PT.

Perusahaan Gas
Negara (Persero) Tbk
KSO-BEC+SSA
KALKULASI TANPA CASING

Document No. Rev.

Road Crossing Calculation for 16" Uncased Pipe at

Design Pressure

###
 PT. Perusahaan Gas
Negara (Persero) Tbk
KSO-BEC+SSA
KALKULASI TANPA CASING

Document No. Rev.

1.0 TUJUAN

Tujuan dari anlisis road crossing adalah untuk memastikan integrity dari pipa yang tertekan akibat dari
beban permukaan bumi dan beban internal pada pipa 16" inch

2.0 REFERENSI

Standard yang digunakan dalam perhitungan ini adalah

- API RP 1102 Steel Pipelines Crossing Railroads and Highways, 7th Edition 2007

3.0 KALKULASI

DESCRIPTION SYMBOL BRITISH UNIT METRIC UNIT

DESIGN BASIS
Pipe Material: API 5L Gr. X65 PSL2
Specified Minimum Yield Strength SMYS 52200.0 psi 3670.02405905 kgs/cm2
Design Factor F 0.3 - 0.3 -
Longitudinal Design Factor E 1 - 1 -
Temperature Derating Factor T 1 - 1 -
Pipe Outside Diameter OD 16 inch 406.4 mm
Pipe Wall Thickness tw 0.500 inch 12.700 mm
Corrosion Allowance CA 0.0625 inch 1.6 mm
Young's Modulus of Elasticity E 29877774 psi 2100615.89 kgs/cm2
Poisson's Ratio ν 0.3 - 0.3 -
Coefficient of Thermal Expansion αT 0.0000117 - 0.0000117 -
Depth of Pipe from Ground H 118.11 inch 3000 mm
Soil Unit Weight γ 0.06965 lbs/in3 18.9 kN/m3
Modulus of Soil Reaction (from Table A-1 API RP
E' 493.13 psi 3.4 MPa
1102)
Resilient Modulus of Soil (table A-2 API RP 1102) Er 4931.28 psi 34 MPa
Internal Pressure p 258.0 psi 1.8 MPa
Installation Temperature T1 86.0 ˚F 30 ˚C
Max. Operating Temperature T2 150.0 ˚F 65.5555555556 ˚C

EXTERNAL LOADS
The Circumferential Stress
The Earth Load SHe KHe * Be * Ee * γ * D
Stiffness Factor (figure 3) KHe 1100 - 1100 -
Ratio of tw/D 0.031 - 0.031 -
Modulus of Soil Reaction E' 493.13 psi 3.4 MPa
Burial Factor (figure 4) Be 1.05 - 1.05 -
Bored Diameter Bd 18.0 inch 457.2 MPa
Ratio of H/Bd 6.56 - 6.56 -
Excavation Factor (figure 5) Ee 1.03 - 1.03 -
Ratio of Bd/D 1.125 - 1.125 -
Soil Unit Weight (for most soil type) γ 0.06965 lbs/in3 18.9 kN/m3
Pipe Outside Diameter D 16.0 inch 406.4 mm
The Circumferential Stress SHe 1325.746 psi 9.141 MPa
 PT. Perusahaan Gas
Negara (Persero) Tbk
KSO-BEC+SSA
KALKULASI TANPA CASING

Document No. Rev.

0 0
p
Ap

DESCRIPTION SYMBOL BRITISH UNIT METRIC UNIT

EXTERNAL LOADS

Surface Live Load w

Contact Area Ap 144 inch2 0.093 m2
Design Single Wheel Loads PT 16000 lbs 71.17 kN
Design Tandem Wheel Loads PS 8000 lbs 35.59 kN
Safety Factor Sf 1.25 - 1.25 -
Surface Live Load of Single Axle Wheel w 138.89 psi 0.96 Mpa
Depth of Pipe H 118.11 inch 3000 mm
Impact Factor (figure 7) Fi 1.3 - 1.3 -
Road Cyclic Circumferential Stresses ΔSHh KHh * GHh * R * L * Fi * w
Highway Stiffness Factor for Cyclic (figure 14) KHh 12.5 - 12.5 -
Resilient Modulus of Soil (table A-2) Er 4931.28 psi 34 MPa
Ratio of Tw/D 0.03125 - 0.03125 -
Highway Geometry Factor for Cyclic (figure 15) GHh 0.905 - 0.905 0.905
Diameter of Pipe D 16 inch 0.4064 m
Depth of Pipe H 118.11 inch 3 m
Highway Pavement Type Factor (tab 2) R 1 - 1 -
Highway Axle Configuration Factor (tab 2) L 0.65 - 0.65 -
Impact Factor Fi 1.3 - 1.3 -
Applied Surface Pressure P∗( D−tw
2∗tw )
w
ΔSHh
138.89 psi 0.96 MPa
Road Cyclic Stress 1327.65 psi 3000.00 MPa

