Wellhead Control Panel Specification Summary

WELLHEAD CONTROL PANEL
SPECIFICATION
FIRST E & P
OML 83/85 ANYALA WEST & MADU
NIGER DELTA
ENGINEERING, PROCUREMENT, CONSTRUCTION

AND COMMISSIONING (EPCC) OF CONDUCTOR
SUPPORTED PLATFORMS (CSP)
FEP Document Ref: 8385-AEL-IASA-00002

AE Document Ref: FEP3546-AEL-IC-SPC-0002
Wellhead Control Panel
Specification
REVISION CONTROL
Issue No. By Date Changes/Comments
0.1 AES 09/11/2018 Issued for Review and Comment
1.0 AES 31/01/2019 Issued for Use
2.0 AES 02/05/2019 Issued for Use
AE APPROVALS
Name Date Signature

Digitally signed by
Originator Ali Sims 02/05/19 Alexander Sims
Date: 2019.05.02 14:42:35
+01'00'
Digitally signed by David
Reviewer David Nicholson 02/05/19 Nicholson
Date: 2019.05.02 14:32:53
+01'00'
Digitally signed by: Matt Watts
DN: CN = Matt Watts
Approver Matt Watts 02/05/19 Date: 2019.05.02 14:29:44 +
01'00'
FEP
Approval
8385-AEL-IASA-00002 Page 2 of 47
FEP3546-AEL-IC-SPC-0002 REV 2.0
Specification
CONTENTS
1 LIST OF HOLD POINTS ............................................................................................................... 6
2 DEFINITIONS ............................................................................................................................ 7
3 INTRODUCTION ....................................................................................................................... 8
FIRST E&P .................................................................................................................................................. 8
FIELD LOCATION .......................................................................................................................................... 11
DOCUMENT SCOPE ...................................................................................................................................... 12
4 PROJECT SPECIFICATIONS ....................................................................................................... 13
ABBREVIATIONS .......................................................................................................................................... 13
UNITS & DIMENSIONS .................................................................................................................................. 14
ENVIRONMENTAL CONDITIONS ....................................................................................................................... 14
REGULATIONS, CODES AND STANDARDS ........................................................................................................... 15
ORDER OF PRIORITY ..................................................................................................................................... 15
REGULATIONS ......................................................................................................................................... 15
INTERNATIONAL CODES AND STANDARDS ..................................................................................................... 15
PROJECT DOCUMENTS .............................................................................................................................. 16
GENERAL STANDARDS .............................................................................................................................. 16
WARRANTY ................................................................................................................................................ 17
DOCUMENTARY SCOPE OF SUPPLY .................................................................................................................. 18
QA/QC REQUIREMENTS............................................................................................................................... 18
INTERFACES ................................................................................................................................................ 19
UTILITIES.................................................................................................................................................... 19
DEVIATIONS AND/OR EXCEPTIONS .................................................................................................................. 19
EXCLUSIONS ............................................................................................................................................... 20
DESIGN LIFE ............................................................................................................................................... 20
LAYOUT ..................................................................................................................................................... 20
OPERABILITY ............................................................................................................................................... 20
MATERIALS ................................................................................................................................................ 20
NAME PLATES ............................................................................................................................................. 21
SPARE PARTS .............................................................................................................................................. 21
PACKAGING ................................................................................................................................................ 21
DELIVERY ................................................................................................................................................... 22
SITE COMMISSIONING .................................................................................................................................. 22
POST-DELIVERY DOCUMENTATION.................................................................................................................. 22
5 TECHNICAL SPECIFICATIONS ................................................................................................... 23
GENERAL REQUIREMENTS ............................................................................................................................. 23
Specification
OVERVIEW ................................................................................................................................................. 23
PLATFORM LAYOUT (ANYALA WEST & MADU) ................................................................................................. 26
WHCP SIZE ............................................................................................................................................... 27
MECHANICAL .............................................................................................................................................. 27
SAFETY ...................................................................................................................................................... 29
SECURITY ................................................................................................................................................... 29
WHCP CONSTRUCTION ................................................................................................................................ 29
HYDRAULIC POWER UNIT SECTION.................................................................................................................. 31
ANYALA ANDP1 PLATFORM ..................................................................................................................... 32
MADU MADP1 PLATFORM ...................................................................................................................... 33
WHCP COMMON FEATURES ..................................................................................................................... 33
WELLHEAD CONTROL DRAWER MODULES ........................................................................................................ 35
ESDV/ SSIV CIRCUIT ................................................................................................................................... 35
MOTIVE FORCE FOR CHOKE VALVES ................................................................................................................ 36
PSD/ESD LEVELS ........................................................................................................................................ 36
JUNCTION BOXES ......................................................................................................................................... 38
MOTOR CONTROL STATIONS ......................................................................................................................... 38
INTERNAL LIGHTING ..................................................................................................................................... 39
INSTRUMENTATION ...................................................................................................................................... 40
ELECTRICAL COMPONENTS ............................................................................................................................ 40
CABLING .................................................................................................................................................... 41
FITTINGS .................................................................................................................................................... 41
TAGS AND LABELS ........................................................................................................................................ 42
OTHER ...................................................................................................................................................... 42
TEST AND INSPECTION .................................................................................................................................. 42
FACTORY ACCEPTANCE TESTING ..................................................................................................................... 43
OPTIONAL FEATURES TO BE QUOTED FOR ......................................................................................................... 43
FIELD TUBE AND FITTINGS .................................................................................................................... 43
FIRST FILL HYDRAULIC FLUID ................................................................................................................. 45
6 SUMMARY OF DELIVERABLES ................................................................................................. 46
7 WHCP DATASHEET ................................................................................................................. 47
FIGURES
FIGURE 1 – INITIAL FIELD DEVELOPMENT CONCEPT ............................................................................................................... 8
FIGURE 2 – FINAL FIELD DEVELOPMENT CONCEPT ................................................................................................................. 9
FIGURE 3 – FINAL FIELD LAYOUT ...................................................................................................................................... 10
FIGURE 4 – GENERAL FIELD PLAN..................................................................................................................................... 11
Specification
FIGURE 5 – DETAILED FIELD PLAN .................................................................................................................................... 11

FIGURE 6 – WHCP ARRANGEMENTS ................................................................................................................................ 25
FIGURE 7 – ACTUATOR SUPPLY PRESSURE VS VALVE WORKING PRESSURE ............................................................................... 32
FIGURE 8 – ESDV CIRCUIT ............................................................................................................................................. 36
FIGURE 9 – LOCAL CONTROL STATION............................................................................................................................... 39
FIGURE 10 - WELL CONTROL STATION ............................................................................................................................... 41
TABLES
TABLE 1 – LIST OF HOLD POINTS ........................................................................................................................................ 6
TABLE 2 – ABBREVIATIONS ............................................................................................................................................. 13
TABLE 3 – UNITS & DIMENSIONS ..................................................................................................................................... 14
TABLE 4 – ENVIRONMENTAL SUMMARY ............................................................................................................................ 14
TABLE 5 – STANDARDS ................................................................................................................................................... 17
TABLE 6 – ANYALA WEST WELL ALLOCATION ..................................................................................................................... 26
TABLE 7 – MADU WELL ALLOCATION ............................................................................................................................... 26
TABLE 8 – WELL VALVE DESIGN INFORMATION................................................................................................................... 31
TABLE 9 – ANYALA ANDP1 PLATFORM HYDRAULIC INFORMATION ........................................................................................ 32
TABLE 10 – MADU MADP1 PLATFORM HYDRAULIC INFORMATION ....................................................................................... 33
TABLE 11 – WELLHEAD CONTROL MODULES...................................................................................................................... 35
TABLE 12 – JUNCTION BOXES .......................................................................................................................................... 38
TABLE 13 – FIELD TUBE AND FITTING LIST ......................................................................................................................... 45
TABLE 14 – DELIVERABLES .............................................................................................................................................. 46
TABLE 15 – WHCP DATA SHEET ..................................................................................................................................... 47
Specification
1 LIST OF HOLD POINTS

Hold No. Hold Description Section Reference Status
HOLD 1 ESD Valve Actuator Pressure 5.9 Open, indicative

information given only
HOLD 2 Swept Volumes of ESDV 5.9 Open, indicative
Actuators information given only
TABLE 1 – LIST OF HOLD POINTS
Specification
2 DEFINITIONS
In this document, the following definitions have to be adopted:
Client: FIRST Exploration and Petroleum Development CONTRACTOR (FIRST).

