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Contact
Dubai
Ahmed Kassem
+971689136980 (Mobile) Lean/TPM Regional Manager AOA region (Africa, Asia and
eng.aakassem@gmail.com Oceaneria ) at Sidel
www.linkedin.com/in/ahmed-
kassem-66091a101 (LinkedIn) Summary
I am passionate, solutions focused and results-oriented Electrical
Top Skills
Engineer having more than 4 years of successful career with
Management
experience in Maintenance , Engineering & Production in Famous
Team Leadership
FMCG companies like P&G , Unilever & Johnson and Johnson
Project Management
distinguished by commended performance and proven results.
Proactive decision maker, targeting challenging career in a
Languages
multinational company where i can build my experience and
English (Full Professional)
enhance my skills :
Arabic (Native or Bilingual)
My skills and experience :
German (Elementary)
 Production & inventory management
 Planning & Analysis
Certifications
 Installation & Commissioning
Projects Management Professional
(PMP)  Project Management / Engineering
 Operations & Maintenance
Honors-Awards  Quality Control & Inspection
NAME Manufacturing Excellence  Experience in understanding the process, understand operations
Award sequences, process parameters required to achieve quality
Best Pillar Achievements characteristics
Global Encore gold award for best  Recognized as a hands-on, proactive professional who can
performance
rapidly identify problems, formulate tactical plans, initiate change
and implement effective programs in challenging and diverse
environments
 Strong analytical and problem-solving skills, effective written and
verbal communication skills, interpersonal skills, organizational ,
multi-tasking skills and a team player
 believe in taking risks as with greater risks comes great rewards.

Experience
Sidel
Lean/TPM Regional Manager AOA region (Africa, Asia and Oceaneria )
May 2019 - Present 
Dubai, United Arab Emirates

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Responsibilities :
- Develop and drive the organization towards the new Lean/TPM model
performance based in
maintenance contracts
- Drive and grow the internal field lean/ TPM networks;
- Coach and develop Lean/ TPM mindset & capabilities for key actors (e.g.
CCMs, Field Service engineers and Site Managers, Customers leadership
team)
- Responsible for driving and delivering the certifications of maintenance
leaders for performance based contracts;
- Ensure delivery of the line performance objectives for maintenance contracts
by providing the necessary Training, support and coaching to the maintenance
team
- Ensure necessary support to CCMs for successful execution of maintenance
contracts;
- Work closely with Field Execution to secure FSE Lean/ TPM capabilities for
the region;
- Effectively engage and support Aftersales Directors/Managers in the region to
drive the growth of
Lean/ TPM initiatives;
- Develop and drive new Lean/ TPM based initiatives with the aim to  support
customers using
Lean/TPM methods more successfully;

Johnson & Johnson Egypt


Production Manager
July 2016 - April 2019 (2 years 10 months)
6 October , Egypt

Responsibilities :
- Machine Safety & Machine guarding
- Safe behavior program
- Near missing , USA & USC
- Leading the Production team (Mixing and filling)
- Planning and organizing production schedules
- Ensuring that health and safety regulations are met
- Control and monitor production processes
- Organizing the repair and routine maintenance of production equipment with
maintenance dep.
- Liaising with buyers and marketing and sales staff

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- Implement and enforce quality control and tracking programs to meet quality
objectives
- Analyze production and quality control to detect and correct problems
- Determine and implement improvements to the production process
- Prepare and maintain production reports
- Monitor and review the performance of staff and organize necessary
intervention for improvement
- Implement cost control programs and manage production budget
- Ensure efficient collaboration and co-ordination between relevant
departments including procurement, distribution and management
- Responsible for implementing M2W & JJPS in production
- Introduction of NPI
- CO-packing activities
- RCPS & CAPA & GCC
- Leading the continuous improvement and lean manufacturing in
Manufacturing area
- Good Manufacturing Practice (GMP)

Achievements :
1) Improve OEE by 24 %
2) Reduction in FTE
3) 30 % Conversion Cost reduction
4) Implementing BPCS System
5) 25 % increase in mixing productivity
6) 15 % increase in lines speed
7)Global Encore Gold Award for best performance

Unilever
Engineering Manager
May 2014 - June 2016 (2 years 2 months)
Egypt

Responsibilities:
- Machine safety , Machine guarding
- Electrical Safety
- Internal safety Auditor across 4 factories
- Project Manager of projects up to 500 K Euro
- URS preparation
- Electrical & Mechanical Maintenance
- Utilities operation & maintenance ( Transformers , Boilers & chillers )
- Spare parts warehouse

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- WCM (World Class Manufacturing ) PM Pillar champion


- TPM , AM , PM, & EM Pillars
- TPM Internal auditor across 4 factories
- CAPEX`S , case studies
- Factory innovations
- Insuring the hygienic design of machines
- Machines improvements & KAIZEN
- SMED Cases
- Quality improvments & RCPS & CAPA
- New products introduction

Achievements:
• Breakdown reduction by 68 %
• Maintenance cost reduction by 40 %
• Spare parts stocks reduction by 27 %
• Projects : HITW , Ventilations , Production lines & Mixers
• NAME Manufacturing Excellence Award for the best engineer in NAME
• Best Pillar achievements for 3 successive years

Unilever
Engineering Manager
May 2014 - June 2016 (2 years 2 months)
Egypt

Unilever Mashreq
Maintenance & Projects Engineer
December 2012 - May 2014 (1 year 6 months)
Egypt

Responsibilities:
- Project Manager of projects up to 500 K Euro
- Electrical & Mechanical Maintenance
- Spare parts warehouse
- WCM (World Class Manufacturing ) PM Pillar champion
- CAPEX`S
- Factory innovations
- Losses identification & factory improvments

Pirelli
Engineering Intern
August 2012 - November 2012 (4 months)
Egypt
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Procter & Gamble


Engineering Intern
July 2011 - October 2011 (4 months)
Engineering inter in 6 October plant powder factory in packaging area (PSG)
I was responsible for 2 projects :
- Visual control system on buggy floor
- Automatic Control system of change over on packing machine UVA

ABU Qir Power Station


Summer Intern
August 2010 - August 2010 (1 month)
Summer internship on :
1) power generation
2) power transmission
3) Generators & transformer protection

GASCO
Summer Intern
July 2010 - July 2010 (1 month)
Egypt

AL EZZ DEKHEILA STEEL COMPANY - ALEXANDRIA (S.A.E)


Summer Intern
July 2009 - August 2009 (2 months)

Google
Marketing Intern
August 2008 - September 2008 (2 months)
I was part on a team responsible for the Marketing of google Apps in
Alexandria university

Education
Faculty of Engineer Alexandria University
Bachelor of Engineering (B.Eng.), Electrical power & Control · (2007 - 2012)

Victoria college Alexandria


Graduated, Primary and secondary school · (1995 - 2007)

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