Professional Documents
Culture Documents
As of: 11/2013
Manual No.: Y0110039
We, F GmbH
Siemensstrasse1 – 7
89188 Merklingen, Germany
ppa. R. Burgmaier
(Technical Manager/Documentation Agent)
Merklingen, 04.11.2013
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Copyright The copyright relating to these operating instructions remains
the property of
F GmbH. These operating instructions contain
instructions and diagrams of a technical nature, which may
not be reproduced, distributed, re-used or made available to
third parties, either in part or as a whole, without our consent.
All infringements are actionable and subject to compensation.
(Acc to. UWG BGB)
Validity This manual is valid for the model mentioned on the cover.
Further versions are possible. Any divergence will be
described separately in the following. The publisher has
attempted to make these operating instructions as correct
and up-to-date as possible. However, errors cannot be
excluded. For this reason, the information is not connected in
any way to an obligation or guarantee. The right to make
changes is reserved.
© 2013 by F GmbH
Siemensstrasse 1 – 7
www.falch.com
info@falch.com
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Table of Contents
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Important safety information
Your high-pressure water jetting device produces a water jet under high pressure. Usage not in
accordance with intended purpose may result in severe injuries. A complete understanding of
the content of these operating instructions is therefore required to prevent injuries to yourself, to
property and persons as well as damage to the high-pressure water jetting device.
These operating instructions contain essential instructions that must be observed while setting
up, operating and during maintenance. it is therefore essential for responsible persons/the
operator to read these operating instructions before commissioning and for them to be kept
continuously at the place where the machine/system is used.
You are obligated to have your high-pressure water jetting device checked by a technical
expert at least once every 12 months to ensure it is in a safe working condition. You must
keep the written results of the inspection.
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Information on Safety during Use
Improper operation of the high-pressure water jetting device can result in severe injury! To
ensure your own safety and the safety of others, the following rules must be observed:
The high-pressure water jetting device is "hose-proof". However, you should never point a
high-pressure jet directly at the high-pressure pump or electrical box.
The high-pressure water jetting device must be turned off and disconnected from the power
supply before cleaning and maintenance.
Stress on the electrical cable, for example driving over it, squeezing it, touching it with sharp
pointed objects or pulling on it, must be avoided.
Never touch the plug and power outlet with wet hands.
The device must not be operated in an area subject to the danger of explosions.
The high-pressure water jetting device must not be covered up during operation.
At an operating pressure of more than 250 bar, the operating staff must wear boots with
medium protection.
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Caution:
Never vacuum up liquids containing solvents such as paint thinners, petrol or oil (spraying
mist is highly flammable, explosive and toxic).
Asbestos-containing and other materials containing toxic ingredients must not be sprayed.
Vehicle tyres and tyre valves may only be cleaned with a flat spray nozzle at a minimum
spraying distance of 30 cm.
The operator must ensure that all components that are connected to the high-pressure water
jetting device are capable of withstanding the max. pressure of the high-pressure water
jetting device. This must be ensured by a safety mechanism.
In accordance with applicable statutory regulations, persons under the age of 18 years may
not operate any cleaning device with an operating pressure that exceeds 70 bar.
There is an increased danger with short spraying devices (less than 750
mm from the handle to the nozzle)!
Never point the jet at parts of your own body!
Protect yourself from recoiling objects!
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General
Scope of Delivery
In addition to your F high-pressure water jetting device, we will also supply you with a
complete line of accessories. You will find an overview of your accessories on the delivery slip
for your high-pressure water jetting device. The products delivered will depend on the variant
you have ordered. Use this list when ordering replacements.
Intended Use
Your F high-pressure water jetting device has been specially designed for professional use
under the most demanding conditions. They will allow you to solve numerous cleaning problems
in the areas of façades, machines, vehicles and tools in a manner that is both environmentally
friendly and economical.
Use the diverse types of accessories in combination with your F high-pressure water jetting
device to achieve optimum performance in all areas of application. Request our complete
catalogue or contact your respective trade partner. Don't hesitate to contact our application
specialists if you are presented with special cleaning jobs. Just call us on +49 (0) 7337-81-0.
