Professional Documents
Culture Documents
Getting Started
GUS200530O001
TPN/GUS
Copyright, Notices, and Trademarks
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Honeywell
Industrial Automation and Control
Automation College
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Tables
Introduction
Overview
This course is for control room operators. Its focus is on the tools and functions of
the Honeywell TotalPlant Solution (TPS) system that are needed by the operator to
control and monitor the process.
The purpose of this module is to enable you to log on the station, to control the
screens, and use the menu and status bars that are part of the NT environment on a
Global User Station (GUS).
You will be introduced to the system architecture and Honeywell terms that you will
be exposed to on a regular basis.
Objectives
Given a GUS connected to the TotalPlant Network (TPN) you will be able to
• Log on and off the workstation (GUS)
• Load the Workstation software
• Load the GUS personality (more software)
• Control the workspace with SafeView
• Use the Status and Task bars
• Use the Help menu
• Call up a picture
• Use the trackball/mouse and the touch screen
Nodes
The stations and other communication and control devices on both the TPN and the
Universal Control Network (UCN) are referred to as nodes. Your GUS workstation is
a node.
Legend
GUS—Global User Station
HM—History Module
HPM—High Performance Process
Manager
NIM—Network Interface Module
PIN—Plant Information Network
TPN— TotalPlant Network
UCN—Universal Control Network
arch.rle
Your Global User Station is connected to the TPN along with other TPS nodes.
Modules
The other TPS nodes are also called modules.
Figure 13 TPS Module—A physical system component that is connected directly
to the TotalPlant Network. These are a few basic modules:
• AM–Application Module
• HG – Hiway Gateway
• HM – History Module
• NG – Network Gateway
• NIM – Network Interface Module
• PLNM – Plant Network Module
• GUS — Global User Station
• US – Universal Station
• UxS – Universal StationX
• UWS – Universal Work Station
• A gateway is a special type of module.
Network
Interface
Module
Trunk Cables
Tap Tap Tap Tap Tap
Tap Tap Tap Tap Tap
Terminators Terminators
Drops Drops Drops Drops
High-
Advanced
Performance Process Logic
Process
Process Manager Manager
Manager
Manager
14599-A
oldtdc.cgm
Desktop
16609
univstat.cgm
59001_43.tif
Not a touchscreen.
Dual Screens
Touchscreen
Integrated Keyboard
with track ball or
mouse.
GUS.BMP
Each of the hardware types can have a single screen that can be 19, 21, or 27 inches.
Dual Screens
Each of the hardware types can have dual screens that can be 19, 21, or 27 inches.
The GUS treats the two screens as one large workspace.
l52930_2.tif
Your TPS System has Global User Stations with Integrated keyboards with a
trackball or mouse for each GUS.
mouse_TB.cvs
Mouse
Right button
No function
Push the mouse to
Left button move the cursor.
L52930_3.bmp
If your station is not powered on ask your course manager for assistance.
The Global User Station is a PC with an input/output board (LCNP). The LCNP
board connects to the TotalPlant Network (TPN). The workstation software must be
loaded to enable the PC to communicate with the TotalPlant Solution (TPS) system
devices. The personality files enable the PC to become a recognized device on the
TPN. The database files enable it to access the Honeywell designed displays and
custom configured displays for a specific part of the control system called an Area.
LCNP
The physical connection
to TPN is not recognized
until Native Window is
opened and the software
loaded.
TotalPlant Solutions system—TPS
HPM or
APM
TPN.BMP/RLE
Process connected
devices, motors,
valves, pumps, etc.
Logging On
1 To power on the station, press the power This Microsoft display appears.
on button on the workstation.
Power On Button
MOT
ORL
A
16483
2 Press CNTL+ALT+DEL to log on NT. A dialog box appears asking you to enter a password.
Before you can begin loading the TPN software, you need to call up the Native Window.
Practice
2 Select the Native Window Icon. The Native Window is called up.
It will be black and empty.
native~1.bmp
52930_5.tif
There are several ways to begin the Load function. After reading the following
paragraphs you will be given a Practice lab that will enable you to load the Native
Window.
LOAD Key
NORM OUT
14540_5.cvs
When the Global User Station’s status is “power on,” “fail,” or “qualify” you can
reload the operating program and the area database using the [LOAD] key.
