GUN GREY 2017

(EXCLUSIVE PARTS DETAILS)

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 GUN GREY
BASE MODEL: CURRENT CLASSIC 350 BLACK BSIV

MODEL CODE: 1800286

CHANGE CONTENTS:

VEHICLE
PART
S.NO PART NO
DESCRIPTION
1 FUEL TANK WITH STICKER 810060
2 ELECTRICAL TOOL BOX WITH STICKER 810057
3 AIR FILTER BOX ASSY WITH STICKER 810058
4 REAR MUDGUARD ASSY WITH STICKER 810059
5 SPLIT SEAT ASSEMBLY - RIDER 593130/D
6 SPLIT SEAT ASSEMBLY - PILLION 584951/A
7 STICKER - FUEL TANK 584950/A
8 STICKER - AIR FILTER BOX 584949/A
9 STICKER - TOOL BOX 584951/A
10 FRONT MUDGUARD 810056
11 FRONT MUDGUARD STAY 866040
12 FRONT MUDGUARD STAY CENTER 866041
13 REAR MUDGUARD STAY 866042
14 REAR MUDGUARD CARRIER ASSY 801650
15 FRAME ASSY 801618
16 COVER - BATTERY 866276
17 LID RESONATOR 801607
18 FRONT WHEEL ASSY 891073
19 FRONT HUB -TEXTURED SILVER 891072
20 HEADLAMP CASING 801604

ENGINE
PART
S.NO PART NO
DESCRIPTION
1 ENGINE ASSEMBLY 866301
2 ENGINE MOUNTING PLATE REAR RH 866260

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER
592002/A
1 TUBE, REAR - ( 110 /90 -18) 1
592003/A
2 TYRE, REAR - ( 110/90 -18 ) 1
891061
3 CENTRE HUB-REAR 1
146499/B
4 REAR HUB SPACER ASSY 1
150324/A DEEP GROOVE BALL BEARING 6203 (17 X 40 X12)[DOUBLE
5 SIDE SEALED] 1
141109/1
6 GREASE SEAL, 25X40X7 2
591210/A
7 RIM, REAR 1
594427/A
8 SPOKES INNER - REAR 20
594428/A
9 SPOKES OUTER - REAR 20
10 110349 NIPPLE 40
140355/B
11 RIM TAPE 1
586009/A
12 HEX LOCK NUT M22*1.5 1
586012/A
13 SPLIT PIN 1
1010093/C
14 DISC PLATE REAR 1
587605/B
15 HEX SOCKET HEAD SCREW M6X1X14 6
144471/A
16 CUSHUION RUBBER 1
594049/E
17 ADAPTOR-RD SPROCKET 1
145553/B
18 BEARING 6005 C3 1
19 594054 CALIPER ASSY 1
594562/A
20 DUST SEAL-RD SPRACKET 1
594048/F
21 SPROCKET REAR DRIVE 1
Version 2 – 28 Nov 2017
Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR WHEEL ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER
594851/A
22 LOW HEAD SOCKET CAP SCREW M10 X 1.5 X 16 6
594050/C
23 SPACER-DISC SIDE 1
594051/B
24 SPACER-SPROCKET SIDE 1
594087/D
25 SPINDLE SHORT 1
594088/D
26 SPINDLE LONG 1
593095/A
27 PLAIN WASHER 1
586085/A
28 HEX U NUT M16X1.5 1

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 SWING ARM ASSEMBLY

KEY PART DESCRIPTION REMARKS

QTY
NO. NUMBER

A1 867034 SWING ARM SUB ASSEMBLY 1

A2 888147 CHAIN ADJUSTER KIT (RH & LH) 1
1 594028/E SWING ARM COMPLETE 1
2 580038/F BUSH - CELCON 2
3 580749/D END CUP 2
4 580037/H SPACER - CHAIN STAY 1
5 580347/D HEX. FLANGED BOLT 1/2 X 16 TPI X 240 - T30 1
6 586008/A WASHER - SHAKE PROOF M12 1
7 593050/C HEX. NYLOCK NUT 1
8 594540/C CHAIN PAD 1
9 146435/A CSK SCREW M6 X 12 2
10 594484/C BRACKET COMPLETE - CHAIN GUARD 1
11 593108/A FLANGE BOLT WITH COLLAR - M6 X 1 2
12 591667/D CHAIN GUARD 1
13 594533/B CHAIN TENSIONER RH 1
14 594216/B CHAIN TENSIONER LH 1
15 594365/A PLATE-CHAIN ADJUSTER 2

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 SAREE GUARD

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
1 801643 SAREE GUARD ASSY 1
2 801650 CARRIER RH 1
3 801649 SAREE GUARD ADD ON ASSY 1
4 594046/B HEX. SOCKET BUTTON HEAD SCREW M6X1X16 2

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR CALIPER

PART DESCRIPTION REMARKS

KEY NUMBER QTY
NO.

