Professional Documents
Culture Documents
CRANE SAFETY
Theresa F. Anderson, CEM
Corporate Equipment Manager
Inspection Services and Sales
Ray Feidt
Inspection/Training Manager
Stephenson Equipment, Inc.
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Presenter:
Theresa F. Anderson
Crane issues:
• Assembly/disassembly procedures [1926.1403]
• Ground conditions [1926.1402]
• Dangers of high voltage [1926.1407 - 1926.1411]
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Why Work Safe?
Source: Yueng-Hsiang Huang, et. al. “Financial Decision Makers’ Views on Safety”. Professional
Safety Magazine April 2009: pages 36-42. Print.
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OSHA Subpart CC:
Cranes & Derricks in Construction
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SCOPE: EQUIPMENT
COVERED BY SUBPART CC
• Functional description:
Any power-operated
equipment which can
hoist, lower and
horizontally move a
suspended load.
[1926.1400(a)]
[1926.1400(a)]
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SCOPE: EXAMPLES LIST - continued
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SCOPE EXCLUSIONS
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ASSEMBLY / DISASSEMBLY
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ASSEMBLY / DISASSEMBLY
The employer must comply with
all applicable manufacturer’s
prohibitions [1926.1403] and has
two options:
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ASSEMBLY / DISASSEMBLY
IF the employer uses his own
procedures, he must ensure the
procedures:
• Are developed by a qualified person.;
• Prevent unintended dangerous movement
and collapse;
• Provide adequate support and stability of all
parts of the equipment;
• Position employees involved in the
assembly/disassembly operation so that their
exposure to unintended movement or
collapse of part or all of the equipment is
minimized.
[1926.1406(a)], [1926.1406(b)]
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ASSEMBLY / DISASSEMBLY
What are the requirements for the person
directing assembly and disassembly
(A/D)? The A/D director must:
• Be a competent & qualified person.
[1926.1404(a)]
• Understand the A/D procedures.
[1926.1404(b)]
• Review procedures (unless A/D
Director has used them before in the
same type and configuration of
equipment) . [1926.1404(c)]
• Check that crew members
understand their tasks and hazards.
[1926.1404(d)]
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ASSEMBLY / DISASSEMBLY
Additional requirements under [1926.1404]
• Crew members must inform
the operator if they are
moving to a location of
potential danger. [1926.1404(e)]
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ASSEMBLY
Additional requirements under [1926.1404]
• Respect manufacturers
limitations on maximum
amount of boom supported
only by cantilevering.
[1926.1404(j)]
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ASSEMBLY
Additional requirements under [1926.1404]
• Post-assembly inspection
must be performed.
[1926.1404(m)(2)]
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ASSEMBLY
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Additional requirements under
[1926.1404]
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More requirements under
[1926.1404]
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GROUND CONDITIONS
Controlling regulation: "Ground conditions"
means the ability of the ground to support the
equipment (including slope, compaction, and
firmness). [1926.1402(a)(1)]
“… firm, drained and
graded …”
“… sufficient to support
crane (in conjunction with
blocking, mats, etc.) …”
[1926.1402(b)]
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Examples of unsupported ground
penetration
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GROUND CONDITIONS
The “controlling
entity” must inform
equipment user &
operator of known
underground
hazards (voids,
tanks, utilities, etc.)
[1926.1402(c)(2)]
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GROUND CONDITIONS
• The “controlling entity” must
inform the user of the
equipment and the operator of
the location of hazards
beneath the equipment set-up
area if those hazards are
identified in documents (such
as site drawings, as-built
drawings, and soil analyses)
that are in the possession of
the controlling entity (whether
at the site or off-site) or the
hazards are otherwise known
to that controlling entity.
