0120

SP-8800 SYRINGE PUMP

SERVICE MANUAL
 CONTENT

1. STRUCTURE -------------------------------------- 2
1-1. Block Diagram ----------------------------------------- 2
2. DISASSEMBLY AND ASSEMBLY -------------------------------------- 3~12
2-1. Replace Main Board / LED Board ----------------------------------------- 3
2-2. Replace Power Board ----------------------------------------- 4
2-3. Replace a Sub Board -------------------------------------- 5
2-4. Replace a Handle ----------------------------------------- 6
2-5. Replace a Slide ----------------------------------------- 7
2-6. Replace a Clamp ----------------------------------------- 8
2-7 Replace a Battery Board ----------------------------------------- 9
2-8. Replace a Battery ----------------------------------------- 10
2-9. Handle Lever ----------------------------------------- 11
2-10 Replace Key pad ----------------------------------------- 12
3. Trouble Shooting -------------------------------------- 13~17
3-1. Power on malfunction ----------------------------------------- 13
3-2. “Slider Hook Open LED” is on. ----------------------------------------- 14
3-3. “Clutch Open LED” is on. ----------------------------------------- 15
3-4. “Clamp Open LED” is on. ----------------------------------------- 16
3-5. “Occlusion Alarm LED” is on. ----------------------------------------- 17
3-6. “ERROR” message with Error code ----------------------------------------- 18~19
3-7. TROUBLE SHOOTING Table ----------------------------------------- 20~22

SPECIFICATION 23

*DO NOT EXPOSE THIS MANUAL TO OTHER PARTY WITHOUT PERMISSION FROM
MANUFACTURER, AMPALL.

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 1. STRUCTURE

1-1. Block Diagram

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 2. DISASSEMBLY & ASSEMBLY

2-1. Replace Main Board

1
6 Nuts(3mm)

fox(5mm)

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 2. DISASSEMBLY & ASSEMBLY

2-2. Replace Power Board

1 2

3 4

1. Detach a bottom case.

2. Remove nuts on upper case and bottom case.
3. Remove a cable tie fixing on a trance.
4. Detach a Power Board.

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 2. DISASSEMBLY & ASSEMBLY

2-3. Replace a Sub Board

1 2

3 4

5 6

1. Detach a bottom case.

2. Remove bolts on upper case and bottom case.
3. Detach a cable connecting Sub Board.
4. Detach a Sub Board.

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 2. DISASSEMBLY & ASSEMBLY

2-4. Replace a Handle

1 2

3 4

Cable
Cable Tie

1. Remove a bolt on Handle Out Cover and detach a Handle Cover.

2. Remove a cable tie and diconnect cable.
3. Hit a handle part and change handle part.
4. Assembley Out Cover.

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 2. DISASSEMBLY & ASSEMBLY

2-5. Replace a Slide

1 2 3

4 5 6

7 8

1. Detach a bottom case.

2. Remove bolts on upper case and bottom case.
3. Remove nuts on Slide Rod.
4. Detach a cable on Motor Sensor Board.
5. Remove bolts on Slide.
6. Detach a slide.

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 2. DISASSEMBLY & ASSEMBLY

2-6. Replace a Clamp

1 2 3

4 5 6

Detach after remove a Snap Ring

1. Detach a bottom case.

2. Remove bolts on upper case and bottom case.
3. Remove a bolts on Slide.
4. Detach a Slide.
5. Detach a Snap Ring fixing on a Clamp with pincette.

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 2. DISASSEMBLY & ASSEMBLY

2-7. Replace a Battery Board

1 2

3 4

5 6

1. Detach a bottom case.

2. Remove bolts on upper case and bottom case.
3. Detach a cable connecting to Board.
4. Detach a Battery Board.

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 2. DISASSEMBLY & ASSEMBLY

2-8. Replace a Battery

1 2

Connected by connector cable

1. Detach a Battery Cover.

2. Detach a Batery cable.
3. Detach a Battery.

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 2. DISASSEMBLY & ASSEMBLY

2-9. Handle Lever

1 2

1. Remove bolt on Handle, and detach a Handle Out Cover.

2. Change a Handle Lever.
3. Assembly Out Cover.

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 2. DISASSEMBLY & ASSEMBLY

2-10. Replace Key pad

1 2 3

4 5 6

7 8 9

1. Detach a bottom case.

2. Remove bolts on upper case and bottom case.
3. Disconnect Key button cable connecting to Main Board.
4. Detach a Key pad.

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 3. TROUBLE SHOOTING

3-1. Power on malfunction

1) Is the cord properly plugged Plug the supplied cord and

in? No check the supplied voltage.

Yes

2) Is the contact of the power Change the power switch

switch good? No with new one.

