Speculations of 2.5 Inch Mill Line - 2019 - 2 - 28 - R9 - 2

.
Messrs.
Total Emission Solution Korea Co., Ltd.

Korea
Specification
for
2.5” FFX MILL LINE
February, 2019
NAKATA MFG. CO., LTD.

Osaka, Japan
Total Emission Solution NAKATA MFG. CO., LTD.
Offer No. 30Q2213-07 March 11, 2019
TABLE OF CONTENTS
1. OUTLINE ........................................................................................................................................... 2
2. DESIGN PHILOSOPHY ................................................................................................................... 2
3. ADVANTAGES AND TECHNICAL FEATURES OF FFX MILL LINE ................................... 2
4. DESIGN PARAMETER .................................................................................................................... 4
4.1 MATERIAL SPECIFICATIONS ............................................................................................................ 4
4.2 SPECIFICATIONS OF PRODUCTS ....................................................................................................... 4
4.3 LINE SPECIFICATIONS ..................................................................................................................... 6
4.4 UTILITIES......................................................................................................................................... 6
5. LINE COMPOSITION ...................................................................................................................... 7
6. DETAILED SPECIFICATION OF EQUIPMENT ........................................................................ 8
6.1 ENTRY SECTION .............................................................................................................................. 8
6.1.1 Uncoiler .................................................................................................................................................. 8
6.1.2 Pinch roll and Leveler ........................................................................................................................... 8
6.1.3 Shear and End Welder .......................................................................................................................... 9
6.1.4 Spiral Strip Accumulator .................................................................................................................... 10
6.1.5 Hydraulic unit ...................................................................................................................................... 11
6.1.6 Edge shaver .......................................................................................................................................... 11
6.2 MILL AND WELDING SECTION ...................................................................................................... 12
6.2.1 Forming Mill ........................................................................................................................................ 12
6.2.2 Welding Section ................................................................................................................................... 15
6.2.3 H.F. Welder .......................................................................................................................................... 16
6.2.4 Water coolant ....................................................................................................................................... 19
6.2.5 Eddy Current Tester............................................................................................................................ 19
6.2.6 Sizing Mill ............................................................................................................................................ 23
6.2.7 Marking Equipment ............................................................................................................................ 25
6.3 ROLL CHANGE EQUIPMENT ........................................................................................................... 26
6.4 CUT-OFF SECTION ......................................................................................................................... 26
6.5 END FACING & CHAMFERING SECTION ........................................................................................ 31
7. ELECTRICAL EQUIPMENT ........................................................................................................ 35
7.1 FF ROLL POSITIONING CONTROL SYSTEM.................................................................................... 35
7.2 MOTOR LIST .................................................................................................................................. 36
8. HYDRAULIC PUMP UNIT ............................................................................................................ 37
9. TOOLS .............................................................................................................................................. 38
10. GENERAL TERMS ....................................................................................................................... 39
10.1 PAINTING WORKS ........................................................................................................................ 39
10.2 TRIAL OPERATION ....................................................................................................................... 39
10.3 GUARANTEE ................................................................................................................................ 39
11. SUPPLY RANGE ........................................................................................................................... 39
11.1 SCOPE OF SUPPLY ........................................................................................................................ 39
11.2 OUT OF SCOPE ............................................................................................................................. 40
12. FINAL ACCEPTANCE TEST...................................................................................................... 43
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Offer No. 30Q2213-07 March 11, 2019
1. Outline
This specification is of an ERW mill line for producing the round, square and rectangular pipes. The
slit strip mounted on the Uncoiler, travels through the End Shear and Welder, the strip Accumulator,
the Forming mill that rolls the strip to the round shape, and is electrically welded to the tube or pipe by
the High Frequency Welder. Then the round tube or pipe travels through the cooling zone, the sizing
mill which sizes it to be exact round, the Roll Box which shapes it to be square/ rectangular cross-
section, and finally is cut into the required length by the Flying Cut-off Machine. The Cut-off tube or
pipe travels to run-out table.
2. Design philosophy
On the design of this equipment we take the following matters very importantly.
 Good operativity and high productivity

 Enough flexibility coping with production of wide-variety and small-lots
 Superiority in working circumstances and safety in operation
 Constant production of quality tube
 Higher yield production
3. Advantages and Technical Features of FFX Mill Line

FFX mill system
FFX Mill, introduced herein, has a rational and epoch-making forming system utilizing the advanced
｢FEM Simulation Technique｣ as well as ｢unique roll common-use technology｣. It is needless to
say that roll change at Breakdown (BD) section is unnecessary, and moreover there is no other mill
than FFX mill in the world which has a superior forming function and a stable operativity. We are
confident that FFX Mill will make a new development in ERW tube production in the 21st century.
To summarize, some of FFX mill's unique advantages are:
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Offer No. 30Q2213-07 March 11, 2019
 No roll change in the breakdown section

 Excellent circularity, especially around seam area, can be achieved because of proper edge
bending,
 Less forming stands in the Fin-pass and sizing section
 Stable forming with less effect of spring back
 Computerized reproducible roll positioning regardless of operator’s skill
 Because of software and user-friendly interface, roll positioning and edge bending adjustments
are very easy
 Higher productivity and higher yield
 High production flexibility
Flexible forming technology is the newest and most powerful technology in this epoch, which makes
less roll change, reasonable forming and line compact.
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Offer No. 30Q2213-07 March 11, 2019
4. Design parameter
4.1 Material Specifications
1) Strip standard : Stainless steel

2) Type : Hot & Cold rolled steel strip
3) Width of coil : Approx. 65 mm ~ 210 mm (slit)
4) Wall thickness : 0.8 mm ~ 2.0 mm
5) Max. yield strength : 500 MPa
6) I.D. of coil : 508 mm
7) O.D. of coil : 1,000 ~ 2,000 mm
8) Max. weight of coil : 5,000 kg
9) Strip camber : Max.5/2,000
4.2 Specifications of Products
1) Grade : SUS409L, SUS439L, SUS436L, SUS432L,

SUS439+AL, SUS304, SACD, Galvanized steel,
STKM11A (pickled, no scale)
or equivalent
2) Round shape : O.D. 21.7 mm ~ 65.0mm

Square □17mm～□50mm
3) Range of thickness : 0.8 mm ~ 2.0 mm
*Tolerances for pipe wall thickness are same as the tolerances for strip thickness
4) Range of pipe length : 4.0m ~8.0m
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Offer No. 30Q2213-07 March 11, 2019
Product Mix
Wall thickness (mm)