LOAD Button
You can load a station with the button after a power on, failure, or reset.
l52930_6.tif
Step Action
1 To load the Work Station Personality with the [LOAD] button:
When you see at the top left of your Native Window, select the button.
2 At the screen prompt: W, N, 1, 2, 3, 4, X type W and press [ENTER].
The following screen shows the loading process.
LOAD.BMP
sysstat.tif
The System Status display may vary from one console and/or TPS system to another.
This display can be configured to show the system architecture or other important relationships
When you are connected to the TotalPlant Network the icon should be solid green.
The Data Server Status icon is located on the Taskbar at the bottom right corner of the
Windows NT workspace.
52930_7.tif
Left Button
click to call up
the GUS Client
Status display.
The icon is visible when the system is logged in. It changes appearance as the system
changes communication status.
When the icon is present, then you can left mouse click the icon to view a dialog
containing status information.
If the Status icon is not green, call up the GUS Client Status display. You may need
to log off and log on the system. The following Status Messages tell you what to do.
52930_31.tif 52930_9.tif
Blinking Red Communication with the Data Server During this condition GUS displays
Lost !!! Please Logoff and Logon to on the screen are in an error state.
re-establish communication.
Blinking Green Please Logoff and Logon to re- After the system has been reloaded,
establish the Data Server the user must logon and logoff to
communication reestablish communication.
When you log off the Data Server Status Indicator disappears from the taskbar.
Step Action/Result
1 What color is the Data Server Status icon?
Blinking Green Blinking Yellow Blinking Red Solid Green Solid Yellow No Icon
2 Press [CTL]+[ALT]+[Delete] to log off NT. The Windows NT Security dialog box
appears.
Remember, when the dialog box appears asking you to enter a password— Do Not Enter a
Password!
5 What color is the Data Server Status icon?
Blinking Green Blinking Yellow Blinking Red Solid Green Solid Yellow No Icon
6 Call up the Native Window from The Native Window is called up.
Notice that you are still connected to the network, TPN,
the Start Menu. and reloading is not necessary.
7 Select the Start Menu and select the The Shut Down Windows Dialog box appears.
target.
52930_10.tif
8 Select the No target to cancel the The shut down command is canceled and you are
shut down. returned to the displays that you were using at the time
you selected the Shut Down target.
10 This time select the Help button. The Windows NT Help display is called up.
52930_11.tif
13 Use the X in the border of the Help display The Help display is closed.
to close it and return to the Native Window.
The button closes the application.
Step Action
53930_1.rle
53930_2.rle
3 Select the SHUT DOWN target and press the [ENTER] key.
Note: This function may require either Supervisor or Engineer Key access on your system.
Changing Key Access is covered later in this module.
53930_3.rle
53930_10.rle
5 You are now ready to log off the system. The Windows NT Security display is called up.
Press the [Ctl] + [Alt] + [Delete] keys.
6 Select the Logoff button. The Logoff Windows NT display is called up.
8 Select the Shut Down target. The station begins the shut down process and restarts
itself.
1. Select Help
2. Select Find
3. Type in Load
5
4. Select the LOAD word
5. Select the topic, LOAD
(Control Menu)
6. Select Display
6
7. Help Topic is displayed
52930_15.tif
53930_17.rle
Most GUS stations have an Integrated Keyboard with the following layout.
Let’s look at the three sections of the keyboard before you start the next practice.
80-Button Pad
Full Travel
Keyboard Key Switch
Trackball
Operator
Control
Panel New Console Design 34962
80 Button Pad
LED
TEST
PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 PF13 PF14 Ins Char PF15 PF16 PF17 Load
Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 PrtScn ScrLock Pause
LF SysReg Break
Caps : " 4 5 6 +
Lock
A S D F G H J K L ., Select
’ WHT GRN BLK
< > ? 1 2 3 E
Shift Z X C V B N M , . /
Shift n
t
CYAN BLUE MAGN
YEL RED
16479
16480
Configurable Keys
Standard Keys
The 80 assignable keys can be defined and labeled to perform various functions that
suit the requirements of your control area.
A button file can be configured for each area on your system. Each button file
defines the functions of the 80 keys.