Contractor: Maerlin Limited and Aquaterra Energy Limited (AE).
Client Representative: Authority or person appointed in writing by the Client.
Vendor/Supplier: Party to whom a purchase order is awarded and which manufactures
and/or supplies materials, packages and equipment to perform the
duties specified in accordance with this document.
Construction Contractor: The firm, which undertakes to carry out the Offshore Construction
works.
Fabricator: Any person or party who performs the, structural steel fabrication,
piping fabrication, skid assembling, and/or erection of work.
Inspector: The person entrusted by the AE with the quality control inspection
of packages, structural steel or pipe fabrication shop at site.
May: One of the accepted solutions.
Shall: Mandatory.
Should: Strong recommendation.
Specification
3 INTRODUCTION
FIRST E&P
FIRST Exploration and Petroleum Development Company Limited (FIRST E&P), is a fully indigenous
company and operator of the Nigerian National Petroleum Corporation (NNPC)/FIRST E&P Joint Venture
in Oil Mining Leases 83 and 85 (OML 83/85) in shallow offshore Niger Delta, Nigeria. The company plans
to embark on Integrated Full Field Development of OML 83/85. The field development activities will
involve among other things, the batch drilling of many development/production wells in oil and gas
fields within the concessions.
CSPs will be designed and installed at Anyala West and Madu locations, where the water depth is
between 30 m and 50 m, with a 15 year design life.
The OML 83/85 development project facilities include wells, wellhead platforms & topside equipment,
a floating production storage and offloading facility (FPSO) and subsea pipelines & electrical and fibre
optics cable, as shown in Figures 1, 2 and 3 below.
(ANDP1 NOW HAS RISERS NOT FLEXIBLE JUMPERS AS SHOWN)
FIGURE 1 – INITIAL FIELD DEVELOPMENT CONCEPT
Specification
The FPSO will serve as the production gathering hub from which reservoir fluids from Anyala West wells
and other satellite wells (in the Madu field, and later from Anyala Central, and Anyala East). Production
fluids will be processed on the FPSO and stored until exported via flexible hoses to the collection tanker.
For the purpose of reservoir and well performance monitoring, individual Anyala West wells can be
routed through the multiphase flowmeter (MPFM) installed on a test manifold and initially, for
measurement verification, to the Test Separator on the FPSO via a dedicated test flowline. Gas for gas
lifting of Anyala West and other satellite field producer wells (Madu, Anyala East and Anyala Central)
would be exported from the FPSO to the platforms via subsea lines.
FIGURE 2 – FINAL FIELD DEVELOPMENT CONCEPT
Specification
FIGURE 3 – FINAL FIELD LAYOUT
8385-AEL-IASA-00002 Page 10 of 47
Specification
FIELD LOCATION
Anyala Field is in OML 83. The block is located in the shallow offshore waters of Nigeria and lies in
approximately 45 km off the Niger Delta coast in water depths ranging from of 25 m-55 m (80-180 feet).
Madu Field is located in OML 85. The block is also within the shallow waters of Nigeria, lies above OML
83, in average water depths of about 24.4m (about 80ft). The locations of the blocks and drilling fields
in relation to other oil and gas facilities are shown in Figures 4 and 5 below.
FIGURE 4 – GENERAL FIELD PLAN
FIGURE 5 – DETAILED FIELD PLAN
8385-AEL-IASA-00002 Page 11 of 47
Specification
DOCUMENT SCOPE
The purpose of this document is to outline the general requirements and specification applicable to the
design and procurement of the Wellhead Control Panel (WHCP) package intended for use on the ANDP1
and MADP1 Conductor Supported Platforms (CSP) offshore Niger Delta.
Given the minimum facilities design, the WHCP is utilised to provide a motive force for hydraulically
actuated valves, outside the normal functionality of a WHCP, however for ease of understanding it shall
remain named a Wellhead Control Panel.
This specification defines the minimum requirements for the selection, design, fabrication,
documentation, scope of supply, inspection and testing, of the Wellhead Control Panel package.
The entire WHCP shall meet the requirements outlined in this specification. The layout of the major
components shall be optimised to provide ease of safe access during both inspection, maintenance
activities and redundancy of system components shall be provided to reduce the need to shut down the
WHCP other than for major works.
The Supplier shall notify AE by written submission, of any exception to the requirements of this
specification, or conflicts between this specification and other project documents to allow for further
clarity.
8385-AEL-IASA-00002 Page 12 of 47
Specification
4 PROJECT SPECIFICATIONS
ABBREVIATIONS
Abbreviation Description
AE Aquaterra Energy
ANSI American National Standards Institute
ANDP1 Anyala West Drilling Platform
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing Materials
Guidelines on equipment and protective systems intended
ATEX for use in potentially explosive atmospheres
ESDV Emergency Shutdown Valve
FCA Incoterms Free Carrier
GLWV Wing Valve (Gas Lift)
HP High Pressure
HPU Hydraulic Power Unit
LP Low Pressure
MADP1 Madu Drilling Platform
P&ID Piping and Instrumentation Diagram
PCS Process Control System
PSD Production Shutdown
PWV Production Wing Valve
Surface Control Safety Shutdown Valve (or Downhole
SCSSV Valve)
SIS Safety Instrument System
SITHP Shut in Tubing Head Pressure
SS Stainless Steel
SSV Production Master Valve
TBA To Be Advised
VTA Vendor to Advise
WHCP Wellhead Control Panel
XT Christmas Tree
TABLE 2 – ABBREVIATIONS
8385-AEL-IASA-00002 Page 13 of 47
Specification
UNITS & DIMENSIONS
The following units and dimensions shall be utilised within this scope of work:
Parameter Metric Units Abbv. Imperial Units Abbv.
Frequency Hertz Hz Hertz Hz

Metre m Feet ft.
Length
Millimetre mm Inches in
Power Kilowatt kW Horse Power hp
Bar Gauge barg Psi Gauge psig
Pressure
Bar Absolute bara Psi Absolute psia
Temperature Degree Centigrade °C Degree Fahrenheit °F
Cubic Metre m3 Cubic Feet ft3
Volume Barrel bbl.
Litre L
Gallon gal
TABLE 3 – UNITS & DIMENSIONS
ENVIRONMENTAL CONDITIONS
The table below outlines the details of the environmental conditions effecting the topside design:
Factor Comment
Location Offshore Niger Delta Blocks OML 83 & 85

Country Federal Republic of Nigeria
Site Altitude Sea Level
Climate Tropical Monsoon
Minimum Ambient Air Temperature 23.4 oC
Maximum Ambient Air Temperature 31.0 oC
Maximum Sea Surface Temperature 30.7 oC
Rainfall (Max Rate) 41.9 mm/hr
Humidity (Min, Mean, Max) 39%, 82%, 92%
Wind (U10_10min) Max squall speed based on 10 year event 25 m/s
Prevailing Wind From South West
Wave Significant wave height on 10 year event 3.7 m
Prevailing Current Guinea Current towards the East peaking at 0.6 to 0.7 m/s
TABLE 4 – ENVIRONMENTAL SUMMARY

(DATA FROM 8385-BMT-FRRPT-001_METOCEAN CRITERIA REPORT_ANYALA_MADU_2017)
8385-AEL-IASA-00002 Page 14 of 47
Specification
REGULATIONS, CODES AND STANDARDS
The design shall be in accordance with the latest relevant local and international legislation, codes and
standards. Good engineering practice shall be applied to facilitate a safe operating plant design and
operator friendly environment as well as to minimise the risks to personnel as Low as Reasonably
Practicable (ALARP).
All packages should confirm to international standard of design as well as regulatory requirements.
Health Safety and the Environment must be taken into consideration with every design.
ORDER OF PRIORITY
Should any conflict occur consequent to applying this philosophy document, the order of preference
shall be as follows:
 Nigerian National Standards, Guidelines & Regulations

 Certifying/Notified Bodies’ requirements (TBA)
 Codes and standards in this basis of design document
 International Industry Codes and Standards
 Industry Standards
 Equipment and Package Supplier Codes and standards, if not covered by the above or
may be used instead of above only by prior agreement with AE
In the event of award of order, only deviations which have been agreed by the AE shall be acceptable.
REGULATIONS
All the works shall be in conformity to the relevant regulations imposed by the government of Nigeria,
where appropriate.
INTERNATIONAL CODES AND STANDARDS
Instrumentation, including application, selection and installation, shall conform to the best standard
industrial practice and the current ISA and API Recommended Practices and Standards. Equipment must
conform to ATEX and IEC Area Classification requirements.
All work shall be in accordance with the latest edition of API RP 14C, and RP 550.
8385-AEL-IASA-00002 Page 15 of 47
Specification
PROJECT DOCUMENTS
FIRST document number AE Document Number Description