O.D.(mm) Square Rectangle
0.8 1.01.2 1.5 1.6 1.8 2.0
21.7 □17 ○ ○ ○ ○ ○ ○
24.1 □19 ○ ○ ○ ○ ○ ○
26.7 □21 ○ ○ ○ ○ ○ ○ -
28.6 ○ ○ ○ ○ ○ ○ -
31.8 □25 30/20 ○ ○ ○ ○ ○ ○ -
33.0 ○ ○ ○ ○ ○ ○ ○
35.0 ○ ○ ○ ○ ○ ○ ○
38.1 □30 40/20 ○ ○ ○ ○ ○ ○ ○
42.7 ○ ○ ○ ○ ○ ○ ○
45.0 ○ ○ ○ ○ ○ ○ ○
48.6 ○ ○ ○ ○ ○ ○ ○
50.8 □40 50/30 ○ ○ ○ ○ ○ ○ ○
54.0 ○ ○ ○ ○ ○ ○ ○
57.2 ○ ○ ○ ○ ○ ○ ○
63.5 □50 60/40 ○ ○ ○ ○ ○ ○ ○
65.0 ○ ○ ○ ○ ○ ○ ○
Remarks：The cluster rolls for pipe size range of φ21.7～28.6mm shall be changed for every
pipe size.
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Offer No. 30Q2213-07 March 11, 2019
4.3 Line Specifications
1) Line Speed : 20 ~ 70 m/min

2) Threading Speed : 10 m/min (reversible)
3) Pass Line Height : FL+920mm (Pipe bottom constant)
4) Direction : From Right to Left
Line speed will be determined by combination of pipe size and pipe length.
The above mentioned speeds are calculated with standard pipe (no inside bead scarfed).
4.4 Utilities
1) Electric power
Power Supply : 380 V 50Hz 3P
Control Voltage : 220 V 50Hz 1P
2) Compressed air : Min. 0.4MPa
3) Industry Water : 0.3MPa
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Offer No. 30Q2213-07 March 11, 2019
5. Line Composition
5.1 Entry Section
5.2 Breakdown Section
5.3 Fin-pass Section
5.4 Welding Section
5.5 Sizing Section
5.6 Cut-off Section
5.7 End facing & Chamfering Section
5.8 Electrical equipment
5.9 Hydraulic equipment
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Offer No. 30Q2213-07 March 11, 2019
6. Detailed Specification of Equipment
6.1 Entry Section
A coil is loaded on the uncoiler by use of the crane.

Mounting the coil caliber stably on the extended drum.
Back tension is applied while the line is operating.
This section consists of the following equipment:
6.1.1 Uncoiler 1 set
Type Double mandrel / swivel

Mandrel diameter 470 ~ 520 mm.
(Separate attachment required for 610mm)
Loading capacity 2 x 5000 kg.
Mandrel expansion Hydraulic cylinder.
Mandrel rotation Hydraulic motor.
Mandrel brake (emergency) Air disc type brake
6.1.2 Pinch roll and Leveler 1 set
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Offer No. 30Q2213-07 March 11, 2019
6.1.2.1 Side guide roll

Function: Induction of accurate centering before coil being entered into leveler
Roll Four (4), Φ110mm x 150 mm
Adjustable width range Min. 60mm ~ Max. 210mm
Width adjustment By manually operated screws
6.1.2.3 Pinch roll

Function:
Rolls the coil mounted on the uncoiler into the leveler or the shear & end welder.
The lower roll is driven by hydraulic motor and its lower roll is moved up and down
by a hydraulic cylinder.
Roll Two (2)Pinch Rolls, Φ135mm x 250 mm
Up/Down By hydraulic cylinder (Φ50mm x 50 mm st.)
Lower roll driving Hydraulic motor
6.1.2.4 Leveler
Function:
Prevents wave at the coil top to facilitate welding with the preceding coil.
Roll Six (6) rolls, Φ90mm x 250 mm
(3 top rolls + 3 bottom rolls)
Up/Down Hydraulic cylinder & screw jack
Drive motor AC motor 3.7Kw
6.1.3 Shear and End Welder 1 unit
Function:
Shear and End Welder are used for joining the tail end of preceding strip and the nose
end of succeeding strip.
The equipment operates semi-automatically. The equipment operation is divided into
feeding, shearing, gap adjustment, and welding of strips which are performed
automatically.
Type Shear: Hydraulic down-cut shear(swing)
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Offer No. 30Q2213-07 March 11, 2019
Welder: MIG Welding

Shearing knife 35mm(t) x 40mm (w) x 250mm (L)
Side guide roll Φ110mm x 150 mm
Entry & exit clamp up/down By hydraulic cylinder (Φ80mm x 80 mm st.)
Entry clamp forward/reverse By hydraulic cylinder (Φ63mm x 60 mm st.)
Exit clamp forward/reverse By hydraulic cylinder (Φ63mm x 65 mm st.)
Shearing up/down By hydraulic cylinder (Φ125mm x 430 mm st.)
Side guide forward/reverse By hydraulic cylinder (Φ40mm x 40 mm st.)
Torch forward/reverse By AC motor
Pinch roll By hydraulic cylinder (Φ115mm x 260 mm st.)
Pinch drive A motor 1.5Kw
Pinc up/down By hydraulic cylinder (Φ32mm x 50 mm st.)
Grinding By manual
6.1.4 Spiral Strip Accumulator
Function:
The strip accumulator is applied for having enough coil volume as storage in order to
secure
the enough welding time during the coil joining works.
Strip feeding speed Max. 140 m/min.
Winding speed Max. 70 m/min.
Winding power AC 22Kw with gear box
Size 3600 x 2200 x 3450 mm
(Horizontal x vertical x height)
Air supply 4.5 kg/cm2
Strip storage volume Max. 350m
Composition:
Entry unit:
Upper & bottom guide roll Φ100mm x 3 pcs.
Side guide roll Φ65mm x 2 pcs.
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Offer No. 30Q2213-07 March 11, 2019
Brake Air cylinderΦ160mm

Water nozzle Auto close/open type
Spiral drum unit:
Drum roll Φ75mm x 300mm (L) x 21 pcs.
Roll angle adjustment One point screw with rod
End bearing system
Drum lead angle Max. 8.5°
Upper guide roll 2 pcs.
Inner winder unit:
Roll size Φ75mm x 270mm (L) x 29 pcs.
Side guide roll Φ65mm x 8 pcs.
Side guide width adjustment One point screw with chain sprocket
Outer winder drum:
Roll size Φ75mm x 270mm (L) x 40 pcs.
Side guide Φ65mm x 10 pcs.
Drum drive system Turn table bearing type
Exit unit:
Upper & bottom guide roll Φ100mm x 4 pcs.
Side guide Φ65mm x 1 pc.
Measuring roll Φ95mm x 1 pc.
(Air cylinder open/close type)
6.1.5 Hydraulic unit

