DESIGN CALCULATION

1. DESIGN OF BELT:

L = Π ( r₁ + r₂ ) 2 l + ( r₁ - r₂ )²
l

Where,

r₁ = Radius of driving pulley

= 63 / 2

r₂ = Radius of followers

= 200 / 2

l = Distance between two pulley

= 135 mm

∴L = Π(31.5 + 100) + 2 x (135) + (31.5 – 100)²

= 413.12 + (135 x 2) + 4692

L = 5375 mm
POWER TRANSMITTED BY BELT DRIVE

d = Diameter of the drive pulley in mm

n = Speed of the drive pulley in rpm.

r = Velocity of the belt in m/sec

V = Πdn
60

= Π x 63 x 1440
60 x 1000

V = 4.75 m/sec.

MAXIMUM TENSION IN THE BELT

T = Maximum stress X Cross section Area

of the belt

= fxbxt

[f = 2 N/mm²]

= 2 x 10 x 12

T = 240 N
 2. DESIGN OF BALL BEARING:

Bearing No. 6404

Outer Diameter of Bearing (D) = 47 mm

Thickness of Bearing (B) = 14 mm

Inner Diameter of the Bearing (d) = 20 mm

r₁ = Corner radii on shaft and housing

r₁ = 1 (From design data book)

Maximum Speed = 14,000 rpm (From design data book)

Mean Diameter (dm) = (D + d) / 2

= (47 + 20) / 2

dm = 33.5 mm
 Spring index (C) = ( D /d )

= 12 / 2

C = 6

WALL STRESS FACTOR

Ks = 4C – 1 + 0.65
4C – 4 C

= (4 X 6) -1 + 0.65
(4 X 6 )-4 6

Ks = 1.258

3. DESIGN OF PULLEY:

SPEEDS IN PULLEYS:

Measured Specifications:

N1/N2 = D2/D1
Where,

N1 = Input speed to the Motor = 1440 rpm

N2 = Output speed from the pulley-2

D2 = Diameter of the pulley-2 = 200mm

D1 = Diameter of the Motor pulley=63mm

∴ N2 = (D1/D2) x N1

= ( 63 / 200) x 1440 = 453.6 rpm

This speed is equal to the small Sprocket speed = 453.6 Rpm

The speed of the huller shaft (N4) = (D3/D4) x N3

Where,

N4 ---- Speed of the rolling huller Shaft

N3 ---- Speed of the Small sprocket = Speed of Pulley – 2 = 453.6 rpm

D3 ---- Diameter of Small sprocket = 61 mm

D4 ---- Diameter of Big sprocket = 183 mm

So the speed of the rolling huller shaft = (61/183) * 453.6

= 151.2 Rpm