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Sr. No. Questions
Theory
State the importance of study of materials science and briefly. Explain
1. 07 07 05 07
Engineering requirements of materials.
2. Explain selection criteria for engineering materials. 07 07 07
Evaluate “After etching the micro specimen structure is visible”. Also
3. 07 07
Write a short note on macro- examination.
Define 1) Toughness 2) Hardness 3) Hardenability 4) Malleability 5)
4. 03 05 07 04
Creep 6) Elasticity 7) Ductility.
State utmost required engineering properties for following
5. applications: 1. Bolt 2. Gear 3. Helical Spring 4. Shaft 5. Cutting Tool 6. 07
Cylinder of I.C. Engine 7. Gas Turbine Blade.
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Sr. No. Questions
Theory
Explain with neat sketches the arrangement of atoms in B.C.C, F.C.C.
1. and H.C.P. lattice. Define unit cell. Show that a F.C.C. structure is 05
always more close packed than B.C.C. structure.
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Sr. No. Questions
Theory
1. Differentiate between edge dislocation and screw dislocation 04 03
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Sr. No. Questions
Theory
1. With neat sketches, explain Solidification of Metal. 07
Differentiate under-cooling and constitutional super-cooling in
2. 07
context of solidification and its effect on final structure.
Explain homogenous and heterogeneous nucleation with neat
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sketches.
4. Explain the three basic zones formed after solidification of alloys. 07
What are the various methods of controlling grain structure during
5. 07
solidification? Explain in detail.
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Sr. No. Questions
Theory
What is solid solution? Explain types of solid solution. Also give Hume 04
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Rothery’s Rules.
What is Gibb’s phase rule? Define system, phase and degree of
2. freedom. Show that the degree of freedom at eutectic point in a 07 07 05 07 05 07
binary phase diagram is zero.
The following data is for Pb-Sn alloy system : (Lead-Tin Solder)
· Melting point of lead (Pb) – 327⁰C
· Melting point of Tin (Sn) – 232⁰C
· Eutectic alloy is formed at 183⁰C with 62% Sn –38% Pb
· Maximum solid solubility of tin in lead at 183⁰C –19%
3. · Maximum solid solubility of lead in tin at 183⁰C –3% 07
· Maximum solubility of tin and lead at room temperature negligible.
(1)Draw the phase diagram with the help of above data and label all
the points, lines and regions on it.
(2) For 70%Pb – 30%Sn alloy composition, determine the amounts of
proeutectic and eutectic constituents at room temperature.
6. Draw cooling curve of (i) pure metal and (ii) An alloy of two metals
03
which are completely soluble in liquid and solid phase.
7. What is phase diagram? Explain Lever rule. 07
What is cooling curve? How does the time temperature cooling curve
8. 05
of an alloy of eutectic composition different from that of a pure metal?
Compare cooling curves for pure metal, isomorphous and non-
9. isomorphous alloys. State the information revealed by these cooling 07
curves.
Explain the thermal equilibrium diagram for a case wherein two
10. metals are completely soluble in liquid and solid state forming an 03
isomorphous alloy system.
What is solid solution? What are the types? Explain them with neat
11. 07
sketch. Under which condition interstitial solid solution is feasible?
What is substitutional and interstitial solid solution. Why solubility of
12. 07
solute is limited in interstitial solid solution? Justify.
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Sr. No. Questions
Theory
1. Define Allotropy. Explain allotropy of Iron. 03 05
2. Draw Iron Carbon Equilibrium diagram. 04 07
With the aid of steel portion of an iron-iron carbide equilibrium
diagram, showing solid state transformations compare the
transformations during cooling under equilibrium conditions from
3. 07 07 07
solidus to room temperature of typical hypereutectoid steel and
hypoeutectoid steels. Compare the resulting microstructure at room
temperature and related properties.
4. State Critical Reactions of Iron Carbon Phase diagram. 06 07
Draw microstructure of (i) 0.4 % carbon steel and (ii) eutectoid steel
5. 05
at room temperature.
Draw iron – iron carbide equilibrium diagram with all necessary
6. details. Briefly explain cooling of 1.2 % carbon steel from liquid state 04 07 07
to room temperature
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Sr. No. Questions
Theory
Which are various Surface Hardening processes? Explain Induction
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Hardening process with sketch.