Yes

3) Is the contact of the power

No Change the keypad with
button keypad good?
anther.

Yes

4) Is the input and output of the Change the power board with
power board normal? No new one.

Yes

5) Replace the main board and No Contact our A/S team.

test. Does it work normal?

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 3. TROUBLE SHOOTING

3-2. “Slider Hook Open”

1) Check if you have properly inserted the Insert the parts again and check
slit to the grip, the plunger to the clutch No visually if they have been
and the body to inside the clamp. properly inserted.

Yes
Don’t press the handle lever by
2) Check if the plunger is correctly No hand, but fit it in a normal way.
inserted into the clutch and the handle
lever is pressed down to the bottom.

Yes
Open the handle assembly and
3) When you press the handle lever, No check if there are no impurities
do you feel something rough or inside.
blocking?

Yes

No Contact our A/S team.

4) Replace the handle assembly and test.
Does it work normal?

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 3. TROUBLE SHOOTING

3-3. “Clutch Open”

1) Insert the part again and

Check if you have correctly inserted
No check visually if it has been
the syringe inside the clamp and the
properly inserted.
plunger to the clutch.
(Fig. 2-1)
Yes

2) Check if the plunger is correctly Don’t press the handle lever by

inserted into the clutch and the handle No hand, but fit it in a normal way.
lever is lowered to the bottom. (Fig 2-2)

Yes

3) When you press the handle lever, Open the handle assembly and
do you feel something rough or No check if there are no impurities
blocking? inside.
(Fig. 2-3)
Yes

4) Does the slide shake much up and Check if the slide fixing bolts
down, when you inject medicines? No have been tightened up.
(Fig 2-3)

Yes

5) Replace the handle assembly and test. No Contact our A/S team.
Does it work normal?

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 3. TROUBLE SHOOTING

3-4. “Clamp Open”

“Red alarm lamp lights”

1) Insert the part again and

Check if you have correctly inserted
No check visually if it has been
the syringe inside the clamp and the
properly inserted.
plunger to the clutch.
(Fig. 2-1)
Yes

2) Is the maker of the inserted syringe Choose the maker of the

the same maker as shown on the No inserted syringe from User’s
left upper of LCD display? Menu and test.

Yes

3) Does the value of SIZADC change Check if the value changes from 24.0
at the Factory Mode No. 8? No before inserting the syringe to 75.0
when the clamp slides back. If not,
contact our A/S team.
Yes

4) Set the external diameter of the Find the syringe maker at Factory
syringe again and test. Does it No Mode No. 5 and set the external
work normal? diameter of the syringe again.

Yes

5) Replace the main board and test. No Contact our A/S team.
Does it work normal?

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 3. TROUBLE SHOOTING

3-5. “Occlusion alarm ”

1) Twisted injecting set may

Check if the injecting set is
No cause blocking. Be sure not to
twisted.
twist the injecting set while
inserting.
Yes

If it is hard to push and pull the

2) When you push the plunger by hand No plunger by hand, you should not
before mounting the syringe, do
mount the syringe to the device.
you feel it stiff?
(Medicines with high viscosity can’t
be used in this device.)
Yes

3) Check if there are no impurities Impurities stuck to the piston

stuck to the piston stopper (silver No stopper (silver disc) may raise the
disc) that pushes the syringe. value of OCCADC.

Yes

4) Check if the value of OCCADC The value should not change from the
at the factory mode is normal. No highest to the lowest. When the value
varies excessively, contact our A/S
team.

Yes

5) When you push the piston stopper Replace the handle assembly and test
(projected part of the silver disc) by No the working. If the trouble remains
hand, does the value rise? unsolved, contact our A/S team.

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 3. TROUBLE SHOOTING

3-6. “ERROR” message with error code come up during injection

1) Type of Errors
Code of error Code of error
Error Type Relation Description
part (A) type (B)
Communication Main<- Communication-concerned
01 001~005
Errors >Slave errors
Main<- 001 Read Error
Memory Errors 03
>Memory 002 Write Error
Main<-
Reset Errors 04 002~005 Reset-concerned errors
>Reset
Abnormality at the motor
encoder pulse (When the motor
Slave<-
Motor Errors 11 001 does not work or when it does
>Motor
not coincide with injection
quantity.)

2) How to cope with “ 01 001 ~ 01 005 ” errors

Have you changed the main Change the main board and
No
board? test the working, as defective
main board may cause errors.

Yes

Have you changed the slave Change the slave board and
board? No test the working, as defective
slave board may cause errors.

Yes

Contact our A/S team.

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 “ERROR” message with error code come up during injection.

3) How to cope with “ 03 001 ~ 03 002 “ and “ 04 002 ~ 04 005 “ errors

Have you changed the main board No Change the main board and test the
and tested the working? working.