Cyclic Longitudinal Stress P∗

D
< F∗E∗SMYS
ΔSLh KLh * GLh * R * L * Fi * w
2∗tw
Highway Stiffness Factor for Longitudinal KLh 11 - 11 -
(figure 16)
Ratio of Tw/D 0.031 - 0.031 -
Resilient Modulus of Soil (table A-2) Er 4931.28 psi 34 MPa
Highway Geometry Factor for Longitudinal (figure GLh 0.9 - 0.9 -
17)
Diameter of Pipe D 16 inch 0.4064 m
Depth of Pipe H 118.11 inch 3 m
Cyclic Longitudinal Stress ΔSLh 1161.88 psi 8.01 MPa

INTERNAL LOADS

Circumferential Stress Due to Internal Pressure SHi

3999.00 psi 27.57 Mpa

Check for Allowable Stress Using Barlow
Formula
Barlow Stress 4128.00 psi 28.46 MPa
SHi
F*E*T*SMYS 15660 psi 107.97 MPa
ACCEPTABLE
Conclusion SHi < F*E*T*SMYS
Ratio 0.26
 PT. Perusahaan Gas
Negara (Persero) Tbk
KSO-BEC+SSA
KALKULASI TANPA CASING

Document No. Rev.

DESCRIPTION SYMBOL BRITISH UNIT METRIC UNIT

EXTERNAL LOADS
Check for Allowable Stress
SHe 1325.7 psi 9.14 MPa
ΔSHh 1327.65 psi 9.15 MPa
SHi 3999.00 psi 27.57 MPa
Maximum Circumferential Stress S1 = SHe + ΔSHh + SHi
S1
ΔSH=ΔSHh 6652.39 psi 45.87 MPa
ΔSLh 1161.88 psi 8.01 MPa
√[
1
2
(S 1−S 2)2 +( S 2−S 3 )2 +(S 3−S 1)2 ]
SHe 1325.7 psi 9.14 MPa
SHi 3999.00 psi 27.57 MPa
Maximum Longitudinal Stress S2 = ΔSLh - E . αT . (T2-T1) + ν . (SHe + SHi)
S2
ΔSL=ΔSLh -19613.18 psi -135.23 MPa
S3=-P
Maximum Radial Stress S3
-258 psi -1.8 MPa

Using Total Effective Stress Seff

23582.37 psi 162.59 MPa
Allowable Stress (30% of SMYS) 15660 psi 107.97 MPa
Conclusion NOT ACCEPTABLE
Ratio 1.51
Check for Allowable Stress
From Fatigue Girth Weld SL ≤ SFG x F
ΔSL=ΔSLh ΔSLh 1161.88 psi 8.01 MPa
Fatigue Endurance Limit (table 3) SFG 12000 psi 3000.00 MPa
Design Factor F 0.3 - 0.3 -
SFG x F 3600 psi 24.82 MPa
Conclusion ACCEPTABLE
Ratio 0.32
Check for Allowable Stress
From Longitudinal Weld SHh ≤ SFL x F
ΔSHh 1327.65 psi 9.15 Mpa
Fatigue Endurance Limit (table 3) SFL 12000 psi 82.74 MPa
Design Factor F 0.3 - 0.3 -
SFL x F 3600 psi 24.82 MPa
Conclusion ACCEPTABLE
Ratio 0.37

Kesimpulan: Perlu digunakan casing

 DOCUMENT NO: REV.
Pipeline - Data Sheet
PRGT-20-PL-CL-OO1 A

Wall Thickness Calculation REFERENCE DRAWING NO :

Spread Sheet Sheet 1 of 1

REV DESCRIPTION DATE BY CHK'D APP'D

PERTAMINA GAS A Issued for Review
B Issued for Approval
C Approved for Design
GAS PIPELINE PORONG TO 0 Approved for Construction
GRATI

1.0 GENERAL

CODE : ASME B31.8 "Gas Transmission and Distribution Piping Systems"

Description : This spread sheet covers the calculation of wall-thickness requirement for the line pipe to be used for
Sales Gas Pipeline
Material : API 5L X-52-PSL2
Location Class 3
Location : Porong to Grati

Variation Manufacturer Process : Longitudinal SAW & ERW, Spiral SAW

2.0 CALCULATION

2.1 DESIGN DATA

D pl : Nominal Diameter of Pipeline = 18 inch = 457.2 mm

D : Outside Diameter of Pipeline = 18 inch = 457.2 mm
P : Design Pressure = 740 psig = 5102.1 kPag
Td : Design Temperature = 120 o
F = 48.89 o
C
S : Specified Minimum Yield Stress = 52000 psig = 358527.4 kPag
CA : Corrosion Allowance = 0.0590552 inch = 1.5 mm
E : Longitudinal Joint Factor = 1
F : Design Factor = 0.5
T : Temperature Derating Factor = 1

2.2 WALL THICKNESS CALCULATION

a. The Equation for minimum Wall Thickness

PD
t=
2 xSxFxExT
t = 6.5063 mm
t = 0.2562 inch

b. Minimum and Design Wall Thickness

t nom =t+CA
tnom = 8.0063 mm
tnom = 0.3152 inch

3.0 CONCLUSION

1. Minimun Calculated wall thickness is 8.0063 mm

2. Selected Wall Thickness is 11.91 mm = 0.469 inch