTON-REAR
6 1 5541 5233 00 SHEAR RING
7 16 5540 9685 00 BOLT ITEM NOT SHOWN
8 16 5540 9686 00 FLATWASHER ITEM NOT SHOWN
9 1 5541 6550 00 NAME PLATE ITEM NOT SHOWN
10 2 5541 6549 00 DRIVE SCREW ITEM NOT SHOWN
11 2 5541 5234 00 PORT COVER ITEM NOT SHOWN
12 1 5541 6564 00 PISTON PACKING
13 2 5541 6567 00 PISTON WEAR RING
14 1 5541 6565 00 PISTON ROD SEAL
15 1 5541 6551 00 BEARING SEAL
16 1 5541 6552 00 BEARING SEAL
17 1 5541 6582 00 ROD PACKING
18 1 5541 6566 00 ROD WEAR RING
19 1 5541 6583 00 ROD WIPER
20 4 5540 9699 00 SETSCREW ITEM NOT SHOWN
21 12 5541 6571 00 PISTON BOLT
22 2 5573 7351 00 BUSHING

PAGE 281
A SECTION
REFERENCE #
5-28
5540649400
FILTER ASSEMBLY

1 5540 6494 00 FILTER ASSEMBLY INCLUDES ITEM 1.
1 5540 7385 00 SEAL KIT
1 1 5541 4134 00 INDICATOR
2 1 5540 7384 00 ELEMENT

PAGE 282
SECTION 5-28
A
FILTER ASSEMBLY

PAGE 283
A SECTION
5-36
HAND PUMP

1 5540 6702 00 PUMP ASSEMBLY INCLUDES ALL ITEMS EXCEPT
REPAIR KIT.
A/R 5540 7183 00 REPAIR KIT INCLUDES ITEMS 4, 5, 7, 10, 11,
12, AND 25.
1 1 5540 7161 00 BODY
2 1 5540 7162 00 BODY LINER
3 1 5540 7163 00 PISTON
4 2 5540 7164 00 PISTON RING
5 4 5540 7165 00 VALVE ASSEMBLY INCLUDES ITEM 6.
6 4 5540 7166 00 RETAINER ALSO INCLUDED IN ITEM 5.
7 1 5540 7167 00 GASKET

PAGE 284
SECTION 5-36
A
HAND PUMP
8 1 5540 7168 00 COVER
9 8 5540 7169 00 SCREW
10 1 5540 7170 00 PACKING GLAND
11 1 5540 7171 00 SCREEN
12 1 5540 7172 00 NUT
13 2 5540 7173 00 LINK
14 2 5540 7174 00 CLEVIS PIN
17 1 5540 7175 00 CLEVIS PIN
18 1 5540 7176 00 HANDLE ASSEMBLY
19 1 5540 7177 00 LINK
20 1 5540 7178 00 RIVET
21 1 5540 7179 00 WASHER
22 3 5540 7180 00 COTTER PIN
23 1 5541 9932 00 BARREL BUNG
25 1 5540 7182 00 PLUG

PAGE 285
A SECTION
REFERENCE #
5-37
5541580400
LUBRICATION PUMP

PAGE 286
SECTION 5-37
A
LUBRICATION PUMP
1 5541 5804 00 LUBRICATION PUMP INCLUDES ALL ITEMS.
1 5541 2458 00 RESERVOIR KIT INCLUDES ITEMS 1 & 7
1 5541 2459 00 PADDLE KIT INCLUDES ITEMS 2-4
1 5541 6401 00 POWER CORD KIT INCLUDES ITEMS 18 AND 19.
1 5541 6402 00 MANUAL LUBE CORD KIT INCLUDES ITEMS 19 AND 33.
1 5541 2460 00 BEARING & SEAL KIT INCLUDES ITEMS 4 THRU 6
AND 9 THRU 11.
1 5541 2461 00 MOTOR KIT INCLUDES ITEMS 13 THRU 15,
27 THRU 29 AND 38.
1 5541 2462 00 HOUSING SEAL KIT INCLUDES ITEMS 15 AND 28.
1 5541 2464 00 POWER PLUG KIT INCLUDES ITEMS 19 THRU 21.
1 5541 6403 00 MANUAL LUBE PLUG KIT INCLUDES ITEMS 19, 20 AND
32.
1 5541 2466 00 PUMP ELEMENT ASSEMBLY INCLUDES ITEMS 34 THRU 36.
1 1 N.S.S. RESERVOIR
2 1 N.S.S. HOSE
3 1 N.S.S. STIRRING PADDLE
4 1 N.S.S. WASHER
5 2 N.S.S. BEARING RING
6 1 N.S.S. BEARING
7 2 N.S.S. O-RING
8 1 5541 2453 00 INTERMEDIATE PLATE
9 1 N.S.S. SHIM
10 2 N.S.S. SNAP RING
11 1 N.S.S. INNER RING
12 1 5541 2455 00 ECCENTRIC CAM
13 3 N.S.S. SCREW
14 3 N.S.S. WASHER
15 3 N.S.S. O-RING
16 1 5541 2454 00 PUMP HOUSING
17 2 5541 2450 00 CLOSURE PLUG
18 1 N.S.S. SOCKET W/ CORD
19 1 N.S.S. FLAT PACKING
20 4 N.S.S. SCREWS
21 1 N.S.S. PLUG
22 1 5541 2451 00 SEALING PLUG
25 1 5540 6277 00 LUBE FILL FITTING
26 1 5541 6408 00 CIRCUIT BOARD
27 1 N.S.S. WOODRUFF KEY
28 1 N.S.S. RADIAL SEAL
29 1 N.S.S. MOTOR

PAGE 287
A SECTION
REFERENCE #
5-37
5541580400
LUBRICATION PUMP
30 1 5541 2449 00 HOUSING COVER
31 1 N.S.S. HOSE
32 1 N.S.S. PLUG
33 1 N.S.S. SOCKET
34 1 N.S.S. CHECK VALVE
35 1 N.S.S. PUMP ELEMENT
36 1 N.S.S. GASKET
37 1 5541 2448 00 PRESSURE RELIEF ASSEMBLY
38 1 N.S.S. MOTOR PLUG
39 1 5541 2447 00 GREASE CAP
41 1 5541 2456 00 ADAPTER