2. Which are the objectives of Heat Treatment? 03
3. Give difference between Annealing and Normalising. 04 07 06 07 07 04
Define Critical Cooling Rate of steel and show the same on a TTT
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diagram with complete labelling.
5. Write full names of following acronyms: BHN ; AISI ; ASTM ; TTT 04
6. Draw microstructure of eutectoid steel. 04
7. Differentiate between austempering and martempering. 05 07 03 04
Case carburizing heat treatment is not generally carried out for
8. 04
medium carbonsteels. Why?
9. Explain flame-hardening process in brief. 04 03
10. State Case Hardening processes and explain any one in detail. 07 07
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Sr. No. Questions
Theory
Briefly explain why ferritic and austenitic stainless steels are not
1. 07
heat treatable. ii Distinguish between hardness and harden ability
State composition, specific properties and applications of high carbon
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steel.
3. Explain the method of Sulphur Printing for steels and state the 03
inferences that could be drawn out by the technique
6. What is plain carbon steel? Also explain all type of plain carbon steel 07
with the composition and specific application.
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Sr. No. Questions
Theory
1. List properties of wrought Iron. 04 07 05
2. Give composition, properties and uses of malleable cast iron. 07 07 07
Differentiate between gray cast iron & spheroidal cast iron in terms of
3. 07 07
microstructure, properties, composition & applications.
4. What is “Wrought Iron”? Enlist the properties and uses of it. 07 04
Specify, with reasons alloy suitable for the manufacture of : Bolts and 06
5.
Nuts ; Lathe Bed ; Milling Cutte
6. Differentiate between white cast iron and grey cast iron. 07 04
7. Enlist properties of a good bearing material. 05
Classify types of cast iron. Discuss any on. Draw its microstructure
8. 05
also.
State composition, specific properties and applications of White Cast
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Iron.
10. Draw the microstructure of wrought iron and enlist the properties 03
and uses of wrought iron.
Compare malleable cast iron and spheroidal graphite iron on the
11. 07 07
basis of microstructure, properties and applications.
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Sr. No. Questions
Theory
1. Give composition, properties and uses of Y alloy. 07
What are the purposes of alloying? Give effects of Nickel as an
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alloying element.
3. Give composition and uses of Monel metal and Nichrome. 07
Define “Alloy”. Also state composition, properties & uses of any two
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copper alloys
State the difference between impurities and alloying elements. State 04
5.
importance of alloying.
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Sr. No. Questions
Theory
1. Which are advantages and limitations of powder metallurgy? 07 07 06 07 07 07 07 04
2. Explain any two methods for production of metal powders. 07 05
What is powder metallurgy? Describe various steps involved in
3. powder metallurgy with each step controlling properties of final 07 07
sintered component
Enlist the products made from powder metallurgy. Explain all four
4. 07
steps of power metallurgy.
Explain the process steps involved in making of a powder
5. metallurgical product. As regards to powder metallurgy, explain the 07 07 07
role of process parameters, positive features and limitations of this
method.
How can we produce porous self lubricating bearings through
6. powder metallurgy? Explain the process steps and process limitations 07
for manufacturing the same.
How can we produce cemented carbide tools through powder
7. metallurgy? Explain the process steps and process limitations for 07
manufacturing the same.
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Sr. No. Questions
Theory
What is non destructive test? List various non destructive tests.
1. 07
Explain X ray Radiography.
2. Explain Ultrasonic testing with advantages and limitations. 07 07 07 07 07 07
State the advantages or importance of nondestructive testing over
3. destructive testing of materials. Differentiate between X-ray 07 07 07
radiography & γ-ray radiography of materials
4. Explain the NDT method widely used for inspection of castings 06
Suggest and explain a simple and economical NDT method to 04
5.
determine minute surface defects in large size component.
6. Write the procedure for Jominy end quench practical and discuss its 07 07 07
conclusion.
Which non-destructive test is used for finding defects on welded
7. 07 07
joints? Explain it.
8. Compare and Contrast: Destructive test with Non Destructive test. 04
Suggest with suitable reasoning the non destructive tests required to
9. determine slag inclusions and porosity in the fusion weld joint. The 03
fusion weld butt weld joint is made in 5 mm thick plain carbon steel
sheet (carbon 0.15% by wt) by the arc welding process.
11. Explain the steps of Dye Penetrant Testing with neat sketch 07