8385-AEL-ZAXE-00004 FEP3546-AEL-EG-LAY-1002-002 Platform Layouts
8385-AEL-ZAXE-00007 FEP3546-AEL-EG-LAY-2002-002
8385-AEL-EAXD-00001 FEP3546-AEL-EL-GEN-0001-001 Earthing boss GA
8385-AEL-IASA-00001 FEP3546-AEL-IC-SPC-0001 General Instrumentation Specification
8385-AEL-PACB-00001 to FEP3546-AEL-PR-CEC-1001-001 Cause & Effect Diagram ANDP1
8385-AEL-PACB-00004 to 004
8385-AEL-PACB-00005 to FEP3546-AEL-PR-CEC-2001-001 Cause & Effect Diagram MADP1
8385-AEL-PACB-00008 to 004
8385-AEL-PAXB-00001, 8385- FEP3546-AEL-PR-PID-0001-001
AEL-PAXB-00002 & FEP3546-AEL-PR-PID-0001- Process and Instrumentation Diagram legend sheets
002
8385-AEL-PAXB-00003 to
8385-AEL-PAXB-00014 and
8385-AEL-PAXB-00029 to FEP3546-AEL-PR-PID-1001-001 Process and Instrumentation Diagram ANDP1
8385-AEL-PAXB-00033 and to 019
8385-AEL-PAXB-00039
8385-AEL-PAXB-00034 to FEP3546-AEL-PR-PID-2001-001
to 019 Process and Instrumentation Diagram MADP1
8385-AEL-PAXB-00042
8385-AEL-IAXX-00003 FEP3546-AEL-IC-BLD-1001-001
TBC and FEP3546-AEL-IC-BLD-1001- Cable block diagrams ANDP1
002
8385-AEL-IAXX-00017 FEP3546-AEL-IC-BLD-2001-001
TBC and FEP3546-AEL-IC-BLD-2001- Cable block diagrams MADP1
002
8385-AEL-IAXX-00008 FEP3546-AEL-IC-TDG-1001
TBC series Cable termination diagrams ANDP1
8385-AEL-IAXX-00015 FEP3546-AEL-IC-TDG-2001
TBC series Cable termination diagrams MADP1
GENERAL STANDARDS
General Standard Description

Recommended Practice for Analysis, Design, Installation, and Testing of Basic Surface
API RP 14C Safety Systems for Offshore Production Platform
API RP 505 Classification of Location of Electrical Installations
API RP 540 Electrical Installations in Petroleum Processing Plants
Safety Standard Description

API 520 Sizing, Selection, & Installation of Pressure Relieving Devices
NFPA 70 National Fire Protection Association – National Electrical Code
OSHA Occupational Safety and Health Administration
8385-AEL-IASA-00002 Page 16 of 47
Specification
Structural Standard Description

DNV 2-7.3 Standard for Certification
Piping/Mechanical Standard Description

ASME B16.34 Valves Flanged, Threaded and Welding End
ASME B31.3 ASME Code for Pressure Piping
Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for
ASTM A269 General Service
Electrical & Description

Instrumentation Standard
ANSI 1 20.1 Characteristics of NPT
API RP 2003 Protection Against Ignitions Arising Out of Static, Lightning and Stray Currents
API RP 551 Process Measurement Instrumentation
ATEX 94/9/EC Equipment for Use in Explosive Atmospheres
BS EN 60352-2 Crimped Connections General Requirements, Test Methods and Practical Guidance
IEC 60038 Standard Voltages
IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres
IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres
IEC 60287 Calculation of Continuous Current Rating of Cables
IEC 60446 Identification of Conductors by Colours or Numbers
IEC 60529 Degrees of Protection Provided by Enclosures
IEC 61000 Electromagnetic Compatibility
IECEx 02 Equipment for Use in Explosive Atmospheres
ISO4406 CODE-/15/12 Cleanliness of Hydraulic
Quality Description
ISO 9001 Quality Management Systems – Requirements
TABLE 5 – STANDARDS
WARRANTY
The Supplier shall warranty items in line with the terms in contract FEP3546-SC-005.
8385-AEL-IASA-00002 Page 17 of 47
Specification
DOCUMENTARY SCOPE OF SUPPLY
The scope of supply includes preparation of all documentation necessary for the manufacture of the
WHCP package. This includes but is not limited to:
 General Arrangement Drawings

 Hydraulic Schematic Drawings
 Parts Lists
 Electrical and Instrumentation Termination Drawings
 Lifting Arrangement Drawings
 Interface Drawing
 Hydraulic Calculations, Inc. reservoir, accumulation, pump, tube, pressure safety valve
Sizing
 Electrical Power Calculations, including solenoids, cable sizing etc.
 Factory Acceptance Test (FAT) procedure including flushing, hydrostatic and function
 Installation, Operating and Maintenance Manuals
 Manufacturer Record Book to AE supplied matrix
 Commissioning and Two-Year Operational Spares Lists
 Quality Plan including ITP
 Project Schedule
QA/QC REQUIREMENTS
The requirements and plan shall include the following, as a minimum:
 Quality Plan including ITP

 Factory Acceptance Test (FAT) procedure
 Performance guarantee and warranty
 Preparation for and application of surface coatings, including coating records
 Preparation for shipment, packing and marking
 Certification of equipment
 Materials Certification
 Support during yard and site commissioning
 Completed As Built Data Sheets for the supplied equipment
 Load Test Procedure and results
 As built drawings (Interfaces, General Arrangements and Schematics) for the supplied
equipment
8385-AEL-IASA-00002 Page 18 of 47
Specification
INTERFACES
The Supplier shall pay particular attention to both internal and external interfaces and shall ensure that
the correct size, type, location and orientation of all connections are provided and agreed upon with AE.
Interface details are to be recorded supplier interface tool. Specific interface documentation for each
discipline are expected to be presented by the supplier as part of the project delivery scope. All
interfaces shall be matched to those as specified by AE in the Engineering documents.
UTILITIES
The utilities available on MADP1 and ANDP1 for the use of the package are as per the list below. Supplier
to confirm the utilities needed and expected usage per day, kWh and peak usage rates, for the safe
operation of the package. AE will, as part of the engineering scope, deliver to supplier Termination
drawings for the instrument and electrical connections within the package:
 24 Vdc for instruments and solenoid valves

 Individual 440 Vac 60Hz 3 phase supply for the pumps, supplied from the Motor Control
Centre on the platform
 250 Vac 60Hz power supply for the lights
DEVIATIONS AND/OR EXCEPTIONS
In the event that the Supplier’s solution deviates or there are any exceptions to the requirement of the
equipment specification (including exceptions to relevant codes and standards), such deviations and
exceptions shall be identified and properly documented within supplier Technical Queries.
In the event that no deviations and exceptions are identified by the Supplier, this will be taken to mean
the Supplier’s proposal complies fully with all the specified technical requirements detailed within the
material requisition.
A written application shall identify the document(s) affected, details of the deviation and the reasons
for it. The application should include a detailed discussion on the proposed alternative and the
associated cost and delivery implications. The application shall be submitted to the Contractor for
review.
The Supplier is to note that all deviations/comments shall be subject to the AE’s approval before work
affected by the deviation can proceed.
8385-AEL-IASA-00002 Page 19 of 47
Specification
EXCLUSIONS
The following specified items are excluded from the initial scope of supply:
 Installation of equipment
 Hook up of the packages on the platforms
 Mechanical completion of the installed equipment
 Population of future drawer modules
DESIGN LIFE
The design life of the package will be 15 years and the WHCP package shall be designed to fulfil the
following criteria:
 Safe
 Cost effective
 Simple to maintain
 Simple to operate
 Flexible, able to accommodate changes in technology and operating requirements during
the design life
 Reliable with a high degree of availability
 Operational flexibility to facilitate commissioning and decommissioning operations
 Replacement parts shall be available for the design life as detailed above
 Equipment to be installed on the platform, in a Zone 1 IIA T3 area
LAYOUT
The Supplier shall take into consideration the full life cycle of the package and ensure that it can be
operated, maintained, extended with future equipment, disassembled and ultimately decommissioned
in a safe and logical manner at the end of the plant operating life.
Details of the dimensions and not to exceed weights of the proposed equipment shall be provided within
4 weeks of project inception.
OPERABILITY
The equipment shall be designed and laid out for ease of operation and maintenance throughout its life.
MATERIALS
All materials used shall be new. The materials shall be in accordance with the applicable specifications
and shall meet the requirements as set forth in the relevant codes and standards.
8385-AEL-IASA-00002 Page 20 of 47
Specification
All materials to be used shall take into consideration the design life span of 15 years.
NAME PLATES
A 316 stainless steel construction WHCP nameplate shall be permanently affixed using screws or rivets
to each panel in a readily accessible position. Location to be shown on the general arrangement which
will be approved by AE.
The nameplate shall be in English and include, but not be limited to, the following information:
 Equipment Tag
 Manufacturers Name
 Company Name and Logo
 AE Name and Logo
 Client Name and Logo
 Year of Manufacture
 Serial Number
 Operating Voltages within
 Design Pressure
 Operating Pressure
 SWL
 Applicable Zone Rating
SPARE PARTS
The Supplier shall supply the following parts lists and items within the scope of work:
 List of recommended commissioning spare parts and supply of these items once agreed
 List of any specialised tools needed which shall be required and supply of these items
once agreed
 List of recommended 2 year operating spares and supply of these items once agreed
All lists should reflect the nature of this offshore location at the end of a long supply chain.
PACKAGING
The entire WHCP package shall be suitably packaged and protected for the journey to the fabrication
yard in Nigeria, and for outside storage there for up to 6 months. This packaging shall be to the suppliers
account. Any boxes should be of wooden construction, plastic lined for weatherproofing and should
include at least one side and roof screwed into place for customs inspection. All boxes should mention
the Purchase order number in full and should be supplied compete with a packing list and commercial
8385-AEL-IASA-00002 Page 21 of 47
Specification
invoice including commodity codes. Where items are too large to crate, delicate items shall be covered
with suitable packing materials to prevent damage and unauthorised entry during transit.
DELIVERY
Delivery will be DDP (Incoterms 2010), delivered to fabricator facilities in Nigeria