PAGE 288
SECTION 5-37
A
LUBRICATION PUMP

PAGE 289
A SECTION
5-37
HYDRAULIC HAND PUMP ASSEMBLY

1 5541 7067 00 HYDRAULIC HAND PUMP INCLUDES ALL ITEMS.
ASSEMBLY
1 1 N.S.S. HOUSING
2 1 5537 5023 00 PLUNGER

PAGE 290
SECTION 5-37
A
HYDRAULIC HAND PUMP ASSEMBLY
3 2 5537 5024 00 PACKING
4 2 5537 5025 00 CAP
5 2 5535 5198 00 O-RING
6 1 5541 7078 00 LEVER
7 1 5537 5028 00 PACKING
8 1 5537 5029 00 PIN
9 2 5537 5170 00 RING
10 1 5537 5030 00 RING
11 1 5537 5031 00 RETAINER
12 2 5537 5032 00 SCREW
13 2 5537 5033 00 SEAT
14 1 5537 5034 00 PLUG
15 1 5537 5035 00 BALL
16 1 5537 5036 00 VALVE
17 1 5537 5037 00 O-RING
18 1 5537 5038 00 LEVER
19 1 5537 5039 00 CAPSCREW
20 2 5537 5040 00 O-RING
21 2 5537 5041 00 ISEAT
22 2 5537 4998 00 O-RING
23 2 5537 4999 00 BALL
24 2 5537 5000 00 BALL
25 2 5537 5001 00 SPRING
26 2 5537 5002 00 SPRING
27 2 5537 5003 00 SPRING
28 2 5537 5004 00 PLUG
29 3 5536 3766 00 PLUG
30 2 5537 5005 00 PLUG
31 1 N.S.S. HANDLE
32 1 N.S.S. GRIP
33 1 5537 5171 00 CLOSURE
34 1 N.S.S. PIN
46 1 5537 5015 00 PLUG CAP
47 1 5537 5016 00 GASKET
48 2 5537 5017 00 SPACER
49 2 5537 4994 00 SPACER
50 1 5537 4995 00 SPRING
51 1 5537 4996 00 POPPET
52 1 5537 4997 00 HANDLE ASSEMBLY NOT ILLUSTRATED.
INCLUDES ITEMS 31, 32, AND
34.

PAGE 291
A SECTION
REFERENCE #
5-42
371684
RELIEF VALVE

1 5537 1684 00 RELIEF VALVE
1 A/R 5534 8485 00 REPAIR KIT INCLUDES TWO (2) O-RINGS,
ONE (1) INTERNAL LOCK RING,
AND ONE (1) FILTER ELEMENT

PAGE 292
SECTION 5-42
REFERENCE # 371684
A
RELIEF VALVE

PAGE 293
A SECTION
REFERENCE #
5-44
5573700900
CONTROL HANDLE ASSEMBLY

1 1 5573 7009 00 HANDLE
2 1 5541 0943 00 HANDLE SWITCH KIT

PAGE 294
SECTION 5-44
A
CONTROL HANDLE ASSEMBLY

PAGE 295
A SECTION
REFERENCE #
5-44
5574469500
D/H PILOT VALVE ASSEMBLY

1 1 5574 6027 00 VALVE ASSEMBLY SEE 5574602700 ON PAGE 297.
50 1 5541 6516 00 HEX NUT
51 1 5573 7009 00 HANDLE SEE 5573700900 ON PAGE 293.

PAGE 296
SECTION 5-44
A
D/H PILOT VALVE ASSEMBLY

PAGE 297
A SECTION
REFERENCE #
5-44
5574602700

PAGE 298
SECTION 5-44
A

1 1 5541 5630 00 HOUSING
2 2 5541 3254 00 PLUG
3 A/R 5541 3255 00 O-RING
4 2 5541 3256 00 PLUG
5 2 5541 3257 00 SPOOL ASSEMBLY
6 2 5541 3258 00 SPOOL ASSEMBLY
7 4 5541 3259 00 SPRING
8 A/R 5541 1531 00 SHIM-.004”
9 A/R 5541 1532 00 SHIM-.007”
10 A/R 5541 1533 00 SHIM-.015”
11 3 5541 3260 00 PLUNGER
12 3 5541 3261 00 RETAINER ASSEMBLY
13 1 5541 5661 00 HOUSING
14 1 5541 0946 00 CENTER POST JOINT
15 1 5541 5611 00 WASHER
16 1 5536 6088 00 NUT
18 1 5541 6518 00 PLATE
19 3 5541 3266 00 TUBE
20 1 5541 5613 00 WASHER
21 4 5541 3268 00 NUT
22 3 5541 3269 00 PUSHER BAR
23 3 5541 3270 00 ADJUSTMENT SLEEVE
24 3 5541 3271 00 NUT
25 3 5541 5614 00 SETSCREW
26 1 5541 5615 00 PLUNGER
28 1 5541 6520 00 BOOT
29 1 5541 3274 00 O-RING
30 4 5541 3275 00 CAPSCREW
35 1 5541 5616 00 RETAINER
36 1 5541 1507 00 SPRING
37 1 5541 5617 00 SLEEVE
38 1 5541 5618 00 SLEEVE
39 1 5541 5619 00 SLEEVE
40 4 5541 3279 00 BALL
41 1 5541 5620 00 BALL & SOCKET
45 1 5541 5621 00 WASHER
46 1 5541 5622 00 WASHER
47 1 5541 5623 00 SLEEVE
48 1 5541 0705 00 JOYSTICK ADAPTER
49 1 5541 6519 00 SEAL

PAGE 299
A SECTION
REFERENCE #
5-59
5540463200
ACCUMULATOR ASSEMBLY

1 5540 4632 00 ACCUMULATOR INCLUDES ALL ITEMS,
EXCEPT REPAIR KIT.
A/R 5530 0433 00 REPAIR KIT INCLUDES ITEMS 5, 5A, 6, 7,
AND 8A.
2 1 5540 4910 00 CAP
3 1 5540 4911 00 CAP
4 1 5537 2620 00 PISTON
5 1 5540 4912 00 O-RING
5A 2 5540 4913 00 WASHER
6 2 5540 4914 00 RING
7 2 5540 4915 00 SEAL
8 1 5537 2621 00 VALVE
8A 1 5537 4323 00 O-RING
9 1 5537 2622 00 VALVE PROTECTOR
9A 2 5537 2623 00 SCREW

PAGE 300
SECTION 5-59
A
ACCUMULATOR ASSEMBLY

PAGE 301
A SECTION
5-59
HYDRAULIC ACCUMULATOR

1 5540 4633 00 HYDRAULIC ACCUMULATOR INCLUDES ALL ITEMS.
A/R 5530 0433 00 REPAIR KIT INCLUDES ITEMS 5
THROUGH 7 AND 8A.
2 1 5540 4910 00 CAP
3 1 5540 4911 00 CAP
4 1 5537 2620 00 PISTON
5 1 5540 4912 00 O-RING
5A 2 5540 4913 00 WASHER
6 2 5540 4914 00 RING
7 2 5540 4915 00 SEAL
8 1 5537 2621 00 VALVE
8A 1 5537 4323 00 O-RING
9 1 5537 2622 00 VALVE PROTECTOR
9A 2 5537 2623 00 SCREW

PAGE 302
SECTION 5-59
A
HYDRAULIC ACCUMULATOR

PAGE 303
A SECTION
5-63
DIVIDER BLOCK ASSEMBLY

1 5574 3244 00 DIVIDER BLOCK INCLUDES ALL ITEMS.
1 1 5541 2329 00 INLET BASEPLATE
2 1 5541 2330 00 TWIN VALVE
3 1 5541 2337 00 SINGLE VALVE
4 1 5541 2981 00 SINGLE VALVE
5 1 5541 2984 00 TWIN VALVE
6 4 5541 2332 00 INTERMEDIATE BASEPLATE
7 1 5541 2334 00 END BASEPLATE
8 1 5541 3171 00 TIE ROD KIT
9 6 5541 2336 00 RESET INDICATOR
10 4 5541 6415 00 PLUG

