BDP-S1200/BX120/S3200/

BX320/S4200/S5200/BX520 RMT-B128P/B127P/ B126A

Latin America Model India Model
SERVICE MANUAL Singapore Model
Thailand Model
Mexican Model
Russian Model
BDP-S3200/S1200 BDP-S1200

Ver. 1.0 2013.11 PX Model

BDP-S3200

UK Model
AEP Model
BDP-S5200/ S4200/ S1200

Australian/NZ Model
BDP-S5200/ S3200/ S1200

US Model
Photo: BDP-S4200 Canadian Model
Remote : RMT-B126A
BDP-BX120/ BX320/ BX520/ S1200/ S3200/ S5200
SPECIFICATIONS
System
Laser: Semiconductor laser General
Inputs and outputs Power requirements:
( Jack name: 220 – 240V AC, 50/60Hz (UK,AUS,AEP,RUS)
Jack type/Output level/Load impedance) 110 – 240V AC, 50/60Hz (E,MX,IN,PX,SP,TH)
DIGITAL OUT (COAXIAL): 120V AC, 60Hz (US,CND)
Phono jack/0.5 Vp-p/75 ohms Power consumption (when using ACadaptor):
HDMI OUT: BDP-S1200/BX120: 8.8 W
HDMI 19-pin standard connector BDP-S3200/BX320: 9.5 W
BDP-S5200/BX520: 11 W
LAN (100):
100BASE-TX Terminal Dimensions (app rox.):
265 mm × 199 mm × 43 mm
USB: (10 1/2 in. × 7 7/8 in. × 1 3/4 in.)
USB jack Type A (For connecting a USB memory,memory card reader,
(width/depth/height)incl. projecting parts
digital still camera, and digital video camera)
DC IN:: Mass (approx.):
0.9 kg (1 lb 16 oz)
BDP-S1200/BX120: 12 V DC,600 mA
BDP-S3200/BX320: 12 V DC,650 mA Operating temperature:
BDP-S5200/BX520: 12 V DC,750 mA 5ºC to 35ºC (41ºF to 95ºC)
Wireless (BDP-BX320/S3200/BX520/S5200 ONLY) Operating humidity:
25 % to 80 %
Wireless LAN standard:
IEEE 802.11 b/g/n Supplied accessories
• High Speed HDMI cable (1)
Frequency range: (BDP-BX120/BX320/BX520/
2.4 GHz band : Channels 1-11 : US,CND / Channels 1-13 : Other
S1200:E,MX,IN,SP,TH,AR,AU/S3200:E,MX,SP,TH/
Modulation: S4200:SP,TH,IN/ S5200:SP,TH)
DSSS and OFDM • Remote commander (remote) (1)
• R03 (size AAA) batteries (2)
This product meets ENERGY STAR® guidelines for energy • AC adaptor (1)
efficiency. ENERGY STAR and the ENERGY STAR mark • AC power cord (mains lead) (1) (Except CND,US)
are registered U.S. marks. ENERGY STAR is a registered Specifications and design are subject to change without notice.
mark owned by the U.S. government.
(US,CND Model)

Blu-ray Disc™ / DVD Player

2013J6900-1
Sony Corporation © 2013.10
9-930-406-11 Home Entertainment Business Group Published by PWB & Design Control Dept.
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out of the customer and recommend
their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
μ Ω
Fig. A. Using an AC voltmeter to check AC leakage.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 25 cm FROM THE SURFACE OF THE OBJEC-
TIVE LENS ON THE OPTICAL PICK-UP BLOCK.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH
MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
2
LEAKAGE TEST (Test together with Supplied AC Adaptor)
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of a
passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radia-
tion exposure.
For customers in European countries
For customers in China
This label is located on the laser For customers in Taiwan
protective housing inside the
enclosure.
product. The CLASS 1 LASER PRODUCT
MARKING is located on the rear exterior.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
‡ Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
‡ Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
‡ Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

TABLE OF CONTENTS

Section. Title. Page.

1. SERVICE NOTE
1-1. Drive Repairing ......................................................................................1-1
1-1-1. Preparation ............................................................................................1-1
1-1-2. Checking Flow ~ Drive (BU) section ~ ................................................1-1
1-1-3. BU Check Flow [zz] ~...........................................................................1-2
1-1-4. BU (Optical Block) Repair Guide .........................................................1-2
1-1-5. BU Adjustment Flow [yy] ~ ..................................................................1-3
1-1-7. BU Data Decode Jig ..............................................................................1-4
1-2 Work when optical device are replaced .....................................................1-4
1-2-1 Laser Caution Label ...............................................................................1-5
1-2-2. In case of BU assy replacement ............................................................1-5
1-2-3. Fact finding............................................................................................1-5
1-2-4. New service method ..............................................................................1-5
1-2-5. BU Data .............................................................................................. 1-5E

2. DISASSEMBLY
2-1. Disassembly Flow .............................................................................................. 2-1
2-2. Top Panel And Tray Cover Assy ........................................................................ 2 -1
2-3. Front Panel, Fr-1303 Board And Wifi Module .................................................... 2-2
2-4. Mb-1301 Board and BD Drive ............................................................................ 2-2
2-5. Circuit Board Location ......................................................................................2-3E

3. BLOCK DIAGRAMS
3-1. Frame Harness .................................................................................................. 3-1
3-2. Overall Block Diagram ....................................................................................... 3-2
3-3. Power Block Diagram.......................................................................................3-2E

4. PRINTED WIRING BOARDS

4-1. This Note Is Common For Printed Wiring Boards .............................................. 4-1
4-2. FR-1303 Board (FRONT RIGHT) Printed Wiring Board .................................... 4-2
4-4. MB-1301 Board(MAIN) Printed Wiring Board (Side A)....................................... 4-3
4-5. MB-1301 Board (MAIN) Printed Wiring Board (Side B) ...................................4-4E

5. SERVICE MODE AND ERROR LOG LIST .................... 5-1

6. TROUBLESHOOTING ................................................... 6-1

7. REPAIR PARTS LIST

7-1. Exploded Views ......................................................................................7-1
7-1-1. Case Section and Main Chassis Section ................................................7-1
7-1-2. BD Section ............................................................................................7-3
7-1-3. Accessories ......................................................................................... 7-4E

3
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

SECTION 1
SERVICE NOTE

1-1. TEST DISC

Part No. Description Layer
J-6090-199-A BLX-104 Single Layer
J-6090-200-A BLX-204 Dual Layer
J-2501-307-A CD (HLX-A1)
J-2501-305-A HLX-513 Single Layer (NTSC)
J-2501-306-A HLX-514 Dual Layer (NTSC)
J-6090-077-A HLX-506 Single Layer (PAL)
J-6090-078-A HLX-507 Dual Layer (PAL)

1-1-1. Operation and Display

Check Items
1) BLX-104
1. Select 23.976Hz/1080p
2. Play “4.Motion pictures”
3. Check whether player can play back or not
4. Check each outputs
Video:
Composite/component/HDMI
Audio:
Digital out (Coaxial/Optical)/Audio out/5.1Ch output
* When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) can use instead of 1080/24p.
However this is temporary correspondence.

2) BLX-204
1. Select 1080i (59.94Hz or 50Hz)
2. Play “4.Motion pictures”
3. Check whether player can play back or not
(Check the picture and sound output)

3) CD (HLX-A1)
Check whether player can play back or not
(Check the sound output)

4) HLX-513/514 (NTSC), HLX-506/507 (PAL)

1. After displayed Main Menu, select “1.Video”
2. Play “1.Color Bar 100%”
(Check the picture and sound output)
3. Return to Menu
4. Play “Demonstration 4:3” or “Demonstration 16:9”
(Check the picture and sound output)

1-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

1-2.DRIVE REPAIRING
1-2-1. Preparation

• ESD Measures
It is necessary to check the working space ESD condition
before starting the Drive Part (BU) repairs
The ESD-resistance of BD Laser is weaker than DVD/CD Laser
To prevent ESD destruction, please make sure the working
space and human ESD.
•
•
1-2-2 BU (Optical Block) Repair Guide

BDP set series component structure is as same as conventional DVD Players.