Only one area and button file can be loaded into the memory of a station at any one
time.
LED
TEST
LED Test Key.
Press to test all 14541
keyboard lamps.
Keylamps
The top two rows of keys on the Configurable Button Pad have red and yellow lamps.
The lamps can be set up to indicate process alarms.
Each key can be assigned to an entire Unit or to a group of points. If any of the points
assigned to that Unit/alarm group goes into alarm, the lamp blinks.
For this course the right quadrant has been configured to call up displays. Take a
moment to look at the labels on these keys on your GUS.
The full travel keyboard is a standard typewriter keyboard; use this keyboard to
perform tasks such as typing in text, tabbing to targets on the screen, and entering
numbers.
PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 PF13 PF14 Ins Char PF15 PF16 PF17 Load
Esc F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 PrtScn ScrLock Pause
LF SysReg Break
Caps : " 4 5 6 +
A S D F G H J K L ., Select
Lock ’ WHT GRN BLK
< > ? 1 2 3 E
Shift Z X C V B N M , . / Shift
CYAN BLUE MAGN
n
t
YEL RED
14539
Arrow Keys Used to position (move) the cursor about the screen.
+
Select
Used in conjunction with the key to select a target on the screen.
(Do not forget that there are two types of tab keys on the keyboard.)
Used to move the cursor from left to right, top to bottom. The same as the
E Enters any information that you have typed or confirms selections you have made.
n
t
e
r
Backspace to move the cursor back one space. Use it to correct typing errors.
Del
To delete use the Alt key with the backspace key.
Ctrl + Alt + P Calls up the prior GUS Graphic display when using the SafeView Workspace
windows.
Reference
For more information about the Integrated Key Board look in the Module L53762,
Honeywell Integrated Keyboard.
Light Emmitting
Diodes
(LEDs)
Photo Optic
Receivers
Step Action
1 Touch the lower screen. Now move your finger back from the screen about an eighth of an inch
and move you finger across the screen.
The cursor should follow your finger.
NOTE: If the cursor does not follow your finger, your GUS does not have the Touch Screen
function, skip this practice and continue with the Module.
2 Practice moving the cursor with your finger or the eraser end of a pencil.
3 To select a screen target just pull your finger straight out of the light beams.
4 If you are using a Dual Screen Gus, the upper screen is NOT a touch screen. Use the trackball
and pads to move to and select targets on the display.
Purpose
You have an Operator Assignment sheet that assigns a specific part of the training
system to you for the duration of the course.
The assignments ensure that you have process points and graphics that will not be
used by anyone except yourself for the duration of the course. The information on the
sheet tells you which
• Area,
• Graphic displays,
• Unit(s) assignment for your process points (tags), and
• Native Window displays are for your use.
Definition
The TPS system is designed to control three different sections
• an Area,
• a Unit, and
• a point or points in a process.
Area
A process Area is a portion of the process plant, typically operated by one operator at
a GUS Station. A GUS Station is your view to the process.
Examples of process Areas are
• the polymer Area of a chemical plant,
• the antibiotic Area of a pharmaceutical plant,
• the catalytic cracking Area of a refinery,
• the utilities Area of a manufacturing complex,
• the wet end Area of a paper mill.
Units
Units are used to divide points for alarm and message purposes and to define the
limits of an operator’s control responsibility. If the Unit is not assigned to the area
database in your station, then you can only look at the points in the Unit.
Typically, a Unit would include all of the points associated with one piece of
equipment in an operating Area. Examples of process Units are
• A reactor Unit in a polymer Area of a chemical plant
• A fermenter Unit in an antibiotic Area of a pharmaceutical plant
• A regenerator Unit in a catalytic cracking Area of a refinery
• One boiler in a utilities Area of a manufacturing complex
• The dry end Unit of a paper machine Area in a paper mill
Point ID
The “instrument” name of the point is called its Point ID. For example, FIC21741 is
the Point ID of a flow controller. The terms Point ID, Point Name, Tag Name, and
Point Tag Name can be used interchangeably.
Examples
Each Point is assigned to a Unit, and the Unit is either assigned or not assigned to the
station’s Area.