Type Oil pump & hydraulic valve
Pressure Max. 140 kg/cm2 (Operating at 70 kg/cm2)
6.1.6 Edge shaver - Option -

Type Shave off with bytes (4 pcs.)
Adjustment of bytes Screw handle
Side guide Rolls 8 pcs.
Adjustment of Side guide Rolls Screw handle
Coil hold down guide MC nylon
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Offer No. 30Q2213-07 March 11, 2019
6.2 Mill and Welding Section
Flexible forming concept is applied in the mill breakdown section. Automatic coupling and uncoupling
mechanism between U-joints and roll shafts is adopted in the Fin pass and Sizing sections.
Furthermore, Outer beads are scarfed and chopped into small pieces.
All these technologies make the operator work lighter and safer.
6.2.1 Forming Mill 1 unit

Type FF-X mill (PAT.)
Roll Arrangement
EG1 PR EG2 BD1 BD2 BD3 BD4 RV FP1 FPS FP2 SG SQ
CL1, 2, 3
White: No Roll Change : driven roll Yellow: Roll Change
1) Break Down Pass
(1) Entry Guide Stand (EG1/2) 1 set (1 pairs)

Type 2 Side Rolls
Adjustment of Roll Screw handle with digital counter
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Offer No. 30Q2213-07 March 11, 2019
(2) Pinch roll Stand (PR) 1 stand

Type 2 rolls
Driven Rolls Both top and bottom rolls
(3) Breakdown Stand (BD1) 1 stand

Type Flexible Forming
Rolls Top roll idle, Bottom roll driven
Adjustment of Rolls AC motor
(4) Breakdown Stand (BD2~ 4) 3 stands

Driven Roll Both top & bottom rolls
(5) Reverse Bend Stand (RV) 1 stand

Driven Rolls Top roll only
(6) Cluster Stand 3 units

For diametersφ21.7, φ24.1,φ25.4, φ26.7,φ28.6 roll change is required
For diameters over φ28.6 no roll change required due to O.D. range-dependent
common-use rolls
Rolls Idle rolls
Adjustments of Rolls AC motor
(7) BD Driving Section 1 set

Electric Motors 1 motor for PR/BD1~RV
Universal Joint 10 units
Reduction Gear Box 6 units
Bed for BD driving section 1 unit
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Offer No. 30Q2213-07 March 11, 2019
2) Fin Pass
(1) Fin Pass Stand (FP1, FP2) 2 stands

Type 2 rolls
Driven Rolls Both top and bottom
Adjustment of Upper Rolls Screw handle with digital counter
Adjustment of Lower Rolls Spacer block
(2) Fin Pass Side Stand (FPS) 1 stand

Type 2 Idle-rolls
Adjustment of Side Rolls Screw handle with digital counter
(3) Driving Section 1 set

Electric Motors 1 motor for FP1, 2
Universal Jointer 4 units
Bed for FP driving section 1 unit
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Offer No. 30Q2213-07 March 11, 2019
6.2.2 Welding Section 1 set
(1) Squeeze Roll Stand (SQ) 1 stand
Type 2 roll-type, equipped with shaft cooling

With Gas-shield box
Roll material Copper alloy (OM28)
Adjustments of Rolls
Side roll lateral: Screw handle with digital counter
Side roll vertical: Screw handle with digital counter
(2) Seam guide stand (SG) 1 stand

Type Idle roll
(3) Outer Bead Scarfer with winder 1 set
Type Quick lifting type

Outer Bead Scarfer 2 units
Quick-up Air cylinder
Bead winder 1 unit
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Offer No. 30Q2213-07 March 11, 2019
(4) Inner Bead Scarfer 1 set (5units)

Type Cooling water recycling mechanical type
Scarfer for φ34.0～φ38.1 :1unit
for φ42.7～φ45.0 :1unit
(5) Ironing stand 1 set

Type Top & bottom idle roll type
Roll adjustment Manual
(6) Common Bed and Cassette bed 1 set

This equipment receives the commercial power supply, supply the electric power to
each part in the power supply unit, the rectifier part, the oscillation part, the load
matching part, the heating part and produces the high frequency power necessary for
the induction heating.
The equipment component is constructed the power supply unit, the transistor part
and the heating station.
Type Welded steel plate structure

Cassette Clamp Hydraulic
6.2.3 H.F. Welder 1 set
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Offer No. 30Q2213-07 March 11, 2019
Type Solid State High Frequency Welder

Model NTF-15004SCID
Input power 3p 50Hz 380V±5% 215KVA
Output power 150 kW
Output variable system 3p current SCR phase control
The output control precision AVR
(FS=, 1% of± and within 0.5 seconds)
Rectification system 3f current full-wave rectification by SCR
Oscillation system Switching operation of transistor
(frequency control)
Switching device MOS-FET
The oscillating frequency 400KHz±10%
Resonance circuit Series and parallel resonance
The body cooling Air conditioner + radiator
Protection and maintenance

(1)This equipment prevents the expansion of the electric accident by possessing the
automatic breakers and the overcurrent relays for the overload.
(2)This equipment is maintained by the indication lights and the sealing up housing
structure for the maintenance.
(3)This equipment is kept in good condition by including the water flow relays and the
water temperature relays in the cooling circuit for the maintenance of the coolant.
Main installation parts

(1)Meters Output voltmeter, Output ammeter, Frequency meter
(2)Relays Overload relays (AC, DC, RF), Water flow relays
Water temperature relay, Frequency abnormality detector.
(3)Semiconductors Transistors, Thyristors
(4)Switches Automatic breakers, Electromagnetic switches.
(5)PLC Mitsubishi electric FX series
Main transformer
(1)capacity 3P 200kVA shield(contact preventing plate)
Y-Δconnection
(2)Primary voltage 380V-400V-420V 3tap
(3)Second voltage 170V
(4)Cooling Naturally air-cooling oil-filled transformer
Attachment
(1)High frequency output cables 1 set
(2)Heating station(load matching system include) 1 set
(3)Work coil adapter, cover 1 set
(4)Work coil 6pcs.
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Offer No. 30Q2213-07 March 11, 2019
Deionized water circulator (water - water exchange)

(1)Pump 3P 380V±5% 3.7kW 50Hz
(2)Reserve tank 20L
(3)exchanger Plate-type(sus)
Primary water(Raw water) 200 liters/min
(4)Main piping material SUS and BS
(5)Air vent
Welder control parts

(1)Welder monitor 1 set
Monitor : GT2105-QTBDS
Telecommunications cable : 30M
Power supply : S8VS-03024
(2)Welder power control VR 1 set
The environmental condition of the setting place of the equipment.