However BD player requires precise read out functions and also secure contents Protection system.
Since above requirement, it is necessary to set/adjust BU data to EEPROM.

The following cases need Adjustments;

(1)Replace BU (MB is original)
(2)Replace MB (BU is original)
(3)Replace both BU and MB

•JIG Requirement
Digital camera (recommend with macro mode)
Barcode decoder (BDPRdec_ver3.0) installed in JIG PC’s
USB memory
ESD work bench

•Procedure (all cases) Refer the diagram

Remarks:
The servo adjustment procedure will be carried out during OP data Writing.
There is no manual adjustment procedure. LD ON TIME history doesn’t carry over.
Do not touch any optical block parts, Turn Table and during replacing. BD Laser diode
is very sensitive!

1-2-3. BU Check Flow [zz] ~

Before BU Replacement
Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacement]

Enter Service Mode

Press <OPEN/CLOSE>, <PLAY>,<STOP>
and plug in AC Power

Inside *Service Mode Menu

Select [8] Drive

Inside *Drive
Select [7] OP Check Menu

Inside *OP Check Menu

Select [3] dIOP then press ‘ENTER’

Specification dIOP IOP out of specification need BU

BD: ± 6mA replacement
DVD, CD: ± 9mA

Optical Block Unit (BU) replace

AC Power OFF (Flowchart yy)

1-2
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

1-2-4. BU Repair Flow ~

Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement]

Remove the defective BU from Loading
Assy and also remove BU insulator (4pcs)
Unpack new BU and take OP Data Barcode
photo by camera
Assemble BU with Insulators to Loading
As sy (tighten screw wi th 2kgf)
The following cases need OP Data Write:
(1) Replace BU (MB is original)
(2) Replace MB (BU is original)
(3) Replace b oth BU and MB
JIG req uirement
Digitalcamera (with macro mode)
Barcode decoder (BDPRdec.exe)
installed in jig
PC’s (jig purpose)
USB memory
ESD free work bench

Decode the OP Data Barcode photo using

BDPRdec.exe and save the test data to
USB memory (File Name: BuData.txt)

Enter Service Mode and insert USB memory

to USB connector

Select [8] Drive -->

Selec t [1] Drive OP data W rite --> Explanation :
Select mode : 1 or 2 Mode 1 : BDV set
Mode 2 : BDP set
Press ENT ER

After Finishing ReWrite OP data

--> Turn AC Power OFF
And confirm dIOP by select [7] OP Check
Menu to verify IOP in specification

IOP in specification --> Turn AC Power OFF

Turn Power ON and check playback

performance using BD, DVD and CD DVD: HLX-513
BLX-104
CD: HLX-A1

1-2-5 KEM-480AAA/C2RP2

KEM-480AAA/C2RP2
KEM-480AAA/C2RP1
Packing Spec.

Don’t touch the area!!

1-3
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

1-2-6 BU Data Decode Jig

• JIG Name : BDPRdec.exe

• Release : 2011.8.25
• Version : 3.0.0.0

• Software Contents
BDPRdec.exe ; Software
SavePath.ini ; Decoded file destination setting file
(initial destination is C:\BuData.txt)
TasmanBars.dll ; decode dll
Uninst.exe ; unregistration BDPRdec.exe from PC

• Installations
1. Unzip files to any PC Folder
2.Check the attached 2D code photo(OK_sample.JPG) drag-and-drop onto BDPRdec.exe, the
Password will be required at first time only, no need P/W from second time.
3.If there is the error message (.NET frame work requirements) please apply
Microsoft .NET Framework 2.0 (or 2.0 SP1) from Microsoft download site.

STEP 1
Microsoft .NET Framework Version 3.5 Redistributable Package (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5

STEP 2
Microsoft .NET Framework 2.0 Service Pack 1 (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5

• How to use
Case1
Drag-and-drop 2Dcode photo onto BDPRdec.exe

Case2
Drag-and-drop BU data file onto BDPRdec.exe
Data file name be changed to specify format and end of 7 character are defined
Player : ****BDP.txt
Recoder: ****BRD.txt

#You can also enter the file path at the prompt.

• Remarks
Do not change the decoded file name “BuData.txt”.

1-4
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

1-2-7 Loading For Service

BDP 8G Loading Assy service parts consists from 2 parts.

1 Holder, Chuck Assy
2 Loading Assy
Currently these parts are producing by 2 vendors. Please DO NOT COMBINE 1 and 2 (From different vendor)
because THERE IS NO COMPATIBILITY.

Original “Loading for service” part number is A-1850-153-C

Laser Caution Label 䐠 Loading Assy

FFC SPD FFC OPT

FFC LDG

䐟 Holder, Chuck Assy

1-2-8. Laser Caution Label

The Loading Assy service parts do not have Laser Caution Label. So that please reuse the original Laser Caution label
and paste it on top of new Loading Assy.

Limit Sample
Following peel off condition are acceptable

1-5
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

1-2-9 In case of BU assy replacement:

1. OP related data for new assy is controlled by BU factory
2. All of data is recorded into a barcode label
3. The label is put on the assy
4. Service parts will be followed
5. In service, the data should be read out from problem assy
6. The read data should be saved to new assy

1-2-10. Fact finding:

1. The label is “DATA MATRIX” format z
2. The number of data is 91 words
3. The method of reading and saving is required when BU and main board are replaced.

1-2-11. New service method

1. All of BU data on the barcode label is shot by digital camera in order to make a JPEG file of BU data.
2. Application software in the PC makes digital data from JPEG file.
3. The converted data is stored to USB memory.
4. The USB memory is connected to BDP 8G unit.
5. In service mode, there is a command to save the data from USB memory to board memory.

1-2-12 . BU Data

Save the TEXT data

Shoot the barcode

Format is JPEG

Application Software USB device is connected

Data convert from to symbol on the
JPEG TEXT rear unit, and the TEXT
data as new data is
loaded to unit by service
mode.

A
Description: BDPRdec.exe

When instruction to PC, password is required. The password will be supplied to only service HQ, and service center name,
q’ty and all of software registered information should be maintained by service HQ, and Video will ask to report the
registration information.

1-9E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

SECTION 2
DISASSEMBLY

• This set can be disassembled in the order shown below.

2-1. DISASSEMBLY FLOW

SET

2-2 UPPER CASE AND

TRAY COVER ASSY
(Page 2-1)

2-3 FRONT PANEL,

FR-1303 boards, 2-4 MB-1301 BOARD AND BD DRIVE
(Page 2-2)
and Wifi Module
(Page 2-2)

Note: Follow the disassembly procedure in the numerical order given.

Wifi Module only for S3200/BX320/S5200/BX520 Model.

2-2. UPPER CASE AND TRAY COVER ASSY

*DISC REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION)

1 Three screws (Black)

+BTP 3X8 TYPE2 N-S
WLJKWHQLQJWRUTXH WRNJI‡FP

Upper case 2

3 Insert a clip in the hole of a drive

to open a tray.

