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FKT-C 35000 L... 40000 L -H- im technotrans Service manual Contents 1, Notes on safety 2. Description / survey 3. Unit specification 3.1 System scheme 3.2 Legend 4. Technical data 5. Start up 5.1 Temperising cycle (IT) 5.2 Dampening solution cycle (DS) 5.3 General 6. Components 6.1 Dosing unit for dampening solution 6.2 Alcohol stabilizer 6.3 Cooling unit 6.4 Unit control TFK 31 6.5 Digital cards 6.6 Ex.-buffer amplifier 6.7 Intermediate tank 7. CP Tronic - interface operation 8. Maintenance 8.1 Cleaning procedures 8.2 Cleaning auxiliaries 8.3 Maintenance of alcohol stabilizer 8.4 Maintenance of dosing unit for additives 8.5 Maintenance of suction tube 8.6 Maintenance of intermediate tank 8.7 Maintenance guide 9. Trouble shooting 10. Spare parts list 11. Electrical circuit diagram technotrans gmbh Robert-Linnemann-Str. 17 D 48336 Sassenberg Telefon: 02583 / 301-0 Telefax: 02583 / 301-20 K 43560560.000. ma ADM, (06.09.1996. 435.64.0550 535768 IGE, FKT-C 35000 L... 40000 L -H- 1. Notes on safety For your own safety Prior to commissioning, it is essential that the operating instructions and notes on safety are read and observed, Explanation of symbols: A Safety notes for the protection of Personnel. Notes relating to the protection of the system. Notes on safety relating to electrical hazards. (electrical operating room) The notes on safety must be observed in the interest of your own safety. Sile selecti When selecting the site for installation of the dampening solution cooling unit and associated components, the specified escape routes must be kept free ‘The unit must be placed on a horizontal surface. The place of installation must offer the system firm ‘support ‘Ambient temperature during transportation. must be between -25°C and 70°C if completely drained of all water and 1°C to 40°C during operation If the installation is at an altitude higher than 2000 m above sea level, efficiency may be reduced fa technotrans Handling of alcohol Observe the safety data sheets for the A safe handling of alcohol and the safety regulations conceming the handling of flammable liquids. The ground straps of the alcohol stabilizer must have contact with the top of the tank. If necessary bend the ground straps outwards ! A + Only use permitted alcohol tanks to supply alcohol for immediate needs. * Its the customer's responsibilty to store the alcohol in a suitable container. * Regularly check alcohol hoses for signs of leakage. ‘+ Naked flames, lights, fire etc. are forbidden in the vicinity of alcohol canisters and tanks. ‘+ Any overfiow or spilt alcohol is to be kept away from areas where ignition or fire might occur ‘+ Overflowing or spilt alcohol is to be diluted immediately with plenty of water and is to be ‘mopped or soaked up witn suitable materials, Handling of additive-concentrates Please take note of the safety data sheets of the corresponding manufacturers for the safe handling of the additive-concentrates, Additives have to be classified as slight water- contaminants. Please note corresponding disposal information given by the manufacturers. Applicable technical and building regulations must 500) be observed. = Hoses and electrical cables must be laid in a bs manner to prevent pping and damege ar It is important that there is enough ventilation for the i air cooled retigeratn unt and enaugh room to open the owing doors Do not put things in front of or ontop of tho unt (200, K 43560550.D0C ™M Tow e08 1906 495.640850 TES re FKT-C 35000 L... 40000 L -H- General notes on safety All persons concerned with the installation, commissioning, operation, maintenance and repair of the system and its components must have read and understood the operating instructions, particularly the chapter “notes on safety’. If necessary, in house instruction should be provided, taking into account the specialist qualifications of the individual persons. Prior to commissioning the system, the user must convince himseff that all safety conditions are met The system must be maintained and repaired only by persons who are familiar with the system and have been informed about the potential hazards and have the necessary qualifications. ‘The pertinent regulations for prevention of accidents and other generally recognised safety and industrial medicine requirements must be observed. Notes on safety for operating personnel All working methods are forbidden, which: Constitute a danger to the life and limb of the user or third parties, Are detrimental to the system or constitute other hazards. Ate detrimental to the safety and proper functioning of the machine, Are not in compliance with the specified notes on safety fH» technotrans No safety devices must be removed or rendered inoperative! If it should become necessary to remove safety devices for setting, repair and maintenance Purposes, the safety devices must be replaced immediately on completion of maintenance or repair work ‘The generally applicable safety rules and regulations for the prevention of accidents must be observed. Maintonance and repair must only be AA, Ahceraten when the untis swtenea of and. the, maintorance teh fen position “O“ (OFF)! Repairs at pipe systems must only be undertaken in unpressurized condition! The control cabinet or case must be closed during operation of the system and must only bo opened to malfunctions! >b Use for the intended purpose ‘The unit is intended solely for the application explained in 2. Description / survey with the components supplied and approved by technotrans. Use for any other than the intended purpose is considered improper. The manufacturer disclaims all ability for any damage resulting from such use; the user/operator is solely liable. Terms of guarantee Not intended use and unauthorised changes or ‘modifications to the unit and its components which are part of the scope of supply of Messrs technotrans, exclude any fabilly of the manufacturer for damage caused as a result of such changes or modifications. The warranty/guarantee of | the manufacturer is. invalidated. Only use original technotrans spare parts! 43560550, 06 (06.09.1996 [ K HOM. Tit 435.64.0550 Bare IGE,

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