Professional Documents
Culture Documents
Submitted by:
Afrah Abdul Azeez
3rd sem
1.DISCUSS ERP, MRP, MRP II AND CLOSED LOOP MRP?
ERP - An ERP system is an attempt to integrate all functions across a company to a single computer system
that can serve all those functions’ specific needs. ERP is the practice of consolidating an enterprise’s
planning, manufacturing, sales and marketing efforts into one management system. It combines all databases
across departments into a single database that can be accessed by all employees. ERP automates the tasks
involved in performing a business process. 3 Major Reasons for using ERP:
To integrate financial data.
To standardize manufacturing processes.
To standardize HR information.
ERP software is considered to be a type of enterprise application, that is software designed to be used by
larger businesses and often requires dedicated teams to customize and analyse the data and to handle
upgrades and deployment. In contrast, Small business ERP applications are lightweight business
management software solutions, often customized for a specific business industry or vertical.
MRP - Material Requirement Planning is a special technique to plan the requirements of materials for
production. For the manufacturing company to produce the end items to meet demands the availability of
sufficient production capacity must be coordinated with the availability of all raw materials and purchased
items from which, the end items are to be produced. In other words, there is a need to manage the
availability of dependent demand items from which the products are made. Dependent demand items are the
components, i.e., materials or purchased items, fabricated parts or sub-assemblies that make up the end
product.
One approach to manage the availability of dependent demand items is to keep a high stock of all the items
that might be needed to procured the end items and when the on-hand stock drops below a present re-order
level, the items are procured or bought as the case may be to replenish the stock to the maximum level.
However, this approach is costly due to the excessive inventory of components, fabricated parts and sub-
assemblies to ensure high service level. An alternative approach to manage these items is to plan for
procurement or manufacture of the specific components that will be required to produce the required
quantities of end products as per the production schedule indicated by the master production schedule
(MPS). The technique is known as Material Requirement Planning (MRP) technique.
MRP is a computer-based system in which the given MPS is exploded into the required amounts of raw
materials, parts and sub-assemblies needed to produce the end items in each time period (week or month) of
the planning horizon. The gross requirement of these materials is reduced to net requirements by taking into
account the materials that are in inventory or on order.
MRP II - Manufacturing resource planning (MRP II) is a comprehensive type of planning for
manufacturing companies. It is a sort of extension to the original material requirements planning (MRP)
concept. It emerged in the 1980s to help companies deal with dynamic processes. Both of these, MRP and
MRP II, are related to the enterprise resource planning (ERP) system, which is a top-level business
information system that helps companies to plan better and work more efficiently. Manufacturing resource
planning may include various software tools as well as support processes. It is an overarching concept for
business management. The tools may include master production schedules, advanced invoicing, production
resources, inventory tools and more. The support processes may include contract management, shop floor
data collection, sales analysis and more.
Through the use of diverse new technologies, companies can adjust how they work to improve productivity
and efficiency. Inventory control systems are a good example — by aggregating big data and analyzing
them for business intelligence, companies can reduce warehouse inventory levels, to save on maintenance
cost. This is just one way that MRP works for businesses; another way involves improving supply chains as
well as other parts of the production cycle.
CLOSED-LOOP MRP - Closed Loop Manufacturing Resource Planning (MRP) is a software system
companies use for production planning and inventory control. The system contains an information feedback
feature that enables plans to be continuously checked and adjusted. Closed Loop MRPs synchronize the
purchasing or materials procurement plans with the master production schedule. Inputs to the system include
a bio of materials, inventory status files and master production schedules. The system feeds back
information about completed manufacture and materials on hand into the MRP system, so that these
production plans can be adjusted according to capacity and other requirements. The system is called a closed
loop MRP because of its feedback feature, which is also referred to as "closing the loop.” Closed Loop
MRP’s benefits include reductions in inventory (and associated costs), rush orders, and lead-times, greater
responsiveness to customer demand, shorter delivery times and better capacity utilization.
5. WHAT ARE THE TECHNOLOGIES THAT ARE USED TO IMPROVE THE CAPABILITIES
OF ERP SYSTEMS?