4 Tray

5 Tray cover assy

2-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

2-3. FRONT PANEL, FR-1303 BOARD AND Wifi MODULE

Wifi Module 8
One screw +BV3(3-CR)
WLJKWHQLQJWRUTXH WRNJI‡FP 6

7 Flexible flat cable (WIF-1003)

(CNxxx)
5 FR-1303 Board
Four hook 1
4 Flexible flat cable (FIM-1003)
(CN701)
Front Panel 2 3 Ono screws +BV3(3-CR)
WLJKWHQLQJWRUTXH WRNJI‡FP

2-4. MB-1301 BOARD AND BD DRIVE

1 Three screws +BV3(3-CR)

WLJKWHQLQJWRUTXH WRNJI‡FP
Flexible flat cable (SPD-005) 8
(CN660) 2 One screw (Black)
Flexible flat cable (OPT-1003) 7 +BTP 3X8 TYPE2 N-S
(CN501) WLJKWHQLQJWRUTXH WRNJI‡FP
3 One screw +B 3X3
Flexible flat cable (LDG-1001) 6 WLJKWHQLQJWRUTXH WRNJI‡FP
(CN670)
Two screws +BV3(3-CR)
(tightening torque= 5 to 6k gf‡cm) 10
9 MB-1301 board

4 Flexible flat cable (FIM-1003)

(CN392)

5 Flexible flat cable (WIF-1003)

(CN390)

BDdrive 11

Chassis 12

2-2
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

2-6. CIRCUIT BOARDS LOCATION

MB-1301 board

Wifi Module

FR-1303 Board

2-3 E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
SECTION 3
FRAME HARNESS AND BLOCK DIAGRAMS

3-1. FRAME HARNESS

10

11

12

13

14

15

16

17

18

19
1

HPD
SDA
CEC

SCL

+5V POWER
DDC/CEC GND
RESERVED
TMDS DATA2 +

TMDS DATA1 +

TMDS DATA0 +

TMDS CLOCK +
TMDS DATA2 -

TMDS DATA1 -

TMDS DATA0 -

TMDS CLOCK -
TMDS DATA2 SHIELD

TMDS DATA1 SHIELD

TMDS DATA0 SHIELD

TMDS CLOCK SHIELD

9P

/A 1 J450
1 /A
SPDIF
A 2 2 A
GND
/B 3 3 /B

1-839-541-11/21/31
CN401 CN380 J201
B 4 4 B 8P AC Adaptor

SPD-005
HDMI Ethernet
FGND 5 5 FGND

U 6 6 U

V 7 7 V

W 8 8 W

COMMON 9 9 COMMON

CN660
9P

CN501
45P 45P

SA_A- 45 1 SA_A-
SA_A+ 44 2 SA_A+
SA_B- 43 3 SA_B-
SA_B+ 42 4 SA_B+
GND 41 5 GND
THERMO 40 6 THERMO
VC_PD 39 7 VC_PD
E 38 8 E
B 37 9 B
D 36 10 D
F 35 11 F
H 34 12 H
C 33 13 C
1.5mm NISECON
A 32 14 A
BD LOADING ASSY 5V_PD
G 31

30
15

16
G
5V_PD
CN301
6P

3.3V 1

GND 29 17 GND GND 2

RF+ 28 18 RF+ RXD 3

(BU) RF-
GND
27

26
19

20
RF-
GND
TXD

JIG_MODE1
4

MODE_A 25 21 MODE_A JIG_MODE0 6

MODE_B 24
1-848-104-11/21
22 MODE_B MB-1301
OPT-1003

NC 23 23 NC
GND 22 24 GND
GND 21 25 GND
SDIO 20 26 SDIO
SCLK 19 27 SCLK
SEN_LDD 18 28 SEN_LDD

CN201
LDEN 17 29 LDEN
TEST_V 16 30 TEST_V
GND 15 31 GND
GND 14 32 GND
8.0V 13 33 8.0V
8.0V 12 34 8.0V
GND 11 35 GND
5.0V 10 36 5.0V
5.0V 9 37 5.0V
GND 8 38 GND
GND 7 39 GND
FD1 6 40 FD1
FR1 5 41 FR1 FR3.3V 1 1 FR_3.3V

TR 4 42 TR GND 2 2 GND

TD 3 43 TD SIRCS 3 3 SIRCS

FD2 2 44 FD2 LED_5V 4 4 KEY3 (O/C)

FR2 1 45 FR2 O/C 5 5 KEY2 (PLAY)

POWER 6 6 LED_5V

1-846-984-11/21/31
GND 7 7 KEY1 (STOP)

FIM-1003
FE_GND_M
USB_VBUS1 8 8 KEY0 (POWER)
GND
USB_VBUS2 9 9 GND

GND 10 10 USB_VBUS1
5P
USB_DP 11 11 USB_VBUS2

LOAD- 1 1 LOAD- USB_DM 12 12 GND

LOAD+ 2 2 LOAD+ CN390

GND 13 13 USB_DP
5P CN392
TRAY-IN 3 3 TRAY-IN 13P
CN701
13P
GND 4 4 GND
TRAY-OUT 5 5 TRAY-OUT
LDG-1001
1-846-387-11/21/31
CN670
5P
FR-1303

VBUS
GND

GND
DM
DP
1

5
WIF-1003
1-846-987-11/21/31

5
GND
DM
GND

DP

VBUS

5P

W i fi M o d u l e
W i fi M o d e l O n l y

3-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

3-2. OVERALL BLOCK DIAGRAM

MB-1301 BOARD OVERALL

J450
DIGITAL OUT
AUDIO AUDIO
COAXIAL PCM/DTS/DOLBY
(DIGITAL OUTPUT) DIGITAL
BD DRIVE

DVD IC801 IC101

Blu-ray CN401
MOTOR MAIN SYSTEM CONTROL, DSP,
DRIVE DRIVE HDMI
SATA I/F, MEMORY CONTROL,
Q602 HDMI OUT
A/V OUT, HDMI, ETHERNET I/F, CEC
UNSW3-3V CEC CEC PULL-UP
X301 USB I/F
ISOLATING SWITCH
27MHZ CXD90018R-DA
CN380

FR-1303 BOARD ETHERNET

LAN (100)

IC701
REMOTE CONTROL IR
USB_DM-P2 Wifi
RECEIVER USB_DP-P2 MODULE
DDR3 SDRAM
D720 Q301 IC102 IC103
BDP-S3200/BX320 &
LED BDP-S5200/BX520 ONLY
(WHITE) LED DRIVER 1Gb 2Gb REGULATOR
HDMI 5V
* 1-CHANNEL IC407 J201
CORE_1.2V PS201
USB_DM-P1 DDR_1.5V IC202
USB EXT
USB_DP-P1
IC1001 + DC IN
2G NAND SW5V IC210 12V
CN201
S753 FLASH UNSW3.3V -
OPEN/CLOSE KEY

S754
POWER

3-3. POWER BLOCK DIAGRAM

MB-1301 BOARD
CN401
IC 407
UNSW12V HDMI 5V HDMI 5V
+5V 18 HDMI OUT
REGULATOR
PCONT1#

UNSW 12V CORE_1.2V DVCC12-K CN380

AVDD12_HDMI_C/ D 7 ETHERNET
IC202 1.2V
DDR3(1.2V)
CORE_1.2V DDRVCCK_1~5
DDR_1.5V
DDR_1.5V DDR_1.5V IC102 IC103
DDR3 DDR3
PCONT1#
DDR_1.5V DDRVCCIO_1~9
DDRVCCIO_A/ B
IC101
J201
PS201

FR-1303 BOARD
UNSW 12V SYSCON_RST SYSCON_RST MAIN SYSTEM CONTROL,
+ IC212 RESET_
DC IN DSP,SATA I/F, SW 5V
12V - MEMORY CONTROL,

Except CND,US AVD33_PLLGP, DVCC33_IO_STB, A/V OUT, HDMI, USB_PCONT IC 370 USB
AVD33_LDO, AVDD33_LD, COM(ETHER) ETHERNET I/F, +5V CN392 CN701
(UNSW 3.3V)
USB I/F USB_OCO# HIGH SIDE USB_VBUS USB_VBUS 1
CXD90018R-DA SWITCH 8 8 1 EXT
USB_VBUS 2
AVDD33_MEMPL (DDR3), DVCC33_IO(CLOCK), 9 9 CN201
UNSW 3.3V SW3.3V AVDD33_USB(USB), AVDD33_HDMI / DAC(HDMI) P187 Q301 LED_5V D720
Q204 (SW 3.3V) 4 4 LED WHITE
LED DRIVER
FR_3.3V IC710
1 1 REMOTE CONTROL
RECEIVER
SW 5V
PCONT1# Q206 SW3.3V IC1001
POWER 6 6 S700
POWER
NAND FLASH
CN301
UNSW 3.3V UNSW 3.3V UNSW3.3V UNSW3.3V
IC210 6 NISECON

SYNCHRONOUS CN302
STEP-DOWN SW3.3V SW3.3V
SW5V SW5V 1 ICE
SWITCHER
FE_SW12V
SW5V

IC 601 2
PCONT1# FE_5V MOTOR
DRIVER CN390
SW5V SW5V 5
BDP-S3200/BX320 &
SW5V Wifi MODULE
UNSW 12V

Q210 BDP-S5200/BX520 ONLY

CN501
FE_5V
UNSW 12V FE_SW12V FE_SW12V IC 520 FE_8V FE_8V 45 OPT
Q211
+8V
REGULATOR

3-2 E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

SECTION 4
PRINTED WIRING BOARDS

4-1. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS

‡ : Uses unleaded solders.
‡ : Pattern from the side which enables seeing.
(The other layers’ patterns are not indicated)
Caution:
Pattern face side: Parts on the pattern face side seen from
(SIDE B) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from
(SIDE A) the parts face are indicated.
‡ Through hole is omitted.
‡ There are few cases that the part printed on diagram isn’t mounted
in this model.
‡ : panel designation
‡ Chip parts.