PAGE 304
SECTION 5-63
A

PAGE 305
A SECTION
5-63

2 1 5541 2984 00 TWIN VALVE
3 1 5541 2331 00 TWIN VALVE
4 1 5541 6414 00 METERING VALVE
7 1 5541 2415 00 TIE ROD KIT

PAGE 306
SECTION 5-63
A

PAGE 307
A SECTION
5-63

2 1 5541 2331 00 TWIN VALVE
3 2 5541 2984 00 TWIN VALVE
7 1 5541 2415 00 TIE ROD KIT

PAGE 308
SECTION 5-63
A

Parts Catalog
Atlas Copco Wagner

This section does not apply to this vehicle.
Parts Catalog
Parts Catalog
Atlas Copco Wagner
Section 7: Electrical System

Electrical System................................................Section 7-01
Switch Panel Group ...........................................Section 7-01
Component Box Group ....................................Section 7-01
Control Box Group .............................................Section 7-01
Instrument Panel Group....................................Section 7-02
Gauge Panel Group...........................................Section 7-02
Control Panel Group..........................................Section 7-02
Speedometer Group.........................................Section 7-02
Fuel Gauge Group..............................................Section 7-02
Horn Group...........................................................Section 7-05
Backup Alarm System ......................................Section 7-05
Audio/Visual Alarm System.............................Section 7-05
Battery Group......................................................Section 7-07
Alternator Group.................................................Section 7-08
Light Group ..........................................................Section 7-12
Gauge Light Group ............................................Section 7-13
RRC Group...........................................................Section 7-36
Camera Group ....................................................Section 7-39
Section 7: Electrical System
Parts Catalog
PAGE 313
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM

PAGE 314
SECTION 7-01
A
ELECTRICAL SYSTEM

PAGE 315
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM

PAGE 316
SECTION 7-01
A
ELECTRICAL SYSTEM
1 1 5574951000 HARNESS-FRONT WIRING SEE 5574951000 ON PAGE 319.
2 1 5573531700 HARNESS-ENGINE WIRING SEE 5573531700 ON PAGE 321.
3 1 5573531800 HARNESS-MAIN WIRING SEE 5573531800 ON PAGE 323.
4 1 5572814600 HARNESS-DDEC POWER SEE 5572814600 ON PAGE 325.
WIRING
5 1 5575104700 HARNESS-REAR WIRING SEE 5575104700 ON PAGE 327.
6 1 5574951100 COMPONENT BOX ASSY SEE 5574951100 ON PAGE 329.
7 1 5573532300 FRONT JUNCTION BOX ASSY SEE 5573532300 ON PAGE 333.
8 1 5573532500 HARNESS-FUEL SENDER SEE 5573532500 ON PAGE 335.
WIRING
9 1 5574951200 HARNESS-POWER WIRING SEE 5574951200 ON PAGE 337.
10 1 5541014000 SENDER-TEMP
11 4 5541070700 CAPSCREW-HEX
12 1 5541448500 SENSOR -COOLANT LEVEL
13 4 5534765700 WASHER
14 1 5573532900 CABLE ASSY-ALTERNATOR (+)
15 1 5572471600 CABLE ASSY-GROUND, ENG/
CHASSIS
16 1 5574771800 CABLE ASSY -BATTERY (+)
17 1 5571661600 CABLE-BATTERY JUMPER W/
COVRS
18 1 5574771700 CABLE ASSY -BATTERY (-)
19 1 5573533200 CABLE ASSY (-)
20 1 5540562800 SWITCH
21 1 5573533300 CABLE ASSY (+)
23 1 5575104600 HARNESS-CANOPY WIRING SEE 5575104600 ON PAGE 339.
24 1 5574613400 HARNESS -HORN WIRING SEE 5574613400 ON PAGE 341.
25 2 5575104800 HARNESS-BOOM WIRING SEE 5575104800 ON PAGE 343.
26 2 5530766600 CAPSCREW
27 4 5530787300 WASHER-PLAIN
28 2 5540162300 NUT
29 4 5540865300 WASHER, RUB
30 1 5573533400 HARNESS-TRANSMISSION SEE 5573533400 ON PAGE 345.
WIRING
31 2 5541069700 SHIELD RETAINER (NYLON)
32 4 5541063500 CAPSCREW-SKT
33 4 5541063700 CAPSCREW-SOCKET HD
34 1 5573532700 CABLE ASSY-ALTERNATOR (-)
35 1 5574287700 HORN ASSEMBLY SEE 5574287700 ON PAGE 391.
36 2 5540112500 WASHER-FLAT
37 2 5530889800 LOCKWASHER

PAGE 317
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM
38 2 5541045600 CPSCR-HEX M10 X 95 G10.9
47 2 5541047200 KIT-ECM SHIELD
49 4 5530729300 LOCKWASHER
50 1 5574245000 SWITCH MOD-TEMP (210F) SEE 5574245000 ON PAGE 347.
52 1 5540380600 SENSOR-HYD OIL LEVEL
53 2 5573544200 FITTING MOD
54 1 5574713600 HARNESS-HYD SENSOR WIRING SEE 5574713600 ON PAGE 349.
55 1 5573249300 SOLENOID VALVE ASSY MOD- SEE 5573249300 ON PAGE 351.
24V

PAGE 318
SECTION 7-01
A
ELECTRICAL SYSTEM

PAGE 319
A SECTION
REFERENCE #
7-01
5574951000
HARNESS ASSEMBLY-FRONT

PAGE 320
SECTION 7-01
A
HARNESS ASSEMBLY-FRONT
1 2 5540455400 CONNECTOR
2 1 5537863100 CONNECTOR
3 1 5541027400 CONNECTOR
4 1 5541027200 CONNECTOR
5 1 5541027400 CONNECTOR
6 7 5540455500 TERMINAL
7 1 5541027500 CONNECTOR
8 1 5541036700 BOOT
9 1 5541027300 CONNECTOR
10 14 5534825400 TERMINAL
11 1 5541027500 CONNECTOR
12 1 5541036700 BOOT
13 19 5540119300 TERMINAL
14 2 5541129700 BOOT
15 60” 5541928400 CABLE
16 170” 5542081400 CABLE
19 2 5541248500 STRAIN RELIEF
20 1 5541028600 CONNECTOR
21 1 5541028800 CONNECTOR
22 1 5541036900 BOOT
23 1 5541028500 CONNECTOR
24 1 5541028700 CONNECTOR
25 2 5533556500 SCREW
26 2 5530897300 NUT
27 1 5540710200 GASKET

PAGE 321
A SECTION
REFERENCE #
7-01
5573531700
HARNESS ASSEMBLY-ENGINE

PAGE 322
SECTION 7-01
A
HARNESS ASSEMBLY-ENGINE
2 1 5540493200 SEAL
3 1 5540924700 PLUG
4 1 5540657700 RING
5 12 5537857500 SPADE
6 18 5537857600 SEAL
7 11 5540455500 PIN
8 1 5541129700 BOOT
9 2 5537858100 SEAL
10 1 5540914700 LOCK
11 130” 5541338000 CABLE
13 3 5534825400 PLUG
14 80” 5540760500 WIRE
15 2 5540387800 TERMINAL
16 1 5533556500 SCREW
17 1 5530897300 NUT
18 70” 5501495400 AUTO LOOM

PAGE 323
A SECTION
REFERENCE #
7-01
5573531800
HARNESS ASSEMBLY-MAIN

1 2 5541392900 PLUG
2 30 5540455500 PIN
3 2 5540740600 PIN
4 2 5541129600 BOOT
7 130” 5541064700 CABLE
8 4 5540214100 PIN
9 2 5533556500 SCREW NOT SHOWN
10 2 5530897300 NUT NOT SHOWN