A1-ZP-950600: Aveon Offshore, Port Harcourt, Nigeria
M1-ZP-950600: Dorman Long, Victoria Island, Nigeria
SITE COMMISSIONING
Commissioning and or training services shall be required, either at the onshore fabrication site or
offshore on location. In this eventuality. Personnel engaged in commissioning activities shall be of
Nigerian nationality and fully engaged within the design and build of the package so as to assist the
COMPANY is operation and maintenance of the panels throughout field life.
POST-DELIVERY DOCUMENTATION
Post-delivery, or at FAT, the following documents shall be provided:
 Manufacturing record book, as per the AE certification matrix

 Completed as built data sheets for the supplied equipment, including AE data sheets with
VTA/TBC items completed along with manufacturer standard data sheets
 As-built drawings (interfaces, general arrangements, isometrics and schematics) for the
supplied equipment
 Installation, operating and maintenance manuals, including commissioning procedures
The index and content of these documents to be agreed in detail with AE prior to an order being raised.
8385-AEL-IASA-00002 Page 22 of 47
Specification
5 TECHNICAL SPECIFICATIONS
GENERAL REQUIREMENTS
Compliance with this specification shall not relieve the Supplier of their responsibility to provide a fully
complete and safe package design, including all auxiliary elements, necessary to ensure reliable and
efficient operation under the specified operating conditions. In this respect the Supplier shall note that
prototype or unproven equipment designs shall not be considered.
Good build and assembly working practices shall be followed in accordance with manufacturer’s
guidance and training manuals.
The Supplier shall take into consideration the full life cycle of the package and ensure that it can be
disassembled and ultimately decommissioned in a safe and logical manner at the end of the plant
operating life.
The equipment must be designed and laid out for ease of maintenance throughout its life.
Any equipment which is required to be operated shall be in an easily accessible location and should not
require any special tools or working at height etc. I the event that specialist tools are required these shall
be included within the package supply.
Pressure vents and drains shall be located so as to be accessible from grade.
OVERVIEW
Each Wellhead Control Panel shall provide hydraulic operation and solenoids for the Downhole (SCSSV),
Master Valve (SSV), Wing Valve (PWV) and Gas Lift (GLWV). Plus hydraulic power to supply Emergency
Shutdown Valves as described in section 5.9 below.
The Wellhead Control Panel shall be a single self-contained unit, providing control, and hydraulic
actuation for the platforms 8 possible wells, configured from 5 conductors. These shall be numbered
WH-850100, WH-850200, WH-850300, WH-850400 and WH-850600 to differentiate between platforms
a prefix of A1- shall be used for ANDP1 and M1- for MADP1.
8385-AEL-IASA-00002 Page 23 of 47
Specification
The Anyala west platform (ANDP1) WHCP shall have 5 (five) production (current), plus 3 (three) future
slots, and MADU platform (MADP1) shall have 5 (five) production, 1 (one) storage and 2 (two) future
slots. Therefore only the WHCP drawer modules required as detailed above shall be provided. Bulkhead
connection sizing shall be included in the relevant documentation. Future drawer modules shall be able
to be installed without depressurising the existing equipment. A separate Wellhead Control Panel shall
be provided for the ANDP1 platform and the MADP1 platform.
The hydraulic pressure to each well control group shall be supplied by a common header.
The WHCP shall include 2 (two) electrically driven positive displacement pumps for the HP header and
2 (two) electrically driven positive displacement pumps for the LP header. The pumps shall operate in a
Lead/Lag arrangement. The pump control logic shall be provided from others, based on the header
pressure transmitter for each of the pressures available. It shall be possible to manually control each
pump through a local/remote selector control station. Motor pump units shall be provided with a local
control station which allows the following functionality: start push button, stop push button twist to
release & local/ remote control
8385-AEL-IASA-00002 Page 24 of 47
Specification
The WHCP panel arrangements shall be as shown below. The gas lift and well control modules shall be
combined as one unit, these are shown as separate items below as MADP1 slot B2 will not have the
GLWV infrastructure fitted in phase 1.
FIGURE 6 – WHCP ARRANGEMENTS
8385-AEL-IASA-00002 Page 25 of 47
Specification
PLATFORM LAYOUT (ANYALA WEST & MADU)
Anyala West well allocation is as follows:
Grid String Well Information New Equipment Comments

Reference Number
Well No. Well Type
A1 East AW55B Oil Prod. + GL A1-WH-850100
West AW55A Oil Prod. + GL A1-WH-850200
A2 East AW80B Oil Prod. + GL A1-WH-850300
West AW60B Oil Prod. + GL A1-WH-850400
B1 East AW80A Gas prod A1-WH-850500 Phase 2 Population
West AW49A Oil Prod. + GL A1-WH-850600
B2 East Spare Oil Prod. + GL A1-WH-850700 Phase 2 Population
West Spare Oil Prod. + GL A1-WH-850800 Phase 2 Population
C3 NONE NONE NONE NONE NONE
NONE NONE NONE NONE NONE
C4 East Contingency TBA
West Contingency TBA
TABLE 6 – ANYALA WEST WELL ALLOCATION
Madu well allocation is as follows:
Grid String Well Information New Equipment Comments

Reference Number
Well No. Well Type
A1 East Spare Oil Prod. + GL M1-WH-850100 Phase 2 Population
West Spare Oil Prod. + GL M1-WH-850200 Phase 2 Population
A2 East MA58A Oil Prod. + GL M1-WH-850300
West MA58B Oil Prod. + GL M1-WH-850400
B1 East MA84A Oil Prod. + GL M1-WH-850500
West MA84C Oil Prod. + GL M1-WH-850600
B2 East MA80A Gas Storage M1-WH-850700 Gas Production Phase 2
West MA84B Oil Prod. + GL M1-WH-850800
C3 NONE NONE NONE NONE NONE
NONE NONE NONE NONE NONE
C4 East Contingency TBA
West Contingency TBA
TABLE 7 – MADU WELL ALLOCATION
Contingency well slots to be allocated tag numbers based on the assigned slot being used in that location
8385-AEL-IASA-00002 Page 26 of 47
Specification
The Wellhead Control System shall provide:
 Generation of two hydraulic pressures 3000 psig (LP) and 5000 psig (HP) headers
 Hydraulic fluid storage and fluid filtration Hydraulic fluid shall be HW 443 Water based fluid
 Hydraulic power storage through integral hydraulic accumulators
 Well interlocking, ensuring the wells are closed from top down and opened from bottom up
in terms of placement of valves in the process stream. More information on this interlocking
is available in section 5.10
 Inferred open/close position indication of SCSSV. This shall be provided via a pressure switch
on the output line to the valve, inside the drawer module. The volt free contact shall close to
indicate the valve is closed and be connected to the SIS
 Interface to the external SIS WHCP shall perform shutdown logic in accordance with the
Cause and Effects Chart and this specification
 Double block and bleed valves on all maintainable pressure system equipment including
removable well control modules
 Interface to external SIS. WHCP shall provide Hydraulic output for ESDV’s
 Transmitters connected to the platform SIS shall be Emerson (Rosemount) or equivalent,
certified to SIL 2. This shall include but be not limited to the Pressure Transmitters used for
LP and HP Header control, supply tank, and return tank level control
 ESD / PSD push buttons status signals shall be volt free contacts and open on the shutdown
condition to the SIS
In summary the WHCP should include as a minimum:
 All valves, tube work and fittings