Yes

Contact our A/S team.

4) How to cope with “ 11 001 “ errors

Have you changed the slide No Change the slide bracket assembly and
bracket assembly? test the working, as defective slide
Yes bracket assembly may cause errors.

Have you changed the slave No Change the slave board and test
board? the working, as defective slave
board may cause errors.
Yes

Contact our A/S team.

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 Trouble Shooting

Take the following actions if any trouble occurs. When the troubles could not be solved with the
following actions, Please contact your local authorized dealer immediately.

NOTE
• Whenever alarm sounds, the pump stops infusion. That is, alarm sounds
only in error situation during infusion.

Symptom Cause Action

Pump cannot be • AC or DC power cord is not ▶Check the AC or DC power cord connection.

switched on. inserted properly • Never connect both AC and DC power to the pump

at the same time

• Internal battery has deteriorated ▶Stop the operation of the pump and replace with a new battery through

your local authorized dealer.

• The voltage of the internal battery ▶Recharge the battery fully for more than 24 hours by connecting the

is low pump to an AC power outlet.

[OCCLUSION] LED • The infusion line is kinked or ▶1. Turn the alarm off by pressing [SILENCE] button.

flashes and alarm twisted ▶2. Check the infusion line and take a corrective action like untwisting or

sounds. replacing with a new one to solve the problem of occlusion

▶3. Press [STOP] button to show “STAND-BY” on the LCD.

▶4. Restart infusion by pressing [START] button.

• When infusion is restarted, the ▶The system is in trouble.

alarm sounds again, and the ▶Turn the alarm off by pressing [SILENCE] button.

pump stops ▶Please contact your local authorized dealer.

[FINISH] LCD display • The syringe is completely empty ▶1. Turn the alarm off by pressing [SILENCE] button.

and alarm sounds ▶2. To continue the infusion, replace the syringe with a new one.

▶3. Press [STOP] button to show “STAND-BY” on the LCD.

▶4. Restart infusion by pressing [START] button.

[NEAR EMPTY] LED • The syringe is nearly empty ▶1. Press [STOP] button to stop infusion.

flashes and alarm (Finishing injection in 5 minutes ▶2. To continue the infusion, replace with the new syringe filled with

sounds. before, the flash light and solution.

warning sound occurring) ▶3. Restart infusion by pressing [START] button.

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 Trouble Shooting

Symptom Cause Action

[SLIDER HOOK] LED • Slider Hook does not fix Push- ▶1. Turn the alarm off by pressing [SILENCE] button.

flashes and alarm Button of syringe ▶2. Make Slider Hook fix Push-Button of syringe.

sounds ▶3. Press [STOP] button to show “STAND-BY” on the LCD.

▶4. If re-infusion is needed, restart infusion by pressing [START]

button.

[CLAMP] LED flashes • Clamp does not fix Barrel of syringe ▶1. Turn the alarm off by pressing [SILENCE] button.

and alarm sounds ▶2. Pull the clamp, turn it to the left up to 90° and put the finger grips of

syringe into the slit.

▶3. Press [STOP] button to show “STAND-BY” on the LCD.

▶4. If re-infusion is needed, restart infusion by pressing [START]

button.

[CLUTCH] LED flashes • Clutch is not properly engaged ▶1. Turn the alarm off by pressing [SILENCE] button.

and alarm sounds ▶2. Make the clutch engaged properly.

▶3. Press [STOP] button to show “STAND-BY” on the LCD.

▶4. If re-infusion is needed, restart infusion by pressing [START]

button.

“BATT-LOW” on the • The voltage of internal battery is low ▶1. Press [STOP] button to stop infusion.

LCD and alarm sounds ▶2. Recharge the battery fully for 24 hours by connecting the pump to

an AC power outlet.

▶3. Restart infusion by pressing [START] button.

“KEEP-VEIN” on the • In the operation, the total volume ▶ Stop K.V.O. rate by pressing [STOP] button

LCD and alarm sounds delivered reaches the delivery limit

• The total volume delivered exceeds ▶ Stop K.V.O. rate by pressing [STOP] button

the delivery limit ▶ When infusion is newly needed, set the delivery volume again or

clear the total volume delivered.

When [PURGE] button • The syringe is not set properly ▶ Set the syringe correctly.

is pressed, the alarm • Even when the syringe is set again, ▶ The system is in trouble.

sounds. purging does not occur Please contact your local authorized dealer

“ERROR” is on the LCD • The system is in trouble ▶ Please contact your local authorized dealer

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 Trouble Shooting

Symptom Cause Action

Even when [START] • The value of “flow rate, delivery ▶ Confirm the values that were set.

button is pressed, the limit, dose rate, body weight, drug

alarm sounds, and the volume, or solution volume” is not

pump does not start. set correctly

• Clutch is not properly engaged ▶ Engage the clutch correctly.

