Professional Documents
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General Catalogue
Pneumatic Equipment
Centralized Lubrication System
Pneumatic Sensing System
System Engineering
【NOTE】
Please read the “Terms and Conditions” from the following URL before ordering or use. Specifications of the products are subject to change without notice.
http://atc.azbil.com/products/bi/order.html No part of this publication may be reproduced or duplicated without the
prior written permission of Azbil TA Co., Ltd.
INDEX
INDEX
SOLENOID VALVES, DUAL VALVES
5-PORT SPOOL OPERATED SOLENOID VALVE
501 SERIES 1∼005
MVS(D)-495Y SERIES 6∼009
MVS(D)-492Y SERIES 1/4B BASE 10∼013
524 SERIES 14∼017
MVS(D)-492 SERIES 1B BASE 18∼020
MVS(D)-4900 SERIES 21∼024
4-PORT POPPET OPERATED SOLENOID VALVE
460 SUPER POPPET SERIES (2-POSITION, 3-POSITION) 25∼030
3-PORT POPPET OPERATED SOLENOID VALVE
360 SUPER POPPET SERIES 31∼033
360 SUPER POPPET SERIES (VACUUM) 34∼035
360 SUPER POPPET SERIES (HIGH-LOW PRESSURE CHANGE) 36∼038
392 SERIES 39∼040
354 SERIES, MVS-3500YCG / YCL / YCK SERIES (PRESS PURPOSE) 41∼044
2-PORT SOLENOID VALVE
MVS-2200Y, MVS-2300Y SERIES 45∼046
260 SUPER POPPET SERIES 47∼049
260 SUPER POPPET SERIES (VACUUM) 50∼051
SILENCER
MFF-200, 300 SERIES 52
MASTER VALVE
5-PORT SPOOL OPERATED MASTER VALVE
MVM-495 SERIES 53∼054
MVM-492 SERIES 1/4B BASE 55∼056
524-M SERIES 1/2B BASE 57∼058
MVM-491 SERIES 1B BASE 59∼060
MVM-491 SERIES 1-1/2B BASE 61∼062
4-PORT POPPET OPERATED MASTER VALVE
460 SUPER POPPET SERIES (2-POSITION, 3-POSITION) 63∼067
3-PORT POPPET OPERATED MASTER VALVE
360 SUPER POPPET SERIES 68∼069
360 SUPER POPPET SERIES (HIGH-LOW PRESSURE CHANGE) 70∼071
392 SEIRES (COMPRESSED AIR AND VACUUM) 72
2-PORT POPPET OPERATED MASTER VALVE
260 SUPER POPPET SERIES 73∼074
PILOT VALVE
5-PORT PILOT VALVE
POV-4000, 3000 SERIES 75∼080
HAND VALVE
DV-4100 SERIES 81∼082
PRESSURE SWITCH
PSD-101 SERIES 95∼096
P02-200 SERIES 97
AIR LIMITER
S51 SERIES 98∼102
AOL-112 SERIES 103∼105
EXCLUSIVE PURGE VALVE FOR AIR LIMITER
MVS-214-02S-07 106
AIR FILTER
NAF-500 SERIES 107∼108
NAF-600 SERIES 109
SELF-DRAIN UNIT
SDU-200, 300XL SERIES 110
AIR REGULATOR
R31 SERIES 111
RK-1206 SERIES 112∼113
NRV-300, 200 SERIES 114∼115
NRV-400 SERIES 116∼117
RVD-400YF SERIES 118
NRV-500 SERIES 119∼120
RVD-500YF SERIES 121
R50 SERIES 122∼123
R50-R SERIES 124∼125
R50-M SERIES 126∼127
NRV-802 SEIRES 128
NRV-802D SERIES 129
NRV-502JD SERIES 129
R42 SERIES 130
NRV-300A SERIES 131
R31, RL4,NRV-1200 SERIES (WATER PURPOSE) 132∼133
HIGH SET
HS-400Y2 SERIES 134
HSP-302 SERIES (PILOT REGULATOR FOR HS-400Y2 SERIES) 135
H30/H50 SERIES 136∼138
PRESSURE GAUGE
GAB, GBB SERIES 139
LUBRICATOR
NOL-500 SERIES 140∼141
NOL-800 SERIES 142
CHARGE TANK
OT-※002YXL SERIES 143
SPRAY SYSTEM
SLC SERIES 144∼145
TOTAL-LUB
ADVANTAGES OF TOTAL-LUB 146
TLC, TLB SERIES 147∼148
TLD SERIES, TCU CONTROL BOX 149
C08-0116 SERIES 150
TA4 SERIES 151
CYLINSER SPEED
(mm/sec)
1000
0
φ32
φ40
3
0
0
80
φ6
φ5 φ1
φ
800
25
φ1
500
0
φ16
300
φ200
100
EFFECTIVE AREA
(mm2)
10 30 50 80 100
CYLINDER SPEED
0
25
(mm/sec)
0
φ10
0 0
16
5 φ32
20
φ1
φ2
φ
500
400
300
200
100
EFFECTIVE AREA
(mm2)
NOTE: THE CYLINDER SPEED SHOWN ON THE ABOVE CHART IS CALCULATED FROM THE
EFFECTIVE AREA OF THE VALVE ONLY WITH 0.50∼0.65 CYLINDERS' LOADING
RATIO. OTHER FACTORS SUCH AS SPEED CONTROL VALVES, PIPINGS AND ITS
FITTINGS ARE NOT CONSIDERED ON THIS CASE.
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CONVERSION TABLE BETWEEN JIS PIPE SIZE (R, Rc) AND AMERICAN PIPE SIZE (NPT)
EFFECTIVE DIA.
PITCH OF THREAD OUTER DIA OF PIPE(REF.)
NOMINAL NOs. OF THREAD/25.4mm (D2 OR E1) DIFFERENCE
(mm) (mm)
(mm) OF PITCH
SIZE (mm)
R・Rc NPT R・Rc NPT R・Rc NPT JIS NPT
HOW TO ORDER
501–200–1008 Pipe Size Accessory
2 “1” “2” “4” port Rc 1/4 0 Manual push button / Non-lock type
⑪ “3” “5” port Rc 1/8 1 Manual handle / Lock type
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NOTE: NOTE:
1. Magnet coil contains 300mm length lead wire. 1. Magnet coil contains 300mm length lead wire.
2. Location of a manual override, and lead wire site are 2. Location of a manual override, and lead wire site are
possible to rotate 180 onto the standard assembly. possible to rotate 180 onto the standard assembly.
NOTE:
1. Magnet coil contains 300mm length lead wire.
2. Location of a manual override, and lead wire site are
possible to rotate 180 onto the standard assembly.
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SINGLE SOLENOID
LUBRICANTS ISO VG 32 turbine oil, or
equivalent oil is recommended.
MANUAL OPERATION Manual push button / Non-lock type
RATED VOLTAGE • AC-100V 50/60Hz, 110V 60Hz
• AC-200V 50/60Hz, 220V 60Hz
• DC-24V • DC-100V
VOLTAGE ALLOWANCE –15 ~ 10%
INSULATION GRADE Class B
DOUBLE SOLENOID
Rc 1/4 MVS-495-02Y
Single Solenoid 0.6
Rc 3/8 MVS-495-03JY
2 position
Rc 1/4 MVD-495-02Y
Double Solenoid 0.8
Rc 3/ 8 MVD-495-03JY
Rc 1/4 MVD-435-02Y 35
Closed Center < 1.9 >
Rc 3/ 8 MVD-435-03JY
Rc 1/4 MVD-445-02Y
3 position Exhaust Center 1.0
Rc 3/ 8 MVD-445-03JY
Rc 1/4 MVD-455-02Y
Pressure Center
Rc 3/ 8 MVD-455-03JY
HOW TO ORDER
MV –4 5– Y ➀ Nos. of Solenoid ➄ Use
S Single Solenoid NIL Standard
➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ D Double Solenoid
➅ Pilot Air Supply
➁ Positions & Function
NIL Internal pilot air supply
9 2 position Single / Double P External pilot air supply
3 3 position Closed Center
4 3 position Exhaust Center ➆ Accessory
5 3 position Pressure Center
NIL Manual push button / Non-lock type
R Lock type manual operation button
PRODUCT TYPE: 495Y SERIES ➂ Pipe Size
S DIN connector with pilot lamp
02 Rc 1/4
03J Rc 3/8 (over ported) ➇ Rated Voltage
AC-100V AC-100V 50/60Hz, 110V 60Hz
➃ Solenoid Electricity
AC-200V AC-200V 50/60Hz, 220V 60Hz
NIL For AC use (Std.) DC-24V DC-24V
H For DC use DC-100V DC-100V
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➃ Accessory
NIL Manual push button / Non-lock type
R Manual push button / Lock type ➅ Rated Voltage
(screw-in type)
AC-100V AC-100V 50/60Hz, 110V 60Hz
S DIN type connector with pilot lamp
AC-200 AC-200V 50/60Hz, 220V 60Hz
DC-24V DC-24V
DC-100V DC-100V
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DOUBLE SOLENOID
Rc 1/4 MVS-492-02Y
Single Solenoid 1.0
Rc 3/8 MVS-492-03JY
2 position
Rc 1/4 MVD-492-02Y
Double Solenoid 1.2
Rc 3 / 8 MVD-492-03JY
Rc 1/4 MVD-432-02Y 35
Closed Center < 1.9 >
Rc 3 / 8 MVD-432-03JY
Rc 1/4 MVD-442-02Y
3 position Exhaust Center 1.3
Rc 3 / 8 MVD-442-03JY
Rc 1/4 MVD-452-02Y
Pressure Center
Rc 3 / 8 MVD-452-03JY
HOW TO ORDER
MV −4 2− Y ➀ Nos. of Solenoid ➄ Use
S Single Solenoid NIL Standard
➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ D Double Solenoid
➅ Pilot Air Supply
➁ Positions & Function
NIL Internal pilot air supply
9 2 position Single / Double P External pilot air supply
3 3 position Closed Center
4 3 position Exhaust Center ➆ Accessory
5 3 position Pressure Center
NIL Manual push button / Non-lock type
R Lock type manual operation button
PRODUCT TYPE: 492Y SERIES ➂ Pipe Size
S DIN connector with pilot lamp
02 Rc 1/4
03J Rc 3/8 (over ported) ➇ Rated Voltage
AC-100V AC-100V 50/60Hz, 110V 60Hz
➃ Solenoid Electricity
AC-200V AC-200V 50/60Hz, 220V 60Hz
NIL For AC use (Std.) DC-24V DC-24V
H For DC use DC-100V DC-100V
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HOW TO ORDER
5 2 4 – 4 0 0 – 1 0 0 3 AC–100V ➀ Basic Body Size ➄ Accessory
4 1/ B Base 0 Non-lock push button
2
➀ ➁ ➂➃➄➅ ➆ 1 Lock type push button
➁ Pipe Size
2 Rc 1/4
➅ Elect. Conduit
3 Rc 3/8 0 DIN. Pg 11 connecter
4 Rc 1/2 2 DIN. Pg 11 with lamp and surge killer
5 Rc 3/4 3 DIN. Pg 9 connecter
PRODUCT TYPE : 4 DIN. Pg 9 with lamp and surge killer
5–PORT SOLENOID VALVE ➂ Positions & Function
524 SERIES 1 2-Position Single
➆ Rated Voltage
2 2-Position Double AC-100V AC-100V 50/60Hz, AC-110V 60Hz
3 3-Position Closed Center AC-200V AC-200V 50/60Hz, AC-220V 60Hz
4 3-Position Exhaust Center DC-24V
5 3-Position Pressure Center DC-100V
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Effective Area 75mm 2 Letter “2”, “4” Port Model Numbers Function
Maximum No. of valves 6 L Rc 3/8
available for manifold
1 Rc 1/2 524-000-100 Single Solenoid
*
HOW TO ORDER 6 Rc 3/4
M Rc 3/8
524 – 6F0 × 6LP – AC–100V
2 Rc 1/2 524-000-200 Double Solenoid
➁➂➃ ➄ ➅
*
7 Rc 3/4
PRODUCT Series: 524 Manifold N Rc 3/8
3 Position
3 Rc 1/2 524-000-300
➁ Nos. of valves composing manifold * Closed Center
2 ~ 6 available 8 Rc 3/4
R Rc 3/8
➂ Accessories of DIN Pg9 Connecter Type(*)
3 Position
4 Rc 1/2 524-000-400
NIL
S
Non-lock override button
Non-lock override button, and
* Exhaust Center
Pilot lamp w / surge killer
9 Rc 3/4
S Rc 3/8
➂ Accessories of DIN Pg11 Connecter Type(*) 3 Position
5 Rc 1/2 524-000-500
0 Non-lock override button * Pressure Center
1 Non-lock override button, and 0 Rc 3/4
Pilot lamp w / surge killer
Port block for
➃ Pilot Air Supply P — IN Port Block
additional IN port
NIL Internal Pilot Supply (Std.)