Transistor Diode
C 6 5 4 4 5 6 4 5 1 2 3 3 3

B E 1 2 3 3 2 1 3 2 1 5 4 3 2 1 2 1 2 1

4-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
4-2 . FR-1303 BOARD (FRONT RIGHT) PRINTED WIRING BOARD
There are a few cases that the part isn’t mounted in this model is printed on this diagram.
• See page 2-5 for circuit boards location.
- Ref. No.: FR-1303 board; 20,000 series -
: Uses unleaded solder.

1 2 3 4 5 6 7 8 9 10 11 12 13

B FR-1303 BOARD (SIDE A)

S701 S700
C D720

IC710 C713 C204

CN701
CN201

FR-1303 BOARD (SIDE B)

G
C712
C711 R720
C205

R201
R704

H R710
R702 R701
C201

FB701

R703
I

4-2
 D
C

J
I
H
G
F
E
B
A
1
: Uses unleaded solder.

C331

J450
• See page 2-5 for circuit boards location.

CN401
- - Ref. No.: MB-1301 board; 10,000 series -

J201
R331
X301

CN302
R332

C433
R442
FB406
FB404 CN380
R444 C432
3

L401
L402
L403
L404

R411
R412
R413
R414
R415
R416
R417
R418
R441
FB405 C424

C431
R443 R436 R449

C430
FB403 R435 R430
C332 R440

C359
C482 C481C480 R350 FB402
C302 FB350 C429
R482 R297

C357

R351
C350 R381
L380 L205

R352
R359 R382
R601

R481
L381 R383 R296
C351 R384
VDR669 R602 C358
R561 C580

R222
R365

TH201

R594
C595
VDR668
4-3 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE A)

C382 C383

R581
C690 C549 C325 C324 R385
VDR667

R580
R582

CN660
MB-1301 BOARD (SIDE A)
4

VDR666 R562
R319

C563
C503 R551

VDR664
VDR663
C303

R575
C543
C305

C505
C504
VDR662 C307

C575
C306 C304
R323 R320
VDR661 C578 R321
C308 R322 C170
R109 R114 C160 R112
C518 C192
R603 R660
C519 C115
C186
C643 C618

C514
C513
C534
C506
C603 C610 R560
5

C320
C642
C646 C533 C185 IC103
C647 IC101
R661 C311
R553
C604 C184
C622 C321
C312

C631
FB631
C183 C193
CN301

C628 R554
R110

C553
C130
C159

C632 C182
R105

C601 R118 RB112 R311

6

C602 R395
C390 R249
C318
C315

C384
R390
D217
D216
C313
C577
C238 C283
C180
C271
C172
C178

C177
C179

C237
C176

C181
RB101
C1003 L203 L207 R264
RB103
7

RB102
SL501
RB104

4-3
C190 R117 RB105

CN501
R113
C168

IC102 R108

C584
R111 C129

R533
C583
C171

IC1001
L204 L201
8

RB106 C191 C251 C253

L391
R391
R392

C252 C255
R202 C391 C392
D204 D215
C600
FB600
CN670

R289
C6202 C1002
C394

C6203 R303 R216 CN390

R394

R306
9

R302
R305

C262 R245 S201 C393

R1004

FB632
R1001

R244
C1001

R312 FB394
Q206
C289

Q204

FB6214
C6211
R363
FB6212

FB6216
R368

CN392 L360
C6216
Q301

C6213 FB6200
R252

R364
R246
R248

C6212
C364 C363

C6200
C288

R227
C6205 FB6205
C6201
C6204 FB6204
10
11
12
13
There are a few cases that the part isn’t mounted in this model is printed on this diagram.
BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
4-4 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE B)
There are a few cases that the part isn’t mounted in this model is printed on this diagram.
• See page 2-5 for circuit boards location.
- - Ref. No.: MB-1301 board; 10,000 series -
: Uses unleaded solder.
1 2 3 4 5 6 7 8 9 10 11 12 13

A MB-1301 BOARD (SIDE B)

C269
R251
B

C266
C301
C203 R288
R250

RB301
C261

R253
PS201 C268 R229

C292
R205

R233
C205
C240
R207

IC210

R278

IC212
C204 C236C210 R272

R308 R307
D218
R230
R231

C265
C260 R226

C241
Q205
C201

C249

R219
IC202
C267
C256
C

C246

R254
Q214

R221
D205
C136
R228
C202

R214

C243
R206 C137
C421

C155
C156
C158

R211
IC211
C220 C299

C247
C143 C250C244
R299 R212 C295
R243 C293 C374
C150

C149

R298
C206
C153C154
C152 C151
C146 C291 C221 R337
C134
C145 R218

IC213
R215
C135
C144 D211
C157 R107 C373
C148

R213
R223 R224

C133

Q213
C147

R217
C140 C138

R220
IC370
D

RB111
R274 C132 C131
C139 R373 R374

RB110
C375

R273 R366

C365

RB109

C128
PT303
C327
R419
R420

R328
R329

C189
C323
C101

C141
R438

R271
E C417
C418

IC407

C188 RB108
C326

C174
C175

C420 R103
C419
Q402

R326

R104
R409

R327

RB107
FB102
R447

R324
R325

C102 C163
PT304
R270
FB101
C164
C173 C165
R102
C361 R360 C166
C381
C380

R380

R116

C142
C108

C114
R269

C107

RB303
R115
R267

R266

C127
C119
C104

C126
C352
C353

R101 C167

C105
F
C335
PT302

C110 C120
C123

C109 R106
C122
C103
C187
C356

C354
C322

C118
C121 R268

C125

C111
C330

C106
C124
C112
C113
C428
C427
C169
C317

C426
C194

C162

C117
C116
C425

C370
C337

G C338

C161
C314
C316
C360

C340 Q211 R290

R370
R301
R304

C396 C395 R291

C285
Q210

R292
R293

C287
H
PT301
RB593

Q555

R556
R557

C6214
C339

R663

R612R613
R591
R592

C607 R617 C517

R521

C660C661 C662
C6206

C516
R531

R585
C586
RB302

C587

R665

C6208

FB521
CN590

C524
C680

I
R310
R309
R314
R315

IC601 C521 C525

R317
R318

C629C630
FB523
C522

R203
R647
R646
R645
R316

C634

R648 R523
R522

IC520

C609

C605
R664
R643
R644
R662

C523

4-4 E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
SECTION 5
SERVICE MODE AND ERROR LOG LIST

ᵫᵿᶇᶌᴾᶄᶓᶌᶁᶒᶇᶍᶌ

Ṳ ᵣᶌᶒᶃᶐᴾᵱᶃᶐᶔᶇᶁᶃᴾᵫᶍᶂᶃ

ᵹᵭᵮᵲᵧᵭᵬᴾᵏᵻ
ᵡᶍᶌᶌᶃᶁᶒᴾᶒᶆᶃᴾᶑᶃᶒᴾᶒᶍᴾᵟᵡᵊᴾᵿᶌᶂᴾᶕᵿᶇᶒᴾᶇᶌᶇᶒᶇᵿᶊᶇᶘᵿᶒᶇᶍᶌᴾᶁᶗᶁᶊᶃᴾᶁᶍᶋᶎᶊᶃᶒᶃᴾᵌᴾᵮᵭᵵᵣᵰᴾᵭᵬᴾᵱᵣᵲᴾᵧᵬᵲᵭᴾᵬᵭᵰᵫᵟᵪᴾᵫᵭᵢᵣᵌᴾᵵᵦᵣᵬᴾᵡᵰᵭᵱᵱᴾᵫᵣᵢᵧᵟᴾᵠᵟᵰᴾᵟᵮᵮᵣᵟᵰᵌ
ᵳᶑᶃᴾᵱᶍᶌᶗᴾᵠᵢᵮᴾᶐᶃᶋᶍᶒᶃᴾᶁᶍᶌᶒᶐᶍᶊᶊᶃᶐᵊᴾᶉᶃᶗᴾᶇᶌᴾᶒᶆᶃᴾᶄᶍᶊᶊᶍᶕᶇᶌᶅᴾᵱᵧᵰᵡᵱᴾᶁᶍᶂᶃᵌ

