(欣隆）MT电除尘器安装说明书（英文） (14 10 8)

MT TYPE ESP
INSTALLATION
MANUAL
福建欣隆
福建欣隆环
欣隆环保有限公司
限公司
FUJIAN LONG CO.,LTD.P.R.C
XINL CO.,LTD.P.R.C
MT ESP INSTALLATION MANAL
CONTENTS
1
Preface1
Chapter i Brief introduction of ESP 2
Section 1 Overview........................................................................................... 2
Section 2 Main structure of MT TYPE ESP .................................................... 2
Chapter ii installation instruction and specifications

Section 1 installation conditions..........................................................................
Section 2 Installation equipment .........................................................................
Section 3 acceptance and storage of equipment ................................................
Section 4 Brief installation procedure........................................................... 10
Section 5 Foundation acceptance................................................................... 12
Section 6 Steel support structure installation and inspection ..............................
Section 7 Base installation..................................................................................
Section 8 Hopper installation .......................................................................... 14
Section 9 Casing installation............................................................................17
Section 10 Collecting plate and emitting frame installation.................................
Section 11 Top plate installation...................................................................... 23
Section 12 Bearing insulator installation ......................................................... 24
Section 13 Inlet and outlet nozzles installation ............................................... 24
Section 14 Thermal insulating box and insulator shaft installation.................. 26
Section 15 High voltage leading in system installation ................................... 27
Section 16 Top hoist system and wheather enclosure installation .................. 27
Section 17 Rapping system installation .......................................................... 28
Section 18 Earth device.................................................................................. 28
Section 19 Thermal insulating layer laying ..................................................... 29
Section 20 Ash discharge system installation ................................................. 30
Section 21 Measuring instrument installation ................................................. 30
Section 22 Electrical equipment installation and check .................................. 31
Section 23 Adjustment and check .................................................................. 32
1
Preface
This manual only describes features and installation technical essentials for the
model MT electrostatic precipitator (hereafter termed ESP) manufactured by
Longking Co., Limited to give a reference to customers and constructers.
Due to large volume and weight as well as transport limit, ESPs are unable to be
transported as a whole, can be only shop fabricated in the form of parts and
component parts to be shipped off worksite for assembling. Assembling ESP on-site
needs long construction period and a great quantity of work, not only deformation
resulting from transport and storage shall be calibrated, but also all technical
specifications for ESP facilities shall be accorded with. ESP installation is not simple
assemblies of components and parts, but needs high level of technical skills.
Whether ESPs attain a predict design effect as well as operate safely, reliably and
efficiently not only relate to parameter selection, structural design and fabrication
quality etc., but also installation quality. In course of installation, therefore,
constructers must strictly carry out installation, check, commission and test according
to drawings and technical specifications to ensure long-term, reliable and efficient
operation of ESPs.
1
CHAPTER I BRIEF INTRODUCTION TO ESP

Sect
ection 1 Over
verview
The main technicalcharacteristics of MT type electrostatic

precipitator:
1 electric field of anode and cathode using round steel needle type
discharge polar matching form.
2 Yin, anode vibration mode: using SCM or PLC program control top
electromagnetic hammer control system, the vibration hammer is adjusted
in real time; the cathode vibration can be according to the structure
layout area, to improve the cleaning effect and avoid the deformation of
the frame and solve the problem of cathode line break.
3 flue gas import: vertical or horizontal import import.
4 type MT ontology and digital control of high voltage silicon rectifier

equipment and intelligent ESP control system with the effect of energy
saving operation can realize the electric precipitator.
Low voltage control system for MT type ESP body matching with high-
pressure electrostatic dust rectification equipment and electric dust
consists of MT type electric precipitator, and can be widely used in
electric power, building materials, metallurgy, chemical industry, light
industry kiln dust and fog removing, raw materials and waste recycling,
it is the ideal equipment for environmental protection, clean blue sky.
Sect
ection 2 Main structure of MT TYPE ESP
ESP
The MT TYPE ESP consists of two ma jor parts: one is HV po wer supply
device providing HV DC and LV control syste m essential for keepin
normal operation of ESP; the other is ESP main body for cleaning flue gas.
2
1 Main function of HV power supply device is to adjust in time voltage output for
ESP according to nature of flue gas and the dust collected as to allow ESP to operate
at the voltage close to sparking voltage（i.e. when there is spark happen in the
electric fields ）and obtains the highest corona power possible so as to achieve fine
collection efficiency. The MT TYPE ESP is equipped with GGAj02 serial HV rectifying
equipment for ESP. For further details refer to Operating Instruction of GGAj02M–□
A/□ Kv HV Rectifying Equipment for ESP.
2 Main functions of LV control system for the MT TYPE ESP are as follows:
microcomputer-based control top rapping function for emitting and collecting systems;
thermostatic heating function for hoppers and insulator rooms; ash discharging and
conveying functions for hoppers; safety interlocking function etc. For further details
refer to related manuals and technical data. The specific function should be according
to the technical agreement and contract requirements.
3 ESP main body consists of flue gas inlet and outlet system, emitting system,
collecting system, ash storage system, casing, stair as well as platform etc.
3.1 Flue gas inlet and outlet systems consist of inlet nozzles and outlet nozzles.
According to direction of flue gas, inlet and outlet direction nozzles are divided into
horizontal inlet, horizontal outlet, vertical inlet and vertical outlet nozzles. The inlet
nozzle is a transition zone between a flue duct and a chamber (i.e. between electric
fields). The flue gas passing through the inlet nozzle accomplish its diffusion from the
small flow section of the flue duct to the large flow section of the chamber to achieve
uniform gas flow distribution over entire flow section. In order to realize the
above-mentioned function, the multiple-layer gas distribution screens are mounted in
the inlet nozzle. The outlet nozzle is a transition zone between a chamber and a flue
duct. In order to increase collection efficiency, built-in Channel plates shall be installed
in it as required. Both the inlet and outlet nozzles are shop fabricated in the form of
3
sections for assembling on site.