 Controls and Instrument connections
 Holding down Bolts and Nuts
 Drip pan(s)
 Nameplate with bracket
 Internal lighting
 Commissioning and start-up spare parts and list of these items
 Two years operational spare parts and list of these items
 Special tools including accumulator charging kits and list of these items
 Operating and Maintenance Manual
 Any other items required to make the system complete and efficiently operable
 Manufacturing Record Book
WHCP SIZE
The footprint size of the WHCP shall be 6 metres long by 1.6 metres wide. Suppliers are encouraged to
utilise all of this available space to ease maintenance.
MECHANICAL
All welding shall be in accordance with the relevant codes and standards. Certified Lifting equipment
including slings shall be provided with each WHCP package for lifting the package for installation. Lifting
8385-AEL-IASA-00002 Page 27 of 47
Specification
points and weights to be clearly marked on all items of equipment which are in excess of 15kgs. Unit
shall be load tested, and NDE inspections are required following this in accordance with DNV 2-7.3.
Doors shall have latching mechanisms to prevent them slamming closed and shall be able to be fully
removed with the use of simple tools.
All section joints and transits shall be provided with seals to ensure the integrity of the panel is
maintained.
All pressure retaining equipment shall be protected by pressure safety devices in line with an
appropriate standard. The devices shall be suitably sized for the worst case service, calculations shall be
presented for these items as part of the detailed design scope.
Instrument tubing shall not be used for support for instruments or components. Plates welded to
structures, yoke mounting and ‘Stauff’ clamp support arrangements shall be used. The ‘Stauff’ clamps
shall be anti-corrosion and be made of flame retardant (polyamide) materials.
All pressure retaining equipment shall be protected by pressure safety devices in line with ASME VIII and
Pressure Vessel Codes. The devices shall be sized accordingly.
Instrument supports welded to process piping or vessels shall not be allowed except when such supports
are installed by fabricator prior to leak testing.
All tube work shall be suitably sized for pressure and flow, this shall be demonstrated by the Supplier.
8385-AEL-IASA-00002 Page 28 of 47
Specification
SAFETY
It is the intent of the Company that operational hazards are reduced to a minimum. The Supplier shall
use sound engineering judgement to complete the fabrication of the package that shall perform all the
required process functions without compromising this aim.
Any cabling shall be arranged in a manner so as to avoid tripping or headroom problems, and shall be
protected from personal traffic. The unit shall be suitably earthed to prevent stray currents causing
corrosion to external equipment and shock to personnel. Two earth bosses on diagonal corners are
required the size and shape of these is confirmed in project Earthing Boss GA. All cabling shall be fixed
in place by nylon ties as a minimum with coated stainless steel ties every 3 ft., minimum, to hold them
in place in case of a fire.
All bolted in items should be suitable earthed back to the main panel, this includes but is not limited to;
Doors, Junction boxes, pumps, doors and gland plates.
SECURITY
To prevent unauthorised interference from possible platform intruders the faces of the WHCP
containing controls shall be protected by a secured cover/door mechanism. These need to be easily
removed or swung away when the platform is in “manned” mode. Locking should be by a mechanism
which cannot be easily removed with bolt cutters, all locks shall be furnished with the same key access.
WHCP CONSTRUCTION
The construction of the Wellhead Control Panel shall be from 3 mm thick AISI 316L stainless steel, sheet
as a minimum, with stiffeners required as appropriate to prevent buckling and rigidity. All joints are to
be continuously welded and are to be ground smooth. The panel shall be capable of being lifted from
the top or bottom via lifting eyes/removable lifting frame and sling arrangement. The panel shall provide
access to internal components for operation and maintenance via lift off type removable hinged doors
and provide ingress protection of internally located components to IP66.
All tube work shall be suitably support, to prevent vibration and damage. Tube shall not be used to
support the weight of components, tubes shall be supported at least every metre.
8385-AEL-IASA-00002 Page 29 of 47
Specification
All control from the panel shall be from the western face as installed on the platform to add personal
protection from the wells when opening/closing valves. All isolation valves shall have the ability to be
locked in both open and closed position.
All tie in points for services shall be provided as part of a tie in point schedule issued with project
documentation.
The panel shall incorporate an integral drip tray to collect fluid spillage and be routed to a common drain
complete with an externally located drain valve which shall be 1” NPTF and shall be normally plugged.
The drip tray shall hold 110% of the hydraulic Supply and Return tanks total volume, to ensure the fluid
cannot spill over into to the environment. The draining of this shall be performed manually by
operations, as per the drain philosophy document. Tanks shall be able to be drained down internally to
the panel.
The hydraulic components shall be AISI 316 stainless steel as a minimum and connected via imperial
sized Parker AISI 316 stainless steel twin ferrule, A-Lok, tube fittings and AISI 316 stainless steel tubing
conforming to ASTM A269.
The tubing deployed throughout the panel shall have a hardness not exceeding Rb 80. A suitable liquid
thread sealant shall be used on all sealing threads and the use of PTFE tape is strictly prohibited. All
system components shall utilise imperial ANSI/ASME B1.20.1 NPT pipe threads.
All electrical components shall be certified for use in ATEX IEC certified Zone 1 IIA T3 minimum Hazardous
Area, with the use of IS equipment prohibited, unless no alternative is available and written approval is
obtained for AE. All glands should be brass Hawke (or equivalent) type provided without shrouds.
All instruments, bulkhead unions and screws penetrating the panel enclosure shall be sealed using
gaskets, sealer, or other method to assure IP66 rating of the enclosure. Certification for IP66 rating is
not to be included as part of the scope of supply but the design intent must be demonstrated.
8385-AEL-IASA-00002 Page 30 of 47
Specification
HYDRAULIC POWER UNIT SECTION
The hydraulic power unit section shall be an integral part of the Wellhead Control Panel, it shall provide
hydraulic power HP for the Downhole valve (SCSSV) and LP for the other valves. In addition hydraulic
power to open the ESD valves on the platform. The HPU shall be capable of transferring hydraulic fluid
from external fluid barrels, 207 ltr, and storing this fluid in a suitably sized atmospheric hydraulic
reservoir via hand operated pump supplied with the package. The sizing of the reservoir is to be
supported by calculation and allowing for minimum fluid level and reservoir operating air gap and sump.
The hydraulic control fluid shall be HW 443. A separate return tank, with flame arrestor, shall be
provided for the dirty returns from the downhole safety valves only. The contaminated fluid shall be
manually drained, the tank shall be sized to permit a minimum of four closing operations of all potential
valves before reaching high alarm level (size as per section 7). The returns reservoir shall only fill up upon
an ESD shutdown when the SCSSV’s close.
The connection to the bulkhead shall be ¼” for the SCSSV and 3/8” for the SSV, PWV, GLWV and ESDV’s.
The system shall be sized and designed using the following:
Valve type Design information
SCSSV Operating Pressure (pressure required to overcome spring force and well pressure
combined) – 5000 psi
Crack Open Pressure- 1669psi (Zero Bore)
Hold Open Pressure – 4864psi
Max Design Pressure- 7500psi
Operating fluid – HW 443 (Water Based) 8.80ppg
Swept volume – 20ml (Zero Bore)
SSV Operating Pressure (pressure required to overcome spring force and well pressure
combined) – Maximum pressure needed to operate this valve is less than 3000 psi.
Crack Open Pressure – see Figure 6
Hold Open Pressure- – see Figure 6
Max Design Pressure- 6000 psi
Swept volume - 52.76 in3
PWV Operating Pressure (pressure required to overcome spring force and well pressure
combined) – Maximum pressure needed to operate this valve is less than 3000 psi.
Crack Open Pressure – see Figure 6
Hold Open Pressure- – see Figure 6
Max Design Pressure- 6000 psi
Swept volume - 52.76 in3
GLWV Design information to be based on that for the PWV
TABLE 8 – WELL VALVE DESIGN INFORMATION
8385-AEL-IASA-00002 Page 31 of 47
Specification
FIGURE 7 – ACTUATOR SUPPLY PRESSURE VS VALVE WORKING PRESSURE
ANYALA ANDP1 PLATFORM
Quantity Description
5 off + (3 off FUTURE) Actuated Tree modules as per table 8