ᵹᵱᵲᵭᵮᵻᴾᵋᵜᴾᵹᴾᵢᵧᵱᵮᵪᵟᵷᴾᵻᴾᵋᵜᴾᵹᵮᵟᵳᵱᵣᵻᴾᵋᵜᴾᵹᵡᵳᵰᵱᵭᵰᴾᵳᵮᴾḴᵻᴾᴾᴾᴾᴾᴾᴾᴾ

ᵵᶆᶇᶊᶃᴾᶑᶃᶌᶂᶇᶌᶅᴾᶍᶄᴾᵱᵧᵰᵡᵱᴾᶁᶍᶂᶃᵊᴾᶕᵿᶇᶒᴾᶒᶇᶋᶃᴾᶀᶃᶒᶕᶃᶃᶌᴾᶃᵿᶁᶆᴾᶉᶃᶗᴾᶁᶍᶂᶃᴾᶁᶍᶓᶊᶂᴾᶌᶍᶒᴾᶑᶃᶌᶂᴾᶊᵿᶒᶃᶐᴾᶒᶆᶃᶌᴾᵑᴾᶑᶃᶁᶍᶌᶂᵌ
ᵧᶄᴾᵑᴾᶑᶃᶁᶍᶌᶂᴾᶕᵿᶇᶒᶇᶌᶅᴾᶇᶑᴾᶃᶖᶁᶃᶃᶂᶃᶂᴾᶓᶑᶃᶐᴾᶆᵿᶔᶃᴾᶒᶍᴾᶐᶃᵋᶉᶃᶗᴾᶇᶌᴾᶒᶆᶃᴾᵱᵧᵰᵡᵱᴾᶁᶍᶂᶃᵌ
ᵧᶄᴾᵱᵧᵰᵡᵱᴾᶃᶌᶒᶃᶐᴾᶇᶑᴾᶑᶓᶁᶁᶃᶑᶑᶄᶓᶊᵊᴾᶑᶃᶒᴾᶕᶇᶊᶊᴾᵿᶓᶒᶍᴾᶀᶍᶍᶒᴾᶓᶎᴾᵿᶌᶂᴾᵤᵪᵢᴾᶕᶇᶊᶊᴾᶂᶇᶑᶎᶊᵿᶗᴾᵱᵣᵰᵴᵡᴾᵹᵤᵪᵢᴾᵿᶔᵿᶇᶊᵿᶀᶊᶃᴾᵫᵭᵢᵣᵪᵻᵌᴾ
ᵲᶆᶃᴾᶑᶁᶐᶃᶃᶌᴾᶍᶄᴾᶑᶃᶐᶔᶇᶁᶃᴾᶋᶍᶂᶃᴾᶇᶑᴾᶂᶇᶑᶎᶊᵿᶗᶃᶂᴾᶍᶌᴾᵿᴾᶋᶍᶌᶇᶒᶍᶐᵌᴾ
ᵡᶍᶌᶒᶐᶍᶊᴾᶔᶇᵿᴾᵰᶃᶋᶍᶒᶃᴾᵡᶍᶌᶒᶐᶍᶊᶊᶃᶐ

5-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

ᵫᵿᶇᶌᴾᶄᶓᶌᶁᶒᶇᶍᶌ

Ṳ ᵢᶇᵿᶅ
ᵲᶆᶃᴾᶓᶌᶇᶒᴾᶒᶃᶑᶒᴾᶍᶄᴾᶒᶆᶃᴾᶂᶃᶔᶇᶁᶃᴾᶋᶍᶓᶌᶒᶃᶂᴾᶍᶌᴾᶒᶆᶃᴾᵫᵿᶇᶌᵠᶍᵿᶐᶂᵌ
ᵲᶆᶃᴾᶓᶌᶇᶒᴾᶒᶃᶑᶒᴾᶍᶄᴾᶒᶆᶃᴾᶂᶃᶔᶇᶁᶃᴾᶋᶍᶓᶌᶒᶃᶂᴾᶍᶌᴾᶒᶆᶃᴾᶕᶇᶐᶃᶊᶃᶑᶑᴾᶀᶍᵿᶐᶂᵌᴾᵆᶍᶌᶊᶗᴾᶕᶇᶐᶃᶊᶃᶑᶑᴾᶋᶍᶂᶃᶊᵇ

Ṳ ᵢᶇᶑᶎᶊᵿᶗᴾᵣᶐᶐᶍᶐᴾᵪᶍᶅ
ᵣᶐᶐᶍᶐᴾᶊᶍᶅᴾᶇᶑᴾᶂᶇᶑᶎᶊᵿᶗᶃᶂᵌ
ᵲᶆᶃᴾᶂᶇᶑᶎᶊᵿᶗᶃᶂᴾᶊᶍᶅᶑᴾᶁᵿᶌᴾᶀᶃᴾᶑᵿᶔᶃᶂᴾᶇᶌᴾᵿᴾᵳᵱᵠᴾᶋᶃᶋᶍᶐᶗᵌ

Ṳ ᵤᵿᶁᶒᶍᶐᶗᴾᵧᶌᶇᶒᶇᵿᶊᶇᶘᶃ
ᵰᶃᶒᶓᶐᶌᴾᵿᶊᶊᴾᶍᶄᴾᶒᶆᶃᴾᶎᶊᵿᶗᶃᶐᴾᶑᶃᶒᶒᶇᶌᶅᴾᶒᶍᴾᶒᶆᶃᶇᶐᴾᶄᵿᶁᶒᶍᶐᶗᴾᶂᶃᶄᵿᶓᶊᶒᶑᵌ

Ṳ ᵬᶃᶒᶕᶍᶐᶉ
ᵡᶍᶌᶄᶇᶐᶋᴾᵵᶇᶐᶃᶂᴾᵬᶃᶒᶕᶍᶐᶉᴾᶁᶍᶌᶌᶃᶁᶒᶇᶍᶌᵌ

Ṳ ᵴᶃᶐᶑᶇᶍᶌᴾᵳᶎ
ᵲᶆᶃᴾᶑᶃᶒᴾᶓᶎᶂᵿᶒᶃᶑᴾᶀᶗᴾᵳᶎᶂᵿᶒᶃᴾᵢᵧᵱᵡᵌ

Ṳ ᵱᶗᶑᶒᶃᶋᴾᵧᶌᶄᶍᶐᶋᵿᶒᶇᶍᶌ
ᵱᶗᶑᶒᶃᶋᴾᶇᶌᶄᶍᶐᶋᵿᶒᶇᶍᶌᴾᶍᶄᴾᶒᶆᶃᴾᶑᶃᶒᴾᶇᶑᴾᶂᶇᶑᶎᶊᵿᶗᶃᶂᵌᴾ
ᵲᶆᶃᴾᵧᶌᶄᶍᶐᶋᵿᶒᶇᶍᶌᴾᶍᶌᴾᵿᴾᶑᶍᶄᶒᴾᶔᶃᶐᶑᶇᶍᶌᴾᵿᶌᶂᴾᶂᶐᶇᶔᶃᴾᶇᶌᶄᶍᶐᶋᵿᶒᶇᶍᶌᵊᴾᶃᶒᶁᵌᴾᶇᶑᴾᶂᶇᶑᶎᶊᵿᶗᶃᶂᵌᴾ