(1)Environmental temperature 5-40℃(41-104°F) humidity less than 85%
(2)Corrosive gas do not exist
(3)Mechanical vibration source do not exist
Cooling water construction (To be provided by the buyer)

(1)Pumps for welder 0.3MPa 200 liters/min
＊Please supply each heat exchanger with it.
for Impeder core 0.3MPa 10 liters/min
for work coil 0.3MPa 20 liters/min
(2)Water tank construction
＊Raw water(clear water)without dew condensation.
Water temperature：5℃- less than 32℃
＊The equipment is cooled by the deionized water circulator.
＊Do not contain the corrosive solvent..
(3)Deionized water or distilled water or deionized water：100 liters
(4)Plumbing (for the water supply and drainage)
(5)Heat exchanger
(6)HST(weld section)Moving platform.
Ground construction (To be provided by the buyer)

(1)The A kind (less than 10 Ω)
＊It's built nearby the equipment.
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Offer No. 30Q2213-07 March 11, 2019
6.2.4 Water coolant 1 set

Type Laminate cooling
Length 2.5 m approx.
Guide roll V-shape free roll
6.2.5 Eddy Current Tester 1 set
This is kind of non-destructive testing equipment, and is designed to detect flaws

and defect exiting on pipes and / or bars of magnetic materials by utilizing electro-
magnetic induction method in the drawing line, at high speed without touching to the
material. Detected signals are analyzed for the wave form by electronic circuit in and
recorded as analogue signal on data logger and are sorted for the signal level by
selection circuit.
The signal over selection allows to work auto-marking device, warning device and
controlled of external device.
This equipment is to inspect all products efficiently compared with other NDT
system so as to keep the higher quality of the products.
Type DIGITAL EDDY CURRENT TESTER

Model TE－SD2C1SF
TEST OBJECT All the circumferences of steel pipe
TEST MATERIAL SUS409L, SUS439L, SUS436L, SUS432L,
SUS439+AL, SUS304, SACD, Galvanized
steel,STKM11A (pickled, no scale)
MATERIAL OUT DIAMETER Φ21.7 ～Φ65.0mm
TEST SPEED MAX.70m/min.
DETECTION CAPABILITY To be determined
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Offer No. 30Q2213-07 March 11, 2019
(1) SCOPE OF SUPPLY

1) MAIN BODY : TE - SD2C1SF 1 Set
(built in constant current D.C. power supply and digital recorder
Intelligent height control system, vibration noise reduction, cutting
noise reduction)
2) TOUCH PANEL DISPLAY UNIT : 19inch, with monitor arm 1 Set
3) DETECTION COIL : TS - 75DND 7 Set
4) GUIDE SLEEVE : GS - 75P 7 Set
5) MAGNETIC SATURATION UNIT : MC - 75MA 1 Set
6) OIL COOLER : OC - 300RB 1 Set
7) A.C.DEMAGNETIZING UNIT : DM - 75R 1 Set
8) D.C. DEMAGNETIZER UNIT : DM - 75DC 1 Set
9) WARNING DEVICE : BZ - SB2L3 1 Set
10) MARKING DEVICE : TM - 100A3 1 Set
11) TRANSPORTATION FEE AND ETC 1 Set
12) CONNECTION CABLE 1 Set
(2) OUT OF SCOPE

1) Printer
2) Color spray for Marking device
5) High voltage insulation oil for cooling unit
6) Spare parts and consumables
7) All the matters that are not mentioned in this specifications
(3) OPERATION DISPLAY
MAGNETIC SATURATION UNIT

HEIGHT CONTROL SYSTEM
MAIN SCREEN EASY SETTING WINDOW
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Offer No. 30Q2213-07 March 11, 2019
6.2.5.1 Main body TE-SD2C1SF
DISPLAY UNIT
19inch touch panel display with monitor arm
DIGITAL EDDY CURRENT FLAW DETECTOR
Detection method Electromagnetic detection method

Detection coil method Self-induction self-comparison
Vibration noise reduction , Cutting noise reduction
function installed
Bridge method Maxwell inductance bridge
Balance method Electric automatic adjustment
Amplitude method CR stagger amplification and digital operation
Display Touch panel 19 inch monitor
State monitor X-Y
voltage magnitude
(Vz)-Time
voltage phase
Number of setting file 200 files
Inspection frequency Flaw frequency（8,16,32,64kHz）
Sensitivity adjustment 0～65(1step)
Phase -180～180 degree (1degree step)
Masking 0～ 90 degree (1 degree step)
Filter H.P.F：1～500Hz
L.P.F：500～1Hz
Setting filer：manual/ automatic follow up
Threshold 0～3V(0.01Ｖ step)
Data record Inspection date
Inspection number
Inspection setting condition
Voltage magnitude
Voltage phase
Capacity of record data Built in capacity：50GB
Capacity during the shortage, and save it to overwrite
the old data (Warning screen display with 25GB use)
External signal output Conveyor line drive signal ※a contact
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Offer No. 30Q2213-07 March 11, 2019
Flaw detector peripheral device

External signal input Photo sensor signal
record start(stop) signal
Power supply for Constant D.C. current
Magnetic saturation device Software control (0.1A Step)
Required power AC100V±10% 1Φ50/60Hz
AC200V±10% 1Φ50/60Hz
Power consumption AC100V Max.500VA
AC200V Max.1600VA
Rating Continuity
Ambient condition Temperature 0～45℃、humidity 30～80%Rh
Weight Approx.100Kg
Color Dustproof case：Manufacturer paint color
External form Attached sheet
6.2.5.2 Detection coil TS-75DND

Detection method Flaw detection: Self-induction self-comparison
Material Casing：Aluminum
6.2.5.3 Magnetic saturation device MC-75MA

Height control Automatic height control system
Cooling method Forced oil cooling
6.2.5.4 Edge detector ES-2VDF