P External Pilot Supply Plate for dividing
Y — Separator common IN
➅ Rated Voltage passage
AC100V AC100V 50/60Hz, 110V 60Hz (*) : Lockable override button available
AC200V AC200V 50/60Hz, 220V 60Hz
DC24V DC24V
DC100V DC100V
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HOW TO ORDER
MV –4 2– Y ➀ Nos. of Solenoid ➄ Use
S Single Solenoid NIL Standard
➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ ➈ ➉ D Double Solenoid
➅ Pilot Air Supply type
➁ Positions & Function
NIL Internal pilot air supply
9 2 position Single / Double P External pilot air supply
NUMBER OF PORT
3 3 position Closed Center
4 3 position Exhaust Center ➆ Accessory
5 3 position Pressure Center
NIL Manual push button / Non-lock type
PRODUCT TYPE R Lock type manual operation button
SOLENOID VALVE 492Y SERIES ➂ Pipe Size
S DIN connector with pilot lamp
06 Rc 3/4
10 Rc1 ➇ Electrical Connection
12J Rc1 1/4 (over port)
NIL DIN terminal connection
➃ Solenoid Electricity
➈ Rated Voltage
NIL For AC use (Std.)
AC-100V AC-100V 50/60Hz, 110V 60Hz
H For DC use
AC-200V AC-200V 50/60Hz, 220V 60Hz
DC-24V DC-24V
DC-100V DC-100V
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MVD-4900
HOW TO ORDER
MV –49 ➀ Nos. of Solenoid ➃ Accessory
S Single Solenoid NIL Manual push button / Non-lock type
➀ ➁ ➂ ➃ ➄ D Double Solenoid R Lock type manual operation button
S Pilot lamp with surge killer
➁ Pipe Size
02 Rc 1/4
➄ Rated Voltage
03J Rc 3/8 AC-100V AC-100V 50/60Hz, 110V 60Hz
AC-200V AC-200V 50/60Hz, 220V 60Hz
➂ Solenoid Electricity DC-24V DC-24V
DC-100V DC-100V
NIL For AC use (Std.)
PRODUCT TYPE: MVS-4900 SERIES H For DC use
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DOUBLE SOLENOID
HOW TO ORDER
46 8 – 8 0 1 – 1 0 B 0 AC–100V ➂ Basic Body Size ➇ Pilot Air Supply
3 3/ "Basic 0 Internal Pilot Air Supply (Std.)
8
➂ ➃ ➆➇➈➉ ⑪ 8 1" Basic 1 External Pilot Air Supply
B 1
1 /2" Basic
➈ Accessory
➃ Main Pipe Size
B Manual push button / Non-lock type
2 Rc 1/4 mounting bracket
3 Rc 3/8 R Lock type manual operation button
4 Rc 1/2 mounting bracket
6 Rc 3/4
PRODUCT TYPE: 460 SERIES 8 Rc1 ➉ Type of Operator
A Rc1 1/4
0 Solenoid (Std.)
B Rc1 1/2
2 Solenoid with indicator and surge
C Rc2
killer
➆ Function ⑪ Rated Voltage
1 Single solenoid,
AC-100V AC-100V 50/60Hz, 110V 60Hz
Normally open
AC-200V AC-200V 50/60Hz, 220V 60Hz
2 Double solenoid
DC-24V DC-24V
DC-100V DC-100V
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DOUBLE SOLENOID
HOW TO ORDER
36 8 – 8 0 1 – 0 0 B 0 AC–100V ➂ Basic Body Size ➇ Pilot Air Supply
3 3/ "Basic 0 Internal Pilot Air Supply (Std.)
8
➂ ➃ ➆➇➈➉ ⑪ 8 1" Basic
1
1 External Pilot Air Supply
B 1 /2" Basic
➈ Accessory
➃ Main Pipe Size
B Manual push button / Non-lock type
2 Rc 1/4 mounting bracket
3 Rc 3/8 R Lock type manual operation button
4 Rc 1/2 mounting bracket
6 Rc 3/4
PRODUCT TYPE: 360 SERIES 8 Rc1 ➉ Type of Operator
A Rc1 1/4
0 Solenoid (Std.)
B Rc1 1/2
2 Solenoid with indicator and surge
C Rc2
killer
➆ Function ⑪ Rated Voltage
0 Single solenoid,
AC-100V AC-100V 50/60Hz, 110V 60Hz
Normally closed
AC-200V AC-200V 50/60Hz, 220V 60Hz
1 Single solenoid,
DC-24V DC-24V
Normally open
DC-100V DC-100V
2 Double solenoid
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HOW TO ORDER
36 8 – 8 0 0 – 6 3 B 0 AC–100V ➂ Basic Body Size ➇ Pilot Air Supply
3 3/ "Basic 3 External Pilot Air Supply type for
8
➂ ➃ ➆➇➈➉ ⑪ 8 1" Basic Vacuum
B 1
1 /2" Basic
➈ Accessory
➃ Main Pipe Size
B Manual push button / Non-lock type
2 Rc 1/4 mounting bracket (Std.)
3 Rc 3/8 R Lock type manual operation button
4 Rc 1/2 mounting bracket
6 Rc 3/4
PRODUCT TYPE: 360 SERIES 8 Rc1 ➉ Type of Operator
A Rc1 1/4
0 Solenoid (Std.)
B Rc1 1/2
2 Solenoid with indicator and surge
C Rc2
killer
*Pipe size should be selected in an
certain extent according to the ⑪ Rated Voltage
basic body size. AC-100V AC-100V 50/60Hz, 110V 60Hz
Refer to the BASIC MODEL NOS.
AC-200V AC-200V 50/60Hz, 220V 60Hz
DC-24V DC-24V
➆ Function
DC-100V DC-100V
6 2 position Single Solenoid
Universal Port **When other AC voltage listed above is
needed, specify AC voltage and cycle of the
solenoid operator.
[EX] 368-800-00B0 AC-110V 50Hz
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SINGLE SOLENOID
AMBIENT TEMPERATURE 5 ~ 50°C
PROOF PRESSURE 1.6MPa
LUBRICANTS ISO VG32 turbine oil, or equivalent
oil is recommended. (Non-Lubrication is
also available)
MANUAL OPERATION Manual push button / Non-lock type
RATED VOLTAGE • AC-100V 50/60Hz, 110V 60Hz
• AC-200V 50/60Hz, 220V 60Hz
• DC-24V • DC-100V
VOLTAGE ALLOWANCE –15 ~ 10%
INSULATION GRADE Class B
* 1 Higher pressure side = (IN PORT), Lower pressure side = (EX PORT)
* 2 Pilot air should be lower than 1.0MPa
DOUBLE SOLENOID * 3 Operating pressure range of 36B series (Rc1 1/4 ~ Rc2) is 0.2 ~ 1.0MPa.
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➉ Electrical Connection
1 DIN type connector
4 DIN type connector with pilot lamp
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MVS-3500YCG
Effective Area
Pipe Sizes Mass
Type of Valve Model Numbers [mm 2, typical]
[kg]
1, 2 Port 3 Port 1 →2 2 →3
Rc 3/8 354-300-C000 65 105
Rc 1/2 Rc 3/4 354-400-C000 2.5
65 140
Cross flow Rc 3/4 354-600-C000
Rc 3/4 358-600-C000 110 310
Rc1 1/4 4.0
Rc1○ 358-800-C000 110 360
Rc 3/8 354-300-P000 29 105
Rc 1/2 Rc 3/4 354-400-P000 2.5
29 140
Parallel flow Rc 3/4 354-600-P000
Rc 3/4 358-600-P000 63 310
Rc1 1/4 3.2
Rc1○ 358-800-P000 63 360
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MODEL NUMBER
Effective Area
Pipe Single Solenoid Normally Closed Mass [mm 2]
Size
Compressed Air / Liquid Vacuum [kg] < Cv value >
HOW TO ORDER
MVS − 22 Y Pipe Size (MVS-2200Y) Accessory
02 Rc 1/4 NIL Without accessory
03 Rc 3/8 S DIN lamp terminal w/surge killer
04J RC 1/2 (over ported)
Electrical Connection
Pipe Size (MVS-2300Y)
NIL Pg11 DIN terminal connection
SINGLE SOLENOID 04 Rc 1/2
06 Rc 3/4 Bracket
10 Rc1
NIL Without bracket
12J Rc1 1/4 (over ported)
B With bracket
PRODUCT TYPE: MVS-2200Y SERIES
Type of Solenoid
Rated Voltage
NIL For AC use
AC-100V AC-100V 50/60Hz, 110V 60Hz
H For DC use
AC-200V AC-200V 50/60Hz, 220V 60Hz
MVS − 23 Y Purpose
DC-24V DC-24V
SINGLE SOLENOID
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HOW TO ORDER
26 8 – 8 0 ※ – 0 0 B 0 AC–100V ➂ Basic Body Size ➇ Pilot Air Supply
3 3/ "Basic 0 Internal Pilot Air Supply (Std.)
8
➂ ➃ ➆➇➈➉ ⑪ 8 1" Basic 1 External Pilot Air Supply
B 1
1 /2" Basic
➈ Accessory
➃ Main Pipe Size
B Manual push button / Non-lock type
2 Rc 1/4 mounting bracket
3 Rc 3/8 R Lock type manual operation button
4 Rc 1/2 mounting bracket
6 Rc 3/4
PRODUCT TYPE: 260 SERIES 8 Rc1 ➉ Type of Operator
A Rc1 1/4
0 Solenoid (Std.)
B Rc1 1/2
2 Solenoid with indicator and surge
C Rc2
killer
➆ Function ⑪ Rated Voltage
0 Single solenoid,
AC-100V AC-100V 50/60Hz, 110V 60Hz
Normally closed
AC-200V AC-200V 50/60Hz, 220V 60Hz
1 Single solenoid,
DC-24V DC-24V
Normally open
DC-100V DC-100V
2 Double solenoid
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HOW TO ORDER
26 8 – 8 0 0 – 0 3 B 0 AC–100V ➂ Basic Body Size ➇ Pilot Air Supply
3 3/ "Basic 3 External Pilot Air Supply
8
➂ ➃ ➆➇➈➉ ⑪ 8 1" Basic
B 1
1 /2" Basic ➈ Accessory
B Manual push button / Non-lock type
➃ Main Pipe Size
mounting bracket
2 Rc 1/4 R Lock type manual operation button
3 Rc 3/8 mounting bracket
4 Rc 1/2
6 Rc 3/4 ➉ Type of Operator
PRODUCT TYPE: 260 SERIES 8 Rc1
0 Solenoid (Std.)
A Rc1 1/4
2 Solenoid with indicator and surge
B Rc1 1/2
killer
C Rc2
⑪ Rated Voltage
➆ Function
AC-100V AC-100V 50/60Hz, 110V 60Hz
0 Single solenoid,
AC-200V AC-200V 50/60Hz, 220V 60Hz
Normally closed
DC-24V DC-24V
1 Single solenoid,
DC-100V DC-100V
Normally open
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SILENCER
SL-00 SERIES, MFF-200 /300 SERIES (R1/4~R1, Rc1~Rc 2 )
SPECIFICATIONS
FLUID Exhaust Air
MAX. OPERATING PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
EXHAUST NOISE REDUCTION RATE More than 20 dB (A)
SL-00 Series: sintered brass
MFF-200 Series: plastic foam
NOISE REDUCING ELEMENT
MFF-300 Series: wire-mesh element,
or non-woven sheet.
