INTERNATIONAL

Eng Br. Inj Pr. Lubrication Cooling Engine Timing Air Charging R Color Code for Schematic line
Fuel Filter schematic lines description
VW 24V Vehicle Build Event
Mangmt Mangmt System System System System
EFP BCP ICP EOT EOP ECT CKP CMP EBP MAT MAP
Red
Purple
24 Volts (VBatt)
48 Volts (Vinj )
ENGINE HARNESS P/N 1846133
No IMPORTANT NOTES:
Blue
Green
5 Volts (VREF)
Signal Circuit
INJECTOR HARNESS P/N 1846154
NOTE:
Connection y This drawing is for reference only.
y This drawing does NOT necessarily All Connector views are
Dotted Green
Brown
Frequency or switch function
Data Communication Link
24Vdc IDM P/N 1846431
Stow on
Engine
convey accurate vehicle side information. looking into the Black Circuit Ground
24Vdc ECM P/N1846577
Vehicle data should be collected from VW. harness side connector
y Determining accuracy is the responsibility
of the user of this drawing.

B A B A B A B A B A B A 24Vdc B-Sample Modules

B A C C C 21 C 21 21 21 C 21 C Engine Mounted Components NOTE:
For clarity of print
Design Validation Trucks
SIGRTN1
MAP
X1-6
X2-3
both engine
connectors are
Build Plan
VREF1 X1-14
shown together.
MAT X2-14
The pin #s are
EBP X2-8
color coded.
Vehicle Mounted Components
CMP(+) X1-9
CMP(-) X1-10 RED = X1
Batt (-)
VRSHD X1-11 BLUE = X2
CANH
CKP(+) X1-1 ATA(+)
CKP(-) X1-2
ECT X1-8 1 8
EOP X2-7 9 16
EOT X2-1 Batt (+)
CANL
ICP X1-20 ATA(-)
BCP X2-11 PRODUCTION
EFP X2-16 DIAGNOSTICS ATA
CAN
WIF X2-9 CONNECTOR Bus
Bus
MAIH X1-17
Exhaust 3 CAN2 H CAN2H X2-6
Gas Recirc. 4 CAN2 L CAN2L X2-13 Starter
2 PWR GND CAN2SH X2-12
Control 1 VPWR
+24V Batt 85 Relay
CBE X2-18 Solinoid 87 30
5 M +24V Batt
IPRF X2-24 Starter
IPR X1-12 Motor
Hall (Sh) 9 86
VGTC X1-18
CKPO X1-19
2 Hall W 15 Trans (ZF)
CMPO X1-24 Neutral Switch
3 Hall V 14 BNO2 X1-16
4 Hall U 13 2 1
X3-5 X1-15
BNO1
97APG2

5 Gnd (Hall) B A Ignition Switch

97AP2

16 X3-10
97VG

1
1 2
X3-30 X3-16 SRC
+5Vdc (Hall) 12 CRANK (START)
N/C

CAN X3-31 X3-2 TO.51

6 Mot W 8 RUN
Monitor X3-32 WIF +24V
No
12345

7 Mot V 7 4 3 21 OFF
Connector X3-7 X3-12 CANH Batt
8 Mot U 6 Cover Connection X3-27 X3-13 CAN Bus ACCESORY
IPR CANL
Stow on X3-8 X3-9 EFAN SP 1 A1 NOTE:
Mitsubishi Brake X3-4, 23 Design Protect for
Mitsubishi Engine X3-22 EFAN SP 2 A2 NOTE:
EGR Valve Solenoid SREA X3-24, 25 dual speed fan
EGR Valve KL.15 is high when
Controller Eng Br Inj Pr Turbo Optional X3-22,26
X3-1,2,3
X3-8 DDS +24V NOTE: switch is on Accesory, In-Cab Switch Detail
Control Control Control MAIH X3-28
X3-10 PBA
RAS
3 4
Gnd
+24V
"C" Sample PBA Run or Crank Applies to: PBA

