Professional Documents
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• 5 min – no air
• 5 days – no water
• 5-8 weeks – no food
1. Nonregenerative Systems
• reagent used to remove the sulphur oxides from the gas stream is used and discarded
• all reaction chemistries based on lime (CaO), caustic soda (NaOH), soda ash (Na2CO3) or ammonia
(NH3)
• SO2 removed is converted to sulphite
• using limestone: 𝑆𝑂2 + 𝐶𝑎𝐶𝑂3 𝐶𝑎𝑆𝑂3 + 𝐶𝑂2
• using lime: 𝑆𝑂2 + 𝐶𝑎 𝑂𝐻 2 𝐶𝑎𝑆𝑂3 + 𝐻2 𝑂
1
• part of sulphite is oxidized with the oxygen content in the flue gas: 𝐶𝑎𝑆𝑂3 + 2 𝑂2 𝐶𝑎𝑆𝑂4
2. Regenerative Systems
• reagent recovered and reused
Control Technologies for NOx
• almost all NOx pollution results from • secondary combustion
combustion processes • water/steam injection
• oxidation of nitrogen bound in the fuel
• reaction of oxygen and nitrogen from the Post-combustion
combustion air at temperatures above 1600K
• reaction of nitrogen in the combustion air with • conversion of NOx to nitrogen gas
hydrocarbon radicals • selective catalytic reaction (SCR)
• uses a catalyst bed (usually vanadium-titanium or
platinum-based) and ammonia
Prevention • ammonia is injected upstream which reacts with NOx to
form nitrogen gas and water
• reduction of the peak flame temperature in the • 70-90% reduction
combustion zone reduces the NOx formation • selective noncatalytic reaction (SNCR)
• ammonia or urea is injected into the flue gas at high
• 30-60% reduction temperatures (870 to 1,090°C)
• urea converted to ammonia and reacts to reduce NOx
• processes: to nitrogen gas and water
• minimizing operating temperatures • 30-50% reduction
• fuel switching • nonselective catalytic reaction (NSCR)
• low excess air • uses a three-way catalyst
• flue gas recirculation • HCs and CO are converted to carbon dioxide and water
• lean combustion
• staged combustion
• low NOx burners
Particulate Matter - Cyclones
• particle sizes greater than 10 microns
• inertial collector with no moving parts
Particulate Matter - Filters
• high efficiency control of particles smaller than 5 microns desired
• mechanisms of collection: screening or sieving, interception by the fibers,
and electrostatic attraction
• mechanism of cleaning filter bags: mechanical shaking, reverse air flow,
pulse-jet cleaning
• types:
• deep bed
• packing of fibers used to intercept particles in the gas stream
• effective for relatively clean gases and low volumes
• baghouse
• effective for dirty industrial gas with high volumes
• use in carbon black and gypsum industries, cement crushing, feed and grain handling,
limestone crushing, coal-fired utility boilers
Particulate Matter - Liquid Scrubbing
• particulate matter to be collected is wet, corrosive or very hot
• applications include control of emission of talc dust, phosphoric acid
mist
• differential velocity between the droplets of collecting liquid and the
particulate pollutant allows the particle to impinge onto the droplet
• an inertial collection device is placed downstream to remove it (collection
efficiency of the inertial device is enhanced because of the increased size of
the particles
Particulate Matter - Electrostatic Precipitation
(ESP)
• high efficiency, dry collection of particles from hot gas streams
• creation of ion field between the wire and plate when a large direct current potential
(30-75 kV) is established
• mechanism:
• as the particle-laden gas passes between the wire and the plate, ions attach to the particles, giving
them a net negative charge
• particles then migrate toward the positively charged plate and stick
• plates are rapped at frequent intervals and agglomerated sheet of particles falls to a hopper
• the gas velocity through the ESP is kept low to allow particle migration at times
• fly ash: particulate matter carried in the effluent gases from the furnace burning the fuel
• presence of sulphur dioxide in the flue gas reduces resistivity of fly ash which makes
particle collection relatively easy
• issue of low sulphur coal
• resolved by adding conditioners such as SO3 or NH3 or by building large precipitators