MFF-306A MFF-310
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Rc 1/4 MVM-495-02
2 position Single Pilot 0.5
Rc 3/8 MVM-495-03J
Rc 1/4 MVM-495-02D
2 position Double Pilot 0.6
Rc 3/ 8 MVM-495-03JD
Rc 1/4 MVM-435-02 35
3 position Closed Center < 1.9 >
Rc 3/ 8 MVM-435-03J
Rc 1/4 MVM-445-02
3 position Exhaust Center 0.8
Rc 3/ 8 MVM-445-03J
Rc 1/4 MVM-455-02
3 position Pressure Center
Rc 3/ 8 MVM-455-03J
HOW TO ORDER
MVM – 4 9 5 – 0 2 D ➀ Function
495 2 position
➀ ➁ ➂ 435 Closed center
445 Exhaust center
455 Pressure center
➁ Pipe Size
02 Rc 1/4
03 Rc 3/8
MASTER VALVE ➂ Port Sizing & Others
D Double pilot (2 position)
NIL Full port
J Over port
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Rc 1/4 MVM-492-02
2 position Single Pilot 0.85
Rc 3/8 MVM-492-03J
Rc 1/4 MVM-492-02D
2 position Double Pilot 1.0
Rc 3/ 8 MVM-492-03JD
Rc 1/4 MVM-432-02 35
3 position Closed Center < 1.9 >
Rc 3/ 8 MVM-432-03J
Rc 1/4 MVM-442-02
3 position Exhaust Center 1.1
Rc 3/ 8 MVM-442-03J
Rc 1/4 MVM-452-02
3 position Pressure Center
Rc 3/ 8 MVM-452-03J
➁ Pipe Size
02 Rc 1/4
03 Rc 3/8
MASTER VALVE
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Main pressure
0 ~ 0.2MPa 0.2 ~ 1.0MPa
range
Pilot pressure Same to pressure of main
0.2 ~ 0.3MPa valve or higher.
range
AMBIENT TEMPERATURE 5 ~ 60°C
LUBRICANTS ISO VG32 turbine oil, or equivalent
oil is recommended.
* When the pilot pressure is higher than the pressure supplied to the main valve, the
differential pressure should be less than 0.3MPa.
Rc 1/4 524-200-100M 42
Rc 3/8 524-300-100M 68 1.7
2 position Single Pilot
Rc 1/2 524-400-100M 80
Rc 3/4 524-600-100M 80 1.8
Rc 1/4 524-200-200M 42
Rc 3/8 524-300-200M 68 1.9
2 position Double Pilot
Rc 1/2 524-400-200M 80
Rc 3/4 524-600-200M 80 2.0
Rc 1/4 524-200-300M 41
Rc 3/8 524-300-300M 60 2.0
3 position Closed Center
Rc 1/2 524-400-300M 75
Rc 3/4 524-600-300M 75 2.1
Rc 1/4 524-200-400M 41
Rc 3/8 524-300-400M 60 2.0
3 position Exhaust Center
Rc 1/2 524-400-400M 75
Rc 3/4 524-600-400M 75 2.1
Rc 1/4 524-200-500M 41
Rc 3/8 524-300-500M 60 2.0
3 position Pressure Center
Rc 1/2 524-400-500M 75
Rc 3/4 524-600-500M 75 2.1
HOW TO ORDER
524–400–100M ④ Pipe Size ⑩ Operator
2 Rc 1/4 M Master valve
④ ⑦ ⑩ 3 Rc 3/8
4 Rc 1/2
6 Rc 3/4
⑦ Function
1 2 position
2 Duble (2 position)
3 Closed center
PRODUCT SERIES 4 Exhaust center
5 Pressure center
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HOW TO ORDER
MVM – 4 9 1 – 1 0 D ➀ Function ➂ Port Sizing & Others
491 2 position D Double pilot (2 position)
➀ ➁ ➂ 431 Closed center NIL Full port
441 Exhaust center J Over port
451 Pressure center
➁ Pipe Size
06 Rc 3/4
10 Rc1
12 Rc1 1/4
MASTER VALVE
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HOW TO ORDER
MVM – 4 9 1 – 1 2 D ➀ Function ➂ Port Sizing & Others
491 2 position D Double pilot (2 position)
➀ ➁ ➂ 431 Closed center NIL Full port
441 Exhaust center
451 Pressure center
➁ Pipe Size
12 Rc1 1/4
14 Rc1 1/2
MASTER VALVE
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HOW TO ORDER
46 8 – 8 0 0 – 1 0 B M ➂ Basic Body Size ➆ Function
3 3/ " Body 1 2 Position, Single pilot
8
➂ ➃ ➆➇➈➉ 8 1" Body
B 1 1/2" Body ➇ Type of Operation
0 Air pilot
➃ Pipe Size
(Master valve)
2 Rc 1/4
3 Rc 3/8 ➈ Accessory
4 Rc 1/2
B With Mounting Bracket (Std.)
460 SERIES 6 Rc 3/4
4-PORT MASTER VALVE 8 Rc1
A Rc1 1/4
➉ Operator
B Rc1 1/2 M Air pilot Spring return
C Rc2
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EXHAUST CENTER
PRESSURE CENTER
HOW TO ORDER
46 8 – 4 0 0 – 3 0 B M ➂ Basic Body Size ➆ Function
3 3/ " Body 3 Closed Center
8
➂ ➃ ➆➇➈➉ 8 1" Body 4 Exhaust Center
B 1 1/2" Body 5 Pressure Center
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HOW TO ORDER
36 8 – 8 0 0 – 0 0 B M ➂ Basic Body Size ➆ Function
3 3/ " Body 0 Single pilot, Normally closed
8
➂ ➃ ➆➇➈➉ 8 1" Body 1 Single pilot, Normally open
B 1 1/2" Body
➇ Type of Operation
➃ Pipe Size
0 Air pilot
2 Rc 1/4 (Master valve)
3 Rc 3/8
4 Rc 1/2 ➈ Accessory
360 SERIES 6 Rc 3/4
B With Mounting Bracket (Std.)
3-PORT MASTER VALVE 8 Rc1
A Rc1 1/4
B Rc1 1/2
➉ Operator
C Rc2 M Air pilot Spring return
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IN-OUT OUT-EX
Rc 1/4 363-200-80BM 44< 2.4> 42< 2.3>
Rc 3/8 363-300-80BM 53< 2.8> 50< 2.7> 0.9
Rc 1/2 363-400-80BM 55< 3.0> 60< 3.2>
Rc 1/2 368-400-80BM 125< 6.8> 135< 7.3>
Rc 3/4 368-600-80BM 180< 9.7> 170< 9.2>
1.6
Rc1 368-800-80BM 195<10.5> 180< 9.7>
Rc1 1/4 368-A00-80BM 200<10.8> 180< 9.7>
Rc1 1/4 36B-A00-80BM 410<22.2> 386<20.9>
5.8
Rc1 1/2 36B-B00-80BM 450<24.4> 407<22.0>
HOW TO ORDER
36 8 – 6 0 0 – 8 0 B M ➂ Basic Body Size ➇ Type of Operation
3 3/ "Body 0 Air pilot
8
➂ ➃ ➆➇➈➉ 8 1" Body (Master valve)
B 1
1 /2" Body
➈ Accessory
➃ Pipe Size
B With Mounting Bracket (Std.)
2 Rc 1/4
3 Rc 3/8 ➉ Operator
4 Rc 1/2
360 SERIES M Air operated spring return
6 Rc 3/4
3-PORT MASTER VALVE 8 Rc1
A Rc1 1/4
B Rc1 1/2
➆ Function
8 2 Position, Single Pilot
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HOW TO ORDER
392 − 200 − 60BM ➃ Pipe Size ➈ Accessory
2 Rc 1/4 B with Bracket (Std.)
➃ ➆ ➈➉ 3 Rc 3/8
➉ Operator
➆ Function
M Air Pilot — Spring Return
60 Universal Port type
02 Normall Closed, 2 Position
For Vacuum
DIMENSIONS –mm– ○ for Compressed Air Service Universal Ported ○ for Vacuum Service
Suction Vacuum
Strainer Pump
SELECTOR DIVERTOR
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Main pressure
range 0.05 ~ 0.15MPa 0.15 ~ 1.0MPa
IN-OUT
Rc 1/4 263-200-00BM 263-200-10BM 40< 2.2> 40< 2.2>
Rc 3/8 263-300-00BM 263-300-10BM 58< 3.1> 53< 2.9> 0.7
Rc 1/2 263-400-00BM 263-400-10BM 71< 3.8> 63< 3.4>
Rc 1/2 268-400-00BM 268-400-10BM 112< 6.1> 112< 6.1>
Rc 3/4 268-600-00BM 268-600-10BM 170< 9.2> 165< 8.9> 1.4
Rc1 268-800-00BM 268-800-10BM 190<10.2> 190<10.2>
Rc1 1/4 268-A00-00BM 268-A00-10BM 190<10.2> 190<10.2>
Rc1 1/4 26B-A00-00BM 26B-A00-10BM 450<24.3> 480<25.9>
Rc1 1/2 26B-B00-00BM 26B-B00-10BM 510<27.5> 550<29.7> 5.6
Rc2 26B-C00-00BM 26B-C00-10BM 570<30.8> 600<32.4>
HOW TO ORDER
26 8 – 6 0 0 – 0 0 B M ➂ Basic Body Size ➇ Type of Operation
3 3/ "Body 0 Air pilot
8
➂ ➃ ➆➇➈➉ 8 1" Body (Master valve)
B 1
1 /2" Body
➈ Accessory
➃ Pipe Size
B With Mounting Bracket (Std.)
2 Rc 1/4
3 Rc 3/8 ➉ Operator
4 Rc 1/2
260 SERIES M Air pilot Master valve
6 Rc 3/4
2-PORT MASTER VALVE 8 Rc1
A Rc1 1/4
B Rc1 1/2
C Rc2
➆ Function
0 Normally closed
1 Normally open
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HOW TO ORDER
POV – 3 POV – 4
➀ ➁ ➂ ➀ ➁ ➂
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HOW TO ORDER
DV − 41 ➀ Pipe Size ➃ Positions
02 Rc 1/4 NIL 3 position
➀ ➁ ➂ ➃ ➄ 03 Rc 3/8 D 2 position
04 Rc 1/2
06 Rc 3/4 ➄ Type of mounting
10 Rc1
NIL Standard
M Panel mount type
➁ Function
(DV-4102 ~ 4104 model only)
NIL Closed Center
E Exhaust Center
PRODUCT TYPE: DV-4100 SERIES P Pressure Center
➂ Handle Lock
NIL Non-lock type (Std.)