PAGE 324
SECTION 7-01
A
HARNESS ASSEMBLY-MAIN

PAGE 325
A SECTION
REFERENCE #
7-01
5572814600
HARNESS ASSEMBLY-DDEC POWER

1 1 5541042800 CONNECTOR
2 6 5540214100 PIN
3 3 5534825400 SEAL
4 1 5541129700 BOOT
5 1 5540614500 CONNECTOR
6 5 5540815500 TERMINAL
7 5 5540614600 CABLE SEAL
8 1 5540614700 CONNECTOR
9 64” 5541064500 CABLE

PAGE 326
SECTION 7-01
A
HARNESS ASSEMBLY-DDEC POWER

PAGE 327
A SECTION
REFERENCE #
7-01
5575104700
HARNESS ASSEMBLY - REAR

1 1 5541056800 PLUG
2 1 5541056300 BUSS MODULE
3 8 5534825400 TERMINAL
4 21 5540119300 TERMINAL
5 1 5541337200 BOOT
6 171” 5542081400 CABLE
7 1 5541028600 CONNECTOR
8 3 5540455500 TERMINAL
9 1 5541036900 BOOT
10 1 5541028800 CONNECTOR
11 1 5541028500 CONNECTOR
12 4 5541089700 CONNECTOR
16 68” 5541928400 CABLE
17 1 5541028700 CONNECTOR
18 8 5540908600 FERRULE

PAGE 328
SECTION 7-01
A
HARNESS ASSEMBLY - REAR

PAGE 329
A SECTION
REFERENCE #
7-01
5574951100
COMPONENT BOX ASSEMBLY

PAGE 330
SECTION 7-01
A

PAGE 331
A SECTION
REFERENCE #
7-01
5574951100

1 1 5573532200 COMPONENT BOX
2 1 5541391600 CONNECTOR
3 19 5540119300 TERMINAL
4 3 5540740700 TERMINAL
5 15 5540493000 TERMINAL
6 12 5534825400 TERMINAL
8 2 5534837400 NUT
10 7 5540455500 TERMINAL
11 1 5541057500 GASKET
12 1 5541056700 RECEPTACLE
13 1 5541057400 GASKET
14 1 5541034200 CONNECTOR
15 1 5534844200 LOCKWASHER
16 1 5534665800 NUT
17 1 5541338600 GASKET
18 2 5541247900 GASKET
19 2 5530996900 STARWASHER
20 1 5540137200 CIRCUIT BREAKER
23 4 5541129200 BOOT
24 1 5573471300 BUS BAR
25 1 5541392500 CONNECTOR
26 2 5530952600 SCREW
27 1 5541449600 SOLENOID
28 1 5540740500 TERMINAL
29 2 5530755900 SCREW
30 2 5530901400 NUT
31 1 5535225100 TERMINAL
32 4 5534744600 TERMINAL
34 5 5537386500 TERMINAL
35 1 5573472800 BUSS/DIN ASSEMBLY
36 8 5537674500 SCREW
37 8 5540551000 NUT
38 8 5540551200 FLATWASHER
39 2 5559923000 FLATWASHER
40 2 5530914300 NUT
41 1 5573471200 DIN RAIL

PAGE 332
SECTION 7-01
A
42 2 5541361200 SCREW
43 1 5534827100 TERMINAL
44 1 5535010200 TERMINAL
45 2 5535516200 TERMINAL
46 1 5535033600 TERMINAL
47 1 5534198700 DIODE
48 1 5540654900 FASTON
49 1 5534941100 TERMINAL
50 1 5541063500 CAPSCREW
51 1 5530729300 LOCKWASHER

PAGE 333
A SECTION
REFERENCE #
7-01
5573532300
JUNCTION BOX ASSEMBLY

PAGE 334
SECTION 7-01
A
JUNCTION BOX ASSEMBLY

1 5573 5323 00 JUNCTION BOX ASSEMBLY INCLUDES ALL ITEMS.
1 1 5573 5324 00 JUNCTION BOX
2 1 5540 4553 00 RECEPTACLE
3 10 5540 4555 00 PIN
4 26 5534 8254 00 SEAL TERMINAL
5 1 5541 3386 00 GASKET
6 1 5534 8442 00 LOCKWASHER
7 1 5534 6658 00 NUT
8 4 5541 0567 00 RECEPTACLE
9 4 5541 0574 00 GASKET
10 1 5573 4727 00 BUSS ASSEMBLY
11 1 5541 3476 00 DUST CAP
12 1 5573 4712 00 BRACKET
13 2 5541 3612 00 SCREW
14 20 5540 5510 00 NUT
15 20 5537 6745 00 CAPSCREW
16 20 5540 5512 00 FLATWASHER
17 16 5540 1193 00 SOCKET
18 2 5530 9969 00 WASHER
19 1 5541 0566 00 RECEPTACLE
20 1 5541 0575 00 GASKET
21 1 5541 3501 00 DUST CAP

PAGE 335
A SECTION
REFERENCE #
7-01
5573532500
HARNESS ASSEMBLY-FUEL

1 1 5541056900 PLUG
2 3 5540119300 TERMINAL
3 1 5541337200 BOOT
4 1 5541027400 CONNECTOR
5 90” 5541058700 CABLE
6 1 5541027500 CONNECTOR
7 1 5541036700 BOOT
8 2 5540455500 TERMINAL

PAGE 336
SECTION 7-01
A
HARNESS ASSEMBLY-FUEL

PAGE 337
A SECTION
REFERENCE #
7-01
5574951200
HARNESS ASSEMBLY-POWER

PAGE 338
SECTION 7-01
A
HARNESS ASSEMBLY-POWER
1 1 5541393900 PLUG
2 1 5535556200 RELIEF
3 1 5541129600 BOOT
4 1 5540740400 PIN
5 2 5540740600 TERMINAL
6 4 5534825400 SEAL
7 2 5534825700 TERMINAL
8 1 5535010200 TERMINAL
12 1 5540493200 SEAL
13 1 5540914700 LOCK
14 2 5537857500 TERMINAL
15 2 5537858100 SEAL
16 169’ 5541065200 CABLE
17 1 5541028500 PLUG
18 1 5541028700 LOCK
19 2 5540455500 TERMINAL

PAGE 339
A SECTION
REFERENCE #
7-01
5575104600
HARNESS ASSEMBLY - CANOPY

1 1 5541056800 PLUG
2 1 5541056300 BUSS MODULE
3 9 5534825400 TERMINAL
4 18 5540119300 TERMINAL
5 1 5541337200 BOOT
6 130” 5542081400 CABLE
12 4 5541089700 CONNECTOR
16 8 5540908600 FERRULE

PAGE 340
SECTION 7-01
A
HARNESS ASSEMBLY - CANOPY

PAGE 341
A SECTION
REFERENCE #
7-01
5574613400
HARNESS ASSEMBLY-HORN
GRN/YEL
GRN/YEL

1 1 5541056900 PLUG
2 2 5540119300 TERMINAL
3 1 5541337200 BOOT
4 2 5534898800 TERMINAL
5 2 5535165000 SLEEVE
6 2 5535165400 SHELL
7 32” 5541065200 CABLE
8 1 5534825400 SEAL

