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SYSTEM DESIGN
System Power = 5.120 kW
Technical Report
System: 5kW
$Empty_LUOGOSTAMPA$, 02/12/2018
Head Designer
(B.Sc Prashant S B)
________________________
BP ENERGY SYSTEMS
B.Sc S B Prashant
No.81,1st floor ,Castle apt
Bengaluru (India)
8150834562 - $Empty_TECFAX$
bpenergysystems@gmail.com
Copyright ACCA software S.p.A.
GENERAL INFO
System installation site
Client
Address $Empty_COMIND$
Postcode - Town $Empty_COMCAP$ - $Empty_COMCOMUNE$
($Empty_COMPROV$)
Address $Empty_B_RUOLCOM_INDIR$
Postcode - Town $Empty_B_RUOLCOM_CAP$ -
$Empty_B_RUOLCOM_COMUNE$
($Empty_B_RUOLCOM_PROV$)
Telephone nr. $Empty_B_RUOLCOM_TEL$
Fax $Empty_B_RUOLCOM_FAX$
E-mail $Empty_B_RUOLCOM_EMAIL$
Designer
Today most of the world's electricity is produced through various types of power stations such as nuclear,
hydro and thermoelectric. If we consider the estimated energy as the production rate for the first year, 7
988.94 kWh, and the annual loss of efficiency at 0.90 %, the following indicators are valid for the entire
system lifetime which is set at 25 years.
Fuel savings
A very useful indicator to measure the amount of fuel saved when using a renewable energy source is the
Electricity to Primary energy conversion factor [TOE/MWh].
This coefficient identifies T.O.E. (Tons of Oil Equivalent) necessary for the production of 1 MWh of energy,
or the TOEs saved with the adoption of photovoltaic technologies for the production of electricity.
Avoided emissions
In addition, the photovoltaic system allows the reduction of polluting substances into the atmosphere that
contribute to the greenhouse effect.
Emissions avoided in one year [kg CO2e] 3 695.20 3.52 18.85 3 717.57
Reference standards
Being part of the building’ selectrical systems, all works involved with the installation process must be fully
compliant with the relevant technical standard as prescribed by the regulations in force. The characteristics
of the entire system and its components must be in accordance with all applicable laws and regulations and
in particular must comply with:
- the requirements of local authorities, including fire safety prescriptions;
- the requirements and instructions as issued by National Grid.
INSTALLATION SITE
The energy sizing of the PV system was carried out by taking into account not only the financial aspects, but
also:
- Availability of solar energy.
- Morphological and environmental factors (shading and albedo).
The availability of solar energy is verified using the "Meteonorm 7.1" data on a monthly average daily
values of solar radiation on a horizontal plane.
For the location where the system is to be installed, Bengaluru, latitude 12°.9717 N, longitude 77°.5933 E
and altitude 913 m a.s.l., the daily average solar radiation per month on the horizontal plane is estimated to
be as follows:
Fig. 1: Average daily solar irradiation per month on the horizontal plane [kWh/m²]- data source: Meteonorm 7.1
Therefore, the values of annual solar radiation on the horizontal plane are 2 041.59 kWh/m² - Data source:
Meteonorm 7.1.
Shading analysis
The effects of shading due to natural elements (mountains, trees) or artificial (buildings), determine the
reduction of solar gains and the related payback time.
The shading coefficient, function of the site morphology, is 1.00.
Solar energy diagram for Bengaluru:
Fig. 2: Solar diagram
Albedo
In addition, to take into account of surplus radiation due to reflectance of the surfaces of the area where the
system is installed, the monthly mean albedo values, also considering the ISO EN 8477, were estimated as:
The design principle normally used for a photovoltaic system is to maximize the collection of the available
annual solar radiation.
In most cases, the photovoltaic system must be exposed to sunlight in an optimal way, choosing priority
orientation to the south, so as to avoid excess avoiding shading. In accordance with any architectural
constraints of the structure upon which the system is installed, different orientations can be adopted as long
as they are adequately verified and evaluated.