X3-29 X3-14 will be +24V

X3-21 3 4 Pinout:
R 97OS SCS +24V
A X1-19 X3-3 B A No markings on
Y 197CS KEYPWR (KL.15)
D
9 7CG
X1-20 X3-5 MPR PBA connector
BK 1
C X1-5
BL B
97OG
1 X1-2 X3-6 & 7 PWRGND In-Cab Switch Detail
R 1 NOTE: 3 4
A 97OS2 X1-23 X4-15 EBE +24V Applies to: DDS
Y X1-24 See details Accelerator Pinout:
BK
D 97CS2 X4-11 EBSS 3 4
+24V No markings on
C 97CG2 X1-6 at right for X4-7 IVS
R(+) +24V Pedal
Front BL B 97OG2 X1-1 DDS connector
R 97OS vehicle X4-8 R(-) +24V A1 6 54 3 2 1
A
9
37CS
X1-17
1 Y D X1-18 connectors X4-4 VREF2 A2 In-Cab Switch Detail
BK 3 X4-24 SIGRTN2 A3 Applies to: BNO, BNC
C 97CG3 X1-8
BL A4
2 B 97OG3 X1-3 X4-18 AP 1 DUAL
Pinout:
97DW 3 4 A5 1 +24V for BNC
R 97OS X4-6 COO +24V TRACK 4321 2: +24V for BNO
3 A X2-21 X4-23 AP 2 A6
PEDAL
ECM Power
Y 4 3: BNC to ECM
D 97CS4
97CG X2-22 Relay 85
BK 4: BNO to ECM
4 C
97OG
4
X2-5 X4-3 WIF
BL 10 Amp 87 30
B
97OS X2-1
R A
4
X2-17 X4-21 ATA (-) In-Cab Switch Detail
5
Y D
5
97CS5 X2-18 X4-20 ATA (+) Applies to:
BK 97CG X4-1 & 2 VPWR 25 Amp 86 COO, RAS, SCS,
6 C
97OG
5
X2-6
BL EBE, & EBSS
B
5
X2-2 5 Pinout:
Flywheel R IDM Power
A 97OS6 X2-19 4 1 3 456
Y 97CS6 X2-20 BNO1 7 BNO +24V 1 & 6: N/C
D
97CG 10 Amp Relay 2: Lamp
X1 X2 BK C X2-8 BNO2 11 BNC 3 2
+24V 87 85 3: Output to ECM
BL 6 +24V
B 97OG6 X2-4 Act Gnd 4 30 1 2 4: +24V for Switch
INJECTOR: A-B-C-D-E-F Act Pwr Batt 5: +24V for Lamp
Siemens 10
FIRING ORDER: 1-5-3-6-2-4 KeyPwr 9 86
2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 IDM2 PROGRAM NAME
MPR International Truck and Engine
8 I6 Volkswagan (24V) Confidential and Proprietary - Departmental Use Only
Injector Pinout Logic Pwr 6 Approvals Date TITLE
1 - Closed Coil Power Main Pwr I6 for Volkswagan Titan Truck Application
12 DRAWN A. Merrick 3/4/2004
System Schematic (24V B-Sample Modules)
2 - Open Coil Power CHECKED
3 - Open Coil Ground Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Main Gnd 1
To ENGR
4 - Close Coil Ground ATA(+) 2
A. Merrick 3/4/2004 SIZE DRAWING NO. REV.
#1 #2 #3 #4 #5 #6 ATA Bus Diagnostic DESIGN ACTIVITY B 545-20462 H
FUEL INJECTORS ATA(-) 3 Connector PRODUCT GRP. SCALE DATE
10/04/2004 SHEET
1 of 2
Revison A: 03/04/2004
¾ Original Release
Revison B: 04/30/2004
¾ Deleted RPS, RVAR and RPRE signals, due to new Remote Pedal
Strategy (to be exactly the same as prior engine suppliers to VW)

Revison C: 06/03/2004
¾ Corrected Diagnostics Connector drawing
¾ Bolded and put in RED wires that are different from Zero (+) samples
to B-Sample modules for ease of updating the vehicle wiring harnesses

Revison D: 07/20/2004
¾ Added possible two speed fan clutch wires for discussion purposes
¾ Added note on C-Sample change on PBA to +24V input
¾ Corrected pin out of Hella Pedal
¾ Added views of chassis side connectors
¾ Added pin numbers on switchs on chassis side

Revison E: 07/22/2004
¾ Added CAN calibration and monitor connector. (Required for
calibration and EMI test monitoring.)
¾ Added detail to starter to be more accurate

Revison F: 08/02/2004
¾ Added Transmission Neutral Switch (ZF) on low side of the starter
relay.
Revison G: 09/09/2004
¾ Changed part numbers of wire harnesses to reflect latest I313
changes

Revison H: 10/04/2004
¾ Reversed the ATA (+) and ATA (-) pins on the ECM

PROGRAM NAME
International Truck and Engine
I6 Volkswagan (24V) Confidential and Proprietary - Departmental Use Only
Approvals Date TITLE
DRAWN A. Merrick 3/4/2004 I6 for Volkswagan Titan Truck Application
CHECKED System Schematic (24V B-Sample Modules)
ENGR A. Merrick 3/4/2004 SIZE DRAWING NO. REV.
DESIGN ACTIVITY B 545-20462 H
SCALE DATE SHEET
PRODUCT GRP.
10/042004 2 of 2