A1 594053/A DISC BRAKE ASSEMBLY REAR - BBI 1

A2 594054/A CALIPER ASSEMBLY REAR - BBI 1
A3 594698/A DISC PAD KIT REAR CALIPER - BBI 1
A4 594696/A MAJOR KIT REAR CALIPER 1
A5 594697/A MINOR KIT REAR CALIPER 1
A6 594700/A PAD PIN KIT REAR CALIPER 1
A7 594703/A PRIMARY PIN KIT REAR CALIPER 1
A8 594701/A BRACKET SUB ASSEMBLY REAR CALIPER 1
1 CALIPER BODY 1 (N.S.) SERVED IN KIT, REF. A1
2 PISTON SEAL REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
3 SCRAPPER RING REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
4 PISTON - REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4
5 594729/A PAD SPRING REAR CALIPER 1
6 PAD (PISTON SIDE) REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
PAD (OPPOSITE PISTON SIDE) REAR
7 CALIPER 1 (N.S.) SERVED IN KIT, REF. A3
8 PAD PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A6
9 CLIP HANGER REAR CALIPER 2 (N.S.) SERVED IN KIT, REF. A6
10 INSULATOR RUBBER REAR CALIPER 1 (N.S.) SERVED IN KIT,REF.A4,A5,A8
11 PRIMARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A7
12 DUST COVER REAR CALIPER 1 (N.S.) SERVED IN KIT, REF.A4,A5,A7
13 BLEEDER SCREW REAR CALIPER 1 (N.S.) SERVED IN KIT,REF. A4, A5
Version 2 – 28 Nov 2017
Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR CALIPER

PART DESCRIPTION REMARKS

KEY NUMBER QTY
NO.

14 BLEEDER CAP REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A4, A5

15 BRACKET SUB ASSEMBLY REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A2, A8
16 THREAD PROTECTOR 1 N.S., REF. A2
17 WEAR PAD REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
18 BRACKET MACHINED REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
19 SECONDARY PIN REAR CALIPER 1 (N.S.) SERVED IN KIT, REF. A8
20 PAD SPACER 1 N.S., REF. A2
21 GREASE POUCH ( REFERENCE ONLY) 1 (N.S.) SERVED IN KIT,REF. A4,A5,A7,A8

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
A1 594055/A REAR MASTER CYLINDER ASSEMBLY 1
A2 594695/A RESERVOIR TUBE KIT REAR M/C 1
A3 888157 REAR RESERVOIR KIT 1
RESERVOIR KIT REAR M/C
A4 594694/A THREADED 1
A5 594690/A MINOR KIT REAR M/C 1
A6 594689/A MAJOR KIT REAR M/C 1
A7 594693/A CONNECTOR KIT REAR M/C 1
A8 594721/A BANJO BOLT KIT (DISC BRAKE) 1
1 MASTER CYLINDER M/C - REAR BODY 1 N.S., REF. A1
2 SPRING REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
3 SPRING GUIDE REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
4 PRIMARY SEAL REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
5 PRIMARY WASHER 1 (N.S.) SERVED IN KIT, REF.A6, A7
6 PISTON - REAR MASTER CYLINDER 1 (N.S.) SERVED IN KIT, REF. A7
7 SEAL (‘O’ RING) REAR M/C 1 (N.S.) SERVED IN KIT, REF. A7
8 SPACER REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
9 CIRCLIP REAR M/C 1 (N.S.) SERVED IN KIT, REF.A6, A7
10 594691/A PUSH ROD ASSEMBLY KIT REAR M/C 1 (N.S.) SERVED IN KIT
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 Version 2 – 28 Nov 2017
Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 REAR MASTER CYLINDER ASSEMBLY

KEY PART DESCRIPTION REMARKS

NUMBER QTY
NO.
10A PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10B FORK PUSH ROD REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10C LOCK NUT REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
10D PUSH ROD ASSEMBLY REAR M/C 1 (N.S.) SERVED IN KIT, REF. KEY 10
(N.S.) SERVED IN KIT, REF. A7, 10
10E GREASE POUCH (REFERENCE ONLY) 1 FIGURE NOT SHOWN
11 594511/A BOOT REAR M/C 1 (N.S.) SERVED IN KIT, REF. A1
12 BUSH REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
13 CONNECTOR REAR M/C 1 (N.S.) SERVED IN KIT, REF. A8
14 CAP - DUST PROTECTOR 1 N.S.
15 THREAD PROTECTOR 1 N.S.
16 1040521 BRAKE HOSE REAR 1 (N.S.) SERVED IN KIT, REF. A2
17 594507 BANJO BOLT (BLACK TRI-VALENT) 2 (N.S.) SERVED IN KIT, REF. A2, A9
18 594508 COPPER WASHER DISC 4 (N.S.) SERVED IN KIT, REF. A2, A9
HEX. SOCKET BUTTON HEAD SCREW M6 (N.S.) SERVED IN KIT, REF. A4 SB
19 594046/A X1 1 69-2014
20 RESERVOIR REAR (THREADED) 1 (N.S.) SERVED IN KIT, REF. A4, A5
21 DIAPHRAGM REAR DISC RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A5
22 LID RESERVOIR THREADED 1 (N.S.) SERVED IN KIT, REF. A4, A5
23 594518/A COVER RESERVOIR 1 (N.S.) SERVED IN KIT, REF. A4, A4
24 CLIP (RESERVOIR) 2 (N.S.) SERVED IN KIT, REF. A3
25 RUBBER TUBE - REAR DISC 1 (N.S.) SERVED IN KIT, REF. A3
26 582511/A CABLE STRAP 8” (BLACK) 2

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
 RIDER FOOTREST AND BRAKE LEVER

Key No. Part Number Description QTY REMARKS

1 591425/A Sleeve LH 1
2 801459 Foot Rest Arm LH 1
3 586082/a Flange U Nut M10 X 1.25 2
4 1010058/b Boss Pedal Mounting 1
5 1010057/b Brake Pedal 1
6 144886/d Brake Pedal Rubber 1
7 591428/D Sleeve RH 1
8 866295 Foot Rest Arm RH 1
9 594067/c Return Spring 1

Version 2 – 28 Nov 2017

Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576