PAGE 342
SECTION 7-01
A
HARNESS ASSEMBLY-HORN

PAGE 343
A SECTION
REFERENCE #
7-01
5575104800
HARNESS ASSEMBLY - BOOM WIRING

1 1 5541056900 PLUG 3 WAY
2 3 5540119300 TERM-SOCKET #16
3 1 5541337200 BOOT
4 1 5541089700 CONNECTOR
6 127 5541928400 CABLE
7 126 5533512700 HOSE-INCHES 2556-6

PAGE 344
SECTION 7-01
A
HARNESS ASSEMBLY - BOOM WIRING

PAGE 345
A SECTION
REFERENCE #
7-01
5573533400
HARNESS-TRANSMISSION

1 2 5541393800 PLUG
2 50 5540119300 TERMINAL
4 2 5541129600 BOOT
7 100” 5542072700 CABLE
8 2 5533556500 SCREW
9 2 5530897300 NUT

PAGE 346
SECTION 7-01
A
HARNESS-TRANSMISSION

PAGE 347
A SECTION
REFERENCE #
7-01
5574245000
TEMPERATURE SWITCH ASSEMBLY

1 1 5541093000 TEMPERATURE SWITCH
2 1 5541027200 CONNECTOR
3 2 5540119300 TERMINAL
4 1 5541027300 CONNECTOR
5 1 5541036800 BOOT

PAGE 348
SECTION 7-01
A
TEMPERATURE SWITCH ASSEMBLY

PAGE 349
A SECTION
REFERENCE #
7-01
5574713600
HARNESS ASSEMBLY - HYDRAULIC SENSOR

0 2” 5535921500 SHRINK SLEEVE
2 5 5540455500 TERMINAL
3 1 5541337200 BOOT
4 1 5541036700 BOOT
5 1 5541027400 CONNECTOR
6 1 5541027500 CONNECTOR
7 2 5540455500 TERMINAL
8 1 5540492600 CONNECTOR
9 1 5540837000 CONNECTOR
10 3 5540503800 TERMINAL
11 3 5540837100 SEAL
12 1 5540492700 TERMINAL
13 10” 5536992100 SPIRAL WRAP
17 180” 5542081400 CABLE

PAGE 350
SECTION 7-01
A
HARNESS ASSEMBLY - HYDRAULIC SENSOR

PAGE 351
A SECTION
REFERENCE #
7-01
5573249300
SOLENOID VALVE ASSEMBLY

1 1 5541540300 SOLENOID VALVE
2 1 5535979500 BODY
3 1 5536240300 GROMMET
4 1 5541027200 CONNECTOR-PLUG
5 1 5541027300 CONNECTOR-LOCK
6 1 5541036800 BOOT
7 22 5536992100 SPIRAL WRAP INCHES
10 2 5537386500 TERMINAL
11 2 5540119300 TERMINAL

PAGE 352
SECTION 7-01
A
SOLENOID VALVE ASSEMBLY

PAGE 353
A SECTION
REFERENCE #
7-01
5574948700
SWITCH PANEL GROUP

1 1 5574948800 SWITCH PANEL ASSEMBLY SEE 5574948800 ON PAGE 355.
2 1 5573537800 GASKET
3 4 5541083600 CAPSCREW

PAGE 354
SECTION 7-01
A
SWITCH PANEL GROUP

PAGE 355
A SECTION
REFERENCE #
7-01
5574948800
SWITCH PANEL ASSEMBLY

PAGE 356
SECTION 7-01
A

PAGE 357
A SECTION
REFERENCE #
7-01
5574948800

1 1 5573529200 SWITCH PANEL
2 1 5540737200 OPERATOR W/CONTACT BLOCK
3 1 5536457100 LENS-RED
4 4 5541051900 OPERATOR
5 4 5541050000 BLOCK-CONTACT
6 1 5541005600 OPERATOR
7 1 5534961800 BULB
8 1 5541046200 PLUG
9 2 5537510300 SWITCH BODY
10 22 5540455500 TERMINAL
11 3 5540119300 TERMINAL
12 1 5572297600 LABEL ISO -BRAKE ACTUATION
14 1 5570567200 LABEL-HORN SYMBOL
15 1 5574930700 LABEL-TEST -ISO DUAL BRAKE
16 4 5541060000 LED - AMBER
17 1 5540737500 CONTACT BLOCK
23 1 5541661500 SWITCH
24 2 5541358700 BLOCK-NC CONTACT
25 1 5540859600 PLUG
26 1 5541393700 PLUG

PAGE 358
SECTION 7-01
A

PAGE 359
A SECTION
REFERENCE #
7-02
5575214300
CONTROL PANEL GROUP

PAGE 360
SECTION 7-02
A
CONTROL PANEL GROUP

PAGE 361
A SECTION
REFERENCE #
7-02
5575214300
CONTROL PANEL GROUP

3 1 5573534500 SENSOR MANAGER
4 1 5573530700 PLATE
5 3 5541365900 PLUG
7 1 5573453500 GASKET
8 1 5574329500 PLATE
9 1 5574918200 DATA COLLECTION UNIT
10 1 5575162400 PLC ASSEMBLY SEE 5575162400 ON PAGE 371.
11 1 5541317300 RELAY
12 2 5540859200 POWER SUPPLY
13 1 5574707500 CONTROL PANEL ASSEMBLY SEE 5574707500 ON PAGE 375.
14 1 5573535900 GASKET
15 1 5541124900 LANYARD
16 3 5537379000 RELAY
17 8 5530755900 SCREW
18 2 5541081300 CAPSCREW
19 6 5530771500 LOCKWASHER
20 2 5530755900 SCREW
21 3 5500510700 CONNECTOR
22 1 5573535500 TRANSDUCER ASSEMBLY SEE 5573535500 ON PAGE 379.
23 1 5573535400 TRANSDUCER ASSEMBLY SEE 5573535400 ON PAGE 381.
24 1 5573534900 PRESSURE SWITCH ASSEMBLY SEE 5573534900 ON PAGE 383.
25 1 5573536100 GASKET
26 1 5573536000 COVER
27 1 5573535700 COVER
28 1 5573535800 GASKET
29 1 5540994200 OPERATORS MANUAL BOX
30 4 5541045800 CAPSCREW
31 4 5530792400 FLATWASHER
32 34 5541083600 CAPSCREW
33 2 5530860700 SCREW
34 4 5531041100 CAPSCREW
35 4 5530601000 CAPSCREW
36 2 5541085400 FLATWASHER
37 10 5559923000 FLATWASHER
38 1 5573476700 THROTTLE TREADLE ASSEMBLY SEE 5573476700 ON PAGE 405.
39 2 5530504100 CAPSCREW
40 2 5530702700 LOCKWASHER
41 2 5530774200 FLATWASHER

PAGE 362
SECTION 7-02
A
CONTROL PANEL GROUP
43 1 5541012600 PLUG
44 4 5534825400 PLUG
45 1 5541013300 LOCK
46 1 5541037700 BOOT
47 1 5541018200 GROMMET
48 2 5541366100 PLUG
49 3 5540391600 PLUG
50 1 5541289000 PROTECTIVE CAP
53 7 5540669600 LOCKNUT
54 1 5574328200 COVER PLATE
55 1 5574327200 GASKET
56 1 5541057400 GASKET
57 16 5537674500 SCREW
58 16 5540551000 NUT
59 16 5540551200 FLATWASHER
60 4 5541046200 PLUG