Method 2 sets of Photo sensor
(setting in front of magnetic saturation device)
6.2.5.5 Demagnetizer DM－75R,DM-75DC

External form Attached sheet
6.2.5.6 Warning device BZ-SB2L3

Laminated signal lamp(Red, Yellow, Green)
6.2.5.7 Marking device TM-100A3

Method Spray type
BZ-SB2L3 TM-100A3
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Offer No. 30Q2213-07 March 11, 2019
6.2.6 Sizing Mill
SZS1 SZ1 SZS2 SZ2 SZS3 SZ3 SZS4 SZ4 SZS5 SZ5 TH1 TH2 TH3 TH4 MR
Cooling
Table
: Driven roll Yellow: Roll change
(1) Sizing Side roll Stand for Square : 3 units

(SZS1/SZS3)
Type : 2 idle-roll
Adjustment of rolls : Manually by handle
Sizing Side roll Stand (SZS4/SZS5) : 2 units

Type : 2 idle-roll
(2) Sizing Stand for Square (SZ1/SZ3) : 3 units

Type : 2 roll type
Driven Rolls : Both Top and Bottom
Sizing Stand (SZ4/SZ5) : 2 units

Type : 2 roll type
Driven Rolls : Both Top and Bottom
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Offer No. 30Q2213-07 March 11, 2019
(3) Turks head Stand (TH1) : 1 unit

Type : 4 idle rolls
with two rolls on either side of Face Plate
Adjustment of rolls : By screw with handle
Plate adjustment : By screw with handle
Turks head Stand for Square (TH2/TH4) : 1 unit

Type : 4 idle rolls
with all 4 rolls on one side of Face Plate
Adjustment of rolls : By screw with handle
Plate adjustment : By screw with handle
※The delivery time for SZ1/SZ3,SZS1/SZS3,TH2/TH4 stand will be delayed by

approximately 2 months
(4) Support roll Stand (SP1/SP2) : 2 units

Type : 2 idle-roll
(5) Measuring Roll Stand (MR) : 1 unit

Roll Material : SKD-11
Type : Push up by pneumatic cylinder
(6) Driving Section 1 set

Electric Motors 1 motor for SZ1/SZ5
Universal Jointer 10 units
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Offer No. 30Q2213-07 March 11, 2019
6.2.7 Marking Equipment
(1) Marking unit

Type Ink jet printer
Number 1 units
Color Black
Control panel Key-board input system
Number of layer to be marked Max. 4 layers
Number of raster Max. 34 dots
Letter width & height adjustment Digital setup
Printing start position adjustment Digital setup
Standard function Printing message preservation
Automatic message repeat
Automatic invert
Automatic reverse
Calendar
Clock
Serial numbering
Batch numbering
Product number count
Logo making
Two dimensional code
Bar-code printing
Signal interface USB,RS232C
Working conditions Surroundings temperature: 5 ~ 45 degree-C
Surroundings humidity: 10 ~ 90%RH without
dew condensation and
(2) Dot marking unit

Type Ink jet printer (Dot marking type)
REA JET DS
Number 4 units
Color 1 color per 1 unit
( Red, Blue, Green, Yellow )
Control panel Print head with controller
Dot size 1.5～3mm
Marking speed Max. 700 dots / sec
Working conditions Surroundings temperature: 5 ~ 45 degree-C
Surroundings humidity: 10 ~ 90%RH without
dew condensation and
25
Offer No. 30Q2213-07 March 11, 2019
6.3 Roll change equipment
1) Auto U-Joint Rest 1 set
In order to reduce the roll-change over downtime further more, Nakata’s original quick-
change system is applied in FP and SZ sections. Every universal joint is mounted on an
Auto U-Joint rest structure, which eliminates the dangerous and cumbersome operator’s
works at site. The cassettes of FP, SZ sections are moved in and out by using the “traversing
device”; the coupling between the universal joints and the roll shafts is carried out
automatically.
2) Spare Cassette Beds 2 sets
In-line Cassettes are pulled out by hydraulic cylinder and are craned out after uncoupling
universal joints and roll shafts.
Off-line Roll Change over and Roll pre-set is executed by crane and men power. After pre-
setting, the spare cassettes are set on the rails for waiting quick-change.
3) Spare roll stands / plates / yoke

FP 2 units
FPS 1 unit
SZS 5 units
SZ 5 units
TH plate ( for TH1 ) 1 unit
TH yoke ( for TH2 / TH4 ) 3 units
4) Hydraulic unit 1 unit

Normal pressure 14 MPa
Discharge 8 L/min
Pump Variable capacity type - piston pump
Motor AC 3.7 kW, 4 poles
Tank 60 liter
Fluid Mineral oil (ISO VG46)
26
Offer No. 30Q2213-07 March 11, 2019
6.4 Cut-off Section
In this section the pipe is cut into the pre-set length by the flying cutoff machine continuously and
is transferred to the run-out table.
6.4.1 Cold Saw Cut-off Machine 1 unit

Type CS 60-80
Line Speed Max. 70 m/min
Cut Length 4~8m
Saw Blade Exchangeable type of Cold metal saw
φ400×2.5t 1pc.
Saw driving AC motor 15 kW 1500rpm 1pc
Peripheral speed 20～250m/min.
Saw feed ACS 1.8kW 1500rpm 1pc.
6.4.2 Carriage 1 unit

Carriage driving Rack & pinion style
15 kw/1500rpm ACS motor 1pc.
Control system NC control
Rack & pinion lubricating method Oil mist method
Drive stroke Approx.3500mm
6.4.3 Clamping unit 4 units

Arrangement 2 units for each of entry and exit side
Chucking method Hydraulic operation (Air blow unit attached)
Material of chuck piece Hardened steel with surface polishing
6.4.4 Guide roll 2 units

for horizontal shaft type
Adjustment method Manual
Material of roll Hardened steel with surface polishing
27
Offer No. 30Q2213-07 March 11, 2019
6.4.5 Pinch roll stand 1 unit

Type Top roll elevation, Bottom roll drive
Adjustment method Geared motor
6.4.6 Hydraulic unit 1 unit

Normal pressure 7 MPa
Discharge 19 L/min
Pump Variable capacity type - piston pump
Motor AC 3.7 kW, 4 poles
Tank 60 liter
Fluid Mineral oil (ISO VG46)
6.4.7 Control and Operation panel 1 set

Carriage traveling control panel 1 unit
Operation panel 1 unit
6.4.8 Capacity (for reference only)

Cutting speed: This will be determined by combination of pipe size and line speed.
Accuracy: 3 mm
6.4.9 Run out table 1 set