L Lock type
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SPEED CONTROLLER
SC-800Y/SC-100/SC-200 SERIES (Rc1/8 ~Rc1/2)
DIMENSIONS –mm–
SC-801Y, 802Y SC-103, 104
SC-102, 103J
SC-203, 204
SC-202, 203J
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SPEED CONTROLLER
SC-300/SC-700 SERIES (Rc1/4~Rc11/2)
SC-300 SC-700
DIMENSIONS –mm–
SC-302 SC-303, 304
SC-706, 710
SC-712, 714
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INSTALLATION EXAMPLE
OF QUICK EXHAUST VALVE:
QUICK EXHAUST QUICK EXHAUST
VALVE VALVE
G01
OEV
DIMENSIONS –mm–
G01-100, 200 QEV-3303Y, 3304Y QEV-3306, 3310
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CHECK VALVE
CV-100/CV-200 SERIES (Rc1/4 ~Rc11/2)
FLUID Filtered Compressed Air, Non-corrosive Gases, Low viscosity non-corrosive Liquids.
MAX. OPERATING
1.0MPa
PRESSURE
CRACKING
0.01MPa 0.015MPa 0.03MPa
PRESSURE
AMBIENT
5 ~ 60˚C
TEMPERATURE
EFFECTIVE AREA 45 94 110 10 34 99 105 210 285 550 785
(mm2) <Cv value> <2.4> <5.1> <5.9> <0.5> <1.8> <5.4> <5.7> <11.4> <15.4> <29.7> <42.4>
MASS [kg] 0.12 0.17 0.04 0.35 0.6 0.88 4.0
DIMENSIONS –mm–
CV-201,202J
CV-102,103J CV-103,104
CV-206,210 CV-212,214
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SHUTTLE VALVE
J01 & CV-3100 (Y) SERIES (Rc1/8~Rc1)
INSTALLATION EXAMPLE
OF SHUTTLE VALVE
SHUTTLE VALVE
J01
CV
DIMENSIONS –mm–
J01-100, 200 CV-3103Y, 3104Y CV-3106, 3110
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RELLIEF VALVE
V31 SERIES (Rc1/8, Rc1/4) COMPACT TYPE
Diaphragm type
SPECIFICATIONS
FLUID Filtered Compressed Air, Non-corrosive Gases.
MAX. ALLOWABLE PRESSURE 0.85MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Directly spring operated
TO LOCK ADJUSTING Snap lock type
NEEDLE (by one operation)
HOW TO ORDER
V31 − 00 ➀ Pipe Size ➂ Accessory
1 Rc 1/8 0 Without Accessory (Std.)
➀ ➁ ➂ ➃ 2 Rc 1/4 B Bracket (with Plastic panel ring)
R Panel ring (Aluminium)
➁ Adjusting Pressure Range 2 Panel ring (Plastic)
00 0.02 ~ 0.7MPa
B0 0.007 ~ 0.07MPa ➃ Gauge
C0 0.01 ~ 0.35MPa 0 Without Gauge (Std.)
T With Rc 1/8 center back connection
COMPACT RELIEF VALVE Gauge
V31 SERIES
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RELIEF VALVE
NSV-200 SERIES (Rc1/4~Rc1)
Diaphragm type
SPECIFICATIONS
FLUID Filtered Compressed Air, Non-corrosive Gases.
MAX. ALLOWABLE PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Directly spring operated
GAUGE ON OPTION
HOW TO ORDER
NSV − 2 ➀ Pipe Size ➂ Adjusting Pressure Range
02 Rc 1/4 NIL 0.02 ~ 0.8MPa
➀ ➁ ➂ ➃ ➄ 03 Rc 3/8 K3 0.02 ~ 0.3MPa
04 Rc 1/2 K1 0.02 ~ 0.1MPa
06 Rc 3/4
10 Rc1 ➃ Gauge
NIL Without Gauge (Std.)
➁ Panel mount & adjustment
T With Rc 1/8 center back connection
NIL T handle (Std.) gauge
P Panel mount with
RELIEF VALVE NSV-200 SERIES handwheel ➄ Bracket
NIL Without Bracket (Std.)
B With Bracket
DIMENSIONS –mm–
NSV-202~204 NSV-206, 210
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HOW TO ORDER
NSV − 5 ➀ Pipe Size
04 Rc 1/2
➀ ➁ ➂ 06 Rc 3/4
10 Rc1
➁ Gauge
NIL Without Gauge (Std.)
T With T type Gauge; GAB501100
➂ Bracket
RELIEF VALVE NSV-500 SERIES NIL Without Bracket (Std.)
B With Bracket
DIMENSIONS –mm–
NSV-504 NSV-506, 510
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RELIEF VALVE
NSV-300 SERIES (Rc1/8~Rc1/2)
SPECIFICATIONS
FLUID Filtered Compressed Air
MAX. ALLOWABLE PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Directly spring operated
HOW TO ORDER
NSV − 3 ➀ Pipe size
01 R 1/8
➀ ➁ 02 R 1/4
03 R 3/8
04 R 1/2
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CUSHION VALVE
CUV-400 SERIES (Rc1/2)
CUV-400
SPECIFICATIONS
OPERATION Electrical
“V” “C” Port Rc 1/2
PIPE SIZE
“P” Port Rc 1/4
FLUID Compressed Air
MAX. ALLOWABLE PRESSURE 1.0MPa
OPERATING PRESSURE RANGE 0.25 ~ 0.6MPa
AMBIENT TEMPERATURE 5 ~ 50°C
• AC100V 50/60Hz, 110V 60Hz
RATED VOLTAGE • AC200V 50/60Hz, 200V 60Hz
(–15 ~ +10%)
• DC24V
LUBRICANT Turbine Oil ISO VG 32 or equivalent Recommended
EFFECTIVE AREA 100mm 2
APPROPRIATE CYLINDER BORE SIZE* max. φ80 ( φ100)
LOAD EFFICIENCY OF CYLINDER** To be less than 40%
MASS 1.0kg
* The cylinder bore in ( ) is available under limited conditions.
**Included mass of the cylinder’s piston and rod.
HOW TO ORDER
CUV − 404 ➀ Pilot Air Supply
NIL Internal pilot supply (Std.)
➀ ➁ P External pilot supply
➁ Rated Voltage
AC100V AC100V 50/60Hz, 110V 60Hz
AC200V AC200V 50/60Hz, 220V 60Hz
CUSHION VALVE:CUV-400 SERIES DC 24V DC24V
DIMENSIONS –mm–
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HOW TO ORDER
VC1 − 101 − 06 ➆ Unit Composition ➉ Rated Voltage
0 Built-in auto-vacuum- 1 AC 100V 50/60Hz, 110V 60Hz
destruction valve, silencer, 2 AC 200V 50/60Hz, 220V 60Hz
➆ ➉ flow control screw and 3 DC 24V
vacuum gauge
4 Basic type with 2-port
sol. Valve, suction filter
PIPE SIZE: Rc 1/8 and vacuum sensor
VC1 SERIES
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DIMENSIONS –mm–
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PRESSURE SWITCH
PSD-101 SERIES
SPECIFICATIONS
FLUID Filtered Compressed Air, Non-corrosive Gases
HOW TO ORDER
PSD − 101 ➀ Pressure ➂ Pilot lamp for sensing
NIL High sensitive type NIL without pilot lamp (Std.)
➀ ➁ ➂ ➃ A Small electric current type S** with pilot lamp
(for programable controller)
S** for models with pilot lamp
➁ Set Pressure Range
Voltage
NIL 0.3 ~ 0.9MPa (Std.) AC 100V AC 200V DC 24V
Colour
K5 0.05 ~ 0.5MPa
K1 0.01 ~ 0.1MPa • ST3
Transparent ST1 ST2
• ST3P
PRESSURE SWITCH PSD-101 SERIES ➃ Gauge • SG3
Green SG1 SG2
NIL without Gauge (Std.) • SG3P
T with T type Gauge (ø50)
• SR3
Red SR1 SR2
• SR3P
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DIMENSIONS –mm–
PSD-101
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PRESSURE SWITCH
P02-200 SERIES (R1/4)
SPECIFICATIONS
FLUID Compressed Air and Non-corrosive gases
WITHSTAND PRESSURE 0.7MPa
PORT SIZE R 1/4 (Male)
AMBIENT TEMPERATURE 5 ~ 50°C (Humidity: 95% max.)
SPECIFYING SET 0.03 ~ 0.37 MPa
PRESSURE RANGE (OFF setting: setting pressure of switch off)
REPEATABILITY Within 0.013MPa against the set pressure (@20°C)
CONTACT POINT TYPE 1c (0.1A /125V AC, 0.1A / 30V DC)
MASS 30g
MODEL NO:
P02 − 200 − 0 * * 7
⑦ ⑧ ⑨ ⑩
DIMENSIONS –mm–
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AIR LIMITER
S51 SERIES
SPECIFICATIONS
MODEL NO. S51-1 ※1- ※0 ※※(Std.) S51-1 ※1- ※3 ※※
FLUID Filtered Clean Compressed Air, (by 5µm rated filter),
No Oiliness
PIPE SIZE Rc 1/8 (Both IN port and OUT (Sensing) port
AMBIENT TEMPERATURE 5 ~ 50°C
METERING ORIFICE φ0.7mm (Standard) φ1.2mm
SENSING GAP RANGE 0.01 ~ 0.15mm 0.16 ~ 0.3mm 0.01 ~ 0.15mm
SUPPLY PRESSURE
0.2MPa 0.3MPa *2 0.2MPa
FOR IN PORT
SENSING NOZZLE DIA.*1 φ1mm φ1.5mm
GAUGE ON OPTION
SENSING ACCURACY ±0.01mm ±0.02mm ±0.03mm
AIR CONSUMPTION 10dm 3/min (ANR) 13dm 3/min (ANR) 30dm 3/min (ANR)
CONTACT TYPE OF SWITCH 1c (Single Pole, Double Throw)
PROTECTION SPECIFICATION IP-67
ELECTRICAL CONNECTION G 1/2 Conduit port (Std.), or CAPCON or CORDLOCK added
OUT PORT SENSING TUBING φ4mm I.D. tubing, max. 4m length
AVAILABLE RANGE OF ○ Small electric current type (for programable controllers);
ELECTRIC CURRENT • 1 ~ 100mA / AC100V or DC24V
(TYPE OF SWITCH FOR ○ High sensitive type;
OUTPUT) • 30 ~ 100mA / AC100V
• 20 ~ 100mA / AC200V
• 35 ~ 100mA / DC24V
PILOT LAMP & DARKNESS ○ Neon Lamp / 0.6mA : for use on models rated AC100 / 200V
LEAKAGE CURRENT ○ LED Lamp / 0.85mA: for use on models rated DC24V
GAUGE ON OPTION
MASS 0.5kg
* 1. Use one sensing nozzle for one S51 Air limiter unit.
* 2. Economiter is impossible to install in the system of 0.3MPa supply pressure.
HOW TO ORDER
S51 − 1 ※ 1 − ※ ※ ※ ※
➄ ➆ ➇ ➈ ➉
➄ Single unit or Manifold ➇ Dia. of Metering Orifice ➉ Current Capacity of switch / Rated Voltage
0 Single unit 0 φ0.7mm (Std.) Small 1 1 ~ 100mA / AC100V
2~5 Manifold type and number of 3 φ1.2mm electric 3 3 ~ 100mA / DC24V ( − COM wiring)
single units current 4 3 ~ 100mA / DC24V ( + COM wiring)
➈ Types of Electrical Connection type
➆ Pressure Gauge
0 G 1/2 conduit port High B 30 ~ 100mA / AC100V
0 without 1 Capcon added sensitive C 20 ~ 100mA / AC200V
1 with gauge of mobile marker type. 2 Cordlock added type D 35 ~ 100mA / DC24V ( − COM wiring)
Range: 0 ~ 0.4MPa E 35 ~ 100mA / DC24V ( + COM wiring)
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DIMENSIONS –mm–
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DIMENSIONS –mm–
ACCESSORIES
KIT NO.