PAGE 363
A SECTION
REFERENCE #
7-02
5573534400

PAGE 364
SECTION 7-02
A
1 1 5541007100 CONNECTOR
2 44 5537857500 TERMINAL
3 34 5537857600 TERMINAL
4 1 5541070600 CONNECTOR
5 1 5537857400 CONNECTOR
6 1 5541393400 PLUG
7 20 5540119300 TERMINAL
8 13 5534825400 SEAL
9 1 5541008000 CONNECTOR
10 6 5537858000 TERMINAL
11 1 5541392200 RECEPTACLE
12 1 5534837400 NUT
13 1 5534665400 LOCKWASHER
14 36 5540455500 TERMINAL
15 1 5541007200 RECEPTACLE
16 1 5541013200 LOCK
17 1 5541059500 RECEPTACLE
18 1 5541007500 PLUG
19 1 5540119200 CONNECTOR
20 490” 5506413400 WIRE
21 90” 5504182800 WIRE
22 1421” 5505694600 WIRE
23 1 5541289000 CAP
24 1 5541092400 LANYARD

PAGE 365
A SECTION
REFERENCE #
7-02
5575214200
HARNESS ASSEMBLY-DASH

PAGE 366
SECTION 7-02
A

PAGE 367
A SECTION
REFERENCE #
7-02
5575214200

PAGE 368
SECTION 7-02
A
1 1 5541007100 CONNECTOR
2 3 5540859600 PLUG
4 1 5541012700 PLUG
7 1 5540658100 RING
10 4 5541028600 RECEPTACLE
12 1 5541049700 RECEPTACLE
13 1 5541056600 RECEPTACLE
14 1 5540995600 CONNECTOR KIT
15 1 5541007200 RECEPTACLE
16 2 5540924600 RECEPTACLE
17 1 5541269500 PLUG CAP
18 1 5541391600 RECEPTACLE
19 1 5540455300 RECEPTACLE
20 1 5541392300 RECEPTACLE
21 1 5541393700 PLUG
23 4 5540599300 SOCKET
24 1 5541007300 RECEPTACLE
25 1 5541008200 CONNECTOR
26 2 5540654900 FASTON
27 2 5540657800 RING
28 17 5537857500 FEMALE TERMINAL
29 13 5537857600 PLUG SEAL
30 147 5540455500 PIN
31 126 5540119300 SOCKET
32 1 5534665400 LOCKWASHER
33 1 5534837400 NUT
34 1 5540740600 PIN
37 15 5541304800 TERMINAL
38 79 5534825400 PLUG
40 2 5541013400 LOCK
42 4 5541028800 LOCK
43 2 5541013200 LOCK
44 2 5540859700 LOCK
45 4 5534665800 NUT
46 4 5534844200 LOCKWASHER

PAGE 369
A SECTION
REFERENCE #
7-02
5575214200
47 4 5534837400 NUT
48 4 5534665400 LOCKWASHER
49 4 5537858100 SEAL
50 1 5541304900 TERMINAL
51 1 5540740700 SOCKET
52 4 5540645900 PIN
53 1 5541034700 RECEPTACLE
54 1 5541035400 SECONDARY LOCK
55 1 5541037100 BOOT
56 1 5541035000 PLUG
57 3 5540859300 RECEPTACLE
58 3 5540859400 LOCK
59 1 5541056700 RECEPTACLE
60 1 5541056900 PLUG
61 1 5541392300 RECEPTACLE
62 1 5540859700 LOCK
64 2 5541028500 PLUG
66 2 5541028700 LOCK
68 1 5541036900 BOOT
69 1 5541013300 LOCK
70 1 5541034500 SECONDARY LOCK
111 4 5540859800 SOCKET
112 1 5540924600 RECEPTACLE
113 1 5540924700 PLUG
114 2 5541922500 PIN
117 4 5540598000 LOCK
118 1 5541027400 RECEPTACLE
119 2 5540455500 PIN

PAGE 370
SECTION 7-02
A

PAGE 371
A SECTION
REFERENCE #
7-02
5575162400
PLC ASSEMBLY

PAGE 372
SECTION 7-02
A
PLC ASSEMBLY

PAGE 373
A SECTION
REFERENCE #
7-02
5575162400
PLC ASSEMBLY
3 1 5540859700 LOCK
4 33 5540119300 TERMINAL
5 1 5572561600 RAIL
6 1 5572814400 FUSE BLOCK ASSEMBLY
7 2 5541049000 STOP
8 2 5541049200 JUMPER BAR
9 1 5540859600 PLUG
10 1 5541912300 PLUG
11 1 5536310000 MOUNT
12 4 5534825400 SEAL
13 41 5541668100 FERRULE
14 7 5541920900 FERRULE
15 15 5540951100 STRAP TIE
15 15 5541317400 TY-RAP

PAGE 374
SECTION 7-02
A
PLC ASSEMBLY

PAGE 375
A SECTION
REFERENCE #
7-02
5574707500
CONTROL PANEL ASSEMBLY

PAGE 376
SECTION 7-02
A

1 1 5574707600 FACE PLATE
5 1 5540993500 INDICATOR
6 3 5540993400 INDICATOR
7 2 5540764200 SWITCH
8 4 5537510300 SWITCH BODY
9 1 5541005400 SWITCH
10 1 5541005500 OPERATOR
11 1 5541049800 PLUG
12 1 5540740700 TERMINAL
13 1 5541393600 PLUG
14 28 5540119300 TERMINAL

PAGE 377
A SECTION
REFERENCE #
7-02
5574707500

20 8 5541077600 TERMINAL
21 3 5540844900 SPLICE
22 3 5540657800 RING
23 2 5562627800 BUS BAR
24 13 5540654800 TERMINAL
28 1 5541046200 PLUG
29 10 5541129200 BOOT
30 1 5541056800 PLUG
31 18 5540908600 FERRULE

PAGE 378
SECTION 7-02
A

PAGE 379
A SECTION
REFERENCE #
7-02
5573535500
TRANSDUCER

1 1 5541096200 TRANSDUCER
2 3 5540119300 TERMINAL

PAGE 380
SECTION 7-02
A
TRANSDUCER

PAGE 381
A SECTION
REFERENCE #
7-02
5573535400
TRANSDUCER

1 1 5541096100 TRANSDUCER
2 3 5540119300 TERMINAL

PAGE 382
SECTION 7-02
A
TRANSDUCER

PAGE 383
A SECTION
REFERENCE #
7-02
5573534900

1 1 5541615300 PRESSURE SWITCH
2 3 5540119300 TERMINAL

PAGE 384
SECTION 7-02
A

PAGE 385
A SECTION
REFERENCE #
7-02
5573701700
GAUGE PANEL GROUP

1 1 5573701800 PANEL ASSEMBLY SEE 5573701800 ON PAGE 387.
2 8 5541083600 CAPSCREW
3 1 5572918700 GASKET

PAGE 386
SECTION 7-02
A
GAUGE PANEL GROUP

PAGE 387
A SECTION
REFERENCE #
7-02
5573701800
GAUGE PANEL ASSEMBLY

1 1 5573701900 PLATE-GAUGE FACE
2 1 5572400400 GAUGE-ENGINE WATER TEMP
3 1 5572400700 GAUGE-TRANSMISSION OIL
TEMP
4 1 5572400300 GAUGE-FUEL
5 1 5574078900 GAUGE
9 1 5572400600 GAUGE-TACHOMETER
10 1 5572400500 GAUGE-OIL PRESSURE
11 1 5572400800 GAUGE-TRANSMISSION
PRESSURE
12 1 5572400000 GAUGE-HYDRAULIC
ACCUMULATOR PRESSURE
13 1 5572400200 VOLTMETER-GAUGE
14 7 5572400900 CABLE