Type Roller conveyer
Conveying length 12 m
Roller Idle rollers
Shape of conveyor roller V-shape
28
Offer No. 30Q2213-07 March 11, 2019
6.4.10 Speed table

(1) SUS400series
1)Without inner bead scarfer

Table of Reference Line Speed　(L=4000mm） (m/min)
Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 70.0 70.0 70.0 66.6 66.5 66.4
φ 31.8 68.1 68.0 66.1 61.1 61.0 60.9
φ 38.1 65.3 65.2 63.2 58.2 58.1 58.0
φ 48.6 61.2 61.1 59.1 53.8 53.8 53.7
φ 50.8 60.4 60.3 58.3 53.0 52.9 52.9
φ 65.0 55.8 55.7 53.6 48.3 48.2 48.2

Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 70.0 70.0 70.0 70.0 70.0 70.0
φ 31.8 70.0 70.0 70.0 70.0 70.0 70.0
φ 38.1 70.0 70.0 70.0 70.0 70.0 70.0
φ 48.6 70.0 70.0 70.0 70.0 70.0 70.0
φ 50.8 70.0 70.0 70.0 70.0 70.0 70.0
φ 65.0 70.0 70.0 70.0 68.8 68.6 68.5
2) With inner bead scarfer

Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 70.0 70.0 70.0 66.6 65.0 60.0
φ 31.8 68.1 68.0 66.1 61.1 61.0 60.0
φ 38.1 65.3 65.2 63.2 58.2 58.1 58.0
φ 48.6 61.2 61.1 59.1 53.8 53.8 53.7
φ 50.8 60.4 60.3 58.3 53.0 52.9 52.9
φ 65.0 55.8 55.7 53.6 48.3 48.2 48.2

Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 70.0 70.0 70.0 70.0 65.0 60.0
φ 31.8 70.0 70.0 70.0 70.0 65.0 60.0
φ 38.1 70.0 70.0 70.0 70.0 65.0 60.0
φ 48.6 70.0 70.0 70.0 70.0 65.0 60.0
φ 50.8 70.0 70.0 70.0 70.0 65.0 60.0
φ 65.0 70.0 70.0 70.0 68.8 65.0 60.0
29
Offer No. 30Q2213-07 March 11, 2019
(2) SUS300series

Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 38.4 38.2 36.7 35.0 34.9 34.7
φ 31.8 32.7 32.6 31.2 29.7 29.6 29.5
φ 38.1 30.0 29.9 28.6 27.2 27.1 27.0
φ 48.6 26.4 26.3 25.1 23.8 23.7 23.7
φ 50.8 25.7 25.7 24.5 23.2 23.1 23.1
φ 65.0 22.2 22.1 21.1 19.9 19.9 19.9

Thickness(mm）
Pipe Size（mm）
0.8 1.0 1.2 1.6 1.8 2.0
φ 21.7 49.9 49.7 47.0 44.0 43.8 43.6
φ 31.8 40.3 40.2 37.9 35.5 35.3 35.2
φ 38.1 36.0 35.9 33.8 31.6 31.5 31.4
φ 48.6 30.5 30.4 28.6 26.8 26.7 26.6
φ 50.8 29.5 29.4 27.7 25.9 25.9 25.8
φ 65.0 24.6 24.5 23.1 21.6 21.5 21.5
30
Offer No. 30Q2213-07 March 11, 2019
6.5 End Facing & Chamfering Section
6.5.1 End facing & Chamfering Machine (one head)
Function
This line is provided for machining the both ends of tube by facing.
Feature
- Two (2) units of machine.
- One (1) walking system
- End aligning rolls and end stoppers with air nozzle to remove dust on the pipe
- Hydraulic power units.
- Two (2) sets facing tools
- Electric control panels (AC & PLC) & One (1) operating desks.
Specification
- Type of facing head : Single head per each machine
- O. Diameter : 21.7 mm – 65.0 mm
- Thickness : 1.0 mm – 2.0mm
- Length : 4.0 m – 8.0 m
- Spindle revolution : 0 - 800 rpm
- Cutting length : 0 – 6mm
- Head feeding : By mechanical cam
- Pipe end aligning roll : Three (3) rows / urethane coated rolls
- Walking beam : By AC inverter motor with worm reducer
- Motor power
For spindle : AC inverter motor 7.5kw x Two(2)sets
For walking : By 11Kw hydraulic system
For aligning : By air cylinder for 2nd adjusting
- Cutting tool : Tungsten carbide, triangular type
31
Offer No. 30Q2213-07 March 11, 2019
FLOW CHART
Pipe In
Pipe
Walking
(Double)
Pipe End
Pipe Clamp
Aligning
Head Forward
Facing
Head
Backward
Pipe Unclamp
Pipe Out
32
Offer No. 30Q2213-07 March 11, 2019
6.5.2 Air blowing
Function
Remain bead and chip after facing of pipe inside pipe should be blow out by compressed air.
Required air pressure : 4~7bar.
33
Offer No. 30Q2213-07 March 11, 2019
6.5.3 Handling equipment
It is to transfer pipes in the loading in accordance with production process
Skid table
- Type : Steel frame & skid plate with slope
- Slope : 0 - 3°
- Surface : Harden steel plate attachment
Aligning table
- Type : Steel frame
- Aligning motor : 2.2 KW
- Surface : Harden steel plate attachment
Elevating conveyor
- Type : RS Chain or RF chain
- Drive : 3.7kw Geared motor
- Speed : Appx. 6m/min
- Q’ty of Chain conveyor : 1 set
Kick in device
- Type : By walking system
Chain conveyor
- Type : RS Chain or RF Chain with ball caster
- Drive : 3.7kw Geared motor
- Speed : Appx. 6m/min
- Q’ty of Chain conveyor : 1 set
- Optional item : Slope table for round pipe
Pocket (Hex & square)

- Quantity : One(1) sets
.(For scrap & Bundling)
- Type : Hex & square with swing lever
- Up/Down for pocket : 0.75kw Geared motor x 2sets with screw jack
- Speed : Appx. 2.5m/min
34
Offer No. 30Q2213-07 March 11, 2019
7. Electrical equipment
7.1 FF Roll Positioning Control System
NAKATA Standard Control System Diagram
Entry Forming FF OBC Sizing Cut-off

Section Section Positioning Section Section
Main & FF Positioning

Operation Panel Sizing
Operation
Panel
Touch Screen
Panel
Personal Computer
Programing Logic Programing Logic Programing Logic