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Technical Data as 450w and 650w
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Technical Data as 750w and Special Models
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Illustrations
We have designed your F high-pressure water jetting device with enough space to store
high-pressure lances, high-pressure hose and cable. This allows you to easily attach any
accessories needed for jet operation directly to the high-pressure water jetting device.
as 450w
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as 650w
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as 750w
Additional functions
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Setting up, Installation
The high-pressure water jetting device must only be operated with the unit
positioned flat on the ground. Operation with the equipment frame
standing upright can result in damage to the pump.
Place the high-pressure water jetting device in a lying position on a level and firm ground.
Danger of electrocution!
Faulty connection to the power supply can lead to
potentially fatal injuries.
Always connect the high-pressure water jetting device to a power outlet that is
grounded.
Never touch the connector and power outlet with wet hands!
First turn the appliance switch to "0", then connect the plug to the mains.
Only connect your high-pressure water jetting device to the supply voltage specified on the type
plate.
the standard plug connector does not fit the mains socket,
Connect the high-pressure water jetting device to a power supply with a ground fault circuit
interrupter that cuts off the power supply if the short to ground current exceeds permissible
levels.
Only connect to an installation that has been carried out by an authorised electrician and which
corresponds to the latest version of the IEC installation requirements.
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Prevent excessive wear of the electrical cable caused by it being
driven over,
squeezed,
If an extension cable must be used, we recommend the following cable cross sections:
Length of extension lead aqua speed 450w aqua speed 650w aqua speed 750w
max. 20 m 2.5 mm2 2.5 mm2 6.0 mm2
max. 30 m 4.0 mm2 4.0 mm2 10.0 mm2
Mounting Accessories
Connect the high-pressure hose to the high-pressure gun and the pressure outlet of the high-
pressure water jetting device.
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Water supply
Make sure that the connection values are adequate (see technical data).
Connect the water supply hose to the water inlet of the high-pressure water jetting device
and to the water conduit.
The use of a F water filter can significantly reduce the wear of the
pump.
Short hose lines result in faulty switching processes through the bypass valve.
Only use high-pressure hoses with a minimum length of 10 m.
Operate the high-pressure gun, until the high-pressure water jetting device is completely
vented.
Please note that the use of demineralised water will result in a reduced
service life of the high-pressure water jetting device.
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Operation and Function
Your F high-pressure water jetting device enables you to adjust the working pressure to the
particular cleaning task. The pressure is regulated using the pressure regulating valve fitted to
the high-pressure pump.
The working pressure can be adjusted by turning the handwheel on the pressure regulating
valve.
The set working pressure can be controlled in the pressure display when the high-pressure
gun is activated.
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Starting
7. Hold the high-pressure gun and high-pressure lance securely with both hands.
The high-pressure spray from the high-pressure lance creates a recoil force. Wear the
shoulder strap where necessary.
8. Press the high-pressure gun, until the entire system is fully vented. There must not be any
more air escaping from the nozzle.
If the high-pressure gun is closed, before the system has been vented, there is
a risk of damage to the high-pressure water jetting device.
You may now begin using the high-pressure water jetting device.
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Starting the 750w
5. With the high-pressure gun activated, turn the ON/OFF switch first to .
9. Hold the high-pressure gun and high-pressure lance securely with both hands.
The high-pressure spray from the high-pressure lance creates a recoil force. Wear the
shoulder strap where necessary.
10. Press the high-pressure gun, until the entire system is fully vented. There must not be any
more air escaping from the nozzle.
If the high-pressure gun is closed, before the system has been vented, there is
a risk of damage to the high-pressure water jetting device.
You may now begin using the high-pressure water jetting device.
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Switching the Phase in Case of Incorrect Direction of Rotation of Motor for 750w
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Interrupting Operation
If you let go of the trigger of the high-pressure gun, the control system switches the pressure
control valve to bypass operation. The high-pressure pump forces the water from the water
output directly to the water intake again.
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Automatic Start/Stop Feature as 650w
The motor pump unit features an automatic start/stop feature with a delay time (20 seconds).
This has the following benefits for your high-pressure water jetting device:
Easier operation in terms of switching the high-pressure water jetting device On and Off
when working at a distance.
Less wear on the high-pressure pump and the pressure control valve.