3.2 Casing: It holds together various components of ESP, being a bearing
structure of entire ESP. Casing consists of columns, wide columns, upper end plates,
lower end plates, top plates, wall plates, and inner bearing components etc., it is a
kind of sealed bearing vessel. For the convenience of repairing and checking the
internal of ESP, access doors should be installed at proper place on casing.
3.2.1 Column: It is a strut of entire ESP structure, divided into two types of
narrow column and wide column.
3.2.2 Wall plate: It acts as both seal and support. Should be shop fabricated in the
form of sections for assembling on site.
3.2.3 Interior walkway: Depending on the component size it is shop fabricated in
the form of a whole or sections for assembling on site.
3.2.4Interior bearing components: They are shop fabricated in the form of a whole.
3.2.5 Lower bearing components as well as upper and lower end plates: shop
fabricated in the form of a whole.
3.2.6Wind force support: It is assembled on site.
3.2.7Top plate: It is shop fabricated in the form of sections for assembling on site.
It is installed on the top of electric fields and acts as both seal and support.
3.2.8Baffle: It is shop fabricated in the form of sections, and acts as preventing the
flue gas stream from shorting in ESP.
3.3 Ash storage system:
It collects the ash rapped off from electrodes and transports it to conveyer of other
transporting devices through ash discharging device. Generally, each field is
equipped with one to two hoppers. There are baffles preventing flue gas stream from
short circuit in hoppers. As required by customers, stream heating or electric heating
is used for hoppers. Also, vibrators and hopper level meters can be required to mount
to ensure proper and clear ash discharge from hoppers. Owing to large size, the
hoppers are shop fabricated in the form of sections for assembling on site by
installation staff.
3.4 Emitting system:
4
The model of emitters depends on operating conditions. Generally, the system

adopts mast-style rigid frame supporting structure. The hanging mode may be
classified as separate hanging and impacting as well as integrated hanging and
impacting.Special top electromagnetic rappers are used for electrode rapping.
Through rapping anvils and emitting electrode hanging beams, the rapping force is
transported to every emitting electrode on emitting frames. Therefore, the rapper is
characterized by high rapping efficiency and reliability as well as easy maintenance.
By means of 4 or 6 pivot points, the emitting system for each sub area is hung over
the bearing insulator in the thermal insulation box, where an electric heater or thermal
wind blow unit is installed. The unit is of thermostatic control to keep air temperature
in the thermal insulation box above the dew point of the flue gas. The emitting system
is a key component of ESP, and mainly comprises:
3..4.1 Emitting frame: It consists of masts, transverse pipes, and wire electrodes
etc. shop fabricated in the form of assemblies or assembled on site.
3..4.2 Emitter hanging system: It comprises bearing insulators, porcelain sleeves
and hanging rods etc., and is assembled by installation staff on site.
3..4.3 The rapping system: It is shop fabricated in the form of part and
components, and assembled by installation unit on site.
3..4.4 The thermal insulation box: It is classified as large and small thermal
insulation box. It is shop fabricated in the form of pieces and assembled by installation
unit on site.
3.5 Collecting system:
The collecting electrode is of C480 type. The top of the collecting electrode
assemblies is hung at two pivot points, and its bottom can expand and contract freely,
which allow collecting electrode assemblies to expand and contract freely. The
collecting system is a key component of ESP and comprises:
3..5.1 The collecting electrode assembly: Generally, the collecting electrode
assembly consists of 4 pieces of C480 plates and shop assembled.
3..5.2 The rapping system for collecting electrode: It is shop fabricated in the
form of parts and assembled by installation staff on site.
5
3.6 Stairs and platform: Depending on access door situation, several layers o
platforms are installed for the convenience of installation and repair.
3.7 Base: There are several bases in each ESP, one of them is fixed up, and
others are movable that can be classified as one-way stand and two-way stand. The
stand installation depends on direction of expansion with heat during ESP operation.
3.8 Thermal insulating layer: Generally, mineral wool is used as a thermal
insulation material. The zinc-coated corrugated plate or color corrugated steel etc. is
used as cladding for thermal insulation, and the riffled plate is used as top plate for
thermal insulation.
3.9 Top hoisting system (mounted as required by customers)
3.10 Steel support (mounted as required by customers)
3.11 Earth mat (constructed by customers)
6
CHAPTER II INSTALLATION GUIDE AND SPECIFICATIONS
Sect
ection 1 Installation condi
nditions
1 A construction site is provided with power and water supply, open road, as well
as leveling area, also safety apparatus about fire prevention, anti-freezing, rainproof
etc.
2 The reinforced concrete foundation is acceptable.
Sect
ection 2 Construction equi
quipment
1 Installation staff
A special team is necessary for installation because ESP is large equipment with
huge amount of installation work, long term and high requirement. The installation of
ESP includes the section of machinery body, electric control and insulation etc. The
installation team is required to provide the site conductors, engineers and technicians,
full-time inspectors and other necessary workers. The total workers of installation
team are decided according to tonnage, working days, construction site and working
tools. The workers are matched like this, i.e. about 35% installation workers (riveter
and fitter), about 12% hoisting workers, about 5%~10% electricians and about
35%~45% welder, other auxiliaries can be temporarily arranged in accordance with
the working requirement.
2 Technical preparation
Before construction a person in charge of technology shall be familiar with
drawings, technical documents etc. concerning the equipment jointly with
constructors. According to the equipment structure, connection mode between all
parts, accuracy requirements and construction site conditions work out a concrete
installation plan and regulations, which comprise general situation of the engineering,
construction schedule and constructing persons arrangement, lifting equipment outfit
and major structural unit lifting plan, construction scheme and technical measures,
plan for equipment and material supply, quality assurance, safe production measures,
engineering quality check list, adjustment and test method as well as inspection
standard for the equipment etc.
7
3 Site preparation
Firstly, according to principles such as installation position and environment of
ESP, maximum lifting weight of the lifter which can be able to reach the farthest lifting
place, as well as lifting convenience determine the position of the lifter so that the
work-piece distortion and damage resulting from many times transport can be
avoided, and work efficiency can be increased.
Secondly, determine the storage and assembly site for the equipment. The
storage site shall be ufficiently level and compacted to prevent work-piece from
collapsing resulting from ground sink. Also, according to installation procedure
determine the storage place for parts and components. There should be equipment
transport passageways in the storage place. The assembly site shall be as close to
ESP as possible. The weight lifting ability of the lifter shall be taken into account.
There should be assembly or fitting tables on site.
In addition, there should be the tool-room and switch-house.
4 Equipment and material preparation
According to installation site situation and size of ESP to be installed determine
the height and maximum load-carrying ability of lifters as to select proper lifters.
According to structural features of ESP set up installation equipments, such as
temporary suspension forks for emitting electrode and collecting electrode, special
installation tools and special measuring devices.
5 Safety measure
Strictly comply with the national stipulation concerning safe construction in building
and installation. Build up strict safety management system of job responsibility.
Ensure safety in water-source, power supply, lounge and passageway as well as fire
prevention, sun proof, anti-freezing etc.
There should be full-time persons in charge of safety in a installation team, who
are responsible for safety on construction site, such as safety education for all
persons in branches of work, safety inspection for lifters, lifting equipments, scaffolds
etc.; safety guard measure for work high above the ground, preparation and check for
safety-guard appliances, such as safety nets, safety belts, protecting caps etc. and
8
their use; measure for fire prevention and guard against theft on site, safety check for
the whole construction process; set up various safety signs and warning signs on site.
Sect
ection 3 Acceptance and storage of equipment
1 When receiving the equipment, the user should check carefully the packing box
and feedback to Longking if there is any breakage or deformation.
2 To ensure the specifications, quantity and quality of the equipment, please
count and check the arrived products. The acceptance check should be carried out by
the user together with the installation team as well as the manufacturer representative.
The three parties should open the package, check the quantity and specifications
according to the drawings and the packing list, give an unpacking acceptance check
report and sign the report together.
3 To prevent delivery omission and influencing installation, the parts should be
checked at least 15 days before using so as to allow the manufacturer produce and
deliver the omitted parts.
4 The checked equipment should be appropriately stored by the user and the
construction team in case of any losing or damage.
The collecting electrodes should