Controller Controller Controller
IINV IINV IINV IINV
M M M M
PG PG PG PG
All of Computers, Monitor screens, Sequencers (PLC) and AC motors are connected with a high
speed link.
(1) Introduction of AC motor positioning system:

Adopting the AC motor assembled with reducer and owing to the unique control
system, the stable roll positioning with high accuracy and high reproducibility can be
secured.
(2) Touch-panel system:
Thinking much in easy operation, the input, control and management of roll position
can be made in dialogue system. If there will be any damage or trouble, a rapid
counter-measure can be taken with an indication system.
(3) Selection of appropriate position and automatic positioning by computer:
 A forming flower complying with a tube size and sort of steel will be selected, and
an appropriate roll positioning will be calculated and indicated.
 Based on the indicated figures the roll positioning can be executed full-
automatically.
 As the data under the actual mill operation can be recorded, such data can be used
in reproduction.
35
Offer No. 30Q2213-07 March 11, 2019
(4) Visualized roll positioning situation indicated on the screen by convenient software.
7.2 Motor list
The main driving system is composed of the following components.

AC Motor
Equipment Quantity
(power)
Entry Section
PR 3.7 kW 1
Leveler 5.5 kW 1
Accumulator 30.0 kW 1
Mill section
PR, BD1~RV drive 45.0 kW 1
BD roll positioning 0.2 kW 17
BD roll positioning 0.4 kW 18
FP1~2 roll drive 37.0 kW 1
SZ1~5 roll drive 55.0 kW 1
Saw drive 15.0 kW 1
Saw feed 1.8 kW 1
Carriage 15.0 kW 1
Total 218.3 kW
36
Offer No. 30Q2213-07 March 11, 2019
8. Hydraulic Pump unit
Function
To supply the hydraulic power to actuate the cylinders used in machines.
Specification
Item Specification
1. Unit No. No. 1 No. 2 No. 3 No. 4

Uncoiler,
FP/SZ Bed,
2. Equipment Pinch Leveler, Accumulator pinch Cutoff-machine
Bead winder
End Shear, Welder,
3. Tank 400 L x 1 ea. 60 L x 1 ea. 60 L x 1 ea. 60 L x 1 ea.
4. Type of pump Variable displacement piston
5. Pump delivery 105L/min 24L/min 8L/min 19 L/min
6. Motor power AC 22 kW 6P AC 2.2 kW 4P AC 3.7kW 4P AC 3.7kW 4P
7. Max. pressure 10MPa 14MPa 14MPa 7 MPa
8. Type of
Fan cooling Fan cooling Fan cooling Fan cooling
cooling
37
Offer No. 30Q2213-07 March 11, 2019
9. Tools
9.1 Forming Rolls: Material: SKD-11 (JIS) or equivalents

FFX- BD: 1 set (common-use)
FFX- CL : 4 sets
(φ21.7,φ25.4,φ28.6 & O.D. range dependent common-use)
FP~TH: 1 set (for φ65.0mm)
9.2 Clamp piece 1set (for φ65.0mm)

9.3 Cutter blades 10pcs (for Test run)
38
Offer No. 30Q2213-07 March 11, 2019
10. General Terms
10.1 Painting works
The painting works shall be executed at our factory in 2 times of primary coating and 1 time of finish
coating. The color to be painted shall be basically followed the Buyer’s suggestion, but if nothing
particular, our standard colors are 25G6/2 for machine body and 5Y7/1 for control panel shall be
painted.
10.2 Trial operation
10.2.1 After the completion of machine manufacturing, the trial operation will be executed at our
factory under presence of Buyer and ship out the machine upon qualified.
10.2.2 The supervisory service to be dispatched to the Buyer’s site after the machine delivery shall
be discussed and agreed upon separately.
10.3 Guarantee
10.3.1 Above mentioned equipment is guaranteed by the Seller for a period of 18 months after the
trial operation at the Buyer’s site or 24 months after the date of the Bill of Lading whichever
comes earlier. But the guarantee period of commercial components including electrical
equipment shall be conformed to such vendor’s standard.
Seller’s obligation under this guarantee is strictly limited to repairing or replacing any part or
parts of its manufacture which upon inspection by Seller if required, proves to have failed in
normal usage due to faulty material and faulty workmanship.
The items to be deemed as consumable and wearing parts are not included in this condition.
11. Supply range
11.1 Scope of supply
1) Secondary (mill inner) electrical wiring and tubing works of machine portion which is supplied
from Japan (excluding the work from control panel to operation desk and any panel to terminal
box on machine)
2) Painting works for supplying items
3) Standard seaworthy packing
4) Document (including pipe mill line operation instruction etc.)
5) English language is applied in the touch panel, operation panel, name plate and others
39
Offer No. 30Q2213-07 March 11, 2019
11.2 Out of scope
1) Electric power source, Primary (mill outer) electrical wiring works (from power source to
control/operation panel)
2) Pneumatic source
3) Water supplying equipment
4) Primary piping works (till 1 m closing to the mill)
5) Foundation civil works
6) Mortar finishing work
7) General tools
8) Pit cover, safety fence, deck and pit corner metal
9) Any operation & lubrication oil
10) Spare parts unlisted in this proposal
40
Offer No. 30Q2213-07 March 11, 2019
Table of Scope of Supply of Equipment
NOTE: S : Seller / B : Buyer / BI : Basic Information / BD : Basic Design / DD : Detail Design
Q'ty BI BD DD Supply
1. Entry Section
1.1 Uncoiler 1 unit S S S S
1.2 Pinch Leveler 1 unit S S S S
1.3 End Shear welder 1 unit S S S S
1.4 Strip accumulator 1 unit S S S S
1.5 Edge shaver -option- 1 unit S S S S
2. Breakdown Section (FFX Mill)

2.1 Entry Guide Stand (EG) 2 units S S S S
2.2 Pinch Roll stand (PR) 2 units S S S S
2.3 Breakdown Mill (BD1) 1 unit S S S S
Breakdown Mill (BD2~4) 3 units S S S S
Reverse bend Stand (RV) 1 unit S S S S
2.4 Cluster Stand (CL) 3 units S S S S
3 Fin pass Section