QTY OF
UNIT FOR KIT NO. MASS
MANIFOLD
2 S51-P20-0001 17g
3 S51-P30-0001 24g
4 S51-P40-0001 30g
5 S51-P50-0001 38g
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AIR LIMITER
S51 Manifold Panel
SPECIFICATIONS CODE OF MODEL NO.
FLUID Filtered (5µm) Compressed Air C3 − 0570 - ※
MAX. INLET PRESSURE 1.0MPa
➀ ➁
OPERATING PRESSURE 0.2MPa
PIPE SIZE Rc 1/4 (IN port), Rc 1/8 (Sensing port) ➀ Model No. of Air Limiter Remarks
AMBIENT TEMPERATURE 5 ~ 50°C to be connected Voltage — Switch — Orifice
0 S51-101-1003 DC24V — S — ø0.7mm
ECONOMITER AC100V 50/60Hz, AC110V 60Hz
1 S51-101-1303 DC24V — S — ø1.2mm
RATED VOLTAGE FOR AC100V (NEON), AC200V (NEON)
AIR LIMITER DC24V (LED, red) 2 S51-101-1001 AC100V — S — ø0.7mm
3 S51-101-1301 AC100V — S — ø1.2mm
4 S51-101-100D DC24V — H — ø0.7mm
5 S51-101-130D DC24V — H — ø1.2mm
6 S51-101-100B AC100V — H — ø0.7mm
7 S51-101-130B AC100V — H — ø1.2mm
8 S51-101-100C AC200V — H — ø0.7mm
9 S51-101-130C AC200V — H — ø1.2mm
NOTE 1) Output Switch type
S : Small electric current type
REFER TO THE DRAWING H : High sensitive type
2) Orifices are DIMS of built-in metering orifice dia.
NAME MODEL NO. REMARKS
1 FILTER F73G-2BN-AD1 5µm Element, Auto-drain type ➁ Number of connecting S51 Air limiter
2 REGULATOR R42-201-4001 with Pressure Gauge of φ50 dia. 1 Single
3 ECONOMITER MVS214-02KS-07 AC100V 50/60Hz, AC110V 60Hz 2 2 units
4 AIR LIMITER S51-101-1 ※0 ※ See Code of Model No. 3 3 Units
DIMENSIONS –mm–
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AIR LIMITER
AOL-112 SERIES
SPECIFICATIONS
FLUID Filtered Clean Compressed Air (by 5µm rated filter), No oiliness
PIPE SIZE Rc 1/4; Both IN / Supply port and OUT / Sensing port
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATING PRESSURE 0.05 ~ 0.2MPa
SENSING GAP RANGE 0.01 ~ 0.6mm
SENSING ACCURACY ±0.01mm for Gap: 0.01 ~ 0.2mm, ±0.03 for gap: 0.2mm ~
SENSING PRESSURE RANGE 0.01 ~ 0.1MPa Adjustable
CONTACT TYPE OF SWITCH 1c (Single Pole, Double Throw)
AVAILABLE ELECTRIC Small electric current type switch • 1 ~ 100mA / AC100V
CURRENT CAPACITY OF (for programable controller) • 3 ~ 100mA / DC24V
OUTPUT SWITCH High sensitive type switch • 30 ~ 100mA / AC100V
• 20 ~ 100mA / AC200V
• 35 ~ 100mA / DC24V
OPERATION PILOT LAMP Option (Neon lamp or LED lamp / clear, green or red)
GAUGE ON OPTION
MASS 1.9kg
• COM is connected to NO at
No pilot lamp AOL-112A AOL-112 No lamp
pressure increasing.
AOL-112AST3 AOL-112ST3
DC24V LED
with pilot lamp (20mA)
AOL-112AST3P AOL-112ST3P • Pressure increasing • Pressure decreasing
turns on lamp & turns on lamp &
activates Load. activates Load.
◎ Units with pilot lamp listed above are furnished with clear / white color lamp.
Other lamp color can be specified by replacing ST with SG (green) or SR (red).
◎ Standard models with pilot lamp rated DC24V are of − COM wiring. + COM wiring is available by interchanging wiring terminal of pilot lamp
to invert electric polarity of LED.
HOW TO ORDER
AOL − 11 2 x ➁ Pilot lamp ➂ Number of AOL-112 units for Manifold
NIL without pilot lamp (Std.) NIL Single unit
➀ ➁ ➂ S ※※ with pilot lamp 2~8 Manifolding unit number
(See below mark list)
Marks of S ※※ for unit with Pilot Lamp
Voltage
Color AC100V AC200V DC24V
• ST3
➀ Type of Switch Transparent ST1 ST2
• ST3P
NIL High sensitive type • SG3
Green SG1 SG2
A Small electric current type • SG3P
(for programable controller) • SR3
Red SR1 SR2
• SR3P
* Models of small current type switch with pilot * On “S ※1”, “S ※2” and “S ※※P” model,
lamp are for AC100V or DC24V, models for pilot lamp is turned off at pressure
AC200V are not available. increase.
On S ※3” model, pilot lamp is turned on at
pressure increase.
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DIMENSIONS –mm–
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AIR LIMITER
AOL–112 Manifold Panel
SPECIFICATIONS
FLUID Filtered (5µm) Compressed Air
MAX. INLET PRESSURE 1.0MPa
OPERATING PRESSURE 0.2MPa max.
PIPE SIZE Rc 1/4 for IN port, Rc 1/8 for Sensing port
AMBIENT TEMPERATURE 5 ~ 50°C
RATED VOLTAGES AC100V, AC200V or DC24V
OF ECONOMITER (Allowable Fluctuation: –5 ~ +10%)
AIR LIMITER
SENSING GAP 0.01 ~ 0.2 (±0.01) mm
0.2 ~ 0.6 (±0.03) mm
PILOT LAMP Neon Lamp for AC100V / AC200V
& RATED VOLTAGE LED Lamp for DC24V
OUTPUT OF SWITCH max. 100mA / capacity, 1c type contact
◎ See details at pages of each unit.
CODE OF MODEL NO. ➀ Switch of Air limiter ➂ Number (N) of AOL-112 units for Manifold
GRAPHICAL DIAGRAM
NEON
For DC (DC24V)
LED
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• Soft breeze air for purge protects nozzles from intrusion of dust and coolant.
• At the detection operation of the work, normal air pressure for detection is
supplied by activation of solenoid valve section.
• Provides reliability for the detection system with minimum air consumption
of energy saving.
• Pilot lamp and surge voltage suppresser are standard attached items.
SPECIFICATIONS
FLUID Filtered Compressed Air by 5µm Filter
Element (No oiliness)
OPERATING PRESSURE 0.2MPa max.
AMBIENT TEMPERATURE 5 ~ 50°C
EFFECTIVE AREA 5mm 2
PURGING FLOW RANGE 0.6 ~ 1.6dm3/min. (ANR)
(Equivalent to pressure adjustment of
built-in regulator: 0.007 ~ 0.05MPa)
DIMENSIONS –mm–
➀ REGULATOR
(For adjusting
purge air amount)
➁ 2-WAY SOLENOID VALVE
➂ FIXED ORIFICE
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AIR FILTER
NAF-500XL SERIES (Rc11/4~Rc3) MAIN LINE AIR FILTER
SPECIFICATIONS
FLUID Compressed Air
MAX. INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
FILTER ELEMENT 74µm
DRAINAGE Manual or Automatic
* Minimum operating pressure for Automatic drain model is 0.1MPa.
HOW TO ORDER
NAF − 5 ➀ Pipe size ➂ Drainage
12 Rc1 1/4 NIL Manual drain (Std.)
➀ ➁ ➂ 14 Rc1 1/2 D Automatic drain
20 Rc2 (packaged with SDU-202; Self-drain unit)
30 Rc3 (order production)
➁ Cylinder
XL Metal cylinder / with
Plastic Level gauge (Std.)
XLS Metal cylinder / with Glass
AIR FILTER NAF / AF-500 SERIES level gauge
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DIMENSIONS –mm–
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AIR FILTER
NAF-600 SERIES (Rc1/4~Rc1)
SPECIFICATIONS
FLUID Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
FILTER ELEMENT 74µm (Std.), 25µm or 5µm
DRAINAGE Manual or Automatic
Transparent Polycarbonate Bowl with Bowl
BOWL
Guard, or Metal Bowl
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SELF-DRAIN UNIT
SDU-200 (Rc1/4)
SDU-300XL (Rc3/4)
SDU-202 MODEL NOs. & SPECIFICATION
○ Compact Model
MODEL NUMBERS SDU-202 SDU-306XL
DRAIN INLET Rc 1/4 Rc 3/4
PIPE SIZES
DRAIN OUTLET Rc 1/8 Rc 1/2
DIMENSIONS –mm–
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AIR REGULATOR
R31 SERIES (Rc1/8, Rc1/4) COMPACT TYPE
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
RELIEF Relieving and Non-relieving
ADJUSTMENT Snap lock knob type (one touch lock)
GAUGE ON OPTION
HOW TO ORDER
R31–200–0000 ➀ Pipe size ➃ Accessory
1 Rc 1/8 0 No Accessory (Std.)
➀ ➁➂➃➄ 2 Rc 1/4 B Bracket (with Plastic panel nut)
R Panel nut (Aluminium)
➁ Adjusting Pressure Range 2 Panel nut (Plastic)
0 0.02 ~ 0.7MPa
B 0.007 ~ 0.07MPa
➄ Gauge
C 0.01 ~ 0.35MPa 0 without Gauge (Std.)
1 with Gauge of center back connection
COMPACT AIR REGULATOR R31 SERIES ➂ Relief
BASIC BODY SIZE: 1/8B
0 Relieving type
1 Non-relieving type
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AIR REGULATOR
RK-1206 SERIES (Rc3/4) MANIFOLD REGULATOR
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
•0.02 ~ 0.8MPa
ADJUSTING PRESSURE RANGE
•0.01 ~ 0.4MPa
RELIEF Relieving
Inlet port Rc 3/4 at both sides
(common)
PIPE SIZE Rc 1/2 at each regulator
Outlet port
Gauge port Rc 1/8 at each regulator
GAUGE ON OPTION
Marks Model No. for Each Valve Adjusting Handle Pressure Range
HOW TO ORDER
RK – 1206 × –
Composition of Regulator for
manifold by marks in above table
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AIR REGULATOR
NRV-300/200 SERIES (Rc1/4~Rc1)
SPECIFICATIONS
SERIES NRV-300 NRV-200
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE* 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Directly operated by spring
ADJUSTING PRESSURE RANGE •0.02 ~ 0.8MPa (Std.)
•0.01 ~ 0.3MPa
•0.01 ~ 0.1MPa
GAUGE ON OPTION
•0.1 ~ 1.6MPa *
RELIEF Relieving Non-relieving
*Max Inlet pressure: 2.8MPa for units of ~1.6MPa range.
*0.1~1.6MPa range is available for units of pipe size of 1/ 4, 3/ 8 and 1/ 2.
HOW TO ORDER
NRV –
➀ Series ➃ Adjusting Pressure Range
➀ ➁ ➂ ➃ ➄ ➅ 2 NRV-200 (Non-relieving type) NIL 0.02 ~ 0.8MPa (Std.)