Operation
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Ending operation
Observe the following advice when shutting down your high-pressure water jetting device:
2. Switch the high-pressure water jetting device off at the master switch.
8. Depending on the time of the year, ensure that the high-pressure water jetting device is
protected against frost.
release pressure
disconnect
clean
drain of water
coil up
store properly
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Servicing and Maintenance
Transporting
Your F high-pressure water jetting device features a robust tube frame with pneumatic
tyres for easy transport. In addition to the comprehensive damage protection for the entire high-
pressure water jetting device, this pipework frame offers universal opportunities for transport
securing.
Storage
Before taking the high-pressure water jetting device out of service for extended periods of time,
water should be removed from the pump, hose and accessories.
If the location for storage is not frost-free, the high-pressure water jetting
device, hoses and accessories must be protected with anti-freeze or they
should be stored without water content.
For freezing below -10°C, the pressure gauge must be removed and
stored in a place where it will not freeze.
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Maintenance
Your F high-pressure water jetting device is very maintenance-friendly, which can help you
increase the effectiveness of your work considerably. Nevertheless, to ensure a long service life
and problem-free operation, your high-pressure water jetting device does require a minimum of
care and maintenance.
When the system is in use daily, please observe the following requirements:
Before mounting the water intake and high-pressure hose, both of them (and especially their
couplings) must be cleaned of any dirt.
Clean the high-pressure lance and the high-pressure gun (particularly their connections)
before mounting.
Certain maintenance and inspection tasks are required at specified time intervals to protect
parts of the high-pressure water jetting device that are especially subject to stress from wear.
When performing these tasks, the following safety instructions must be observed:
All maintenance work must only be carried out when the motor is
switched off and the hoses are de-pressurised. The high-pressure water
jetting device must be disconnected from the power supply, before any
care or maintenance work is carried out.
In principle, any work on the high-pressure water jetting device must be carried out when the
unit is at a standstill. It is absolutely essential to follow the procedures described in the
operating instructions for bringing the high-pressure water jetting device to a standstill.
The operator must ensure that any maintenance on the high-pressure water jetting device is
carried out in accordance with generally accepted engineering principles and the instructions
in this operating manual.
Maintenance, conversion or retrofitting work, which requires specialist skills, may only be
carried out by F-instructed personnel.
Immediately after completing the tasks, all safety and protective devices must be put back in
place or placed in operation.
Converting or making changes to the high-pressure water jetting device is only permitted with
the manufacturer’s approval. Original replacement parts and accessories authorised by the
manufacturer help to ensure safety. The use of any other parts may exclude liability for any
consequences resulting therefrom.
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Maintenance intervals
F high-pressure water jetting devices are designed for long and problem-free operation. To
ensure this, a minimum of maintenance and inspection work is required at regular intervals.
as 750w:
Monthly check of toothed belt tightness, retensioning if required.
Maintenance Work
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Oil Change High-Pressure Pump
Let your high-pressure water jetting device warm up before you change the pump oil. Switch the
high-pressure water jetting device off as described in the operating manual, once the pump oil
is warm.
Proceed as follows to change the oil in the high-pressure pump:
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Setting the toothed belt tension 750w
The power from the motor to the high-pressure water jetting device is transferred via a toothed-
belt drive. High strain will cause the toothed belt to stretch during operation. That is why you
should regularly retighten the tooth belt. The following is a short description of the procedure.
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Maintenance Plan
as 450w / 650w / 750w Serial number Hours of operation
Customer 1=check/replace, 2=clean/replace, 3=replace OK?
5 years/3,000 h
once after 25 h
once after 50 h
every 1,000 h
every 2,000 h
every 3,000 h
every 6,000 h
every 2 years
every 100 h
every 125 h
every 250 h
every 500 h
every 50 h
yes/no
yearly
daily
Motor
Motor mount 1 1
Cooling system/sealed/clean 1 1
Pump
Mount 1 1 1
Pump leakage mounting parts 1 1 1 1
Water filter/sieve 1 1
Working pressure 1 1 1 1
Cut-out pressure 1 1 1
Manometer 1 1 1 1
Oil level and state 1
Oil 3 3 3
Pressure control valve 1 1
Pressure regulator valve sealed 1 1 1
High-pressure valves 1
Seals packs (hard metal connector) 1
Plunger 1
Chassis and frame
Tyre pressure 1 1
Wheel mount 1 1
General
falch modification note 1 1
Test according to VDE 0701/0105/0113 1
Safety inspection in accordance with RFF (guidelines for liquid jetters) 1
Type plate available 1 1
Complete machine cleaning 2
Screwed joints, hoses 1 1 1 1
Toothed belt/ V-belt 1 1 3 1
Machine: Function / safety 1 1 1
Attach the service sticker 3 3 3
Protect machine from frost 1
Accessories
general acceptability, pressure information 1 1
HP hose condition, leak-tightness 1 1
Gun function/seal 1 1
Lance, general 1 1
General accessories 1 1
General: Attention!