[1926.1402(c)(2)]
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GROUND CONDITIONS
If there is no controlling entity for the project, the
requirement to “inform” must be met by the employer
that has authority at the site to make or arrange for
ground preparations needed to meet the
requirements. [1926.1402(d)]
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POWER LINE SAFETY
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POWER LINE SAFETY
Could any part of the equipment get within 20 feet of power line?
YES NO
Option #1:
Deenergize and No further
ground action
[1926.1408(a)(2)(i)] required
Option #2:
Encroachment Prevention Measures
20-foot clearance
[1926.1408(a)(2)(ii)] (Equipment Operations) [1926.1408(b)]
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POWER LINE SAFETY
Exceptions
[1926.1408(d)]
• For non-extensible booms, no part of the boom – at true vertical – could come
within either 20 feet or the applicable distance in ‘Table A’.
• For extensible booms, no part of the boom – at true vertical and fully extended
– could come within either 20 feet or the applicable distance in ‘Table A’.
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POWER LINE SAFETY
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POWER LINE SAFETY
To intentionally work closer than a
‘Table A’ zone:
All of the following are required:
1. Power line owner (or qualified registered professional engineer) sets minimum approach distance.
[1926.1410(c)]
2. Planning meeting with employer and utility (or qualified registered professional engineer) is
required to determine procedures. [1926.1410(d)]
3. Minimum procedures [1926.1410(d)(1) - 1926.1410(d)(12)] :
• Deactivation of automatic reenergizing device
• Dedicated spotter (a) equipped with visual aids, (b) effectively positioned, (c) communications
• Elevated warning line or barricade
• Insulating link/device
• Nonconductive rigging
• Range limiter (if equipped)
• Nonconductive tag line (if used)
• Barricades - 10 feet from equipment
• Limit access to essential workers
• Prohibit non-operator workers from touching above insulating link
• Properly ground crane
• Insulating line cover-up installed
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POWER LINE SAFETY
The requirements of [1926.1407] and [1926.1408] apply to power
lines over 350kV except:
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POWER LINE SAFETY
HIGH VOLTAGE
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CRANE OPERATOR
QUALIFICATIONS
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Experience, Training and Certification
Experience www.conexpoconagg.com 37
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Experience
• Experience (noun):
• Experience defined: skill or knowledge that
you get by doing something.
• In the past, experience was the only way a
person learned the trade of crane operation.
Formal training and certification weren’t a
part of the process.
• Because of this, unfortunately some bad
habits were passed down and many times
correct operational techniques were never
learned.
• These bad habits that were passed down
from generation to generation has been the
cause of many crane accidents over the
years.
• So, experience alone isn’t the only thing that
qualifies a crane operator, although it is an
important component.
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Experience
• Types of experience:
• Experience is gained by doing
something.
• Because cranes are used in
many different applications, and
operators experience tends to
be specific to the field that they
worked in, it isn’t always
sufficient to just ask “how many
years of experience do you
have”. The better question
could be, “how many years of
experience do you have and
what type of work have you
done with a crane”.
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Training
• Formal training is another component that qualifies
a crane operator.
• The majority of crane operator training classes
focus on technical knowledge based subject matter
which can be taught in a classroom setting.
• Most crane operator training classes cover general
technical knowledge subject matter that is relevant
to all crane types. It is not specific to a certain crane
make or model.
• Formal training is important and was a missing
component in the way crane operators learned the
trade in years past.
• A training process that is not as popular is hands-on
training.
• Because safe crane operation requires both
technical knowledge and operational skill, hands-on
training that teaches crane operators how to control
the swing of a hook/load is critical to safe crane
operations.
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Training
• Whenever crane operator training is
discussed, two things must be
considered.
– Does the training cover general crane
knowledge subject matter…..
– and/or is it specific to a certain crane
make and model.
• For a crane operator to be
considered “qualified” on a specific
make/model crane, both types of
training are required.
• As cranes have gotten more
technologically advanced over the
past several years, specific training
focused on a certain make and
model is a critical component to safe
crane operation.