Some of these technologies are:
1.BUSINESS PROCESS RE-ENGINEERING (BPR)
Dr. Michael Hammer defines BPR as “ the fundamental rethinking and radical redesign of business processes
to achieve dramatic improvements in critical, contemporary measures of performance such as cost, quality,
services and speed.” One of the main tools for making this change is the Information Technology (IT). Any
BPR effort that fails to understand the importance of IT, and goes through the pre-BPR analysis and planning
phases without considering the various IT options available, and the effort of the proposed IT solutions on the
employees and the organization is bound to crash during take off. It helps in integrating the various business
processes of the organization. With good ERP package, the organization will be able to achieve dramatic
improvements in areas such as cost, quality, speed, etc. Hence, many BPR initiatives are used in ERP
implementation.
2.MANAGEMENT INFORMATION SYSTEMS (MIS)
MIS is a computer – based system that optimizes the collection, collation, transfer and presentation of
information throughout an organization, through an integrated structure of databases and information flow.
The main characteristics of MIS are:
MIS supports data processing functions of transaction handling and record keeping.
MIS uses an integrated database and supports a variety of functional areas.
MIS provides operational, tactical and strategic levels of organization with timely, structured
information.
MIS is flexible and can adapt to the changing needs of the organization.
3.DECISION SUPPORT SYSTEMS (DSS)
Decision support systems are interactive information systems that rely on an integrated set of user-friendly
software and hardware tools, to produce and present information targeted to support management in the
decision making process. Managers spend a lot of time and effort in gathering and analyzing information
before making decisions. Decision support systems were created to assist managers in this task. A DSS can
help close this gap and allow managers to improve the quality of their decisions. To do this, the DSS hardware
and software employ the latest technological innovations, planning and forecasting models, 4th generation
languages and even artificial intelligence.
The main characteristics of a DSS are:
A DSS is designed to address semi-structured and unstructured problems.
The DSS mainly supports decision-making at the top management level.
DSS is interactive, user-friendly and can be used by the decision maker with little or no assistance
from a computer professional.
DSS makes general purpose models, simulation capabilities and other analytical tools available to the
decision maker.
4.EXECUTIVE INFORMATION SYSTEMS (EIS)
EIS is a decision support system especially made for senior level executives. Top level executives and decision
makers face many problems and pressures. They have to make the right decisions at the right time to take the
company forward. An EIS is concerned with how the decisions affect an entire organization. An EIS takes the
following into considerations:
The overall vision and mission of the company and the company goals.
Strategic planning and objectives.
Organizational structure.
Crisis management/ contingency planning.
Strategic control and monitoring of overall operations.
Successful EIS are easy to use, flexible and customizable and use the latest technological innovations.
5.DATA WAREHOUSING
If operational data is kept in the database of the ERP system, it can create a lot of problems. As time passes,
the amount of data will increase and this will affect the performance of the ERP system. However once the
operational use of the data is over, it should be removed from the operational databases. The primary concept
of the data warehousing is that the data stored for the business analysis can be accessed most effectively by
separating it from the data in operational systems. The most important reason for separating data for business
analysis, from the operational data, has always been the potential performance degradation on the operational
system that can result from the analysis processes. High performance and quick response time is almost
universally critical for operational system.
6. DATA MINING
Data mining is the process of identifying valid, novel, potentially useful and ultimately comprehensible
information from databases that is used to make crucial business decisions. The main reason for needing
automated computer systems for intelligent data analysis is the enormous volume of existing and newly
appearing data that require processing. While data mining does not eliminate human participation in solving
the task completely, it significantly simplifies the job and allows an analyst, who is not a professional in
statistics and programming to manage the process of extracting knowledge from data.
7. ON-LINE ANALYTICAL PROCESSING (OLAP)
OLAP can be defined in five words – Fast Analysis of Shared Multi-dimensional Information.
Fast : means that the system is targeted to deliver most responses to users within about 5 seconds, with the
simplest analysis not taking more than one second and very few taking more than 20 seconds.
Analysis: means that the system can cope with any business logic and statistical analysis that is relevant for
the application and the user, and keep it easy enough for the target user.
Shared: means that the system implements all the security requirements for confidentiality and if multiple
write access is needed, concurrent update locking at an appropriate level.