Energy losses due to such phenomena affect the cost of kWh produced and payback time.
From the architectural point of view, in the case of applications on pitched roofs, the choice of the inclination
and orientation must take into account that it is generally advisable to maintain the plane of the modules in
parallel or even coplanar to that of the roof itself. This in order to not alter the shape of the building and to
not increase the action of wind forces on the modules. This favors the circulation of air between the rear of
the modules and the building surface in order to limit temperature losses.
The value of BOS can be estimated directly or as a complement to the unity of all losses, calculated using the
following formula:
Total losses [
%]= [
1–(
1–a–b)x(
1–c-d)x(
1–e
)x(
1–f
)]+g
where:
a - losses due to reflections.
b - losses due to shading.
c - mismatching losses
d - losses due to the effects of temperature variations
e - DC circuit losses
f - Inverter losses.
g - AC circuits losses
Considering the module minimum and maximum operating temperature points, (-10°C) and (70°C), the
following conditions were verified:
MPPT VOLTAGES
Voltage at maximum power point, Vm at 70 °C greater than the minimum MPPT voltage.
Voltage at maximum power point, Vm at -10 °C less than the maximum MPPT voltage.
These MPPT voltage values represent the maximum and minimum operational range for performance at
maximum power.
MAXIMUM VOLTAGE
Voc (open circuit) at -10 °C less than the maximum inverter voltage.
MAXIMUM CURRENT
Maximum generated current Isc (short circuit), less than the Inverter's maximum current.
The system, identified as "5kW", is a grid-connected system type and is connected to the main grid with a
"Three-phase in low voltage" type connection.
Its rated power is of 5.120 kW and an annual energy production of 7 988.94 kWh (equal to 1 560.34
kWh/kW), resulting from 16 modules, with a surface of 31.07 m², and consists of 1 generator.
General Info
Latitude 12°.9717 N
Longitude 77°.5933 E
Altitude 913 m
Technical Data
Produced Energy
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Electrical wiring
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Earthing system
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Circuit protections
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Notes
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Generator Generator1
General Info
Module
Inverter configuration
Inverter
Module Positioning
Considering the module minimum and maximum operating temperature points, (-10°C) and (70°C), the
following conditions were verified:
MPPT VOLTAGES
Vm at 70 °C (285.20 V) greater than Vmppt min. (245.00 V) VERIFIED
Vm at -10 °C (304.40 V) less than Vmppt max. (800.00 V) VERIFIED
MAXIMUM VOLTAGES
Voc at -10 °C (375.60 V) less than MPPT max. input voltage (1 000.00 V) VERIFIED
MAXIMUM CURRENT
Max. generated current (9.14 A) less than MPPT max. input current (10.00 A) VERIFIED
Considering the module minimum and maximum operating temperature points, (-10°C) and (70°C), the
following conditions were verified:
MPPT VOLTAGES
Vm at 70 °C (285.20 V) greater than Vmppt min. (245.00 V) VERIFIED
Vm at -10 °C (304.40 V) less than Vmppt max. (800.00 V) VERIFIED
MAXIMUM VOLTAGES
Voc at -10 °C (375.60 V) less than MPPT max. input voltage (1 000.00 V) VERIFIED
MAXIMUM MODULE VOLTAGE
Vocat-
10°
C(375.
60V)les
sthanmodul
e’
smax
.sys
tem vol
tage(
1000.
00V) VERIFIED
MAXIMUM CURRENT
Max. generated current (9.14 A) less than MPPT max. input current (10.00 A) VERIFIED
Circuit diagram
The interface device is external to the DC/AC converters and composed of: Contactor
The reference standard for cable dimensioning is IEC 60364.