be stored indoors or under cover
according to the storage time.
Pile up the
devices
by different types.
The emitting
frames
should be stored in flat 101 anti rust
oil
palace with bed at
should be painted
bottom and wather
on the devices
proof
periodically
9
5 To avoid equipment from deformation and damage, please store and manage
the equipment strictly according to the Appendix 1 MT TYPE ESP HANDLING,
TRANSPORTATION AND STORAGE MANUAL
6 When hoisting and moving the devices, please strictly follow the hoist sign.
S ec ti on 4 B r i e f i n s ta lla
ll a t i o n p r o ce dur
dur e
1 Brief installation procedure chart（Note: this procedure is only for reference, the
specific procedure should be up to factors such as the site hoist capability, site
conditions, the staff configuration of the installation team and the site weather.）
Foundation acceptance
Pour quality inspection Geometric dimension
Steel support structure
Space between columns and

Base assembly
column top altitude inspection
Base
Space between columns and

Hopper assembly
column top altitude inspection
Hopper
Column and wide column Side plate and bearing

inspection and calibration components assembly
Casing
Stairs and walkway assembly
Stairs and walkway
Top beam inspection and

calibration
Top beam
Top beam lug position inspection Emitter frame assembly
Collecting plate assembly, frame and anvil beam
Electrode spacing adjustment and 10 Top plate inspection and

inspection assembly
Top plate
Insulator bearing deck Insulator voltage

altitude inspection withstanding test
Bearing insulator
Insulator position dimension Thermal insulating box
and load inspection assembling
Thermal insulating box

Welded seam air-tightness Wall bushing voltage
inspection withstanding test
HV leading-in
Nozzle assembling
Inlet and outlet nozzles

Joint flange center altitude
inspection Electric hoist inspection
Weather enclosure and hoist
Rapper
Rapping rod position and
rapper plumb inspection
Earth mat
Earth resistance inspection Airtightness test
Thermal insulation
Thin gauge skin notch Electric device inspection
waterproof inspection
Electric device
General inspection of installation
Low voltage device trial
Cold boost test
Check, adjust and adjustment
11
Sect
ection 5 Foun
oundation acceptance
According to the related standard accept strength and dimension of foundation
jointly with the customer and foundation constructer. If the structure under the ESP
mechanical body adopts reinforced concrete, then it also belongs to the foundation
scope. On top of steel reinforced concrete columns, there are the embedded bolts
and plates connected with the stand. Foundation bolts and steel plates can be
embedded by once-through embedment method or secondary grouting method.
1 Foundation must accord with the following requirements:
1.1 Length of the thread of embedded foundation bolts shall be proper. The thread
shall be not damaged; distance between-bolt must accord with design and installation
requirements. There shall be measures preventing the bolts from rusting and
damaging and embed the bolts vertically.
1.2 Position, specification, dimension, and quality of embedded steel plates must
accord with installation drawings. Must build in steel plates firmly, which closely
connect with the concrete.
1.3 The foundation outline and concrete strength must accord with design
requirements.
1.4 Foundation accuracy requirements
1..4.1 A theodolite or a communication pipe measures the relative altitude
difference of the foundation column top; a band tape measures foundation
column-to-column spacing and diagonal line errors.
1..4.2 Column top level altitude limit deviation shall be±3 mm.
1..4.3 Column to column spacing deviation:
When the column- to- column spacing is less than or equal to 10 m long, allowable
+5 +7
limit deviation is 0 mm; when more than 10 m long, it is 0 mm.
1..4.4 Diagonal line deviation: When a diagonal line is less than or equal to 20 m
long, an allowable difference between two diagonal lines is not more than 7 mm;
when more than 20 m long, not more than 9 mm.
Sect
ection 6 Steel suppo
pport structure installa
llation
12
1 Steel support structure installation

Steel support is consist of columns, bea ms and diagonal bracing etc,
which should be check before installation to see if there is any
deformation according to transportation, piling etc. If there is any
deformation, correction should be done immediately.
1.1 Lay out centerlines of columns and beams, as well as cross centerlines of
Their two side surfaces. In order to make total dimension of the assembled steel
support structure calibrate the reference center of column must coincide with the
center of the foundation.
1.2 During installation first hoist a row (line) of steel support structures to function
as a reference row (line), after aligned fix it with a hard support or rope, then erect the
other rows (lines) and in turn attach every column with bracings and bolts. On the
ground of the reference row (line) inspect column for verticality, top altitude and
diagonal, which shall be in accordance with the requirements. Fix the foundation bolts
after make sure that above-mentioned quantities are re-measured and errorless; weld
the column bottom and the embedded steel plate together. For welding, take
precautions against deformation. Finally, re-inspect the steel support structure
assembled and welded.
1.3 Undertake locking and welding strictly according to the drawing requirements.
1.4 Mark the cross center line and elevation line（L-1000）mm under the plane of
the steel support column top, in which L represent the design height of the steel
support sturcture. The center line and elevation line should be fast and won’t fade
easily in convenience of checking and measuring at any time.
2 Steel support structure inspection and requirements
2.1 Column-to-column spacing deviation:
When column-to-column spacing is less than or equal to 10 m long, the
+5 +7
inspection deviation is 0 mm, when more than 10 m, it is 0 mm.
2.2 Diagonal line deviation
When a diagonal is less than or equal to 20 m long, difference between two
13
diagonals is not more than 7 mm; when more than 20 m, not more than 9 mm.
2.3 Verticality of each column is 5 mm.
2.4 Allowable limit deviation of each column top-level altitude is ±3 mm.
Sect
ection 7 Base installa
llation
1 Base installation
Position and direction of ESP bases are of great importance in base installation. If
the base is installed wrong, after ESP went into operation it is not able to attain
sufficient displacement,which can cause an accident. Therefore, installers and
customers shall pay high attention to that.
1.1 According to design drawing requirements strictly lay up the fixed, one-way
and two-way bases and pay attention to the displacement direction.
1.2 Lay out cross centerlines on top of every base. Align and spot weld fixed bases,
then with reference to the fixed base, align and spot weld the fixed base, then, with
reference to the fixed base align and spot weld the other bases. With reference to the
fixed base measure center-to-center spacing and diagonals; with reference to the
fixed base measure altitude of every base by a theologize or a communicating pipe,
according to allowable error of altitude fit backing plate (a group of adjustment
backing plates can be provided for each base), firm spot weld backing plates, bottom
plates (stainless steel plates) and bottom plates of bases.
1.3 Firmly weld all joints between the top of columns (or foundation embedded
plates) and bases, and between bases and backing plates. When welding, the same
weld seam shall be made in sections.
2 Base installation inspection
2.1 According to design drawings inspect whether every base is positioned
celibately.
2.2 All fixed and movable bases shall be on the same level surface. Allowable
deviation of center-to-center spacing of adjacent bases is ±3 mm; allowable diagonal
deviation of adjacent base is ±3 mm; levelness of base surface is 1mm. Allowable
altitude deviation of every base is ±3 mm.
14
3 Seriously check whether slide plates (polytetrafluoroethylene) and stainless