Multi-dimensional: means that the system must provide a multi-dimensional conceptual view of the data,
including full support for hierarchies and multiple hierarchies.
Information: is refined data that is accurate, timely and relevant to the user.
8.SUPPLY CHAIN MANAGEMENT(SCM)
A supply chain is a network of facilities and distribution options that performs the function of procurement of
materials, transformation of these materials into intermediate and finished products and the distribution of
these finished products to the customers. Supply chains exist in both service and manufacturing organizations,
although the complexity of the chain may vary greatly from industry to industry and firm to firm. Traditionally,
marketing, distribution, planning, manufacturing and the purchasing organizations along the supply chain
operated independently. These organizations have their own objectives which are often conflicting. There is
a need for a mechanism through which these different functions can be integrated together. Supply chain
management is a strategy through which such integration can be achieved.
SCM
A supply chain is a network of facilities and distribution options that performs the function of procurement of
materials, transformation of these materials into intermediate and finished products and the distribution of
these finished products to the customers. Supply chains exist in both service and manufacturing organizations,
although the complexity of the chain may vary greatly from industry to industry and firm to firm. Traditionally,
marketing, distribution, planning, manufacturing and the purchasing organizations along the supply chain
operated independently. These organizations have their own objectives which are often conflicting. There is
a need for a mechanism through which these different functions can be integrated together. Supply chain
management is a strategy through which such integration can be achieved.
OLAP
OLAP can be defined in five words – Fast Analysis of Shared Multi-dimensional Information.
Fast : means that the system is targeted to deliver most responses to users within about 5 seconds, with the
simplest analysis not taking more than one second and very few taking more than 20 seconds.
Analysis: means that the system can cope with any business logic and statistical analysis that is relevant for
the application and the user, and keep it easy enough for the target user.
Shared: means that the system implements all the security requirements for confidentiality and if multiple
write access is needed, concurrent update locking at an appropriate level.
Multi-dimensional: means that the system must provide a multi-dimensional conceptual view of the data,
including full support for hierarchies and multiple hierarchies.
Information: is refined data that is accurate, timely and relevant to the user.
DSS
Decision support systems are interactive information systems that rely on an integrated set of user-friendly
software and hardware tools, to produce and present information targeted to support management in the
decision making process. Managers spend a lot of time and effort in gathering and analyzing information
before making decisions. Decision support systems were created to assist managers in this task. A DSS can
help close this gap and allow managers to improve the quality of their decisions. To do this, the DSS hardware
and software employ the latest technological innovations, planning and forecasting models, 4th generation
languages and even artificial intelligence.
MIS
MIS is a computer – based system that optimizes the collection, collation, transfer and presentation of
information throughout an organization, through an integrated structure of databases and information flow.
The main characteristics of MIS are:
MIS supports data processing functions of transaction handling and record keeping.
MIS uses an integrated database and supports a variety of functional areas.
MIS provides operational, tactical and strategic levels of organization with timely, structured
information.
MIS is flexible and can adapt to the changing needs of the organization.
14. GIVE A BRIEF NOTE ON MOBILE ERP AND CLOUD ERP SYSTEMS.
Mobile ERP
Mobility and real-time communication are two driving forces reigning the software space for a while. Mobility
is impacting the way businesses conduct their day-to-day operations. Companies are not hesitant in exploring
newer ways to leverage the technology of mobile tools as an extension of their ERP systems. In a mobile ERP
setup, users have the comfort of using their ERP system via mobile devices such as smartphones and tablets,
instead of a fixed computer location. Mobile ERPs enhance mobility within the framework of a company,
thereby increasing business productivity.
CLOUD ERP
Cloud-based computing (also called Software as a Service, or SaaS) allows users access to software
applications that run on shared computing resources (for example, processing power, memory, and disk
storage) via the Internet. These computing resources are maintained in remote data centers dedicated to hosting
various applications on multiple platforms. Cloud ERP is Software as a Service that allows users to access
Enterprise Resource Planning (ERP) software over the Internet. Cloud ERP generally has much lower upfront
costs, because computing resources are leased by the month rather than purchased outright and maintained on
premises. Cloud ERP also gives companies access to their business-critical applications at any time from any
location.