3 NRV-300 (Relieving type) K3 0.01 ~ 0.3MPa
K1 0.01 ~ 0.1MPa
➁ Pipe size K16 0.1 ~ 1.6MPa
AIR REGULATOR NRV-300/200 SERIES 02 Rc 1/4
03 Rc 3/8
➄ Gauge
04 Rc 1/2 NIL without Gauge (Std.)
06 Rc 3/4 LT with Gauge of center back connection
10 Rc1
➅ Bracket
➂ Adjustment
NIL without Bracket (Std.)
NIL T handle (Std.) B with Bracket
DIMENSIONS –mm– P Panel mount with hand wheel
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CHARACTERISTIC CURVE
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AIR REGULATOR
NRV-400 SERIES (Rc1/2~Rc1)
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE* 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Integral pilot operated type (Internal pilot type)
ADJUSTING PRESSURE RANGE •0.02 ~ 0.7MPa (Std.)
•0.01 ~ 0.4MPa
•0.01 ~ 0.2MPa
•0.1 ~ 1.6MPa*
RELIEF Relieving and Non-relieving
*Max. inlet pressure is 2.8MPa in case of units of 0.1~1.6MPa range.
HOW TO ORDER
NRV − 4 ➀ Pipe size ➂ Adjusting Pressure Range
04 Rc 1/2 NIL 0.02 ~ 0.7MPa (Std.)
➀ ➁ ➂ ➃ ➄ 06 Rc 3/4 K4 0.01 ~ 0.4MPa
10 Rc1 K2 0.01 ~ 0.2MPa
K16 0.1 ~ 1.6MPa
➁ Relief
➃ Gauge
NIL Relieving type (Std.)
C Relieving type with NIL without Gauge (Std.)
constant bleed LT with Gauge of center back connection
N Non-relieving type
AIR REGULATOR NRV-400 SERIES ➄ Bracket
NIL without Bracket
B with Bracket
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DIMENSIONS –mm–
CHARACTERISTIC CURVE
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AIR REGULATOR
RVD-400YF SERIES (Rc11/4~Rc2) INTEGRAL PILOT
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Integral pilot operated type (Internal pilot type)
ADJUSTING PRESSURE RANGE 0.02 ~ 0.8MPa
RELIEF Relieving and Non-relieving
HOW TO ORDER
RVD − 4 ➀ Pipe size ➂ Gauge
12YF Rc1 1/4 (Flange connection) NIL without Gauge (Std.)
➀ ➁ ➂ 14YF Rc1 1/2 (Flange connection) LT with Gauge of center back connection
20YF Rc2 (Flange connection) at secondary side
HLTT with Gauges of center back connection
➁ Relief at primary and secondary side
NIL Relieving type (Std.)
N Non-relieving type
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AIR REGULATOR
NRV-500 SERIES (Rc1/2 ~ Rc1) REMO-CON TYPE
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Remote controlled type (External pilot operated type)
OUTLET PRESSURE 0.02 ~ 0.8MPa
ADJUSTING RANGE (within the limits of pilot regulator)
RELIEF Relieving and Non-relieving
GAUGE ON OPTION
HOW TO ORDER
NRV − 5 ➀ Pipe size ➂ Gauge
04 Rc 1/2 NIL without Gauge (Std.)
➀ ➁ ➂ ➃ 06 Rc 3/4 LT with Gauge of center back connection
10 Rc1 at secondary side
➁ Relief ➃ Bracket
NIL Relieving type (Std.) NIL without Bracket (Std.)
N Non-relieving type B with Bracket
C Relieving type with
constant bleed
AIR REGULATOR NRV-500 SERIES
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DIMENSIONS –mm–
CHARACTERISTIC CURVE
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AIR REGULATOR
RVD-500YF SERIES (Rc11/4~Rc2) REMO-CON TYPE
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Remote controlled type (External pilot type)
ADJUSTING PRESSURE RANGE 0.02 ~ 0.8MPa
RELIEF Relieving and Non-relieving
HOW TO ORDER
RVD − 5 ➀ Pipe size ➂ Gauge
12YF Rc1 1/4 (Flange connection) NIL without Gauge (Std.)
➀ ➁ ➂ 14YF Rc1 1/2 (Flange connection) LT with Gauge of center back connection
20YF Rc2 (Flange connection) at secondary side
HLTT with Gauges of center back connection
➁ Relief at primary and secondary side
NIL Relieving type (Std.)
N Non-relieving type
CHARACTERISTIC CURVE
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AIR REGULATOR
FEED-BACK INTEGRAL TYPE
R50 SERIES (Rc1/4~Rc11/4) HIGH RELIEF TYPE
SPECIFICATIONS
Filtered Compressed Air
FLUID
Use air filter with 5µm element.
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
Integral Feed-back pilot operated
OPERATION
(Internal Pilot type)
ADJUSTING PRESSURE
0.05 ~ 0.8MPa
RANGE
RELIEF High-relieving
Bracket and Adapter for connecting pressure
STANDARD EQUIPPED PART
gauge
GAUGE ON OPTION
HOW TO ORDER
R58 − 8 0 ※ −00B0 ➂ Basic Body Size
➆ Operation & Adjusting
3/ B Pressure Range
3 8
➂ ➃ ➆ ➈➉ 8 1B 0 Integral pilot operated
(Internal pilot type)
➃ Pipe Size 0.05 ~ 0.8MPa
2 Rc 1/4
➅ Design revise no. 3 Rc 3/8
➈ Bracket
4 Rc 1/2 B with Bracket
6 Rc 3/4
8 Rc1 ➉ Pressure Gauge
AIR REGULATOR R50 SERIES A Rc 1/4
0 without gauge
1 with gauge
( φ50 1MPa
*Pipe size should be selected from
Rc 1/8 center back connection)
pipe sizes in a range according to
the basic body size.
Refer to the list of BASIC MODEL
NOS.
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AIR REGULATOR
FEED-BACK REMOTE CONTROL TYPE PILOT OPERATED
1 1
R50-R SERIES (Rc /2~Rc1 /4) FEED-BACK TYPE
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
Feed-Back Pilot Remote control type (External
OPERATION
Pilot operated type)
0.05 ~ 0.8MPa
ADJUSTING PRESSURE
Depends on adjusting pressure range of pilot
RANGE
regulator.
RELIEF High-relieving
EQUIPPED PART WITH Bracket and Adapter for connecting pressure
GAUGE ON OPTION STANDARD MODEL gauge
HOW TO ORDER
R58 − 8 0 ※ −R0B0 ➂ Basic Body Size
➆ Operation & Adjusting
3/ B Pressure Range
3 8
➂ ➃ ➆ ➈➉ 8 1B R Feed-Back Pilot remote control type
B 1 1/2B (External pilot operated type)
0.05 ~ 0.8MPa
➃ Pipe Size
Design revise no. 2 Rc 1/4
➈ Bracket
3 Rc 3/8 B with Bracket
4 Rc 1/2
6 Rc 3/4 ➉ Pressure Gauge
AIR REGULATOR R50 SERIES 8 Rc1
0 without gauge
A Rc1 1/4
1 with gauge
(ø50 1.0MPa
*Pipe size should be selected from
Rc 1/8 center back gauge)
pipe sizes in a range according to
the basic body size.
**When remote control type regulator is operated by
Refer to the list of BASIC MODEL
feed-back pilot pressure control, pressure gauge
NOS.
port should be prepared by the user.
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AIR REGULATOR
REMOTE CONTROL TYPE PILOT OPERATED
1
R50-M SERIES (Rc /2~Rc2) HIGH RELIEF TYPE
SPECIFICATIONS
FLUID Filtered Compressed Air
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
Remote controlled type (External Pilot operated
OPERATION
type)
0.05 ~ 0.8MPa
ADJUSTING PRESSURE
Depends on adjusting pressure range of pilot
RANGE
regulator.
RELIEF High-relieving
EQUIPPED PART WITH Bracket and Adapter for connecting pressure
STANDARD MODEL gauge
HOW TO ORDER
R58 − 8 0 ※ −M0B0 ➂ Basic Body Size
➆ Operation & Adjusting
3/ B Pressure Range
3 8
➂ ➃ ➆ ➈➉ 8 1B M Remote controlled type
B 1 1/2B (External pilot operated type)
(Adjusting pressure range is limited
➃ Pipe Size by the pressure range of pilot regulator)
Design revise no. 2 Rc 1/4
3 Rc 3/8
➈ Bracket
4 Rc 1/2 B with Bracket
6 Rc 3/4
AIR REGULATOR R50 SERIES 8 Rc1 ➉ Pressure Gauge
A Rc1 1/4
0 without gauge
B Rc1 1/2
1 with gauge
C Rc2
(ø50 1.0MPa
Rc 1/8 center back gauge)
*Pipe size should be selected from
pipe sizes in a range according to
**When remote control type regulator is operated by
the basic body size.
feed-back pilot pressure control, pressure gauge
Refer to the list of BASIC MODEL
port should be prepared by the user.
NOS.
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AIR REGULATOR
NRV-802 SERIES (Rc1/4) PRECISION TYPE
SPECIFICATIONS
MODEL NUMBER NRV-802 NRV-802K16 NRV-802K4 NRV-802K2
PIPE SIZE Rc 1/4
FLUID Filtered Clean Air (Use 25µm filter element)
MAXIMUM INLET PRESSURE* 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
ADJUSTING PRESSURE RANGE 0.02 ~ 0.7MPa 0.1 ~ 1.6MPa 0.01 ~ 0.4MPa 0.01 ~ 0.2MPa
HOW TO ORDER
NRV − 802 ➀ Mounting ➂ Pressure Gauge
NIL (Std.) NIL without Gauge (Std.)
➀ ➁ ➂ ➃ P Panel mount type LT with Gauge of center back connection
LQ with Gauge of bottom connection
➁ Adjusting pressure range
NIL 0.02 ~ 0.7MPa
➃ Bracket
Pipe Size: Rc 1/4 K16 0.1 ~ 1.6MPa NIL without Bracket (Std.)
K4 0.01 ~ 0.4MPa B with Bracket
K2 0.01 ~ 0.2MPa
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AIR REGULATOR
R42 SERIES (Rc1/4) PRECISION TYPE
SPECIFICATIONS
FLUID Filtered Dry Clean Air
(Use oil removal filter in supply line)
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 0 ~ 70°C
ADJUSTING PRESSURE RANGE •0.04 ~ 0.4MPa
•0.08 ~ 0.8MPa
•0.02 ~ 0.2MPa
OPERATION Integral feed-back controlled constant bleed type
(Constant bleed flow: max. 1.7dm 3/min. (ANR)
at inlet pressure: 0.17MPa
outlet pressure: 0
RELIEF Relieving type
MASS 0.35kg
GAUGE ON OPTION
HOW TO ORDER
R42–201–4000 ➂ Basic Body Size ➇ Relief
2 1/ B 0 Relieving type, constant bleed
4
➂ ➃ ➆➇➈➉
➃ Pipe Size ➈ Adjusting Handle
2 Rc 1/4 0 Hand wheel
(panel mount)
➆ Adjusting pressure range T Tamper proof
4 0.04 ~ 0.4MPa
8 0.08 ~ 0.8MPa
➉ Pressure Gauge
PRECISION REGULATOR R42 SERIES 2 0.02 ~ 0.2MPa 0 without Gauge (Std.)