PAGE 388
SECTION 7-02
A
GAUGE PANEL ASSEMBLY

PAGE 389
A SECTION
REFERENCE #
7-02
5572920100
HARNESS-GAUGE PANEL

1 1 5541007600 PLUG
2 8 5540119300 TERMINAL
3 1 5540119200 CONNECTOR
4 1 5574616000 CABLE
5 1 5572400900 CABLE
10 3 5540844900 SPLICE

PAGE 390
SECTION 7-02
A
HARNESS-GAUGE PANEL

PAGE 391
A SECTION
REFERENCE #
7-05
5574287700
HORN ASSEMBLY

1 1 5541 5708 00 HORN
2 1 5574 2996 00 HARNESS ASSEMBLY SEE 5574299600 ON PAGE 393.
3 1 5574 2997 00 HARNESS ASSEMBLY SEE 5574299700 ON PAGE 395.

PAGE 392
SECTION 7-05
A
HORN ASSEMBLY

PAGE 393
A SECTION
REFERENCE #
7-05
5574299600
HARNESS ASSEMBLY-NEGATIVE HORN

1 1 5540661700 TERMINAL RING
2 1 5535144800 TERMINAL
3 1 5535164600 SHELL
5 5” 5536992100 SPIRAL WRAP

PAGE 394
SECTION 7-05
A
HARNESS ASSEMBLY-NEGATIVE HORN

PAGE 395
A SECTION
REFERENCE #
7-05
5574299700
HARNESS ASSEMBLY-POSITIVE HORN

1 1 5540661700 TERMINAL RING
2 1 5535144800 TERMINAL
3 1 5535164600 SHELL
5 5” 5536992100 SPIRAL WRAP

PAGE 396
SECTION 7-05
A
HARNESS ASSEMBLY-POSITIVE HORN

PAGE 397
A SECTION
REFERENCE #
7-07
5574725300
BATTERY GROUP

PAGE 398
SECTION 7-07
A
BATTERY GROUP
1 1 5575364000 BATTERY BOX
2 1 5574568300 BATTERY MAT
3 2 5541361600 BATTERY -31HDA-12V (HAZ)
4 1 5574562200 BATTERY HLDWN
5 8 5530792400 WASHER
6 1 5533531800 ANCHOR BRKT
7 4 5540162200 NUT -POLY INSERT
9 1 5532974400 BRACKET
10 1 5533770800 LATCH-RUBBER
11 4 5530880400 CAPSCREW
12 8 5530810800 WASHER
13 8 5540163400 CAPSCREW
14 4 5530787300 WASHER-PLAIN
15 4 5540162300 NUT
16 1 5541550200 CPSCR-HEX HEAD M6X50 A4 SS
17 1 5574724100 ISO SWITCH COVER WELDMENT
18 4 5530773300 CAPSCREW
19 4 5540135000 NUT
20 8 5540112500 WASHER-FLAT

PAGE 399
A SECTION
REFERENCE #
7-12
5575104400
LIGHT GROUP

PAGE 400
SECTION 7-12
A
LIGHT GROUP
1 10 5541887200 LIGHT ASSEMBLY SEE 5541887200 ON PAGE 401.
2 8 5541052000 CAPSCREW
3 2 5575070000 MOUNT
5 8 5530810800 WASHER
6 8 5530810000 CAPSCREW
8 12 5541044500 CAPSCREW
9 44 5540112500 FLATWASHER
10 14 5540135000 NUT
11 2 5535197100 CLAMP
12 2 5531005000 CAPSCREW

PAGE 401
A SECTION
REFERENCE #
7-12
5541887200
LIGHT ASSEMBLY - PROJECTION BEAM

1 1 5541924000 HOUSING
2 1 5541924100 GROMMET
3 1 5541924200 CIRCUIT ASSEMBLY
4 1 5541924300 BULB
5 1 5541924400 FRONT COVER

PAGE 402
SECTION 7-12
A
LIGHT ASSEMBLY - PROJECTION BEAM

Parts Catalog
Atlas Copco Wagner
Section 8: Manual Controls

Controller Classifications
Controls that are classified independently appear in
Section 8. Controls that are classified with their
respective systems appear in the following sections. If
the control is not found in Section 8, proceed to the
system sections.
Independent Controls
Steering Control Group ................................... Section 8-01
Dump & Hoist Control Group ......................... Section 8-02
Dump Control Group........................................ Section 8-02
Transmission Control Group ......................... Section 8-03
Transmission Shift Control System.............. Section 8-03
Throttle Control Group..................................... Section 8-04
Inch Control System ......................................... Section 8-04
Park Brake Control............................................ Section 8-05
Park Brake Override ......................................... Section 8-05
Brake Control Group ........................................ Section 8-06
Engine Shutdown Control............................... Section 8-07
Throttle Control Shutdown ............................. Section 8-07
Fire Suppression System................................ Section 8-08
Fire Extinguisher Group................................... Section 8-08
Checkfire Group ................................................ Section 8-08
System Controls
Power Unit ..................................................................Section 2
Power Train ................................................................Section 3
Hydraulic System .....................................................Section 5
Air System ..................................................................Section 6
Electrical System......................................................Section 7
Optional Equipment ................................................Section 9
Section 8: Manual Controls
Parts Catalog
PAGE 405
A SECTION
REFERENCE #
8-04
5573476700
ELECTRONIC PEDAL ASSEMBLY

PAGE 406
SECTION 8-04
A
ELECTRONIC PEDAL ASSEMBLY

1 5573 4767 00 ELECTRONIC PEDAL ASSEMBLY INCLUDES ALL ITEMS.
1 5540 8444 00 PEDAL ASSEMBLY INCLUDES ALL ITEMS EXCEPT
4, 10, 13, 16, AND 18.
1 5540 4595 00 TREADLE PIN KIT INCLUDES ITEMS 2, 3, 4, AND
18.
1 5540 4596 00 ROLLER SERVICE KIT INCLUDES ITEMS 2, 19, AND
21.
1 5540 4597 00 SENSOR KIT INCLUDES ITEMS 6, 7, 13, 29,
AND 31.
1 1 N.S.S. SPRING PIN
2 3 5536 4023 00 SNAP RING
3 2 5535 1047 00 BUSHING
4 2 5540 8440 00 BUSHING
6 2 5540 4586 00 SCREW
7 2 5540 4587 00 SCREW
10 1 5540 8442 00 COVER
11 1 N.S.S. TREADLE
12 1 N.S.S. LEVER
13 1 5573 4766 00 WIRING HARNESS
16 1 5540 8443 00 BASE
18 1 N.S.S. PIN
19 1 N.S.S. ROLLER PIN
20 1 N.S.S. SENSOR DRIVE SHAFT
21 1 N.S.S. ROLLER
22 2 N.S.S. THRUST WASHER
23 1 N.S.S. BUSHING
24 2 N.S.S. SPRING
29 1 N.S.S. POTENTIOMETER
31 2 5540 4592 00 WIRE CLAMP