The following figure shows an example of a TPS system with seven GUS Stations,
three Areas, and five Units, and it shows the relationship between Points in a Unit,
Units in an Area, and an Area in a GUS Station.
1. The points for the towers are defined in Units T1, T2, and T3.
The points for the boilers are defined in Units B1 and B2.
2. Units T1, T2, and T3 are assigned to AREA 1— REFINERY.
3. No units are assigned to AREA 3 —PM (but could be at any time, if
necessary).
4. Units B1 and B2 are assigned to Area 2 – Power_H.
5. AREA 1— REFINERY is loaded into GUS stations 1, 2, and 3 in the
refinery.
6. AREA 3 —PM is loaded into GUS Station 7 in the plant manager’s office.
AREA 2—POWER_H is loaded into GUS Stations 5 and 6 in the
powerhouse and into GUS Station 4 in the refinery.
The refinery operators can see all of the points, and can control the towers
(Units T1, T2, T3) and the boilers (Units B1, B2—through GUS #4 only).
The plant manager can see all of the points (but can do no control).
The power house operators can see all of the points, and can control the boilers
(Units B1 and B2).
PLANT
REFINERY MANAGER’S
CENTRAL CONTROL ROOM POWER HOUSE
OFFICE CONTROL ROOM
TOWERS
BOILERS areaunit.tif
The Area’s Unit Assignment display is used to assign and unassign Units.
Practice
Step Action
1 The Unit Assignment display
UNIT appears.
ASGN
Press the Unit Assignment key.
2 Look at the Unit Assignment display below.
Area Current
Number assignment
status
Units in
this Area.
52930_19.tif
If not, list the Unit(s) that is/are not under the Operator’s control. ___________
4 Display the Unit Assignment for your station.
5 Are all the Units currently assigned to this station? YES NO
6 What is the Area Number? ___________
7 Is the Area your assigned Area? Check your Assignment sheet.
YES NO
Rules
RULE
A point must be in a Unit that is assigned to the Area of the Global User Station before
you can make changes to the point from that station.
If you try to change a point that is in a Unit that is not assigned to the Global User
Station’s Area, the message UNIT NOT ASSIGNED appears in the upper left corner of
the Native Window, or one of these two dialog boxes appears:
OR
52930_26.tif
The key access level of certain items, such as changing the area, shutting down a
device (NODE), changing point parameters, and other tasks, is configured for your
system to be Operator, Supervisor, or Engineer.
ENG
8099
The 3-position keyswitch on the Global User Station uses two keys for access to
database entries.
• One key, called the Supervisor’s key, unlocks certain functions, such as
changing an alarm limit.
• The second key, called the Engineer’s key, unlocks all functions.
The key access level of certain items, such as changing the area or shutting down a
device (NODE), is configured for your system to be Operator, Supervisor, or
Engineer. If you try to access a function without the proper key access, the message
“Function Keylocked” appears
OPER
The physical keyswitch next to the configured buttons at the
SUPVR top of the Integrated Keyboard (IKB).
ENG
8099
keyswtch.tif
Radio Buttons
Practice
4
Select the button to display the Console Status display.
CONS
STATS
or press the key .
5 Locate your Station on the display; it has an * in front of its Station Number and the Number is
white.
Key Access is
Engineer
52930_20.tif
You can change the Area Database to another one or reload the same database. You
may need to reload the database after engineering changes have been made to the
database stored on the History Module, such as
• new groups,
• new button functions,
• new reports,
• logs or journals,
• Unit Trends, or
• changes to the Annunciator display.
Keyswitch/Access
Area Change may be a Keylocked function.
OPER
SUPVR
ENG
8099
1 From the Console Status display select your station number, then select the Area Change target.
52930_21.tif
52930_22.tif
3 Select the Area you wish to load; the numbered box that matches your assigned area.
52930_23.tif
The Area database is copied from the History Module (HM/NET) to your station’s memory.
(The Area change takes about 10 to 30 seconds.)
6 When the change is complete, the Console Status display appears and the name of the Area you
just loaded is shown in the Area column.
SafeView is the name of the configured window that you use to display your GUS
Graphic displays.
In a normal Window’s environment many displays can be opened on your screen at
the same time. It is possible to hide or bury a display under or behind other open
displays. SafeView prevents displays from being hidden from view.
noSView.tif
Step Action/Result
2 Type in Panelset at the prompt and press You now have two displays open.
[ENTER].