1 with Gauge of center back connection
DIMENSIONS –mm–
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HOW TO ORDER
NRV − 30 A ➀ Pipe size ➂ Pressure Gauge
2 Rc 1/4 NIL without Gauge (Std.)
➀ ➁ ➂ 3 Rc 3/8 LT with Gauge of center back
4 Rc 1/2 connection
Operation:
Cam Controlled ➁ Adjusting Pressure Range & Stroke (= travel of adjusting rod)
Stroke Thrust Force for
Mark Adjusting Pressure Range
(mm) Adjustment
AIR REGULATOR NRV-300A SERIES NIL
0.02 ~ 0.5MPa0 20 ~ 110kgf
(Std.)
3.5 – 20 0.01 ~ 0.35MPa 20 ~ 77kgf
3 – 20 0.01 ~ 0.3MPa0 20 ~ 66kgf
2 – 20 0.01 ~ 0.2MPa0 20 ~ 44kgf
1 – 20 0.01 ~ 0.1MPa0 20 ~ 22kgf
1– 8 0.01 ~ 0.1MPa0 8 ~ 22kgf
DIMENSIONS –mm–
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WATER REGULATOR
R31 SERIES (Rc1/8, Rc1/4)
RL4 SERIES (Rc1/4 ~ Rc1/2)
NRV-1200 (Rc3/4 ~ Rc1)
SPECIFICATIONS
FLUID Water or Non-corrosive and low viscosity liquids
MAXIMUM INLET PRESSURE 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Directly spring operated type
RELIEF Non-relieving
HOW TO ORDER
R31 – 200 – 0100 – 30 Pipe size Accessory
1 Rc 1/8 0 No Accessory (Std.)
2 Rc 1/4 B Bracket (with Plastic panel nut)
PURPOSE: Water use R Panel nut (Aluminium)
Adjusting Pressure Range 2 Panel nut (Plastic)
Non-relieving type 0 0.02 ~ 0.7MPa
Pressure Gauge
B 0.01 ~ 0.07MPa
C 0.01 ~ 0.35MPa 0 without Gauge (Std.)
LIQUID REGULATOR R31 SERIES 1 with Gauge of center back connection
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DIMENSIONS –mm–
R31-*00-*100-30 RL4-*01-*100
NRV-1206,1210
CHARACTERISTIC CURVE
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HS-404Y2
HS-410Y2
HS-412Y2/-414Y2/-420Y2
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HOW TO ORDER
HSP − 302 × − ➀ Pilot Lamp for Solenoid Valve ➂ Pressure Adjustment Handle
NIL DIN connection without pilot NIL T handle
➀ ➁ ➂ lamp (Std.) *Specify required regulator handle by letter
S DIN connection with pilot lamp in the following table. The arrangement of
& Surge suppressor units to be stacked corresponds to that of
letters order from right to left side viewing
Pipe Size: Rc 1/4 ➁ Nos. of Unit fitted the pilot pressure selecting unit from the
on manifold block following direction.
1~3 Pressure gauge is directed towards this
side and solenoid valve upward.
PILOT SELECTOR UNIT HSP-302
Letter Rated Voltage
T T handle
1 Wheel handle (Silver)
2 Wheel handle (Black)
4 Wheel handle (Green)
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HIGH SET
H30/H50 SERIES (DIGITAL PRESSURE SETTING for Large Volume Tank)
SPECIFICATIONS
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BCD Parallel Input / Front Shift Key Input Type Bracket Mounting: H30-001-70BW (DC24V+AC100V)
H30 Controller Bracket Mounting: H30-001-70C0 (AC100V)
Wiring Terminal of H30 Controller (on back)
(Available for both mounting types)
BCD Parallel Input / Front Shift Key Input type Bottom Mounting: H30-001-700W (DC24V+AC100V)
H30 Controller Bracket Mounting: H30-001-70A0 (AC100V)
P / l Converter: S12-201-0000
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SPECIFICATIONS
MODEL NUMBER Diameter Pressure Port
Pressure Range Pipe Size Class
of Dial Connection
GAB501100 φ50 0 ~ 1.0MPa R 1/8
Center back
GAB501040 φ50 0 ~ 0.40MPa R 1/8 connection
GAB501020 φ50 0 ~ 0.20MPa R 1/8
GBB501100 φ50 0 ~ 1.0MPa R 1/8
Bottom connection
GBB501040 φ50 0 ~ 0.40MPa R 1/8 B
GAB502100 φ50 0 ~ 1.0MPa R 1/4 (3% FS)
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LUBRICATOR
NOL-500 SERIES (Rc1/4~Rc1)
SPECIFICATIONS
FLUID Filtered Compressed Air
OPERATING PRESSURE max. 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
OPERATION Micron Fog Lubrication
Turbine Oil ISO VG 32 or equivalent
RECOMMENDED LUBRICANT
for mist lubrication
Electrical connection for FG 22 ~ 25 R/L type, upper limit level switch is connected to the upper junction box.
And lower limit level switch is connected to the lower junction box.
Only one level switch is available on “1L” and “2L” reservoir model. For “5L” and “9L” reservoir model. 2 level
switches can be furnished on one unit.
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141
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MICRON LUB
Micron-fog lubricator for machine lubrication
NOL-800 Series (Rc1/4~Rc1/2, 8~100BI)
MODEL NUMBERS & SPECIFICATIONS
Model Numbers NOL-802-1XLFG21R NOL-802-2XLFG21R NOL-804-5XLFG21R NOL-802-2XLFG21
Lubrication Capacity 8 ~ 32BI 20 ~ 100BI
Pipe Sizes Rc1/4 Rc1/2
Operating Fluid Oil removed clean compressed air
Operating Pressure 0.04 ~ 0.2MPa
Lubricating Oil Oil for mist lubrication, and ISO VG100 maximum oil viscosity
Reservoir Capacity (Effective) 0.6dm 3 1.4dm 3 4.2dm 3 8.4dm 3
Air Consumption 70dm /min(ANR)
3
80dm /min(ANR)
3
DIMENSIONS –mm–
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CHARGE TANK
OT– ※ 002YXL (Rc1/4)
SPECIFICATIONS
Pressurizing Fluid: Filtered Compressed Air
FLUID
Pressurized Fluid: Oil, Cutting Oil, etc.
OPERATING PRESSURE max. 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
Pressure Air Inlet Port :Rc 1/4
PIPE SIZE
Oil Outlet Port :Rc 1/4
HOW TO ORDER
OT − 02 Y ➀ Oil Tank Capacity ➂ Level Switch
(Nominal, dm3) Nil Without Level Switch (Std)
10 1dm3 Marks of Level Switches for Charge Tank with Level Switch
➀ ➁ ➂ 20 2dm3 Without With Junction Box Action of Level Switch
50 5dm3 Junction Box at Right Side at Left Side at Upper Limit at Lower Limit
90 9dm3 F20 FG20R FG20L ── ON
F21 FG21R FG21L ── OFF
Pipe Size: Rc 1/4
➁ Oil Tank F22 FG22R FG22L ON ON
XL Metal Cylinder (Std) F23 FG23R FG23L OFF OFF
XLS w/Glass Level Gauge F24 FG24R FG24L OFF ON
F25 FG25R FG25L ON OFF
In case of Charge Tanks with level switch of FG22-25R/L, level switch for upper limit connected to junction box of
upper side, and for lower limit is lower side.
DIMENSIONS –mm–
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SPRAY SYSTEM
SPRAY SYSTEM
SPECIFICATIONS
FLUID Filtered Compressed Air
OPERATING PRESSURE 0.03 ~ 1.0MPa
AMBIENT TEMPERATURE 5 ~ 60°C
PIPE SIZE Rc 1/4 (Air & Liquid port)
Machinery Lubricant, Weak Alkaline Water
RECOMMENDED LUBRICANT
Solution Emulsion, Vegetable Cutting Lubricant
1 ~ 15cc/min.
Operating Lubricant: Turbine Oil VG 32
OUTPUT OIL AMOUNT Oil Temperature: 15°C
Air Line: 0.1MPa
Oil Line: 0.14MPa
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145
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TOTAL LUB ®
USS
10 TLC-2004Y
5000 ED Rc2~3
CHART 1 CHART 2
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TOTAL LUB
Air Line Centralized Lubrication Unit
TLC & TLB SERIES
SPECIFICATIONS
MODEL NUMBER TLC-※※04 TLB-※00-50B※
Filtered Compressed Air
FLUID
(filtered air with 74 µm element)
MAX. INLET PRESSURE 1.0MPa
OUTLET PRESSURE RANGE 0.1 ~ 0.7MPa 0.1 ~ 0.95MPa
AMBIENT TEMPERATURE 5 ~ 60°C
RELIEF Non relieving
RECOMMENDED VISCOSITY ISO VG 32 ~ 38 (Turbine Oil or equivalent for
RANGE FOR OIL mist lubrication)
MAX. OIL OUTPUT 25cc/h
TLC SERIES
MAIN LINE
AIR FILTER TLC / TLB
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TOTAL LUB
Air Line Centralized Lubrication Un
TLD SERIES (and TCU Control Box, NBA By-pass Adapter)
SPECIFICATIONS & MODEL NUMBERS - TLD
MODEL NUMBER TLD-S104 TLD-S204
Air Supply Port : Rc 1/4
PIPE SIZE
Micron Fog Outlet Port: Rc 1/2
Compressed Air (Cleaned and filtered with 74 micron element. Clean
FLUID
air filtered by 25 micron air filter is needed for pressurizing line.)
OPERATING PRESSURE
0.3 ~ 0.8MPa
RANGE
RECOMMENDED OIL ISO VG 32 Turbine oil or equivalent for mist lubrication
MAX. OIL OUTPUT 22cc/h
MASS 25kg
RATED VOLTAGE AC-100V 50/60Hz, 110V 60Hz AC-200V 50/60Hz, 220V 60Hz
VOLTAGE ALLOWANCE –15 ~ +10%
INSULATION GRADE Class “B”
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TOTAL LUB
Air Line Centralized Lubrication Unit with Electrical Control Box
C08-0116
SPECIFICATIONS
PIPE SIZE Air Supply Port : Rc 1/4
Micron Fog Outlet Port : Rc 1/2
FLUID Compressed Air (Cleaned and filtered wirh
74 micron element)
OPERATING PRESSURE RANGE 0.3 ~ 0.8MPa
ISO VG32 Turbine oil or equivalent for mist
RECOMMENDED OIL
lubrication
MAX. OIL OUTPUT 22cc/hour
MASS
RATED VOLTAGE AC-100V 50/60Hz, 110V 60Hz
AC-200V 50/60Hz, 220V 60Hz
VOLTAGE ALLOWANCE –15 ~ +10%
Note: Following by-pass adaptor must be prepared separately by user.
DIMENSIONS –mm–
150
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TOTAL LUB
Air Line Centralized Lubrication Unit with Air Booster
TA4 SERIES
SPECIFICATIONS
PIPE SIZE Air Supply Port : Rc 1/2
Micron Fog Outlet Port : Rc 1/2
FLUID Compressed Air (Cleaned and filtered wirh
25 micron element)
OPERATING PRESSURE 0.2 ~ 0.5MPa
ISO VG32 Turbine oil and/or equivalent for mist
RECOMMENDED OIL
lubrication
RESERVOIR CAPACITY 9 Liter
MASS 60kg
Note: Following main air filter and by-pass adaptor must be prepared separately by user.
LEVEL SWITCH
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MICRON LUB
CPL Micron-lub lubrication unit
MCD series (Patented)
FEATURES.
• The whole quantity of oil drip is converted to Fog (oil mist) and is certainly sent
out to the lubrication point.
• There is wide compatibility of lubricating oil with this system.
• Fog (Mist) output is stable.
• There is little influence on Fog output by operating conditions change, and it
can be carried out stabilized lubrication.