Bottom plates are fixed on one-way and two-way bases. Atte
tt e nt i o n: w e l d
t he s ta i nl ess
es s bott
bo tto
tt o m p l a t es f i rs t b e f o re t he pol
po l yt e t ra f l uo ro e t h yl e ne
i s i ns ta lle
ll e d . T he s lid
li d e p l a t e s s ho u l d b e f i xed
xe d und
und e r s ta i nl ess
es s
bot
bo t to m p l a t es.
es .
Sect
ection 8 Hopp
opper installa
llation
1 Hopper assembly
1.1 On the ground of top dimension of the hopper weld positioning blocks on the
fitting platform.
1.2 Assemble upper pieces of the hopper to form a whole, place that upside-down
on the platform（ i.e. the bigger opening is at the bottom） .
1.3 In turn joint and spot weld four pieces of wall plates, weld them after making
sure of right dimensions. Finally, opposite joint and weld lower hoppers.
1.4 Steel angle stiffeners attached on external wall of hoppers shall be overlapped
each other and welded tightly so as to enhance strength.
1.5 Baffles can be installed after hoppers take their place.
1.6 Attention: the foreign things in the electric field shall be cleared up before the
ash-discharging valve is installed.
2 Hopper installation
2.1 After the whole hopper is assembled, it is hoisted and erected. In order to
avoid deformation when erecting the hopper, mount a temporary
strengthening bracing in it.
2.2 During erection, pay attention to upside length direction of the hopper, wrong
erection is not permitted, and the hopper is temporarily braced on foundation.
2.3 After bearing components and side plates being in place, respectively align
hoppers so that centers of ash outlet flanges of hoppers lie in a straight line in
length and width directions of electric fields, and flange altitude lies in the same
plane. Then respectively weld joints between the upside and the bearing
component, side plate, T-stringer. Weld seams shall be airtight and firm to ensure
15
air tightness and strength.

2.4 After hoppers being in place install baffles perpendicular to air flow direction
in hoppers; welding shall be firm, otherwise baffles can fall off to cause blocking in
hoppers, resulting in field short-circuit finally.
3. Hopper installation inspection
3.1 Weld seams shall be tight; scars on the inner wall of hoppers shall be ground
by a grinder.
3.2 Weld seams at both sides of transition plates attached to four corners of the
hopper inner wall shall be ground, the upper end port between the transition
plate and the wall plate shall be sealed.
-3
3.3 Deviation of dimensions of the hopper upper port shall be -6 mm.
3.4The centers of ash outlet flange of hoppers shall be in a straight line in both
length direction and width direction of electric fields, deviation of altitude of the ash
outlet flange shall be ±3 mm.
3.5 The angle steel stiffeners attached on the outside wall of hoppers shall be
overlap each other and welded tightly to guarantee strength.
3.6 The inner tube brace is computed according to the key joints of the hopper wall
plate stiffener structure, therefore the weld between tube brace and wall plate
stiffener should strictly follow the requirements of the drawing, no plug welding,
poor soldering and false soldering are allowed.
3.7 Jointing between the upper port of hoppers and the bearing components shall
be welded and weld seams shall be firm, smooth and airtight.
3.8 The connecting hanging plate between hopper and lower edge of the ESP
body should be installed strictly following the quantity and position of the
design drawings, of which the weld should be firm and fast to ensure the
bearing strength of the hoppers.
3.9 The connection between the hopper gasifying plate and flange should be
air-tightly sealed without any ash leakage. Refer to the gasifying plate
installation instructions for details.
16
S ec ti on 9 Ca si ng i ns tal la ti on
1 Side plate installation
Due to transport and on-site storage columns and wall plates may deform. Before
installation, respectively inspect them. Incompetent pieces shall be calibrated in time.
Based on weight lifting ability and storage conditions columns and wall plates can
be erected respectively, also the assembled column and the wall plate can be erected,
During erection do not remove the lift hook until perpendicularity and altitude are
aligned, and the temporary support bearing is mounted.
Caution: Sealing plates on the side plate and the wide column are not assembled
until top beams were erected.
2 Side plate installation inspection
2.1 The side plate and the partition wall shall be welded securely. After every side
plate has been welded, inspect its dimensions, configuration and welding
quality per drawings, and make a record.
2.2 The column linearity shall be 10mm.
2.3 The wall plate levelness shall be 26mm.
2.4 The perpendicularity for end of columns as well as the upper
and lower channel of wall plates to column centerline shall be 3mm.
3 Upper and lower end plate as well as bearing component installation.
3.1 Before erection must inspect every upper and lower end plate as well as
bearing component, the incompetent shall be calibrated in time.
3.2 Erection procedure: First erect lower side plates, lower bearing
components to make up a lower frame together with columns and wide columns; then
erect middle bearing components to compose a middle frame; finally, erect upper side
plates to constitute an upper frame.
3.3 After the integrate frame was made up, lock it up, with bolts or spot-weld it to
fix every conjunction temporarily.
3.4 Inspect the upper, middle and lower frames. If they were acceptable, weld
every conjunction and bolt.
17
Speci
ecial attention: the attac
ttach
achment weld seam
eam between
een the both end of
terminal plates as well as inne

nner bear
earing compon
ponents and the casi
casing column are
all structure car

carrying weld seam
seam which car
carry all the structure effo
ffort. Therefore,
the weld seam

seam should be full, tight and reliable. Any weld failu
ilure influencing the
joint strength such as plug welding, poor soldering and false soldering are
strictly forbidde
dden.
4 Mount bracings for inside walkway
4.1 Install the internal walkway according to drawings.
4.2 Emphatically inspect safety spacing between the walkway and cross tube end
of the discharge frame.
4.3 Mount, pull up and weld securely bracings according to drawings.
5 Top beam installation
5.1 Top beam is generally classified as wide top beam, narrow top beam and end
beam.
5.2 Before erection check top beam’s dimensions, particularly hanger’s
dimensions.
5.3 Top beams are erected respectively according to the procedure from inlet to
outlet of ESP.
5.4 The top beam is a key part of ESP. Seriously checks all relative dimensions,
whose error shall be calibrated to ensure that all hangers hanging collecting
electrode assemblies are aligned one by one from inlet to outlet of ESP. The top
baffler should be welded with the wide top bea m on the ground according
to the drawings.
18
5.5 After top beams are installed in place and aligned, inspect dimensions as well
as plumb and square of the casing, if they are acceptable, welding can be
performed. Must assure strength and tightness of weld seams.
6 Stairs and platform installation
6.1 After the steel support structure being installed, stairs from ground to first floor
platform and platform can be installed. After the wall plates of ESP being
erected, stairs and small platforms leading to the top of ESP can be installed.
6.2 Supporters used for installing stairs and platform can be welded securely
according to drawings before steel support structures and columns etc, are
hoisted.
6.3 When installing the stairs, platform frames and platform handrails, the
expansion margin should be considered. The welding should be carried out
strictly according to the drawings.
6.4 When installing platforms whose altitude shall be calibrate and whose surface
shall be horizontal.
6.5 Stairs and platforms shall be welded securely, weld seams at railings shall be
ground, and corners shall be smooth, neat and artistic.
6.6 Grating should be uniformly laid out and firmly welded.
7 Casing inspection
7.1 Casing shall be plumb and square, and all dimensions shall be in accordance
with requirements of drawings.
+3
7.2 Limit deviation of column-to-column spacing shall be 0 mm.
7.3 Verticality of the column to the horizontal plane shall be 3 mm. Except fixed
base, all the obstacles which influencing the movable base to move one way or
two way when the equipment is put into operation, such as block should be
removed. All the column hell of the movable bas should not be welded with the
base bottom plates.
7.4 The column distance of the casing as well as the base center distance should
accord with the drawing requirements.
19
7.5 Flatness of the top frame (composed of columns, side plates, wide columns
and upper end plates etc.) of casing shall be 10 mm.
7.6 Tensioning rods and bracing pieces shall be pulled tightly and welded securely.
The lap joint should accord with the drawing requirements.
7.7 Continuous weld is performed inside of casing of ESP, but intermittent weld
outside of casing of ESP. After continuous weld the weld seams shall be checked
immediately, plug welding, poor soldering and false soldering is not allowed to
ensure air-tightness.
7.8 The welding between lower bearing components. Lower terminal plate and
lower channel steel of the casing and the two ends of the casing columns should
be finished before the hoppers are welded to the casing. Or else after the hoppers
are fixed to the casing, these welds will be difficult even impossible for the limit of
the hoppers.
Speci
ecial attention: as for the conceal
cealed project
ect, all the welding should be
procee
ceeded one by one acc
according to the proced
cedure. E.g. only after the
accep
acceptance check
eck of the installa
llation and welding of all the compon
ponents inside
the casi
casing, can
can the colle
llecting electrodes.
es. Or else the inne
nner weld of the cas
casing
will be diffi
fficult even imposs
possi
ssible after collect
ecting electrode
odes is hoisted into the
casi
casing.
Sect
ection 10 Colle
llecting plate and emitti
tting frame installation
T he h o i s t o f t he c o llec
ll ect
ec t i n g e lect
ec t r ode
od e s p l a t e s a n d e mi tti
tt i ng e l ect
ec t r od e
f ra me s i s re f e r to Appe
pp e nd i x I I MT T YPE ESP H O I S T I N G A ND
C O RR E C T I O N R E G U L AT I O N S FOR C O LL E C T I N G A ND E M I TT I N G
ELECTRODE.
1 . C a ut i o ns :
1.1 Before erection of collecting electrodes and emitting frames, fabricate
temporary holding baskets and “S” hooks.
1.2 Lift anti-sway bars and frame stiffeners for the emitting system as well as
Alignment bar guide channels and alignment bars for the collecting system into
20
electric fields. In turn lay up anti-sway frame stiffeners, alignment bar guide channels
and alignment bars.
1.3 Reinforce the top, bottom and side of the collecting electrode packing box,
upright the box with then head on top and tail at bottom and fix it with rigid brace.
1.4 Before erection cut heads of the packaging boxes of collecting electrodes and
remove packaging straps respectively.
1.5 Vertically raise collecting electrodes from the packaging box, check them and
then hoist them into electric fields. After unacceptable pieces being calibrated, they
can be hoisted into electric fields. Hang them on top beams by means of hanging pins
plate etc.
1.6 Hoist frames one collecting electrode assembly by one emitting frame, the
frames moved into electric fields are fitted temporarily on collecting electrode
assemblies with “S” hooks or iron wires.
1.7 Hoist the frame and check the levelness. If not qualified, correct it and
then hoist into the electric field. Only the frame with qualified levelness can be
hoisted into the electric field.
1.8 The last six pieces of collecting electrodes and emitting frames in the same
sub-area shall be firstly hung on the temporary holding basket (laid on two top beams
at the sub-area in advance), and then hung on the top beams respectively.
1.9 After collecting electrodes and emitting frames being erected, weld the
temporary support channels for discharge electrode anvil beams between top beam
(discharge electrode hanging beam for integrated hanging and rapping system). The
position of temporary support channels is the theoretical position of discharge
electrode anvil beams (discharge electrode hanging beams). All emporary support
channels in the same sub-area shall be adjusted in the same horizontal plane.
Adjust collecting electrodes to make whose edge plumb and whose advancing
edge aligned. Attach fixed plates, spot weld hanging pins, fixed plates and hanger of
top beams.When spot welding hanging pin and the fixed plate at one side of the
hangers ensure that conjunction between the pin and the collecting electrode is firm.
Finally, weld the pin, the fixed plate and the hanger of the top beam securely
21
according to drawings.
Atte
tt e nt i o n: a d j us t i ng t he p l u m b o f t he c o llec
ll ect
ec t i ng p l a t es i n f re e s ta t us .
T he lo w e r a d j us t me nt r o d a nd a nt i - s w ing a nd l o cat
ca t io n rake
ak e s ho u l d n’ t
b e i ns ta lle
ll e d , o r e l s e t he ve r t i cal
ca l c o re o f t he c o llec
ll ect
ec t i ng p l a t e i s ha r d l y
e ve n i mposs
po ssi
ss i b l e t o b e hung
hung up .
1.10 Adjust emitting frames to place them in calibrate positio and plumb. Spot
weld emitting frames and discharge electrode anvil beams securely.
1.11 Install lower anti-sway systems for emitting frames and collecting electrodes.
Note: when installing anti-sway rods for collecting systems, leave sufficient space for
extension resulting from heat.
1.12 Asse mble the e mitting hanging beam, an vil beam, lower rapping and
hanging rod etc, check the collecting plate space of the short tube of adjacent
two rapping anvil beam, check the plu mb of the hanging rod assembly and
then finish each weld seam with balanced welding.
1.13 When a collecting electrode raping anvil beam is installed centerline of
rapping rods shall be plumb. During welding, spot weld four corners, and then make
all weld seams in the form of symmetrical welding. Note: plug weld on anvil beam
bottom plates shall be filled up.
1.14 Weld the earth wire for collecting electrodes.
1.15 Weld emitting frames. When welding emitting frames first carry out positioned
weld, whose seams shall be formed in sections so as to reduce welding deformation.
1.16 Install side and top baffles.
1.17 Install fixing rakes for collecting electrodes. Caution: opening width at
cross between two ends of the alignment rake and the side baffle, as well as at the
side baffle must meet requirements that the alignment rake extends down due to
expansion after ESP being brought into service (general 50 mm extension allowance
in advance).
2 The emitting system and the collecting system check
2.1 Check plate-plate spacing and plate-wire spacing by a special inspection
gauge with deviation not more than ±10 mm.
22
2.2 Check spacing between the side baffle and collecting electrode according to
drawing requirements.
2.3 Check weld seams between alignment rakes ad collecting electrodes
according to drawing requirements.
2.4 Check spacing of the emitting frames of adjacent sub-areas.
2.5 According to drawing requirements check weld seams between pins and
emitting frames,alignment bars and alignment bar guide channels, aswell as weld
seams of all fasteners.
2.6 Check extension allowance of anti-sway bars for the collecting system.
2.7 Check weld seams between the rapping anvil beam and the collecting
electrode, as well as rapping rods for plumb.
2.8 Check weld seams between the emitting frame and the emitter anvil beam.
2.9 Check the grounding device for collecting electrodes.
2.10 Check the weld between guiding channel steel and anti-swing rod.
Sect
ection 11 Top plate installation
1 Top plate installation
1.1 Check top plates for levelness, and calibrate deformation during transport and
storage.
1.2 On deck assemble and weld top plates per drawings.
1.3 In order to avoid deformation when erecting top plates, fit temporary stiffeners
that will be removed after top plates being in place.
1.4 Align top plates to make a through hole center of hanging rod for the emitter
coincides with a center of hanging rod for the emitter.
1.5 Weld every weld seam per drawings.When welding, weld continuously from
one end of the top plate to the other, in case the top plate deforms.
2 Top plate installation check
2.1 Check deviation between a center of hanging rods for the emitter and a
through hole center of hanging rods for the emitter.
2.2 Check every weld seam for air-tightness.
23
2.3 To ensure the effective spreading of the rapping force, make sure there
is 10mm gap between the collecting plate rapping rod and the top plate hole.
2.4 Check the bearing insulator supporting deck for altitude and horizontality, and
make the supporting deck lain on same level surface by means of base plates.
Sect
ection 12 Bearing insulator installa
llation
1 When moving the bearing insulator manually, the workers should wear clean
gloves.
2 Check Bearing insulator appearance respectively. If broken, replace it.
3 When locate the insulator supporting flange, adjust with leveling instrument in
every direction till the levelness is less than 1mm. Then put gasket, bearing
insulator, adjust it till the axiality between it and the emitting hanging rod is 10mm,
and wipe the inner wall of the bearing insulator.
4 Install upper washers, supporting flanges and large nuts.
5 Wipe the outer wall of the bearing insulator and wrap up the whole bearing
insulator with cloths or other objects to prevent it from damage in later installation.
6 Remove temporary hooks and supporting channels, and fit lamp cap.
Sect
ection 13 Inlet and outlet nozzl
zzles installation
1 Inlet nozzles assembly
1.1 Weld positioning blocks in deck according to size of larger opening of nozzles.
1.2 Assemble gas distribution screens respectively and pile them in the order from
big in the bottom to small on the top.
1.3 Splice side plates, top plates and bottom plates respectively, and mount and
weld flange plates and wall plates as per drawing.
1.4 Assemble nozzles. Spot-weld pieces of nozzle, after inspection, weld them to
form a whole.
1.5 Assemble gas distribution screens (pay attention to the aperture ratio) and
inner braces. When assembling the gas distribution screens, observe their direction.
1.6 Assemble inner braces.
2 Outlet nozzle assembly
24
2.1 Weld positioning blocks in deck according to size of larger opening of nozzles.
2.2 Splice size plates, top plates and bottom plates respectively, and mount and
weld flange plates and wall top plates as per drawing.
2.3 Assemble nozzles. Spot-weld pieces of nozzle, after inspection, weld them to
form a whole.
2.4 Assemble inner braces.
3 Inlet and outlet nozzles erection
Inlet and outlet nozzles can be erected before or after emitting system and
collecting system installation. When erecting them in order to avoid deformation,
shape steel can be used for temporary reinforcement and support, and correctly
select a hoisting point to protect a crane from overturn. When erecting them first fix
nozzles to the casing with bolts and nuts, after adjustment welding is carried out.
Continuous welding is applied to inner edge of flanges, but intermittent welding to
outer edge.
4 Inlet and outlet nozzles inspection
4.1 Check distance between the gas distribution screen and the wall plate; adjust
bolts for hanger rods so that vertical distance between the gas distribution screen
bottom and the bottom plate is more than 150mm. If not, must cut unnecessary
sections.
4.2 The distance between the upper edge of gas distribution screens and the top
plate of nozzles shall not more than 50 mm.
4.3 Adjust vertical distance between the bottom edge of channel plates and bottom
plates to 150.
4.4 Welding of bolt holes shall be airtight.
4.5 All weld seams shall achieve the design requirement.
4.6 The weld between the tube braces must be firm and fast. Weld the tube brace
and nozzle wall plate with backing plate in between to ensure the overall strength.
25
Sect
ection 14 Thermal insulating box and insulation shaft
installa
llation
1 Thermal insulating box installation
1.1 Weld the plates of the thermal insulation box on the platform as per the
drawings. As for the big thermal insulation box (when the ESP has more than
six electric fields), it is required to proceed lofting location and check the
diagonal line error from the middle of the thermal insulation box (horizontally
and vertically). When the diagonal line is less than or equal to 10 m long,
+5 +7
allowable limit deviation is 0 mm; when more than 10 m long, it is mm.
1.2 Erect beams, columns, top plate s and side plates. When installing the
column (channel steel), ensure the direction is the same as the drawing
requirements.
1.3 Welding and forming. Pay attention to the drain slope.
1.4 Check weld seams for air-tightness.
2 insulation shaft installation
it is forbidden to install insulation shaft in rainni

nning days.
2.1 When moving the insulating shaft manually, the workers must wear clean
gloves avoiding polluting the surface.
2.2 Wipe the connecting sleeve and he rapping rod to get ri d of the
anti-rust oil and stains with clean white cotton yarn or volatile
solvent.
2.3 Clean carefully the cone end of the insulation shaft with clan white
cotton yarn.
2.4 Install the insulation shaft and the connection sleeve. One may
knock the connection gently with a wood ha mmer
2.5 After the insulation shaft is installed, immediately install the sealing
devices or temporary rain-proof device for the insulation top plate, in
case the rust water stain the shaft surface and reduce the insulating
property. Meanwhile, protect the insulation shaft while welding to
26
prevent the weld slag fall on and damage the shaft surface.
2.6 Before no-load run, the protection film o n high polymer insulation
must be re moved.
Sect
ection 15 High voltage leading-in system installation
1 Installation of HV leading-in device: the installation of HV leading-in device

must be combined with the installation and commissioning of the HV power supply
device.Please refer to Operating Instruction of GGAj02M – □ A/ □ Kv HV Rectifying
Equipment for ESP. The installation should be preceded reliably according to the
technical requirements with flexible operation and satisfactory range.

2 Pay attention to the following items when installing:
2.1 Before the T/R installation, check with the core suspended. Check
the tightness of each connects before switch box is installed.
2.2 W hen fix the T/R, the base should accord with the reinforce
channel steel of the thermal insulation box.
2.3 The distribution of the switch box should be correct with good
contact.
2.4 After the switch box has been installed must smear neutral Vaseline oil on
its dynamic and static contact points, and mechanical drive gear shall be filled
with appropriate amount of lubricant oil.
2.5 After installation check again whether the connection is reliable.
Re move all the foreign matters.
2.6 Check the wall bushes one by one to see if there is any broken one.
If yes, exchange for new one, and then asse mble each
component as per the drawings.
2.7 The HV leading in wire should be reliable.
Section 16 Top hoist system installation

1 Construct the bases strictly according to drawings, in which only one is fixed up
and others are the moveable. Strictly carry out conjunction between the columns and
27
the bases according to drawings.

2 Carry out lap welding for component parts on site, and weld seams must be
secure.
3 Before the installed top hoist is put into service, trial run for it shall be carried
out according to the related standard. If the trouble found out, handle that on site.
Sect
ection 17 Rapping s ystem installation
1 A rapping system consists of rappers and rapper bases. Since rappers have
been assembled in manufacturing plant, they can be fitted with bolts as long
as under-frames are welded on site.
2 When installing rappers pay attention to the followings:
2.1 Rapper bases must be welded on top plates of casing or thermal insulating
boxes. Care must be taken to insure that the hole on the rapper base shall be
concentric with the rapping rod with concentricity of 5 mm.
2.2 Install hypalon rubber packing sleeves, fit and lock clips. (Must lock clips for
discharge electrodes again after rappers worked 24 hours.)
2.3 Plumb for the rapper shall be 1mm, the center of the rapper shall be
coinciding with the center of the rapping rod with concentricity of 5 mm.
2.4 Adjust the rapper height to make sure the rapping rod appearance length
achieve the drawing requirements. Attention: the end of the rapping rod with the
center eye should be installed upward.
2.5 In cold test rappers for emitting system shall be rapped at higher frequency
and intensity over 24 hours, then readjust length of appearing sections of rapping
rods, and hypalon rubber packing sleeves, and lock the clips again.
Sect
ection 18 Earth device
ESP earth is both working one and protective one. The perennial earth
resistance shall be less than 2 Ω.
1 Touchdown points for ESP shall not be less than 6; cross-sectional area of
every ground conductor shall not be less than 160 mm2. All the earthing wire
should be connected well without any loosing. Atte
tt e nt i o n: t he ear
ea r t hi ng o f t he
28
casi
cas i ng c o l umn heel
ee l a nd s t eel
ee l s up po r t c o l um n s ho ul d be “ Z” s ha p e to
o ve rc o me t he i nf l ue nc e o f ho t exp
ex pa ns i on.
on .
2 Casing, platforms, outside shell of high voltage rectifying equipment and

boards, access doors as well as the other devices etc. that can be electrified shall all
be connected to earth mat reliably.
3 Terminals of D.C. High voltage cables shall be grounded well; cross-sectional
area of the ground conductor shall not be less than 10 mm2.
4 Materials and its specifications used for earth device shall be selected
according to design requirements.
5 All ground wires shall be welded well; all bolts shall be fastened securely and
reliably without loosing status.
Sect
ection 19 Thermal insulating layer
yer laying
1 As per drawing weld insulation nails, supporting angle steels and supporting
plates on surfaces of ESP.
2 As per drawing lay mineral wool for thermal insulation. Note: seams of inner
and outer mineral wool layers shall be alternated as requested.
3 As per drawing weld supporting angle steel for external guard sheets and install
external guard sheets from bottom to top in the direction of draining. Overlap
between two pieces of guard boards shall be in accordance with drawing
requirements.
4 As per drawing must build up leak-proof facility for access doors, stair brackets,
and external guard board opening of rappers used for inlet and outlet nozzles.
5 The dedicated backing pad inside the insulating box must be used as per the
quantity required by the drawing to ensure the steel wire net won’t fall or loose.
6 Prune the insulating wool in the insulating box around the emitting electrode
rapping, in case the insulating wool absorb moist under hot status, wet the
rapping rod, correspondently the insulation shaft and then cause operation
breakdown of the high polymer insulation shaft.
7 Atte
ttention: The entire plate wall stiffener should be laid with a layer of
29
thermal insulation material such as mineral wool.

ool.
Sect
ection 20 Ash discharge system installa
llation
A mechanical ash discharge system consists of plate valves, ash discharge
valves and discharge pipes etc.
1 Must clean up inner of fields before ash discharge system installation.
2 Before installation must check plate valves and ash discharge valves.Be sure
that plate bolt valves are of operation flexibility and reliability, and ash discharge
valves must rotate quickly. Put in sufficient lubricant as requested.
3 Joint between the ash discharge valves and the bolt valve shall be airtight well
without leakage.
Sect
ection 21 Meas
easuring instrument installa
llation
Opacity-meter installation (for further details refer to the operating instruction for
dust opacity-meter).
1 Flanged nozzles are provided to mount the measuring head and the reflector to
the duct walls. With ducts thick insulation, or refractory material, it may be necessary
to increase the length of nozzles.
2 Exact alignment of the mounting nozzles and hence the parallelism of the
flanges can be obtained by passing a φ44 mm o/d guide tube of sufficient length
through the opposed opening made in the duct walls.
3 Flanged mounting nozzles are slipped over the protruding ends of the guide
tube, positioned, and welded to the duct walls. The guide tube is then withdrawn
leaving the flanges correctly lined up.
Impor
portant instruction： When installing the measu
easuring head
ead, the following
assem
assembly seq
sequence must be strictly obs
observed: Welding flange ---
--- 8-cone disc
springs ---
--- rubbe
bber cover ---
--- measu
easuring head
ead flange
nge ---
--- spherical
cal wash
ashers ---
sel
self-locki
cking nut
nuts.
4 Reinforcing gussets should be fitted to thin walled ducts.

5 Heat shields to thermally isolate the measuring head and the reflector must be
fitted for installation in ducts with flue gas temperatures in excess of 150 ℃.
30
6 For unit installed in open air, we recommend fitting weather hoods to protect
the measuring head and the reflector unit.
7 In boiler plant operating with flue gas at above atmospheric pressure and at
elevated temperatures it is recommended that shut off isolating valves are fitted
between the mounting flanges.The valves must be in the closed position before
swinging out the instruments, and must be closed in the event of purge air fan failure.
8 It must be ensured that the measuring head can be turned aside and that the
cover on the reflector can be fully opened.
9 Extension of the mounting nozzle length more that 300 mm should be avoided.
10 Should it be necessary to bridge longer distances clue to thick ness of duct

walls, then a 100 mm N/B extension nozzle tube welded to the mounting flange must
be used.
Sect
ection 22 Electrical equipment installation and check
1 For high voltage electric equipment installation, refer to Operating Instruction of
GGAj02M–□ A/□ Kv HV Rectifying Equipment for ESP 。
2 For LV control system installation, refer to Operating Instruction of Low Voltage
Control System DD J X- AP for ESP

3 High voltage isolating switch
3.1 HV isolating switch installation shall be in accordance with technical
requirements. The device should be installed fast and reliably with flexible operation,
satisfactory range, appropriate distribution and good contact.
3.2 After the switch has been installed must smear neutral Vaseline oil on its
dynamic and static contact points and mechanical drive gear shall be filled with
appropriate amount of lubricant oil.
31
4 Vibrator on hopper wall, ash discharging gear, level sensing device and electric
heater
4.1 Before installation must check motors for vibrators on hopper wall and the ash
discharging gear.
4.2 Level sensing device installation and operation shall be strictly in accordance
with the manual and technical requirements.
4.3 Check type and parameters on rating plate of the electric heater, which must
meet design requirements. Before installation, check appearance of heaters, which
shall be installed in proper place securely and reliably.
4.4 Connection to electromagnetic rappers shall be secure and reliable.
Sect
ection 23 Adjustment and check
1 Check successive terms as per “Record for ESP main body installation check”
“Acceptance report for ESP installation”, drawings and specifications.
2 Plate-plate spacing and plate-wire spacing.
Check 100% of plate-wire spacing, whose deviation shall be ±10mm.The
positioning device shall be accurate and reliable. There should be not any point and
burr on component parts of the collecting system and the emitting system.
3 Welding quality
Check weld seams on all localizations of the collecting and emitting systems. Bolts
shall be fastened and spot-welded securely as per drawing. Seams on all
localizations shall be tight, secure and reliable, as well as in accordance with
drawings.
4 Baffling device: Positions shall be accurate and its installation shall be secure.
5 Field interior: All foreign substances in fields should be cleared up.
6 Ratio of leakage for ESP
Generally, ratio of leakage for ESP shall be not more than 3%, and must accord
with the requirements of the general drawing or the contract and the technical
agreement. Before laying thermal insulation, check ESP for air-tightness by
measuring inlet and outlet air volume. Find out air leak points using negative pressure
32
method or positive pressure smoking method, and repair them in time.

7 Gas distribution test
Testing is performed according to GB/T13931-92 5.1. Judgment is based on
American relative root-mean- square error standard σr, which must be not more than
0.25. If the value of σr is more than 0.25, find out reasons, can adjust distribution
screen porosity (by blocking some holes) or flue gas guide plate structure.
8 Testing heaters for thermal insulation boxes
Turn on power supply for heating control cabinet, switch on electric heater for
thermal insulation boxes (hoppers); Check thermal insulation boxes (hoppers) for
temperature control range which must meet design requirement. Adjust thermostatic
control so that temperature in the boxes remains at 20 ℃~30 ℃ above dew point.
9 Ash discharging and conveying systems testing
10 Start ash discharging and conveying systems on hoppers for ESP, after
running 4 hours check whether the rotating mechanism of the system operates
normally, and whether motors are overheated. Eccentric blocks for vibrators on
hoppers shall be adjusted right.
11 Safety facility: Measured earth resistance of main body of ESP shall be less
than 2 Ω.
12 No-load power feeding and load test. (For further details refer to the Operating
Instruction of GGAj02M – □ A/ □ Kv HV Rectifying Equipment for ESP, Operating
Instruction of Low Voltage Control System DD J X - AP for ESP.
Appe
ppendix 1 MT TYPE ESP HANDLING, TRANSPORTATION AND
STORAGE MANUAL
Appe
ppendix 2 MT TYPE ESPHOISTING AND CORRECTION REGULATIONS
FOR COLLECTING AND EMITTING ELECTRODE
For
For more details
ils, please follo
llow the detailed techn
echni
hnical
cal requirements of the
produ
oduct desi
esign drawings and other attach
ached documents.
33

(欣隆）MT电除尘器安装说明书（英文） (14 10 8)

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(欣隆）MT电除尘器安装说明书（英文） (14 10 8)

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MT TYPE ESP

Chapter ii installation instruction and specifications

CHAPTER I BRIEF INTRODUCTION TO ESP

The main technicalcharacteristics of MT type electrostatic

3 flue gas import: vertical or horizontal import import.

4 type MT ontology and digital control of high voltage silicon rectifier

A/□ Kv HV Rectifying Equipment for ESP.

to the technical agreement and contract requirements.

above-mentioned function, the multiple-layer gas distribution screens are mounted in

sections for assembling on site.

The model of emitters depends on operating conditions. Generally, the system

CHAPTER II INSTALLATION GUIDE AND SPECIFICATIONS

The collecting electrodes should

Pour quality inspection Geometric dimension

Steel support structure

Space between columns and

Space between columns and

Column and wide column Side plate and bearing

Stairs and walkway assembly

Stairs and walkway

Top beam inspection and

Top beam lug position inspection Emitter frame assembly

Collecting plate assembly, frame and anvil beam

Electrode spacing adjustment and 10 Top plate inspection and

Insulator bearing deck Insulator voltage

Thermal insulating box

Inlet and outlet nozzles

Weather enclosure and hoist

General inspection of installation

Low voltage device trial

Cold boost test

Check, adjust and adjustment

1 Steel support structure installation

3 Seriously check whether slide plates (polytetrafluoroethylene) and stainless

air tightness and strength.

terminal plates as well as inne

all structure car

the weld seam

4 Mount bracings for inside walkway

4.1 Install the internal walkway according to drawings.

of the discharge frame.

4.3 Mount, pull up and weld securely bracings according to drawings.

5 Top beam installation

5.2 Before erection check top beam’s dimensions, particularly hanger’s

it is forbidden to install insulation shaft in rainni

1 Installation of HV leading-in device: the installation of HV leading-in device

technical requirements with flexible operation and satisfactory range.

Section 16 Top hoist system installation

the bases according to drawings.

2 Casing, platforms, outside shell of high voltage rectifying equipment and

thermal insulation material such as mineral wool.

4 Reinforcing gussets should be fitted to thin walled ducts.

10 Should it be necessary to bridge longer distances clue to thick ness of duct

1 For high voltage electric equipment installation, refer to Operating Instruction of

GGAj02M–□ A/□ Kv HV Rectifying Equipment for ESP 。

2 For LV control system installation, refer to Operating Instruction of Low Voltage

Control System DD J X- AP for ESP

method or positive pressure smoking method, and repair them in time.

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