3.1 Fin pass Stand (FP1, FP2) 2 units S S S S
3.2 Rest for Finpass stand 2 units S S S S
3.3 Fin-pass Side Sand (FPS) 1 unit S S S S
4 Welding Section
4.1 Seam Guide Stand (SG) 1 unit S S S S
4.2 Squeeze Roll Stand (SQ) 1 unit S S S S
4.3 Ironing Stand (IR) 1 unit S S S S
4.4 Outer Bead Scarfer with winder 1 unit S S S S
4.5 Water Cooling Table 1 unit S S S S
4.6 High Frequency Welder 1 unit S S S S
4.7 Eddy Current Tester 1 unit S S S S
5 Sizing Section
5.1 Sizing Stand (SZ1 / SZ5) 5 units S S S S
5.2 Rest for Sizing stand 5 units S S S S
5.3 Sizing Side Stand (SZS1 / SZS5) 5 units S S S S
5.4 Turks Head Stand (TH1 / TH4) 4 units S S S S
41
Offer No. 30Q2213-07 March 11, 2019
5.5 Measuring Roll Stand 1 unit S S S S

5.6 Support roll stand 1 unit S S S S
6. Marking equipment 5 units S S S S
7 Cutoff Section
7.1 Cutoff machine 1 unit S S S S
7.2 Run-out table 1 unit S S S S
8. End facing & Chamfering Section

8.1 End facing & Chamfering Machine 1 set S S S S
8.2 Air blowing 1 set S S S S
8.3 Handling equipment 1 set S S S S
9. Electrical Equipment
Entire Line Control system 1 set S S S S
Roll positioning control system (BD ~ SZ) 1 set S S S S
Drive motors, Main Drive Panel 1 set S S S S
Operation Desk 1 set S S S S
10. Hydraulic Pump Unit 1 unit S S S S
11 Tools
11.1 FF Rolls (BD-CL) 1 set S S S S
11.2 Forming rolls for FP/SQ/SZ/TH (φ65.0) 1 set S S S S
11 Spare cassette
11.1. Spare cassette for FP (FP1, FP2, FPS) 1 unit S S S S
11.2 Spare cassette for SZ (SZS1/SZS5,SZ1/SZ5,TH1) 1 unit S S S S
11.3 Spare yoke for TH (TH2/TH4) 1 unit S S S S
12 Wiring / Piping work

12.1 Wire material and Wiring work inside Machine 1 set S S S S
(from Motor/Actuator to Terminal / Junction BOX)
12.2 Wire material and Wiring work outside Machine 1 set S B B B
(from TB / JB to Elect. Panels)
12.3 Pipe material and Piping work inside Machine 1 set S S S S
(from Cylinder/Actuator to Manifold Stand)
12.4 Pipe material and Piping work outside Machine 1 set S B B B
42
Offer No. 30Q2213-07 March 11, 2019
(from Manifold Stand to HPU, Power source point)
13 Anchor bolts & Deck

13.1 Anchor bolts 1 set S S S B
13.2 Leveling Liner plates 1 set S S S B
13.3 Deck, Stair and handrail on the ground 1 set S B B B
14 Spare parts
14.1 Mechanical & Elect. Spare Parts - OUT OF SCOPE - S B
15 Grease, Lubricant oils

15.1 Initial fill-up of Grease on Machine 1 set S S S S
15.2 Initial fill-up of HPU Oil 1 set S B B B
15.3 Initial fill-up of Lubricant Oil 1 set S B B B
16 Supervising
16.1 for Installation 1 set S
16.2 for commissioning 1 set S
16.3 for training 1 set S
12. Final Acceptance Test

The final acceptance test of the equipment by the Buyer shall be carried out with 3 tube sizes of which
sizes to be discussed later on.
Note: Please kindly note that this specification may be amended somewhere, if it is necessary in design
stage in order to improve the function and performance of the equipment.
43

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Total Emission Solution Korea Co., Ltd.

2.5” FFX MILL LINE

NAKATA MFG. CO., LTD.

 Good operativity and high productivity

3. Advantages and Technical Features of FFX Mill Line

To summarize, some of FFX mill's unique advantages are:

 No roll change in the breakdown section

4.1 Material Specifications

1) Strip standard : Stainless steel

4.2 Specifications of Products

1) Grade : SUS409L, SUS439L, SUS436L, SUS432L,

2) Round shape : O.D. 21.7 mm ~ 65.0mm

Wall thickness (mm)

4.3 Line Specifications

1) Line Speed : 20 ~ 70 m/min

5.1 Entry Section

5.2 Breakdown Section

5.3 Fin-pass Section

5.4 Welding Section

5.5 Sizing Section

5.6 Cut-off Section

5.7 End facing & Chamfering Section

5.8 Electrical equipment

5.9 Hydraulic equipment

6. Detailed Specification of Equipment

6.1 Entry Section

A coil is loaded on the uncoiler by use of the crane.

This section consists of the following equipment:

6.1.1 Uncoiler 1 set

Type Double mandrel / swivel

6.1.2 Pinch roll and Leveler 1 set

6.1.2.1 Side guide roll

6.1.2.3 Pinch roll

6.1.3 Shear and End Welder 1 unit

Welder: MIG Welding

6.1.4 Spiral Strip Accumulator

Brake Air cylinderΦ160mm

6.1.5 Hydraulic unit

6.1.6 Edge shaver - Option -

6.2 Mill and Welding Section

6.2.1 Forming Mill 1 unit

White: No Roll Change : driven roll Yellow: Roll Change

1) Break Down Pass

(1) Entry Guide Stand (EG1/2) 1 set (1 pairs)

(2) Pinch roll Stand (PR) 1 stand

(3) Breakdown Stand (BD1) 1 stand

(4) Breakdown Stand (BD2~ 4) 3 stands

(5) Reverse Bend Stand (RV) 1 stand

(6) Cluster Stand 3 units

Adjustments of Rolls AC motor

(7) BD Driving Section 1 set

(1) Fin Pass Stand (FP1, FP2) 2 stands

(2) Fin Pass Side Stand (FPS) 1 stand

(3) Driving Section 1 set

6.2.2 Welding Section 1 set

(1) Squeeze Roll Stand (SQ) 1 stand

Type 2 roll-type, equipped with shaft cooling

(2) Seam guide stand (SG) 1 stand

(3) Outer Bead Scarfer with winder 1 set

Type Quick lifting type

(4) Inner Bead Scarfer 1 set (5units)

(5) Ironing stand 1 set

Table of Reference Line Speed　(L=8000mm） (m/min)

Table of Reference Line Speed　(L=4000mm） (m/min)

Table of Reference Line Speed　(L=8000mm） (m/min)

Table of Reference Line Speed　(L=4000mm） (m/min)

Table of Reference Line Speed　(L=8000mm） (m/min)