PAGE 407
A SECTION
REFERENCE #
8-08
5573730600
FIRE EXTINGUISHER GROUP

1 1 5537119900 MOUNT
2 1 5537119800 FIRE EXTINGUISHER
3 4 5530880300 CAPSCREW
4 8 5530787300 WASHER
5 4 5540162300 NUT

PAGE 408
SECTION 8-08
A
FIRE EXTINGUISHER GROUP

Parts Catalog
Atlas Copco Wagner
Section 9: Tools
Section 9: Tools
Parts Catalog
PAGE 411
A SECTION
REFERENCE #
9-01
5573489600
DEUTSCH CONNECTOR TOOLS

1 5 5535 1414 00 TERMINAL REMOVAL TOOL
5 2 5541 3366 00 TERMINAL TOOL

PAGE 412
SECTION 9-01
A
DEUTSCH CONNECTOR TOOLS

PAGE 413
A SECTION
REFERENCE #
9-02
371335
ACCUMULATOR CHARGING HARNESS

1 5537 1335 00 CHARGING HARNESS INCLUDES ALL ITEMS.
2 1 5537 5316 00 INLET
3 1 5537 5315 00 NUT
4 2 5537 5809 00 VALVE
5 1 5537 5810 00 TEE
6 2 5537 5811 00 NIPPLE
7 1 5537 5812 00 GAUGE
8 1 5537 5813 00 HOSE ASSEMBLY
9 1 5537 3794 00 CHARGING VALVE
10 1 5500 3444 00 ADAPTER

PAGE 414
SECTION 9-02
REFERENCE # 371335
A
ACCUMULATOR CHARGING HARNESS

PAGE 415
A SECTION
REFERENCE #
9-02
517437
PRESSURE GAUGE

1 5534 2727 00 PRESSURE GAUGE (3000 PSI) INCLUDES ITEMS 1, 2, AND 3.
1 5534 2738 00 PRESSURE GAUGE (5000 PSI) INCLUDES ITEMS 1, 2, AND 4.
1 2 5535 7106 00 GAUGE (0-150 PSI)
2 1 5535 7107 00 GAUGE (0-600 PSI)
3 1 5535 6928 00 GAUGE (0-3000 PSI)
4 1 5536 2136 00 GAUGE (0-5000 PSI)

PAGE 416
SECTION 9-02
REFERENCE # 517437
A
PRESSURE GAUGE

PAGE 417
A SECTION
REFERENCE #
9-03
524934
TIRE SERVICE KIT

1 1 5552 4917 00 AIR SERVICE GAUGE KIT INCLUDES ITEMS 1 THROUGH
12D.
2 1 5533 6152 00 INFLATING DEVICE
3 1 5500 4923 00 BUSHING
4 1 5533 6422 00 HOSE ASSEMBLY
5 1 5530 7494 00 COUPLING
6 1 5500 9288 00 NIPPLE
7 1 5500 4925 00 BUSHING
8 1 5534 1983 00 SOCKET
9 1 5532 8686 00 COUPLER
10 1 5533 6438 00 VALVE
11 1 5533 6615 00 GAUGE
12A 2 5530 5183 00 NIPPLE ITEMS 12A, 12B,12C,AND 12D
12B 1 5500 4950 00 NIPPLE ARE REQUIRED FOR
12C 3 5500 4912 00 BUSHING CONNECTION TO AIR SUPPLY
AND ARE NOT SHOWN ON THE
12D 1 5500 4974 00 TEE
DRAWING.
13 1 5537 8456 00 AIR CHUCK

PAGE 418
SECTION 9-03
REFERENCE # 524934
A
TIRE SERVICE KIT

Manual de Partes ST1010 - 369 PDF

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ST1010

Atlas Copco Wagner Inc.

FIRE EXTINGUISHER GROUP ...............................407

Protect Your Warranty Parts Substitutions

1. Federal Mine Safety & Health Act of 1977, Public

How to Use This Parts Book Locating a Part

In the digital version of the catalog, simply select the

Section Page Number

Consumable Parts Detroit Diesel Engine Consumables

■ PART NUMBER 5541405500 Water Pump 1

■ DESCRIPTION 5540465800 Alternator 1

*Located on identification plate near operators S er ies 6 0

Clark Clark Conver ter Seal Kit

637679 ST-6C 5540571100 MHR28000 Converter Section 5536982300

Section 2: Power Unit

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/09/01

ITEM QTY PART NUMBER DESCRIPTION COMMENTS

10/09/01 © 2000 Atlas Copco Wagner Inc. Rev. 00

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/09/01

10/09/01 © 2000 Atlas Copco Wagner Inc. Rev. 00

INSTALL ITEM 44 BETWEEN THE TURBO AND WASTE GATE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS

Rev. 02 © 2000 Atlas Copco Wagner Inc. 01/30/02

01/30/02 © 2000 Atlas Copco Wagner Inc. Rev. 02

AIR INTAKE GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 11/22/00

11/22/00 © 2000 Atlas Copco Wagner Inc. Rev. 01

AIR INTAKE GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 11/22/00

11/22/00 © 2000 Atlas Copco Wagner Inc. Rev. 01

ITEM QTY PART NUMBER DESCRIPTION COMMENTS

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00

Rev. 01 © 2000 Atlas Copco Wagner Inc. 01/03/02

ITEM QTY PART NUMBER DESCRIPTION COMMENTS

01/03/02 © 2000 Atlas Copco Wagner Inc. Rev. 01

Rev. 01 © 2000 Atlas Copco Wagner Inc. 01/03/02

01/03/02 © 2000 Atlas Copco Wagner Inc. Rev. 01

Rev. 01 © 2000 Atlas Copco Wagner Inc. 10/08/01

10/08/01 © 2000 Atlas Copco Wagner Inc. Rev. 01

Rev. 01 © 2000 Atlas Copco Wagner Inc. 10/08/01

10/08/01 © 2000 Atlas Copco Wagner Inc. Rev. 01

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/08/01

10/08/01 © 2000 Atlas Copco Wagner Inc. Rev. 00

© 2000 Atlas Copco Wagner Inc. 10/03/00

10/03/00 © 2000 Atlas Copco Wagner Inc.

ENGINE COOLING SYSTEM

Rev. 07 © 2000 Atlas Copco Wagner Inc. 2/1/00

2/1/00 © 2000 Atlas Copco Wagner Inc. Rev. 07

ENGINE COOLING SYSTEM

Rev. 07 © 2000 Atlas Copco Wagner Inc. 2/1/00

2/1/00 © 2000 Atlas Copco Wagner Inc. Rev. 07

Section 3: Power Train

Rev. 00 © 2000 Atlas Copco Wagner Inc. 08/07/02

08/07/02 © 2000 Atlas Copco Wagner Inc. Rev. 00

Rev. 02 © 2000 Atlas Copco Wagner Inc. 08/07/02

08/07/02 © 2000 Atlas Copco Wagner Inc. Rev. 02

Rev. 02 © 2000 Atlas Copco Wagner Inc. 08/07/02

08/07/02 © 2000 Atlas Copco Wagner Inc. Rev. 02

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/30/02

07/30/02 © 2000 Atlas Copco Wagner Inc. Rev. 00

FRONT COVER GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS