Evaluation of External Loads on Welding Neck Flanges as Per Code Case 2

Sr. No Description Symbol Unit V

1 Max Internal Design Pressure P kg/cm2 (g) 33

2 Internal Design Temperature T °C

3 Forging Material SA-3

4 Applicable Material group from Table-1A of ASME B16.5

Nozzle Basic
Effective gasket Gasket Reaction
Sr. No. Size Rating Gasket OD Gasket ID Gasket Remark
width Dia
(inch) Width

1 8 300 263.7 233.4 7.575 6.881 249.94

2 6 300 209.6 182.6 6.75 6.495 196.61
3 2 600 85.9 69.9 4 4.000 77.90

Static Heead Gasket Reaction Nozzle load

Nozzle Nozzle Size Dia
Sr. No. Rating Height Pressure Mc ML
Name
 Nozzle
Sr. No. Rating
Name
(inch) mm m kg/cm2 mm kg-m kg-m

1 G01_8" 8 300 0 0 0.00 249.94 489.5 636.30

2 H01_6" 6 300 0 0 0.00 196.61 275.23 357.80
3 O01_2" 2 600 0 0 0.00 77.90 50.97 66.26
4 U01_2" 2 600 0 0 0.00 77.90 50.97 66.26
5 J02_8" 8 300 4920 4.92 0.49 249.94 489.3 636.09
6 V01_6" 6 300 0 0 0.00 196.61 275.23 357.80
7 N02_8" 8 300 13850 13.85 1.39 249.94 489.3 636.09
8 S01_2" 2 600 19720 19.72 1.97 77.90 50.97 66.26
 Flange
Design External Bending Flange Rating Gasket
Design Moment
Nozzle Pressure Static Head Axial Force Moment Pressure reaction
Sr. No. Pressure Factor
No. (MAWP) (Kg/cm2) (kgf) (FE) (kg-cm) (Kg/cm2) diameter
(PD) FM
(Kg/cm2) Equivalent ( ME ) (PR) (G) cm
(Kg/cm2)

1 G01_8" 33.673 0.000 33.673 1224.000 80277.567 47.519 0.500 24.994

2 H01_6" 33.673 0.000 33.673 918.000 45140.971 47.519 0.500 19.661
3 O01_2" 33.673 0.000 33.673 510.000 8359.439 95.038 0.500 7.790
4 U01_2" 33.673 0.000 33.673 510.000 8359.439 95.038 0.500 7.790
5 J02_8" 33.673 0.492 34.165 1224.000 80250.615 47.519 0.500 24.994
6 V01_6" 33.673 0.000 33.673 918.000 45140.971 47.519 0.500 19.661
7 N02_8" 33.673 1.385 35.058 1224.000 80250.615 47.519 0.500 24.994
8 S01_2" 33.673 1.973 35.646 510.000 8359.439 95.038 0.500 7.790

Notes :-

1 Conclusion: All standard flanges are adequate as per ASME B16.5. and ASMEB16.47 Series B
Per Code Case 2901

Values Remark

33.000

100

SA-350 LF2
1.1

Nozzle load
Rating
MT M Equivalent Remark
 Remark

kg-m kg-m barg

733.94 802.78 46.6

412.84 451.41 46.6

76.45 83.59 93.2

76.45 83.59 93.2

733.94 802.51 46.6

412.84 451.41 46.6

733.94 802.51 46.6

76.45 83.59 93.2

 pi()G3[(PR-PD)+ Maximum As per Code Case
16ME + 4FEG Pressure for 2901 (c)
(FMPR)]
flange on nozzle (Pass or Fail)

1406811.036 1844579.561 42.598 Pass

722327.731 897865.871 41.025 Pass

133766.917 161705.022 52.485 Pass

133766.917 161705.022 52.485 Pass

1284132.212 1820438.107 45.099 Pass

722327.731 897865.871 41.025 Pass

1284132.212 1776620.386 45.099 Pass

133766.917 158775.361 52.485 Pass