2 off Hydraulic spring return 10” Oil & Gas pipeline ESDV actuator swept volume of 1 litre
(HOLD 2) operating at 3000 PSIG [HOLD 1]. Tubing to these valves in the field shall
therefore be run as 3/8” OD tubing.
1 off Hydraulic spring return 4” Gas Umbilical ESDV actuator swept volume of 1 litre (HOLD 2)
operating at 3000 PSIG [HOLD 1]. Tubing to these valves in the field shall therefore be
run as 3/8” OD tubing.
2 off Hydraulic spring return 6” Oil & Gas/Gas pipeline ESDV actuator swept volume of 1 litre
(HOLD 2) operating at 3000 PSIG [HOLD 1]. Tubing to these valves in the field shall
therefore be run as 3/8” OD tubing. 6” Gas pipeline ESDV is future supply but the control
logic shall be present from day one.
1 off Hydraulic spring return 10” Gas pipeline SSIV actuator swept volume of 2.595 litres (HOLD
2) operating at 3000 PSIG [HOLD 1]. Tubing to these valves in the field shall therefore be
TABLE 9 – ANYALA ANDP1 PLATFORM HYDRAULIC INFORMATION
8385-AEL-IASA-00002 Page 32 of 47
Specification
MADU MADP1 PLATFORM
Quantity Description
6 off + (2 off FUTURE) Actuated Tree modules as per table 8

1 off Hydraulic spring return 12” Oil/Gas pipeline ESDV actuator swept volume of 1 litre (HOLD
1 off Hydraulic spring return 10” Gas pipeline ESDV actuator swept volume of 1 litre (HOLD 2)
operating at 3000 PSIG [HOLD 1]. Tubing to these valves in the field shall therefore be
1 off Hydraulic spring return 8” Oil & Gas pipeline ESDV actuator swept volume of 1 litre (HOLD
TABLE 10 – MADU MADP1 PLATFORM HYDRAULIC INFORMATION
WHCP COMMON FEATURES
 The WHCP shall generate two hydraulic pressure system headers via dual electrically
driven hydraulic lead/lag pumps sized for system start-up in less than 15 minutes from a
'Black Start'.
 The hydraulic pump suctions shall be protected by 100 mesh independent suction
strainers and each pump shall discharge into a hydraulic header with dual 3 micron
pressure filters fitted with visual 'pop-up' type filter clogging indication in addition to DP
pressure transmitters. The filtration provided shall ensure the system cleanliness is
maintained at ISO4406 CODE-/15/12. Sample points shall be provided upstream and
downstream of these supply filter assemblies. No ability to bypass the filters shall be
provided.
 The generated hydraulic fluid, following filtration, shall charge suitably sized hydraulic
accumulator(s) for specified wells (SCSSV, SSV, PWV, and GLWV) to cycle; close - open -
close, and the specified ESD valves, including future supply, to all open without the need
for the electrically driven pumps to run. Separate accumulation shall be provided for the
choke valve circuit with the same design conditions. Accumulation for a fully populated
unit shall be provided at point of delivery.
 Space shall be provided for the extra accumulators needed for the future expansion of the
WHCP for the future scope of all possible wells and ESDV’s.
 Space shall be provided for the gas lift drawers below each well control drawer as per
section 5.2.
 Pump protection from reservoir fluid low level and system protection against high
pressure shall be provided by others to the electrical feeds into the pumps. The WHCP
shall also have relief valves to protect all sections of the various pressure systems i.e.
pump headers, accumulations (thermal relief), thermal expansion of field tube work, etc.
 All Hydraulic valve returns, except SCSSV, shall be filtered back to the supply reservoir via
a high capacity 10 micron, bypass type dual filter fitted with visual 'pop-up' type filter
clogging indication. The clean reservoir shall be fitted with a breather filter, visual fluid
level indication and a level transmitter(s) as per P&IDs. PSV returns from inside the panel
shall be routed directly back to the tank via individual return lines.
8385-AEL-IASA-00002 Page 33 of 47
Specification
 SCSSV returns shall be directed to a dirty returns tank the dirty returns tank shall be
equipped with a flame arrestor, visual fluid level indication and a level transmitter(s) as
per P&IDs.
 Indication of pump running and hydraulic system header pressures shall be indicated via
panel mounted pressure gauges located on the western face of the Wellhead Control
Panel.
 Inlet piping to pressure safety relief valves shall be as short as practical. Line sizes to relief
valve inlet and from valve discharge shall be calculated and the sizes demonstrated. Relief
Valve lines shall be run independently to prevent the requirement for isolation valves or
system shutdown when performing maintenance to these parts. Discharge piping shall be
independently supported. Each safety relief valve discharging into an open stack shall be
provided with a drain, preferably from the valve body.
 Hydraulic connections shall be on the top of the enclosure.
8385-AEL-IASA-00002 Page 34 of 47
Specification
WELLHEAD CONTROL DRAWER MODULES
These shall be provided for the following types:

Design & Supply in Design for Future
Description Use
Phase One
Oil Production Yes
Gas lift Yes
Gas Production (ANDP1 and MADP1) Yes
Gas Storage (MADP1 only) Yes
TABLE 11 – WELLHEAD CONTROL MODULES
Wellhead Control Modules shall provide independent and individual control of the related Well SCSSV,
SSV and PWV and GLWV. Each module shall contain the hydraulic circuitry to control the Subsurface
Safety Valve, Master Valve, Wing Valve and Gas Lift Wing Valve. Any future module skeletons shall be
fitted unpopulated. These shall have a blank face with blanked cut outs for the gauges and valves, but
with no outputs, and no inputs connected. The future drawer modules shall be designed to be installed
without the need for a shutdown of the existing system (e.g. future bulkhead connectors should be fitted
into the panel and blanked off, header connections shall be isolated with double block and bleed valves).
Drawers shall be removable via union connections into the interconnecting tube-work on the backside
of the drawer. Drawer design shall be common between similar wells to ensure minimal spare units
needs to be available in store areas. Drawers shall be locked into the panel front through a minimum of
2 Emka key locks or similar. Once spare well control module shall be supplied fully populated for sparing
in the field.
ESDV/ SSIV CIRCUIT
The ESD Valves / SSIV shall be powered from individual feeds from the LP circuit each of the ESDV’s on
each platform, which shall each have an individual solenoid, located in the WHCP, controlled from the
SIS. Each output signal from the WHCP to the ESDV’s shall have a pressure indicator and double block
and bleed isolation valve as well as a solenoid valve. The pressure indicator shall be mounted on the
panel front. The solenoids shall individually vent back to the supply tank when de-energised, check valve
and opening timer valves (Flow control) shall also be provided. AE will supply volume of these valves and
the closure times required during detailed design so as the correct Cv can be selected for the valves. In
8385-AEL-IASA-00002 Page 35 of 47
Specification
addition to this a separate solenoid shall be supplied which will be able to execute the command of close
all ESDV’s (not SSIV).
FIGURE 8 – ESDV CIRCUIT
MOTIVE FORCE FOR CHOKE VALVES
The platform shall utilise hydraulics as the motive force for the choke valves. The source of this motive
force source shall be the LP header. Output shall be via a common manifold for all 8 potential valves,
run in 1/2” tube work. The chokes will be controlled by locally mounted solenoids, with exhaust fed back
to the WHCP via a returns header in 1/2” tube work. Returns for this system are to be treated in the
same was as ESDV returns. Accumulation for this system shall be provided, separate to other LP
accumulation to allow for two complete closures of all potential valves. Volume required to close the
selected actuators is 665ml based on a HYL-35-19-DA actuator.
PSD/ESD LEVELS
The SIS shall perform all the shutdown logic as per the following shutdowns:
 ESD - Close all SCSSV, SSV, PWV, GLWV and ESDV (Sub-Surface and Surface Shutdown)
 PSD - Close all SSV, PWV and GLWV (Surface Shutdown)
All shutdowns shall require manual intervention at the Wellhead Control Panel to reset and open the
valves. The executive control of the ESD levels shall be derived from the external SIS system. Solenoid
Valves shall be provided for each valve per well, SCSSV, SSV, PWV, and GLWV. Interface to the SIS system
via a junction box. Solenoids shall be 24Vdc and less than 10W power consumption. WV shall be able to
be remotely reset. An additional flow restriction valve shall be installed on the feed/return line for each
SCSSV downstream of the solenoid valve in order to delay the closure time of the valve. This shall
8385-AEL-IASA-00002 Page 36 of 47
Specification
safeguard the SCSSV from closure out of sequence were there to be a catastrophic loss of hydraulic
power.
ESD and PSD pushbuttons shall be provided on the control panel. All shutdown pushbuttons shall be
equipped with a shroud to prevent accidental operation.
8385-AEL-IASA-00002 Page 37 of 47
Specification
JUNCTION BOXES
These shall be provided for the following:

Junction Box Type Number to be provided Contents
Analogue Inputs SIS 1 HPU Pressure Transmitters and Level Transmitter

Digital Inputs SIS 2 HPU Pressure Switches & PSD/ ESD Pushbuttons
Digital Outputs SIS 5 HPU SOV’s
Analogue Inputs PCS 1 HPU Level Transmitter and DP filter Transmitters
TABLE 12 – JUNCTION BOXES
All Junction boxes shall be manufactured from AISI 316L stainless steel and fitted with removable gland
plates. Gland plate entry is restricted to bottom only cable glands, without shrouds shall be used with
cable installation.
MOTOR CONTROL STATIONS
These shall be provided of all 4 of the Motors in the WHCP with the following:
 Start push button (push to start, pull to stop)

 Stop/E-stop push-button (stay put, pull to release)
 Local/Remote switch
These shall be mounted in the recess control panel on the WHCP. All local wiring to the motors from the
control boxes to be completed by supplier, external wiring into the control boxes to be by others. The
specification of the control station shall be as follows.
3 Gang control stations ATEX certified for Zone 1 IIA T3 hazardous area. These shall be Stahl 8040 series
or similar. Single 25mm gland hole at the bottom. If manufacturers standard is 20mm, a hole adaptor
shall be fitted to allow a 25mm cable gland to be fitted.
Top position
Push button (green) with the legend “Start” contact closes when the push-button is pressed.
Middle position
Push button latching (twist or pull to reset) (red) with legend “stop” contact open when the push-button
is pressed.
Bottom position
Two Position switch with the legend “Local/Remote” closed contact to be provided in the remote
position.
8385-AEL-IASA-00002 Page 38 of 47
Specification
They should be laid out as indicated below:
FIGURE 9 – LOCAL CONTROL STATION
Tag Numbers (A1- prefix for Anyala and M1- prefix for Madu)
#1-HS-950601A WHCP LP Pump A
#1-HS-950601B WHCP LP Pump B
#1-HS-950602A WHCP HP Pump A
#1-HS-950602A WHCP HP Pump B
INTERNAL LIGHTING
The WHCP shall be provided with adequate internal illumination to allow maintenance to be safely
carried out within the WHCP at any time. An ON/OFF switch shall be provided internally, adjacent to the
access of the panel.
8385-AEL-IASA-00002 Page 39 of 47
Specification
Ceiling lights shall provide a minimum of 150 lux throughout WHCP compartment at floor level.
INSTRUMENTATION
Transmitters shall be smart type with HART protocol 4 to 20 mA, 24 V dc, Zone 1 IIA T3 group with
indicating LCD displays. Intrinsically safe instrumentation is not acceptable.
Pressure gauges are to be minimum 2-1/2" diameter, Full safety pattern, 316 Stainless Steel minimum,
liquid filled and panel mounted with double block and bleed valve. Normal working pressures shall be
mid-scale, middle third of the gauge range.
ELECTRICAL COMPONENTS
Solenoids shall be provided for interface to other systems as indicated on the drawings.
All electrical devices for each panel shall be terminated in junction boxes. The junction boxes shall be
rated for Zone 1 IIA T3 areas, IP66 minimum weatherproof enclosure, shall be mounted on the side of
the enclosure and shall be adequately supported. All wires shall be tagged with machine printed heat
shrink wire markers.
Each well shall be provided with a control station for the opening and closure of the well, located
between the well control and gas lift modules. These shall be of the same style of the pump motor
stations. The control stations shall be a 5 gang control unit. 4 for control of each valve and one for a local
remote selector switch. Each control station shall be directly wired into field multicore cable. Control
stations shall not protrude past the front of the panel operating side. The control station should be Stahl
8040 series and have a closed contact in the remote position.
8385-AEL-IASA-00002 Page 40 of 47
Specification
FIGURE 10 - WELL CONTROL STATION
CABLING
All cabling should be routed to junction boxes specific for type of signal and control system. All cabling
should be marked as per the termination drawings, provided by AE, and in accordance with general
instrumentation specification.
FITTINGS
Shall be Imperial Parker A-Lok 316 Stainless Steel twin ferrule. The Supplier shall use a variety of tubing
fittings in order to minimize connections and bends in tubing. For example, (a) use elbow fittings instead
of straight fittings with a bend in the tubing; (b) use branch tees or street tees instead of connectors
with all tube tees; (c) use proper size tubing fittings to match pipe connections instead of using bushings
or swages.
All tubing shall be straight, securely fastened and neatly arranged to facilitate tracing and
troubleshooting. All bends shall be made with tubing benders.
Tube runs shall be installed to allow ease of component removal for maintenance purposes.
8385-AEL-IASA-00002 Page 41 of 47
Specification
TAGS AND LABELS
All components shall be fitted with a 316 Stainless Steel tag detailing the tag number as per schematics.
All panel mounted items shall be fitted with a tag and label, with the label detailing the tag number of
the component and the functionality/description of the components.
All other tagging and labels shall be in line with document 8385-AEL-IASA-00001 (FEP3546-AEL-IC-SPC-
0001)
OTHER
All clips, clamps, straps, bolts, nuts, washers, screws, etc., shall be type A4-70 or 316SS. All nuts shall be
ny-loc type.
All cable tray shall be of 316 Stainless Steel, tray shall be installed on its side or with the open side down
so as not to collect water or dirt.
TEST AND INSPECTION
The WHCP shall be subject to the following test and inspection:
 Charted proof pressure test of hydraulic system of 1.65 x maximum working pressure held
for 15 minutes
 Charted leak pressure test of hydraulic system of 1.05 x maximum operating pressure
held for 15 minutes
 Recorded system cleanliness test to confirm hydraulic system cleanliness is in compliance
to ISO4406 code -/15/12 (generally SAE AS 4059 class 6B-F) or equivalent
 Full Factory Functional Test (FAT) of WHCP to ensure compliance to operational
requirements simulating all external inputs and checking external outputs, Supplier shall
provide FAT script for pre-approval
 Visual inspection of interconnecting tube, fittings & valves (including drain connections)
 Visual inspection of all external attachments like lifting lugs, earthing connections etc.
 Fabricated control panel welds pre and post load test NDE
 Continuity Tests for all cabling
 Insulation Testing for all cabling
 Earth Resistance Testing
 Load test of lifting equipment and attachments
 The control panels and instrumentation furnished by Supplier shall be complete and
ready for operation when shipped
8385-AEL-IASA-00002 Page 42 of 47
Specification
FACTORY ACCEPTANCE TESTING
Prior to the factory acceptance test it is expected that the WHCP Supplier undertakes a full internal
testing regime to prove the correct operation of the equipment. When the WHCP has been fully tested
and passed, the Supplier shall invite AE, and any other parties as defined by the ITP, to witness the
factory acceptance test.
Following completion of the test an agreed punch-list shall be issued by the Client, the formal acceptance
of completion of the punch-list items and whether the Client shall revisit or not shall be discussed and
agreed.
OPTIONAL FEATURES TO BE QUOTED FOR
FIELD TUBE AND FITTINGS
Field tubing and connections as per AE MTO. This shall be completed and communicated at a later
date to the chosen vendor, ahead of this rates shall be provided for hydraulic fittings to be supplied as
loose supply items, prices to be quoted for items, per meter or box quantity, with group discount
shown as a single item. All items shall be of European/ American Origin and shall be supported by BS
EN 10204 3.1 certification. Item to be supplied on DDP terms. This list shall comprise of the following
items as a minimum:
8385-AEL-IASA-00002 Page 43 of 47
Specification
Minimum items /
meters to be
Vendor Description Part Number quoted for
Parker A- 10
lok Male Stud Coupling 1/2" Tube x 1/2"NPT 8MSC8N-316
Parker A- 20
Parker A- 10
lok Male Stud Coupling 1/4" Tube x 1/2" NPT 4MSC8N-316
Parker A- 20
lok Male Stud Coupling 3/8" Tube x 3/8" NPT 6MSC6N-316
Parker A- 20
lok Male Stud Coupling 3/8" Tube 1/4" NPT 6MSC4N-316
Parker A- 10
Parker A- 20
lok Connector 1/2" Tube 8SC8-316
Parker A- 20
lok Connector 3/8" Tube 6SC6-316
Parker A- 10
lok Connector 1/4" OD Connector 4SC4-316
Parker A- 10
lok Male Plug 1/2" NPT 8PH-316
Parker A- 10
lok Male Plug 1/4" NPT 4PH-SS
Parker A- 30
lok Gauge Adapter/Swivel SGB8M8F
Parker A- 50
lok Female Tee 1/2" NPT 8-8-8FT-SS(316)
Parker A- 50
lok 3/8" Union Tee 6ET6-316
Parker A- 50
lok 1/2" Union Tee 8ET8-316
Parker A- 20
lok 3/8" Cap 6BLEN6-316
Parker A- 30
lok Equal Tee 1/2" NPT Male 8-8-8-MT-SS
Parker A- 30
lok Hex Nipple 1/2" NPT Male 8-8-MHN-SS
VTA 316L St. St. Tube 3/8" x 0.049" Wt (Metres) 300
Parker 1/2" NPT (F) Needle Valve 316 St. St. 30
Parker 1/2" NPT Manifold Valve HLS2V 30
VTA 2"Long Pipe Nipple Sch.160 Tube 1/2" NPT (M) 20
VTA 4"Long Pipe Nipple Sch.160 Tube 1/2" NPT (M) 20
Parker 1/2" NPT Parker DBB Valve HLS3DBB 40
Parker A- 30
Lok 3/8" Check Valve c/w A-Lok In/Out 6A-C6L-10-SS
8385-AEL-IASA-00002 Page 44 of 47
Specification
Parker A- 30
Lok HiPro Bll Valve 1/2 NPT Female In/Out HPBYB8FF
Parker A- 50
Lok HiPro DBB 3/8" A-Lok In/Out HPM6LS3DBB6AMH
Parker A- 50
Lok HiPro DBB 1/2"NPTF In/Out HPM6LS3DBBMH
TABLE 13 – FIELD TUBE AND FITTING LIST
FIRST FILL HYDRAULIC FLUID
The option to provide enough hydraulic fluid for the first fill of the system for the entire system for both
the MAPD1 and ANDP1 platforms shall be quoted for as part of the scope. The volume of fluid shall
include 40% spare to allow for fluid used in the flushing of field tube work prior to start up. Item to be
delivered on DDP terms
8385-AEL-IASA-00002 Page 45 of 47
Specification
6 SUMMARY OF DELIVERABLES
Item Description Comment
A1-ZP-950600 Anyala WHCP 1 off
M1-ZP-950600 Madu WHCP 1 off
Lockable WHCP Stainless Protective Covers for 2 off
Controls
2 Years spare parts 2 off sets
Start-up and commissioning spares 2 off sets
Specialist tools 2 off sets
FAT Testing 2 off
Manufacturer Record Book 2 off
All As-Built Drawings and Documents 2 off
TABLE 14 – DELIVERABLES
8385-AEL-IASA-00002 Page 46 of 47
Specification
7 WHCP DATASHEET
The following table details the main requirements for each WHCP:
Description Details
SCSSV Return Reservoir 20 Litres, with Level gauge and level transmitter
Main Supply Reservoir VTA Litres, with Level gauge and level transmitter
Low Pressure Header MWP - 3000 psig DP – MWP x 1.1 – TP – DP x 1.5
High Pressure Header MWP - 5000 psig DP – MWP x 1.1 – TP – DP x 1.5
LP Relief Valves Set @ 3300 psig
HP Relief Valves Set @ 5500 psig
Dual Electric Pumps for LP and HP 100 Mesh strainer and isolation valves inlet side,
relief valve, check valve, pressure indicator and
maintenance valves output side
Motor Control Stations Local control for all 4 motors
Gauges All with double block and bleed
LP and HP Filters Dual redundant with pop-up indicator and DP
pressure transmitter. minimum 3 micron unit
Return Filter Dual redundant with pop-up indicator and 10 micron
unit
Accumulators Manufactured to the Pressure Equipment Directive
97/23/EC, fitted with block and bleed, relief safety
valve, burst disc and lifting devices
Pressure Transmitters All with double block and bleed
Pressure Switches All with double block and bleed
Bulkhead Output Connections SCSSV – ¼”, Other tree valves and ESDV’s 3/8”.
Choke supply and return and SSIV 1/2”
ESDV Valves One control line for both supply and return, all line
to have a pressure indicator and solenoid mounted
on the front of the panel. No local reset shall be
provided.
Drawer Modules SCSSV control, SSV, PWV, GLWV, interlocks as
required, pressure indicator on each output,
pressure switch on each output
Junction Boxes Analogue Inputs SIS, Digital Inputs SIS, Digital
Outputs SIS, Analogue Inputs PCS and future Digital
Inputs SIS, Digital Outputs SIS
Local WHCP Control Panel Pump control, ESD/PSD push buttons, local gauges
(pumps, headers, ESDV outputs). No local reset shall
be provided.
Construction 3mm thick AISI 316L stainless steel
Rating IP 66
Hazardous Rating Zone 1 IIA T3
Drain 1” NPTF plugged
TABLE 15 – WHCP DATA SHEET
8385-AEL-IASA-00002 Page 47 of 47

