ENGINE ENGINE> ‘The basic engine is virwally a carry over from the Sierra Cosworth 4x4, but with a larger turbo, and a water-cooled intercooler. Water injection (.S.S) is aso fitted t0 the initia) production runs. This ean only be activated with the correct EPROM. Ttis strongly recommended that the group ‘A’ engine is ‘built by a professional tuning company Who will optimise the ‘compression ratio and cam timing on a dynomonieter. Fit the recommended injectors, spark plugs, map sensor and fuel ‘pump. Set the boost to (TBE) bar peak. Excessive boost will raise the water temperature and shorten turbo and gasket life. ‘The turbocharger will normally last for 800km between rebuilds, Ensure air filter element is replaced regularly in dusty conditions or if wet. Seal gaps around radiator/ intercooler with tape. _Deserption Finis Code Comments 1 Restictor Turbo 9098445 38mm diameter ' 2 CHRA Turbo Core 9085177 Balanced ' 3. Compressor He. 9095426 To suitresicior i 4 Fuel Injector 9092402 Grey 4 S Fiing Kit Injector 9082400 4 © Adaptor Ring, Injector, 9092397 Upper 4 7 Adgptor Ring Injector. 9092396 Lower 4 Eprom, Rally ‘TBE Level ECU 1 9 Eprom, Ral TBE PRECUCAR) 1 10 Spark Pg Sonasse AGP ODL 4 BL Cyl. Head Gasket 9092831 : 12 Bok Turbo Mounting 9095143 Quick release 1 19. Nut—Turbo Mounting 9095148 Quick lease 3 Ma Poet Rit THE 1 15) Bracket - Regulator THE 1 16 Fuel Regulator 9095101 1 17 Piston Ring Pack 9093153 4 14 Flywheet 9008548 Modified ' 19. Seal Kit 9093561 Turbo Onda ' OLY SUPER UNLEADED FUEL (8 OCTANE) SHOULD RE USED ‘Wastegate Suing TBE Max. Bost TBE (Overboos) + uel Pressure (lle) 33 Bar Engine Oi ‘Mobil 1 (Change aler 000m) Sensor pipe removed ‘The water temperature should be approx. 90°C at 20°C ambient, In warm climates, run the radiator fans continuously (fit an override switch). The intercooler spray system (ISS) vill keep the plenum temperature at 40°C (ensure container is refilled at service points) The thermostat can be modified or replaced. Use new cylinder head bolts at each rebuild ‘The turbocharger exhaust housing can be modified by slotting three holes to help quick removal. Use one bolt and three studs INTERCOOLER SPRAY SVSTEM sat Pace 18 EnGine ELECTRONICS AND TurBois Code_Comments 9095088 “1637546 anh to engine 9092433 3.0 Bar 4 Kit--Wastegate Cont! 9095147 NOTE: ‘The HT Jeads must NOT be allowed to make contact with any Fitthe 2 MAP sensors inside a metal box as shown, to reduce the possibilty of electronic interference. Encine Evectronics