3 Press the [SCHEM] key again and type Panel### You now have three displays open.
(Remember use your Operator number instead
of ###).
5 Select the [SCHEM] key again and type Groups. You now have five displays open.
Most are overlapping each other and the location
of the next display is uncertain.
l52930_2.tif
You probably have a desktop version with a single screen for training.
The SafeView organizes the workspace into windows.
SafeView workspaces can have many different forms and functions assigned to them.
The following example may be very different from the one you will use at your site.
SafeVw.tif
Practice - SafeView
Step Action
1 To load the TrainingSafeView window, move the cursor to the bottom of the lower screen.
53930_start.rle
RESULT: The following GUS display is called up. 765 = ### = your assigned
operator number
53930R201_1
6 The Native Window should have the System Status display on it. When you close the Native
Window you are not shutting down the connection to the TPN.
IF the Native Window is black and empty, reload the GUS.
Remember, the Native Window is empty whenever the connection to the TPN is not present.
To make the connection, select the LOAD button at the bottom of the Native Window in the
Status Bar
* You can also start the load sequence by pressing both the [L] + [Delete] keys.
You can call up the SafeView Control Panel whenever a SafeView Workspace is
loaded/open on your station.
Select to load
the SafeView
windows.
Practice
Step Action
1 To display the control panel, press the [CTL] + [ALT] + [W] keys.
59001_05.tif
The Manage Existing button places displays that are on the desktop (loose and laying
around) into their assigned positions in the SafeView Workspace.
Step Action
2 How many of the displays were put in their designated windows? ________
Displays that were opened prior to the SafeView applications are not automatically placed in
the appropriate windows. This is one reason it is a good policy to close displays before exiting
SafeView.
3 Select the displays at the bottom of the screen that did not appear in the SafeView windows
and close them.
Click on the button to restore to the desktop (screen) then close with the X target.
SafeView windows.
RULE
It is a good policy to close displays before exiting SafeView.
Step Action
Reposition [Ctl]+[Alt]+[O]
1 Select the Trend window and drag it to the bottom of the screen.
2 Select the Apps Window title bar and drag it to the middle of the screen.
Select the side of the Apps window and push it with the left mouse button held down
to make it narrow.
4 Call up the Native Window and select the lower right corner of the display and make it small by
holding the left mouse button down and pushing it up and to the left.
52930_25.tif
5
To restore the windows to their original size and position, select the
button on the SafeView control panel
or
You can temporarily clear one or more displays from the desktop without actually
closing the display. The displays or applications can be seen at the bottom of the
screen.
Figure 17—Desktop Management Tools for SafeView and Native Window Displays
B. Select this target to remove the D. Select to close the display. Close
display/application from the GUS Graphics before exiting
desktop without closing it. SafeView.
B. D.
The Taskbar shows all open applications, even those you have minimized. Select the application with left mouse
button click to restore or bring to the front.
52930_27.tif
Select the stored display or application from the Taskbar to restore it to the desktop.
Number of Displays
Number
of displays You can have the following number of displays on one GUS
When operating from a SafeView workspace some applications may have the
minimize option disabled.
Minimize function
Minimize disabled, the icon is gray.
function enabled
Practice
Step Action/Result
3 Select one of the displays and click on the minimize button in the titlebar.
The display window is now empty, but the display name is still in the taskbar at the
bottom of the screen.
Focus
The window of focus is the active window. You can only make changes in one
window at a time. Generally the active window’s title bar changes color to show that
it is the focus of your attention.
Focus Indication
Buttons
There are two focus indication buttons used by windows in a SafeView workspace.
• Global focus (All display request will go to this window, ignores window
assignments.)
• Output focus (indicates that the next display will appear here that’s type is
assigned to this group of windows.
Step Procedure/Result
1
Press the global output focus indicator button on the title bar of the window.
The indicator button turns red and assumes a depressed appearance. This window now
has global output focus.
2 Press the global output focus indicator button again to remove the global output focus.
The output focus button is disabled.
53930_5.rle
Step Action
Select the target. This will close the current SafeView workspace.
3
From the Start Icon select the target.