1. This maintenance plan contains standard values for normal operation. Depending on the
circumstances, the intervals may need to be shortened.
2. Your high-pressure water jetting device ust be inspected in accordance with the guidelines for liquid
jetters at least once per year.
3. The checkpoints listed are variant-dependent. Depending upon the model and conversion kit, these
may be partly or completely irrelevant.
4. Should you have questions or problems, contact your nearest F service partner.
Date/Name/Signature________________________________________
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Operating Malfunctions and Remedies
You have selected a high-quality product that will ensure the highest possible level of
productivity and efficiency in your work. In addition, F service centres are always there for
you to help you with any questions that may come up.
Operating malfunctions are often caused by a minor problem that can be quickly eliminated.
You should therefore first check the high-pressure water jetting device based on the following
list:
Intern
al Module Fault Cause Solution
ts042 Pump Pressure fluctuating. Cavitation, infiltrated air. Check relevant components.
Repair.
ts043 Pump No pressure. Nozzle or accessory Mount correctly sized nozzle
missing. and accessories.
ts044 Pump No pressure or pressure High-pressure seals worn Inspect or replace relevant
too low. or defective. components.
ts045 Pump Pressure fluctuating. Cavitation, water filter Check relevant components.
blocked, hoses bent. Replace or repair.
ts046 Pump No pressure or pressure Nozzles are worn or too Inspect or replace relevant
too low. large. components.
ts047 Pump No pressure or pressure Plunger defective. Inspect or replace relevant
too low. components.
ts050 Pump No pressure. No water supply. Ensure supply, check
relevant components or
replace, repair.
ts051 Pump No pressure or pressure Pump valves worn, dirty Check relevant components,
too low. or defective. replace if necessary.
ts052 Pump Poor efficiency, water accessories, hoses, Check relevant components.
level too low or no water nozzles blocked. Repair.
coming out of nozzle.
ts053 Pump No pressure or pressure Dirt in pressure control Check relevant components,
too low. valve. replace if necessary.
ts125 Pump No pressure or pressure High-pressure hoses or Check relevant components
too low. accessories leaky. for water loss and repair.
If other malfunctions occur which are not covered here, please contact your nearest F
service centre.
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Warranty
Warranty Conditions
Warranty Certificate
If F has not received the completed warranty certificate within 4 weeks from the date of
purchase from the purchaser, the warranty will be rendered null and void.
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Warranty Certificate
Dear F Customer,
please complete this guarantee certificate and return to us within 4 weeks of purchase. Failure
to do so will result in loss of entitlement to claims under warranty.
Street ..................................................................................
City ..................................................................................
Country ..................................................................................
Telephone ..................................................................................
Fax ..................................................................................
F GmbH
Siemensstrasse1 – 7
89188 Merklingen, Germany
Thank you.
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F GmbH Customer:
Siemensstraße 1-7
D-89188 Merklingen Service Booklet
Tel: ++49 (0) 7337-81 0
Fax ++49 (0) 7337-81 181
Serial number: Device type:
Please ensure that your service centre records all customer service work, servicing and safety inspections in this service booklet. This will secure
your entitlement to claims under guarantee.
Date Operating Work Completed Replacement Parts Signature / Stamp
hours Engineer Customer
Used
Safety inspection
Customer Service
Other
Safety inspection
Customer Service
Other
Safety inspection
Customer Service
Other
Safety inspection
Customer Service
Other
Safety inspection
Customer Service
Other
Safety inspection
Customer Service
Other
Y0110039.doc 33 27.11.2013
F GmbH
Siemensstrasse 1-7
89188 Merklingen, Germany
Tel.: +49 (0) 73 37 / 81 – 0
Fax: +49 (0) 73 37 / 81 – 181
www.falch.com
info@falch.com