Cables
Results
Thickne Cable
Leng. Current Voltage
Description Description ss Capacit
(M) (A) drop (%)
(mm²) y (A)
Grid - Main switch panel FG7R 0.6/1 kV 10.0 1.00 7.39 60.35 0.01
Main switch panel - Photovoltaic
FG7R 0.6/1 kV 10.0 1.00 7.39 60.35 0.01
panel
Photovoltaic panel - I 1 FG7R 0.6/1 kV 10.0 1.00 7.39 60.35 0.01
I 1 - MPPT 1 6.0 1.00 8.65 39.10 0.02
I 1 - Field Switch panel 1 H1Z2Z2-K 6.0 1.00 8.65 45.00 0.02
Field Switch panel 1 - S 1 H1Z2Z2-K 6.0 1.00 8.65 45.00 0.02
I 1 - MPPT 2 6.0 1.00 8.65 39.10 0.02
I 1 - Field Switch panel 2 H1Z2Z2-K 6.0 1.00 8.65 45.00 0.02
Field Switch panel 2 - S 2 H1Z2Z2-K 6.0 1.00 8.65 45.00 0.02
Switchboards
Fig. 7: Single-line diagram for switch panel "Field Switch panel 1"
Field Switch panel 2
Output protection: Thermal-magnetic circuit breaker
SPD present output
Input Protection
Input S 2 : Thermal-magnetic circuit breaker
SPD present
Fig. 8: Single-line diagram for switch panel "Field Switch panel 2"
Single-line diagram
The following diagram illustrates the single-line diagram of the entire PV system, in which its subsystems
and components are highlighted.
Fig. 9: System single-line electric diagram
The power difference between the phases with highest and lowest power generation levels is equal to: 0.000
kW.
MODULES TECHNICAL SPECIFICATIONS
Module HST72F320P
GENERAL DATA
Brand SWLECT ENERGY SYSTEMS LIMITED
Model 320WP
Material Type Polycrystalline Si
Price €0. 00
MECHANICAL CHARACTERISTICS
Length 1 968.00 mm
Width 987.00 mm
Area 1.942 m²
Thickness 40.00 mm
Weight 21.00 kg
Number of cells 72
NOTES
Notes
INVERTER TECHNICAL SPECIFICATIONS
Inverter I.2443
GENERAL DATA
Brand SMA Solar Technology AG
Model STP 5000TL-20
Phase Type Three-phase
Price €0.00
MPPT INPUTS
N VMppt min [V] VMppt max [V] V max [V] I max [A]
1 245.00 800.00 1 000.00 10.00
2 245.00 800.00 1 000.00 10.00
MECHANICAL CHARACTERISTICS
Dimensions W x D x H 470x730x240 mm
Weight 37.00 kg
NOTES
Notes
INDEX
GENERAL INFO 2
System installation site 2
Client 2
Designer 2
INTRODUCTION 3
Fuel savings 3
Avoided emissions 3
Reference standards 3
INSTALLATION SITE 4
System surface availability 4
Availability of the solar energy source 4
Average daily solar radiation per month on horizontal plane 4
Environmental and morphological characteristics 4
Shading analysis 4
Albedo 5
SYSTEM DESIGN 6
Calculation procedure 6
General design criteria 6
Produced energy - estimate criteria 6
Electrical verifications criteria 6
System 5kW 8
System technical datasheet 8
Produced Energy 8
Other system component specifications 9
Module distribution and positioning 9
Electrical wiring 9
Earthing system 9
Energy storage system 9
Circuit protections 9
Notes 9
Generator Generator1 10
System technical specifications 10
Module Positioning 10
Electrical checks MPPT 1 11
Electrical checks MPPT 2 11
Circuit diagram 13
Cables 13
Switchboards 13
Single-line diagram 18
MODULES TECHNICAL SPECIFICATIONS 21
Module HST72F320P 21
INVERTER TECHNICAL SPECIFICATIONS 22
Inverter I.2443 22
INDEX 23