SPECIFICATIONS
OIPERATING FLUID Cleaned oil removed compressed air. (Use oil
removal filter, and compressed air that was
prepared more than quality class: 2.6.3.of the
compressed air quality classification by ISO 8573-1.)
OPERATING PRESSURE 0.15 ~ 0.35MPa
MANIFOLD PRESSURE 0.03 ~ 0.25MPa
PUMP OUTPUT CAPACITY 0.015cm 3
PUMP SHOT FREQUENCY 1 shot / 3min ~ 10 shot / min
AMBIENT TEMPERATURE 5 ~ 50°C
PORT SIZE Air Supply (IN):Rc 3/8, Micron-fog OUT: Rc 1/2
VISCOSITY RANGE OF ISO VG32 ~ 68 *1
LUBRICATING OIL
AIR CONSUMPTION 500dm 3 / min (ANR) max. *2
OIL TANK CAPACITY 1000cm (effective capacity 800cm )
3 3
Model Number:
D04 Filter / Regulator Operating Manifold
Model Number
combined w / Solenoid valve Pressure Switch Pressure Switch
MCD-01L2- *Y30 ○
MCD-01L2- *Y31 ○ ○
MCD-01L2- *Y32 ○ ○
MCD-01L2- *Y33 ○ ○ ○
1. mark in above table is device included in the unit of the model listed left column.
2. Replace * at the 8th digit of the model number with the following number to specify rated voltage.
1: AC100V 2: AC200V 3: DC24V
3. Manifold pressure gauge and oil level switch are standard items.
4. On CPL Micron-lub lubrication, in order to drive the constant oil quantity output plunger pump intermittently, a twin timer, or a programmable controller, etc. are
necessary. Since such timer device is not attached except the model equipped with electrical control circuit, prepare such time device beforehand.
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153
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MICRON LUB
CPL MICRON-LUB Lubrication Unit for Machines
MC9 SERIES
SPECIFICATIONS
FLUID Dry compressed air filtered with 5µm element
OPERATING PRESSURE RANGE 0.15 ~ 0.35MPa
MANIFOLD PRESSURE RANGE 0.03 ~ 0.25MPa *1
HOW TO ORDER
MC9 − 01L3 − 3 Y 08 − ➇ Rated Voltage ⑩ Option
1 AC100V 50/60Hz, AC110V 60Hz Pressure Switch For Filter/Regulator
2 AC200V 50/60Hz, AC220V 60Hz Manifold Pressure W/Solenoid Valve
⑧ ⑨ ⑩ ⑪
3 DC24V 03 with without
08 without with
➈ Version 09 with with
Y Customized Model
for Distributors ⑪ Mark
Set of switching pressure
Nil 0.05±0.01MPa Std.
K1 0.10±0.01MPa
K1.5 0.15±0.01MPa
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MICRON LUB
CPL MICRON-LUB Lubrication Unit for Machines
MC5 SERIES
MC5-02※※-※S01Y MC5-A2L※-※S01Y
SPECIFICATIONS
MODEL NO. MC5-02H2- ※※※※Y MC5-02H4- ※※※※Y
FLUID Cleaned and dry compressed air (5μm element, oil removal filter)
OPERATING PRESSURE RANGE 0.13 ~ 0.5MPa
AIR INLET Rc 3/8
MICRON FOG OUTLET Rc 1/2
AMBIENT TEMPERATURE 5 ~ 50°C
RECOMMENDED VISCOSITY
ISO VG 32 ISO VG 32 ~ VG 68
RANGE FOR OIL
ADJUSTABLE OIL SHOT RANGE 1 ~ 20 shot/min. (0.025cm3/one shot) 1 ~ 20 shot/min. (0.1cm 3/one shot)
OIL CONSUMPTION less than dripped oil amount x0.3
AIR CONSUMPTION Max. 500dm 3/min. (ANR)
• AC-100V 50/60Hz, AC-110V 60Hz
RATED VOLTAGE • AC-200V 50/60Hz, AC-220V 60Hz
• DC-24V
ELECTRICAL CONSUMPTION 30 VA (30 W)
OIL RESERVOIR CAPACITY 1000cm 3 (Effective capacity: 800cm 3)
MASS 9.5kg (for model “S”, “F”, “K”, “T”)
HOW TO ORDER
MC5 − 02H 2 − 1 S 0 1 Y ➂ Reservoir ➈ Additional Devices
02H 1L reservoir S No additional devices (Std.)
➂ ➆ ➇ ➈ ➉ Oil replenishment is not K Plunger pump operating monitor
possible during operation. T Plunger pump intermittent operation timer
(Remarks)
➆ Lubrication Capacity
*Oil level switch and pressure switch are provided
2 Basic capacity (025) on all models.
plunger pump
4 High capacity (100) ➉ Location of pressure switch
plunger pump
01 See circuit diagram I
CPL MICRON-LUB UNIT MC5 SERIES
➇ Rated Voltage
1 AC-100V 50/60Hz, 110V 60Hz
2 AC-200V 50/60Hz, 220V 60Hz
3 DC-24V
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157
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SEMI-DRY LUB
Minimum Quantity Spraying Unit
L32 SERIES (Rc3/8)
SPECIFICATIONS
OPERATING FLUID Compressed air filtered with 5μm element
OPERATING PRESSURE 0.2 ~ 0.5MPa
AMBIENT TEMPERATURE 5 ~ 50°C
PIPE SIZE Rc 3/8
LUBRICANT General lubricating oil, Vegetable oil for cutting,and others
VISCOSITY 32cSt (consult us for other viscosity)
8 ~ 20 shot / min.・・・Air Pulse Operated Model
OIL SHOT RANGE
1 ~ 20 shot / min.・・・Electric Pulse Operated Model
0.01 ~ 0.05 cc/shot (adjustable for each pump.
OIL OUTPUT RATE OF PUMP
2 pumps are equipped on the standard unit.)
RESERVOIR 700cc (500cc: effective)
LEVEL SWITCH CAPACITY 10VA /AC,10W/ DC(for the model with level switch)
MASS OF MAIN UNIT 4.5kg(approx.)
HOW TO ORDER
L32 < 300 <
⑦ ⑧ ⑨ ⑩
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SEMI-DRY LUB
Energy Saving Oil Atomization Unit
MQ4-031 SERIES
SPECIFICATIONS
Operating Fluid *1 Purified pressure air, and contains no oil
Supply Pressure for IN Port *2 0.2 ~ 0.8MPa
OUT Port Pressure containing Fog Almost equal to IN port supply pressure
Withstanding Pressure 1.2MPa
Ambient Temperature 5 ~ 50˚C
Viscosity of Lubricating Oil *3 ISO VG 32 ~ 68
Setting of the Number of Shots 1 ~ 60 shots/min
(quantity: 0.08cm3 by 1shot)
Oil Reservoir Capacity 1000cm3 (effective capacity)
Pipe Size Air in (Supply Port) : Rc3/8
Fog Alt (Fog Output Port) : Rc1/2
Maximum Air Flow Amount About 500dm3/min
Electrical Current of Solenoid Valves 80mA max. (to PV, SV)
Protection grade structure Equivalent to IP54
Mass About 10kg
*1. In order to protect a Fog generation mechanism Ecomizer from the failure by supply air
containing oil, attach an oil removal filter to IN port side. And install a filter of 5É m
element upstream to the oil removal filter to lengthen the service period of the oil removal
filter.
*2. As the Fog generation mechanism Ecomizer can usually generate Fog with pressure
difference of less than 0.02MPa, the pressure near IN side supply pressure is available for
Fog output pressure.
*3. The oil used for MQ4 unit should select oil of viscosity which becomes under operation
and within range of 10~150cSt.
Note: In order to carry out the interval action of the plunger pump for an operation of MQ4
unit, prepare a twin timer, or a programmable controller, etc. in advance. And the
electrical control circuit for a semi-dry lubrication system should be formed by the user
sides.
Model Numbers --- Standard type
MQ4-031-1B00... (for AC100V)
MQ4-031-3B00... (for DC24V)
SV MPS
MV
FC Oil Filler
EM1 EM2
IN Port
(Option)
RV1
PV PUMP
LS
OIL ON
Oil Level
Timer Gauge
Oil Reservoir
Output
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PERFORMANCE CURVE
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SEMI-DRY LUB
Semi-dry CPL lubrication Unit
MCA Series
SPECIFICATIONS
Operating Fluid
Max. Supply Pressure 1.0MPa
Operating Pressure 0.2 ~ 0.7MPa
Manifold Pressure (Output Pressure) 0.05 ~ 0.6MPa
Pipe Sizes
Oil Viscosity ISO VG32 ~ 68
Max. Number of Oil Shots 60 shot/min
Oil Quantity per Shot of Pump 0.05, or 0.08dm3, by models
Air Flow Amount 500Nℓ/min
Ambient Temperature 5 - 50˚C
Rated Voltage AC100V, DC24V
Mass 7.5kg
MQL machining with Semi-dry CPL lubrication unit, for cutting, grinding, drilling, tapping and etc., is processed with the very
small quantity oil near almost dry state. As the machining is processed without using coolant, contaminating the working site by
scattering coolant can be minimized.
Liquid wastes, which occurs by washing off the machining oil on the works and scraps, are also minimized.
Features
• Minimum and optimum supply of the fine cutting oil particles prevents the environmental pollution by scattering of the oil, or by
undesirable oil drip.
• By the newest machining system, the working site can always secure clean environment.
• Drastic saving of time that would be required for the liquid removal from the work and scraps, and reduction of accompanying cost
would be performed.
• The disposal cost of waste liquid and waste oil could be minimized.
• It is desirable equipment for zero emission machining.
• It is useful for long life of tool, for improvement of machining efficiency, and for reduction of the running costs.
• Better and high accuracy finishing surface is acquired by lubrication effect of oil fog particles and cooling effect of air.
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0BB3 DB6
0BB3 DA6
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EACH SPECIFICATIONS
CPL Micron Lubrication Intermittent Constant Oil Lubrication
Fluid Clean compressed air* Pump Type Gear pump
Operating Pressure 0.15 ~ 0.35MPa Oil Output 90cm 3/ Min. (50Hz)
Manifold Pressure 0.03 ~ 0.25MPa Output Pressure 1.5MPa. Max.
Endurance Pressure 0.5MPa Motor Intermittent
Air Consumption 500dm / Min. (ANR)
3
Oil Output Port M10×1
Oil Amount / Shot 0.05cc Elect. Consumption 0.2A (Motor)
Available Nos. of Shot 1 ~ 20 Shots / Min.
Pipe Size Air Supply Rc 3/8
Fog Out Rc 1/2
Elect. Consumption 70mA (Pump)
* : Filtered with under 5 micron element and dried air.
HOW TO ORDER
Filter / Regulator Micron-Lub Side
MODEL NUMBER
with 2-Way Solenoid Valve Manifold Pres. Switch
MCB-B6L3-1D0A Equipped Not Equipped
MCB-B6L3-1D0B Equipped Equipped
The above models are equipped followings as standard option:
Oil level switch, pressure gauge for operating pressure, pressure gauge for manifold pressure,
pressure gauge for oil output.
Pressure switch for oil pressure (P / NO: 92570) is on option.
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DIMENSIONS –mm–
165
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MEMO
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MEMO
167
SP-054d
General Catalogue
Pneumatic Equipment
Centralized Lubrication System
Pneumatic Sensing System
System Engineering
【NOTE】
Please read the “Terms and Conditions” from the following URL before ordering or use. Specifications of the products are subject to change without notice.
http://atc.azbil.com/products/bi/order.html No part of this publication may be reproduced or duplicated without the
prior written permission of Azbil TA Co., Ltd.