• The syringe is not set properly ▶ Set the syringe correctly.

• The low voltage of the internal ▶ Recharge the battery fully for more than 24 hours by connecting the

battery pump to an AC power outlet.

[SYRINGE SIZE] LED • The syringe, which is used, may be ▶ Make sure that the syringe, which is used, is the same as the one

and [CLAMP] LED flash different from the one specified in specified in the pump in terms of manufacturer.

the pump in terms of manufacturer To use the syringe of different manufacturer, please contact your

• When infusion is restarted, the local authorized dealer.

alarm sounds again, and the pump ▶ The system is in trouble.

stops ▶1. Turn the alarm off by pressing [SILENCE] button.

▶2. Turn off the power.

▶3. Please contact your local authorized dealer for repair

The accuracy of flow • The syringe, which is used, may be ▶ Make sure that the syringe, which is used, is the same as the one

rate is questionable. different from the one specified in specified in the pump in terms of manufacturer.

the pump in terms of manufacturer To use the syringe of different manufacturer, please contact your

local authorized dealer.

• Otherwise, the system is suspected ▶ Please contact your local authorized dealer for repair.

to be in trouble

The operation hour by • Internal battery has deteriorated ▶ Stop the operation of the pump and replace with a new battery

battery is too short after through your local authorized dealer.

recharging the battery • Otherwise, the system is suspected ▶ Please contact your local authorized dealer for repair.

to be in trouble

Battery is not recharged • AC power cord is not inserted ▶ Check the AC power cord connection.

even when it is properly

connected to AC power • AC power cord has deteriorated ▶ Replace with a new AC power cord.

outlet. • Otherwise, the system is suspected ▶ Please contact your local authorized dealer for repair.

to be in trouble

Battery is not recharged • DC power cord is not inserted ▶ Check the DC power cord connection.

even when it is properly

connected to DC power • DC power cord has deteriorated ▶ Replace with a new DC power cord.

outlet. • Otherwise, the system is suspected ▶ Please contact your local authorized dealer for repair.

to be in trouble

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 SPECIFICATIONS

GENERAL SPECIFICATIONS OF SP-8800 SYRINGE PUMP

DELIVERY PERFORMANCE
Syringe 10ml: 0~300ml/h

Syringe 20ml: 0~400ml/h

FLOW RATE RANGE
Syringe 30ml: 0~500ml/h

Syringe 50ml: 0~1200ml/h

VOLUME LIMIT 0.1~999.9ml ( 0.1ml steps)

Syringe 10ml: 300ml/h

Syringe 20ml: 400ml/h

PURGE RATE
Syringe 30ml: 500ml/h

Syringe 50ml: 1200ml/h

K.V.O. RATE 0.1ml/h

Mechanical accuracy: ±1%

ACCURACY WITH APPROVED SYRINGES
Accuracy including syringe: ±3%

ALARM
OCCLUSION, NEAR EMPTY, LOW BATTERY, K.V.O. RATE, CLUTCH OPEN, SLIDER HOOK OPEN, CLAMP

OPEN, REPEAT ALARM

FEATURES
CLASSIFICATIONS ClassⅠ, CF, IPX2

OCCLUSION DETECTION PRESSURE 1.3kgf /㎠

NURSE CALL DC12V, 1A

TEMPORARY STOPPING, CLEAR VOLUME DELIVERED, SETTING DOSAGE MODE, SETTING MENU
ALARM VOLUME / OCCLUSION PRESSURE CONTROL

OTHER PARAMETERS
POWER REQUIREMENTS / CONSUMPTION AC110 / 230V, 50 / 60Hz or DC9.6V, DC24V 1A / 40VA

DIMENSIONS (W × D × H) 220×130×108 (mm)

WEIGHT Approximately 2kg

BATTERY / OPERATION / CHARGING Ni-Cd, Ni-MH9.6V/2 hours( 50mLsyringe, Flow rate 5mL/h) / 24 hours

BATTERY LIFE 1.5~2 years

OPERATION CONDITIONS 5~40℃, 30~90% RH (no condensation)

STORAGE CONDITIONS -20~45℃, 10~95% RH (no condensation)

WARRANTY PERIOD 1 year

※Specifications and design are subject to change for improvement without prior notice

23 SP-8800 / SME-03-REV.0-08B27
 www.ampall.com
E-mail : ampall@ampall.com
TEL :+82-2-858-2839~41 / FAX : +82-2-858-2442
ADDRESS : 3F Annex Hankook Junja Hyeopdong B/D
371-51 Gasan-Dong, Kumcheon-Gu, Seoul, Korea

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