• Obviously, the more complex cranes
require more crane specific training.
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Certification
• Certification is another component that is
used to consider whether a crane operator is
“qualified”.
• Crane operator certification exams are used
to verify an operators technical knowledge
by using a written exam process and
operational skill by using a practical exam
process.
• Because “Crane Operator Certification
Programs” focus on general crane
knowledge and operational skill by crane
type, the exams are based on subject matter
that is relevant to all cranes of a certain type,
not a specific make or model.
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Certification
• Another important point to consider concerning a “Crane
Operator Certification” is this……
• Many times crane operators are expected to know how to:
– Drive the crane….
– Assemble and disassemble the crane…..
– Assess soil type and compaction……
– And operate the crane
• Because of the expectation that crane operators can do all of
these tasks, it is many times assumed that all operators
know how to drive and assemble and disassemble every
specific make and model crane, and because they are
“certified”, they are qualified to do all of these. This could not
be further from the truth!
• It is important to note, crane operating isn’t necessarily
driving or assembling or disassembling the crane. It is
operating.
• A “Crane Operator Certification” process verifies an
operators, operator knowledge and skill, not his/her ability to
drive, access soil type or condition or assemble or
disassemble a specific make/model crane.
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So, what Qualifies a Crane Operator
• Because the topic of safe crane operation always revolves around the
crane operator, the discussion usually leans toward, how do we know
the crane operator is qualified.
• I believe it needs to be said, safe crane operation requires more than
just operating.
• A “Crane Operator Certification” does not verify that a crane operator is
necessarily qualified to set-up, assemble or disassemble every make
and model crane.
• It means, an operator has proven they have general crane technical
knowledge and at least a minimum level of proficiency of operational
skill.
• So, a certified crane operator should be able to “operate” a crane of the
type that he/she is certified in, not necessarily set it up, assemble it or
disassemble it.
• There isn’t one wallet card that is going to assure overall safe crane
operations in every case. Total safe crane operations will many times
require more than one qualified person and/or more crane specific
training.
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CRANE INSPECTIONS
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Who Can Inspect? – Competent Person
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Who Can Inspect? Qualified Person
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OSHA Crane Inspections 1926.1412 & 1926.1435 (tower cranes only)
Inspection Type Who Inspects Regulation
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What Qualifies a Crane Inspector
• Extensive knowledge and • A qualified crane inspector
training is key to being a must at a minimum:
qualified crane inspector. – Have extensive knowledge in
• Crane inspectors can be very the type of crane they are
inspecting,
knowledgeable in one type of
– Have a thorough understanding
crane and not in another type of the regulations and standards
of crane. applicable to the type of crane,
• Being qualified to inspect all – Have extensive knowledge of
types of cranes requires much wire rope construction, types,
experience and knowledge safety factors and removal
criteria,
with all types of cranes. – Have a good mechanical
understanding of crane
components.
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Crane Inspector Certification
• Crane Inspector Certification exams
are also something that is used to
verify Crane Inspector
Qualifications.
• Many training companies provide
Crane Inspector training classes
and provide their own Crane
Inspector Certification credential
that is generally provided at the
completion of a training course.
• Crane Inspector Certification exams
are also available through some
Professional Associations or
Certification Agencies.
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Crane Inspector Certification
• Some Certification Agencies that provide a
Crane Inspector Certification program
require a pre-requisite of several years of
verifiable experience prior to being
permitted to take the certification exams.
• If an inspector holds this credential, the
crane owner can be assured the inspector
has at least the number of years experience
required by the Certification Agency.
• The Certification of a Crane Inspector, just
like the Certification of a Crane Operator,
should not be the only thing that is looked at
when considering whether a crane inspector
is qualified.
• An inspectors experience, background, what
types of cranes their experience is in along
with a professional Crane Inspector
Certification must be considered.
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Qualified Crane Inspectors
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Required Documentation
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QUESTIONS????????
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