Ṳ ᵣᵫᵡᴾᵲᶃᶑᶒᴾᵫᶍᶂᶃ
ᵬᶍᶒᴾᶓᶑᶃᶂᵌ

Ṳ ᵢᶐᶇᶔᶃ
ᵵᶐᶇᶒᶃᴾᵢᶐᶇᶔᶃᴾᵭᵮᴾᵢᵿᶒᵿᴾᵿᶌᶂᴾᶁᶆᶃᶁᶉᴾᶂᶐᶇᶔᶃᵌ

5-2
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
я 㻿㼡㼜㼜㼛㼞㼠㻌
ˈ 㻺㼛㼠㻌㻿㼡㼜㼜㼛㼞㼠
ᵤᶓᶌᶁᶒᶇᶍᶌᴾᵱᶓᶎᶎᶍᶐᶒᴾᵪᶇᶑᶒ 㻿㻯 㻿㼜㼑㼏㼕㼍㼘㻌㻯㼛㼚㼠㼞㼛㼘

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㼁㻿㻮㻌㻙 㼁㼚㼗㼚㼛㼣㼚㻌㻱㼞㼞㼛㼞 㻜㼤㻜㻭 㻜㼤㻜㻜 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㼁㼚㼗㼚㼛㼣㼚㻛㼁㼚㼐㼑㼏㼘㼍㼞㼑㼐㻌㻱㼞㼞㼛㼞

㼁㻿㻮㻌㻙 㻯㼍㼚㻓㼠㻌㻾㼑㼏㼛㼓㼚㼕㼦㼑㻌
㻜㼤㻜㻭 㻜㼤㻜㻝 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㻯㼍㼚㼚㼛㼠㻌㼞㼑㼏㼛㼓㼚㼕㼦㼑㻌㼁㻿㻮㻌㻰㼑㼢㼕㼏㼑
㻰㼑㼢㼕㼏㼑
㼁㻿㻮㻌㻙 㻻㼢㼑㼞㻌㻯㼡㼞㼞㼑㼚㼠㻌㻱㼞㼞㼛㼞 㻜㼤㻜㻭 㻜㼤㻜㻞 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㻜㼤㼄㼄 㻻㼢㼑㼞㻌㼏㼡㼞㼞㼑㼚㼠㻌㻴㼍㼜㼜㼑㼚㻚

5-18
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
History

ᶔᶃᶐ ᵎᵌᵏᵎ ᵐᵎᵏᵐᵌᵎᵖᵌᵏᵗ ᵩᶍᶌᶅ ᵤᶇᶐᶑᶒᴾᶐᶃᶊᶃᵿᶑᶃᴾ

5-19 E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
SECTION 6
TROUBLESHOOTING
6.1 Main Flow ........................................................................................................................ 6-2
6.2 Power (System) Flow ..................................................................................................... 6-3
6.3 Audio section flowchart .................................................................................................... 6-4
6.4 Video/HDMI section flowchart......................................................................................... 6-5
6.5 FR-1303 Board flowchart ................................................................................................. 6-6
6.6 Remote does not operate ................................................................................................... 6-7
6.7 White LED flowchart ........................................................................................................ 6-8
6.8 Drive flowchart ................................................................................................................. 6-9
6.9 Ethernet/Wifi flowchart................................................................................................... 6-10
6.10 USB (Front) Device Flow ............................................................................................... 6-11E

6-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-1. Main Flowchart

Start (and return from each ŇŽǁĐŚĂƌƚͿ

WŽǁĞr LED Light up about 10s and No Are the all ƉŽǁer line ŵĞŶƟŽŶĞĚ on No
To WŽǁĞr supply
pp y ŇŽǁĐŚĂƌƚ
t
turn ī automaƟcally
oī ƫ ll P
PŽǁer Ňoǁ
Ň (9-3Ϳ
(9 3Ϳ normall ?
Yes
Yes
Check IC212, pin 4 (outpuƚͿ must No
3.3V
Yes
No Check C331,C332,R331,R332
Check X301 KƐĐŝůůĂƟŶŐ at 27MHz
ŵŽƵŶƟŶŐ ĐŽŶĚŝƟŽŶ
Yes

X301 NG
Set can ƉŽǁer on by WŽǁĞr ƐǁŝƚĐŚ or No
To FR board ŇŽǁĐŚĂƌƚ Yes
remote control
Yes
Change MB board
No Floǁhart (BU adj.
Check HDMI output To Video/HDMI ŇŽǁĐŚĂƌƚ

Yes
N
No
Check Coaxial Output To Audio ŇŽǁĐŚĂƌƚ

Yes
No
Check Playback ĨƵŶĐƟŽŶ To Drive ŇŽǁĐŚĂƌƚ

Yes
No
Check Internet ĐŽŶŶĞĐƟŽŶ ĨƵŶĐƟŽŶ To ƚŚĞƌŶĞƚͬtŝĮŇŽǁĐŚĂƌƚ

Yes
No
Check USB playback ĨƵŶĐƟŽŶ To USB ŇŽǁĐŚĂƌƚ

Yes

Change MB board
To Drive Floǁhart (BU adj. ŇŽǁͿ

6-2
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-2. Power (System) Flow

AC IN

Check the output voltages from the power

supply block.
No
AC Adapter Output Jack : 12V Replace AC adapter.

Yes

Check the fuses

Have any of the below fuses blown?
Yes
MB board: PS201 Blown fuses --> Replace the MB board

No

Check the following power control signals

while the power is ON
PCONT1# : MB board R252, R205,R243,R288

Yes

Check Voltage lines that are not output are No Failure of power supply IC ->
shorted to GND Replace the MB board.

6-3
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-3. Audio section flowchart

Audio does not sound right? No Video is output properly? No To Video section flowchart

Yes

Yes To Main flowchart

Is the drive operating properly? No To Drive flowchart

Yes
Is there AUDIO digital signal (SPDIF) input No
Replace the MB board
to the SPDIF circuit?

IC 101(CXD90018R-DA) Pin 247: SPDIF

Yes

Check SPDIF (Coaxial) output resistors/

capasitors OK? Yes No
Is there HDMI output? Replace the MB board
R481/R482/C480/C481/C482
Yes

No

Resistors/Capasitors NG To main flowchart

6-4
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-4. Video/HDMI section flowchart

Reproduced Video does not appear right

Power Check NO
Is Power Supply supplied at IC101? To Power (System) Flowchart
IC101 (#P217: +3.3V)
IC101 (#P226: +1.2V)
YES
NO NO
Power Check Is IC407 (#5 : +12V)? To Power (System) Flowchart
Is Power Supply supplied at IC407?
IC407 (#4: +5V) YES
NO
Is PCONT#1 at IC407 (#1: +3.3V)? Check the writing from IC101 for PCONT#1 or IC101 is NG (Replace MB Board)

YES
YES
IC407 is NG

NO
Check HTPLG IC101 (#P197): +5V Check the writing from IC101 for HTPLG IC101 (#P197) or IC101 is NG (Replace MB Board)
YES
Check R443/444 have signal Check R435/436 have signal NO
Check if CN401 (#15/16) NO NO Is each Video system signal output? Check the writing from IC101 for
have signal or not? or not? NO or not? HDMISCK: IC101 (#P200) : +5V HDMISCK(#P200)/ HDMISD (#P199)
HDMISD: IC101 (#P199) : +5V or IC101 is NG (Replace MB Board)
YES YES
YES YES
Replace CN401 R443/444 is NG R435/436 is NG

NO
Check TMDS signal output at
CN401 (#1,3,4,6,7,9,10 or 12)
NO NO
Check TMDS signal output at Is TMDS Signal output Replace MB Board
R411/412/413/414/415/416/417/418 correctly from each output?
IC101 (#P225/224/223/222/
221/220/219/218)

YES YES
YES
R411/412/413/414/415
Change HDMI Cable or TV Replace CN401 /416/417/418 is NG

Note: TMDS Signal output normal value varies from +2.6V~+3.2V

Only CN401 and MB board applies in Service part

6-5
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
6-5. FR-1301 Board flowchart