Wellhead Control Panel Specification Summary

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Wellhead Control Panel Specification Summary

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WELLHEAD CONTROL PANEL

ENGINEERING, PROCUREMENT, CONSTRUCTION

FEP Document Ref: 8385-AEL-IASA-00002

Issue No. By Date Changes/Comments

0.1 AES 09/11/2018 Issued for Review and Comment

1.0 AES 31/01/2019 Issued for Use

2.0 AES 02/05/2019 Issued for Use

Name Date Signature

FIGURE 5 – DETAILED FIELD PLAN .................................................................................................................................... 11

1 LIST OF HOLD POINTS

HOLD 1 ESD Valve Actuator Pressure 5.9 Open, indicative

TABLE 1 – LIST OF HOLD POINTS

Client: FIRST Exploration and Petroleum Development CONTRACTOR (FIRST).

(ANDP1 NOW HAS RISERS NOT FLEXIBLE JUMPERS AS SHOWN)

FIGURE 1 – INITIAL FIELD DEVELOPMENT CONCEPT

FIGURE 2 – FINAL FIELD DEVELOPMENT CONCEPT

FIGURE 3 – FINAL FIELD LAYOUT

FIGURE 4 – GENERAL FIELD PLAN

FIGURE 5 – DETAILED FIELD PLAN

UNITS & DIMENSIONS

Frequency Hertz Hz Hertz Hz

TABLE 3 – UNITS & DIMENSIONS

Location Offshore Niger Delta Blocks OML 83 & 85

TABLE 4 – ENVIRONMENTAL SUMMARY

REGULATIONS, CODES AND STANDARDS

 Nigerian National Standards, Guidelines & Regulations

INTERNATIONAL CODES AND STANDARDS

FIRST document number AE Document Number Description

General Standard Description

Safety Standard Description

Structural Standard Description

Piping/Mechanical Standard Description

Electrical & Description

DOCUMENTARY SCOPE OF SUPPLY

 General Arrangement Drawings

The requirements and plan shall include the following, as a minimum:

 Quality Plan including ITP

 24 Vdc for instruments and solenoid valves

DEVIATIONS AND/OR EXCEPTIONS

Delivery will be DDP (Incoterms 2010), delivered to fabricator facilities in Nigeria

Post-delivery, or at FAT, the following documents shall be provided:

 Manufacturing record book, as per the AE certification matrix

Pressure vents and drains shall be located so as to be accessible from grade.

FIGURE 6 – WHCP ARRANGEMENTS

PLATFORM LAYOUT (ANYALA WEST & MADU)

Anyala West well allocation is as follows:

Grid String Well Information New Equipment Comments

TABLE 6 – ANYALA WEST WELL ALLOCATION

Madu well allocation is as follows:

Grid String Well Information New Equipment Comments

TABLE 7 – MADU WELL ALLOCATION

The Wellhead Control System shall provide:

In summary the WHCP should include as a minimum:

 All valves, tube work and fittings

HYDRAULIC POWER UNIT SECTION

TABLE 8 – WELL VALVE DESIGN INFORMATION

FIGURE 7 – ACTUATOR SUPPLY PRESSURE VS VALVE WORKING PRESSURE

ANYALA ANDP1 PLATFORM

5 off + (3 off FUTURE) Actuated Tree modules as per table 8

TABLE 9 – ANYALA ANDP1 PLATFORM HYDRAULIC INFORMATION

MADU MADP1 PLATFORM

6 off + (2 off FUTURE) Actuated Tree modules as per table 8

WHCP COMMON FEATURES