You now have two Round Robin windows at the top of the SafeView workspace.
This SafeView workspace file SV_RR_g110_5.WDL.
Output Focus
This focus indicator button is associated with Round Robin and Manual Select
SafeView workspaces. It is used to override the default next display location.
52930_32.tif
Note: Output focus cannot be removed. It can be moved to another window only by
selecting the output focus indicator button on another managed window or by
pressing the lock button.
Step Action
4 From the Panelset display, select your assigned Operator number to invoke your Panel### display.
5 The names of the Round Robin windows are “ONE” and “TWO”.
8 To over ride the automatic selection of window “ONE” for the next display called up, select the
9 With the right window, “TWO”, selected and the global output focus button selected.
Use the Panel### menu to call up several different displays including the RESET display. They
are all sent to the “TWO” window.
10 Release the global output focus button and call up the AFEED display.
Which window did it appear in? “ONE” or “TWO”
11
Select the target. It should replace the Panel### menu.
Recall the Panel### display. The displays/pictures are now sent to their assigned window
according to category.
Selecting the lock prevents the current display in that window from
being replaced. It is used with the RoundRobin windows.
This indicator turns green and assumes a depressed appearance when selected.
X
Practice - Using the Lock
Step Action
12 You can lock one or more of the Round Robin windows, but not all of them.
Send the OVIEW (“Work###”) display/picture to window “ONE” and select the lock.
What color is the lock now? ______________ It should be green.
14 Release the lock by clicking on it. Call up Panel### from the RESET### display. Now call up the
AG### display.
It replaces the Work### display/picture.
1 2
53930_16.rle
Each window is assigned styles of its own, which do not have to be the same as other
windows within the group. For example each window in a RoundRobin group may
have different style settings.
The following table describes the window style settings.
Minimize Button If yes, you can minimize the display (remove it Yes or no
from the screen without closing it).
Set origin when maximized Determine where the display will appear when Yes or no
maximized.
Global Focus If yes you can override the assigned display Yes or no
types or categories for the window and place any
display in the window.
Multiple Windows You can have more than one display or Yes or no
application open in the same window.
If no, when a new display or application is sent to
the window the current one is closed.
Sizable If yes, you can change the size of the display Yes or no
window.
If no, the min/max buttons are disabled.
Reset Button
You may need to select the Reset LCNP button — —on the LCNP
Status display before reloading. The button is on the Detail display to prevent
accidental selection.
This button performs a RESET on the LCNP, the same function initiated by pressing
the red reset button located under the top edge of the Operator keyboard on a classic
Universal Station or the white reset button on a US electronics chassis.
LCNP Button
You can display the LCNP Status display by selecting the LEDs:# button on the
Native Window Status bar. The Detail>> button provides access to the Reset LCNP
button.
resetLCN.tif
52930_28.tif
52930_29.tif
52930_30.tif
This provides the opportunity to cancel the reset operation by clicking No.
To continue, click YES.
WARNING: This action interrupts all processing on the LCNP. The node must be RELOADED
prior to further use.
DIRECTIONS
This is the end of this course module.
After completing the lab exercise, if you are satisfied that you have achieved
the objectives of this course module, go to the next section and complete the
Performance Test.
When you are ready, ask your instructor to observe you while you
demonstrate your skills. Your instructor may ask you to do some or all of
the tasks in the test.
2. Log on.
10. Override the workspace assignment and put a GUS picture in the Application
window.
13 Maximize a display.
15. Use the SafeView History function to recall the display you just closed.
19. Display the help screen for loading the GUS personality and database.
20. Display the Data Service Status (GUS Client Status dialog box).
Storage:
PVs
files
etc. __
__ __
__
__
__
__
__
1 NIM—A TPS module that provides the interface between the TotalPlant Network and a
Universal Control Network.
2 TPN—The proprietary local area network that interconnects the modules in a TPS System.
5 HM—A module on the TotalPlant Network that provides mass storage for process history,
graphic display abstracts, journals, module personalities, and other software.
6 HPM—Process-connected data acquisition and control device that resides on the Universal
Control Network (UCN).
7 LM- Process-connected data acquisition and control device that resides on the UCN.
23. Change the Keyswitch Access to Supervisor using the pull-down menu.
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