Key3 does not operate

Does symptom improve when replace No Does FFC disconnected No
from CN701 or broken Replace MB board Is there voltage of about 3.3V at pin 5 No
FR-1303 board? Does harness disconnected No
of CN701 without pressing the keys? from CN701 or broken Replace MB board
Yes
Yes Yes Yes
Reconnect FFC, if symtoms
Which row of keys do not operate? donot improve, Reconnect FFC, if symtoms
FFC NG do not improve,
FFC NG
OPEN/CLOSE button -> Key3 does not operate Check the potential voltage CN701
No
pin5 change from +3.3V to near 0V FR-1303 board NG
POWER button -> Key0 does not operate when pressing the stop button.
Yes
Reference: Relationship of Buttons and Voltages
Replace MB board
Input KEY0 KEY3
(S700) (S703)
2.90-3.30 Key_OFF Key_OFF
0.00-0.40 POWER OPEN/CLOSE

Key0 does not operate

Is there voltage of about 3.3V at pin 6 No Does harness disconnected No
of CN701 without pressing the keys? from CN701 or broken Replace MB board
Yes Yes
Reconnect FFC, if symtoms
do not improve, replace
FFC
Check the potential voltage CN701
No
pin6 change from +3.3V to near 0V
FR-1303 board NG
when pressing the stop button.
Yes

Replace MB board

6-6
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-6. Remote does not operate

No Check of +3.3V voltage at CN392 pin 1? No

Check of +3.3V voltage at IC710 pin1? To Power supply flow chart
(MB board)
Yes
Yes No
Check of +3.3V voltage at CN701 pin 1? Check FFC disconnected from No
FR board NG
CN701 or broken?
Yes
Yes

Check pattern around IC710 FFC NG

If symptom do not improve,
FR board NG

No Replace IC710
Check of appearance waveform during
pressing remote control at IC710 pin2 If symptoms do not improve,
FR board NG
Yes

Check of appearance waveform during No

pressing remote control at CN392 No Check FFC disconnected from FR board NG
pin3 (MB board) CN701 or broken?

Yes Yes

Replace MB board FFC NG

FR board NG

6-7
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-7. White LED flowchart

White LED does not light

Check +5V voltage at CN701 pin4? No No No

Check +5V voltage at CN392 pin4? Is there a voltage of about +5V at emitter Q301 Check Power flowchart

Yes Yes
No Is there a voltage about No
Check if FFC broken or disconnected from CN701 FR Board NG. +3.3V at base Q301? Check IC101 P187

Yes Yes Yes

Reconnect FFC. If symptoms do not improve, Transistor Q301 NG

FFC NG

No
Check +3.3V voltage after R720 R720 NG

Yes

Check polarity of D720(LED) No Check pattern around D720(LED),

Is it reverse polarity ? If symptoms do not improve, FR board NG

Yes

D720 (LED) NG

6-8
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

6-8. Drive flowchart

BLX-104

BDP Palayer NO Check Drive Power Supply NO

can play the BD-disc IC210 Pin 3: 5V Check PS201
Q211 Pin 6: 12V

YES YES
Check / replace the FFC cable, then check
NO Check the Optical Block Unit (BU) by NO
BDP Player service mode. (Flowchart zz) Replace the Optical Block Unit (BU)
operates normally
FFC OPT-1003 cable BU IOP is OK?
YES YES

DVD: HLX-513 Optical Block Unit (BU) replace

OK
CD: HLX-A1 (Flowchart yy)

BDP Player NO
can p lay the DVD/CD-disc

YES Optical Block or BU no problem

Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacement]

Enter Service Mode

Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement]
Press <OPEN/CLOSE>., <PLAY>,<STOP>
and plug in AC Power
Remove the defective BU from Loading The following cases need OP Data Write:
Assy and also remove BU insulator (4pcs) (1) Replace BU (MB is original)
Inside *Service Mode Menu (2) Replace MB (BU is original)
Select [8] Drive (3) Replace both BU and MB
JIG requirement
Unpack new BU and take OP Data Digital camera (with macro mode)
Barcode photo by camera Barcode decoder (BDPRdec.exe)
installed in jig
Inside *Drive PC's (jig purpose)
Select [7] OP Check Menu USB memory
ESD free work bench
Assemble BU with Insulators to Loading
Assy (tighten screw with 2kgf)
Inside *OP Check Menu
Select [3] dIOP then press 'ENTER'
Decode the OP Data Barcode photo using
BDPRdec.exe and save the test data to
USB memory(File Name: BuData.txt)
Specification dIOP
NO IOP out of specification need BU
BD: + - 6mA replacement
DVD, CD: + - 9mA Enter Service Mode and insert USB
YES memory to USB connector

Optical Block Unit (BU) replace

AC Power OFF
(Flowchart yy) Explanation:
Select [8] Drive -->
Select [1] Drive OP data Write
Select Mode : 1 or 2 Mode 1: BDV set
Press ENTER Mode 2: BDP set

After Finishing ReWrite OP data

--> Turn AC Power OFF
And confirm PdIOP by select [7] OP Check
Menu to verify IOP in specification

IOP in specification --> Turn AC Power

OFF
l

BLX-104
DVD: HLX-513
Turn Power ON and check playback CD: HLX-A1
performance using BD, DVD and CD

6-9
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
6-9. Ethernet/Wifi flowchart

Ethernet flowchart

START

Cannot connect with the network, cannot

update through the network

Is the LAN cable plugged in properly? No Plug in the LAN cable firmly

Yes
Is the LED of the hub router lit? No
Is power supplied to the MB board?
(LINK LED)
Yes No

To Power Supply (System) flowchart

Are the network settings of the menu No

Make the correct network settings. Retry connection Connection Change MB board
correct? Success?
Yes

END

Wifi flowchart

START Check usb haness connecƟon NO Plug in harness properly

Wireless setup fail.
is OK?

YES

Check SW5V at WiĮ Module NO To power supply Ňow chart

pin 5

YES
Can establish NO
SW5V supplied OK Repeat wireless setup Wi-Fi ConnecƟon? Change MB board

YES
END

6-10
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520
6-10. USB (Front) Device Flow
USB device is not recognized

Insert the USB device again. No

Is 5V present at CN201(FR-1303) Is 5V present at IC370 pin1 Power supply IC370 (MB board -
Is it recognized when the power is No Is 5V present at CN392 No No
board) pin1? (MB board)? defective
turned OFF and then ON again? (MB board) Pin 8 or pin 9?

Yes Yes Yes Yes

Defective FFC between the IF Does replacing IC370(MB board)

Poor contact of the USB device No Replace the MB board
board and the MB board. improve the symptoms?

Yes

Replace the FFC between the

MB board and the IF board. No Replace the MB board. IC370 ( MB board) defective
Do the symptoms improve?

Yes
Defective FFC between the IF
board and the MB board

6-11 E
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

SECTION 7
REPAIR PARTS LIST
7-1.EXPLODED VIEWS
NOTE:
-XX and -X mean standardized parts, so they may Items marked “*” are not stocked since they are sel- The components identified by mark or dotted
have some difference from the original one. dom required for routine service. Some delay should line with mark are critical for safety.
Color Indication of Appearance Parts be anticipated when ordering these items.
Replace only with part number specified.
Example: The mechanical parts with no reference number in the
KNOB, BALANCE (WHITE) . . . (RED) exploded views are not supplied.
Les composants iden tifiés par une marque
Accessories and packing materials are given in the last
Parts Color Cabinet’s Color of the electrical parts list. sont critiquens pour la sécurité.
Ne les remplace r que par une pièce portant le
Abbreviation :
SP : Singapore Model numéro spécifié.
IN : India Model
MX : Mexican Model TH : Thailand Model
PX : PX Model E : Latin America Model The components identified by mark contain
RUS : Russian Model confidential information.
UK : UK Model
AEP : AEP Model Strictly follow the instructions whenever the
AUS : Australian/NZ Model components are repaired and/or replaced.
US : US Model
CND : Canadian Model Les composants identifiés par la marque
contiennent des informations confidentielles.
Suivre scrupuleusement les instructions
7-1-1 CASE & MAIN CHASSIS SECTION chaque fois qu’un composant est remplacé et
/ ou réparé.
ns: not supplied

ns

ns

101 ns

ns
See Drive section
ns
ns

102

104

103

ns
ns

ns

7-1
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

Ref. No. Part No. Description Remark

* 101 A-1994-078-A SERVICE ASSY, CASE UPPER (BDP-S3200:PX)
* 101 A-1983-310-A SERVICE ASSY, CASE UPPER (BDP-S5200:Except CND,US)
* 101 A-1983-306-A SERVICE ASSY, CASE UPPER (BDP-BX520:CND/BDP-S5200:CND)
* 101 A-1983-301-A SERVICE ASSY, CASE UPPER (BDP-BX520:US/BDP-S5200:US)
* 101 A-1977-804-A SERVICE ASSY, CASE UPPER (BDP-S4200)
* 101 A-1976-150-A SERVICE ASSY, CASE UPPER (BDP-S1200:Except CND,US)
* 101 A-1976-144-A SERVICE ASSY, CASE UPPER (BDP-BX120:CND/BDP-S1200:CND)
* 101 A-1976-135-A SERVICE ASSY, CASE UPPER (BDP-BX120:US/BDP-S1200:US)
* 101 A-1976-078-A SERVICE ASSY, CASE UPPER (BDP-S3200:AUS,E,SP,TH)
* 101 A-1976-068-A SERVICE ASSY, CASE UPPER (BDP-BX320:CND/BDP-S3200:CND)
* 101 A-1976-040-A SERVICE ASSY, CASE UPPER (BDP-BX320:US/BDP-S3200:US)

102 X-2588-100-1 TRAY ASSY, COVER

* 103 X-2589-016-1 PANEL ASSY, FRONT (AX3D/W) (BDP-BX520)

* 103 X-2588-699-1 PANEL ASSY, FRONT (AX3D/W) (BDP-S5200)
* 103 X-2588-247-2 FRONT PANEL, ASSY (AXB)) (BDP-BX120)
* 103 X-2588-246-2 FRONT PANEL, ASSY (AXW) (BDP-BX320)
* 103 X-2588-099-1 FRONT PANEL, ASSY (AX3D) (BDP-S4200)
* 103 X-2588-098-2 FRONT PANEL, ASSY (AXW) (BDP-S3200)
* 103 X-2588-097-2 FRONT PANEL, ASSY (AXB) (BDP-S1200)

104 A-1994-139-A SERVICE ASSY, MB (BDP-S5200:UK,AEP)

104 A-1983-311-A SERVICE ASSY, MB (BDP-S5200:AUS)
104 A-1983-307-A SERVICE ASSY, MB (BDP-BX520:CND/BDP-S5200:CND)
104 A-1983-302-A SERVICE ASSY, MB (BDP-BX520:US/BDP-S5200:US)
104 A-1977-805-A SERVICE ASSY, MB (BDP-S4200)
104 A-1976-191-A SERVICE ASSY, MB (BDP-S1200:SP,TH)
104 A-1976-182-A SERVICE ASSY, MB (BDP-S1200:IN,RUS)
104 A-1976-167-A SERVICE ASSY, MB (BDP-S1200:E,MX)
104 A-1976-163-A SERVICE ASSY, MB (BDP-S1200:AUS)
104 A-1976-151-A SERVICE ASSY, MB (BDP-S1200:UK,AEP)
104 A-1976-145-A SERVICE ASSY, MB (BDP-BX120:CND/BDP-S1200:CND)
104 A-1976-136-A SERVICE ASSY, MB (BDP-BX120:US/BDP-S1200:US)
104 A-1976-111-A SERVICE ASSY, MB (BDP-S3200:SP,TH)
104 A-1976-093-A SERVICE ASSY, MB (BDP-S3200:E)
104 A-1976-088-A SERVICE ASSY, MB (BDP-S3200:AUS)
104 A-1976-069-A SERVICE ASSY, MB (BDP-BX320:CND/BDP-S3200:CND)
104 A-1976-041-A SERVICE ASSY, MB (BDP-BX320:US/BDP-S3200:PX,US)

The components identified by mark or dotted Les composants iden tifiés par une marque
line with mark are critical for safety. sont critiquens pour la sécurité.
Replace only with part number specified. Ne les remplace r que par une pièce portant le
numéro spécifié.

7-2
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

7-1-2.BD SECTION

ns ns

ns ns
151

153
ns
152

ns

The components identified by mark or dotted Les composants iden tifiés par une marque
line with mark are critical for safety. sont critiquens pour la sécurité.
Replace only with part number specified. Ne les remplace r que par une pièce portant le
numéro spécifié.

Ref. No. Part No. Description

151 A-1850-153-D LOADING FOR SERVICE (BPX-7)
152 1-848-104-21 FLEXIBLE FLAT CABLE (OPT-1003)
153 8-820-452-07 DEVICE,OPTICAL KEM480AAA/C2RP2

7-3
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

7-1-3. ACCESSORIES
200 201 202
HDMI Cable Conversion Adaptor Remote Commander

I
SONY
BD

I
SEN

I
203 204 205
AC Adaptor (AC-M1208UC) AC Adaptor (AC-M1208WW) Power-Supply Cord Set

The components identified by mark or dotted Les composants iden tifiés par une marque
line with mark are critical for safety. sont critiquens pour la sécurité.
Replace only with part number specified. Ne les remplace r que par une pièce portant le
numéro spécifié.

Ref. No. Part No. Description Remark

200 1-835-855-31 CORD WITH CONNECTOR (HDMI CAB (BDP-S1200:AUS,E,IN,MX,SP,TH/BDP-S3200:E,SP,TH)
200 1-834-169-22 CORD, CONNECTION (HDMI CABLE) (BDP-BX120/BDP-BX320/BDP-BX520/
BDP-S1200:E,IN,MX,SP,TH/BDP-S3200:E,SP,TH)

201 1-569-008-41 ADAPTOR, CONVERSION (BDP-S1200:E,MX/BDP-S3200:E,PX)

202 1-492-688-11 REMOTE COMMANDER (RMT-B128P) (BDP-S1200:UK/BDP-S4200:UK/BDP-S5200:UK)

202 1-492-681-11 REMOTE COMMANDER (RMT-B127P) (BDP-S1200:AUS,AEP,IN,RUS,SP,TH/
BDP-S3200:AUS,SP,TH/BDP-S4200:AEP/
BDP-S5200:AUS,AEP)
202 1-492-678-11 REMOTE COMMANDER (RMT-B126A) (BDP-BX120/BDP-BX320/BDP-BX520/BDP-
S1200:CND,E,MX,US/BDP-S3200:CND,E,PX,US/BDP-
S5200:CND,US)

203 1-492-687-11 AC ADAPTOR (AC-M1208UC) (BDP-BX120/BDP-BX320/BDP-BX520/BDP-

S1200:CND,US/BDP-S3200:CND,US/
BDP-S5200:CND,US)
204 1-492-686-11 AC ADAPTOR (AC-M1208WW) (BDP-S1200:Except CND,US/BDP-S3200:Except CND,US/
BDP-S4200/BDP-S5200:Except CND,US)

205 1-846-168-11 CORD SET, POWER-SUPPLY (BDP-S1200:IN)

205 1-846-109-11 CORD SET, POWER-SUPPLY (BDP-S1200:TH/BDP-S3200:TH)
205 1-846-095-11 CORD SET, POWER-SUPPLY (BDP-S1200:AUS/BDP-S3200:AUS/BDP-S5200:AUS)
205 1-846-094-11 CORD SET, POWER-SUPPLY (BDP-S1200:UK/BDP-S4200:UK/BDP-S5200:UK)
205 1-846-093-11 CORD SET, POWER-SUPPLY (BDP-S1200:E,AEP,MX,RUS,SP/BDP-S3200:E,PX,SP/
BDP-S4200:AEP/BDP-S5200:AEP)

7-4
 BDP-S1200/BX120/S3200/BX320/S4200/S5200/BX520

REVISION HISTORY

Ver. Date Description of Revision

1.0 2013.11 New

7-5 E