CW60M Operation Manual

TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.
COM
CW60M 6 Axis CNC Controller for Multiple Purpose
TOPCNC Workshop Automation Technology Co., Ltd.

topcncworkshop@outlook.com
Whatsapp: +8613811674107
Skype: feliciajia19861229
TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.COM

Before using this control system, please read this manual carefully and then carry out the relevant
operation. Please check if the wiring is correct before powering on! This manual describes the operation
of this product as much as possible. However, it is not possible to explain all the permitted and
non-permitted operations. Therefore, to ensure the normal use of the product and the equipment,
operations not stated in this manual is considered not permitted.
Working environment and protection:
The working environment of the control system is -10 degree-50 degree, when the temperature exceeds
this system, the system may be working abnormally or even crash. When the temperature is too low, the
LCD display will appear abnormally.
Relative humidity should be controlled at 0-85%.
In the high temperature, high humidity, corrosive gas environment, you must take special protective
measures.
Please prevent dust, metal dust and other debris into the control system.
Please protect the LCD screen (fragile): to stay away from sharp objects; prevent objects in the air to hit
the screen; when the screen needs to be cleaned of dust, gently wipe using soft paper towels or cotton.
System operation: Use the finger belly to press a button, do not press the button with a nail, otherwise it
will cause damage to the button mask, and affect your use. Operators who operate for the first time should
understand the correct use of the corresponding function before going into operation. For unfamiliar
functions or parameters, it is strictly forbidden to operate. Do not change the system parameters at will.
For the operational problems, please contact jiafengqi.xtf@hotmail.com.
System Warranty: 18 months, man made damages are not included.
The following conditions are not covered by the warranty:
Failures caused by not following the instruction
Bad wiring
Damage caused by natural disasters and other reasons;
Unauthorized removal, modification and repair.
Other matters: if the system does not match the manual, the system software function shall prevail.
Changes of functions or improvements (upgrades) in control system are subject to change without notice.
Chapter One Introduction

1. System Introduction
CW60M is the new generation of CNC Lathe Controller developed by TOPCNC Workshop Automation
Technology. It adopts standard international G code programming, full screen editing and programming,
as well as Chinese/ English operation interface. System operation is simple and intuitive. It is the best
choice for CNC drilling machine, CNC milling machine, special purpose machine, automation equipment,
automatic welding robot, feeding robot and coordinate robot.
CNC system hardware and software features:
★ Based on 32-bit microprocessor, full linkage, 0.001mm interpolation accuracy, the maximum speed of
12 m / min.
★ Three programs can be operated at the same time, one main program and two subprograms.
★3.5-inch color wide screen LCD, resolution 480*320, Windows interface style. Equipped with five soft
function buttons, easy to learn. Provide parameter classification, alarm log, system diagnostics and other
rich display interface, easy debugging and maintenance.
★ International standard G instruction

★Support program full-screen editing, built-in 128M massive program space, can store 200 programs
★ USB interface, support U disk file reading and writing, data backup and U disk direct processing
(DNC).
★ 24 input points, 24 output points (custom), flexible and convenient.
★ Chinese / English operation interface, complete help information, operation more convenient.
★Support multilevel operation authority, convenient equipment management, with time limit system lock
function.
★ The system adopts speed acceleration and deceleration before interpolation.
2. Functions Introduction
Basic Functions
Control number of axes 6 axes (X, Y, Z, A, B, C)
Number of linkage axes Full linkage
Analog spindle 2
Spindle magnification 50% to 120%
Minimum instruction unit 0.001 mm
Maximum command value ± 99999999 × minimum instruction unit
Fastest feed rate 12000 mm / min
Rapid feed override F0, 25%, 50%, 100%
Cutting feed rate 12000 mm / min
Feed rate override 0% to 150%
Electronic gear ratio 1 ~ 65535: 1 ~ 65535
Automatic acceleration andYes
deceleration
Positioning G00 (linear interpolation)
Interpolation Straight line (G01), arc (G02 / G03 / G05)
Return to reference point Automatic return reference point (G28)
LCD 3.5 inch TFT LCD screen with resolution 480X320
MDI software button Five
Single feed X1, x10, x100
Communication Interface U disk interface
External hand wheel interface Yes
I / O interface 24/24 (expandable to 96/96)
Pause (s) Yes
Quasi-stop state Yes
Quasi-stop Yes
Storage trip check Yes
MDI operation Yes, support multi-segment operation
Reset Yes
Check off switch Yes
Single run Yes
Program protection switch Yes
Self-diagnostic function Yes
Emergency stop Yes

power supply DC24V
Coordinate System G53, G92, G54-G59, G52
Automatic coordinate systemYes
Decimal point input Yes

Auxiliary function M code custom defined, manual / MDI / automatic mode control
spindle forward, reverse, stop; control coolant start and stop.
Spindle
Spindle Function Double Analog Spindle
Tapping Yes
Tool Function
Tool Function 2Pcenter and 3Pcenter tool setting
Tool Offset Memory -9999.999-9999.999, number 99
Tool Offset Length offset
Edit
Edit function Parameter, diagnostic bit-wise input, program editing, MDI
Storage 128M
Number of stored programs 200
The display of the program name Chinese, English, numbers, combinations
Look up for program line Yes
Skip optional program lines Yes
Program switch Yes
Display
display Chinese/ English
Processing time, number of partsYes
Spindle speed, M / S command Yes
3. Permission Level
The CNC use hierarchical permissions structure, various types of permissions are required for different
user groups. Where Class B is the machine manufacturer's authority, and the machine user's permission
category is Class C and F, and the permissions are described as follows:
Operation Permission Other Conditions
Parameter modification C Edit mode, stop status, parameter switch open
Parameter backup andC Edit mode, stop status, parameter switch open
Data restore (system internal
backup)
Parameter backup andC Edit mode, stop status, parameter switch open
recovery (U disk backup)
Open F Edit mode or automatic mode, stop state
Create, edit, delete C Edit mode, stop state, program switch open
Programs Program import C Edit mode, stop state, program switch open
Program export C Edit mode, stop state, program switch open
The system lock time
setting and system lockB
System function turning on
Boot
窗体底端 picture loading B

Chapter Two Panel and Interface

1. Panel
1.1 Editing Buttons
Buttons Functions
Reset button CNC reset, the program ends processing, cancel the alarm, terminate the
input and output.
Backspace buttonDelete the character behind or in front of the cursor, use shift button to
/ delete button choose.
Insert / ModifyUse Shift to choose to insert or modify.
button
ESC button Cancel input and close the dialogue box, go back to program interface.
Enter button Confirm input and close the dialogue box, go back to program interface.
And Program ending mark and new line function.
Shift Turn on or off Shift function.
Symbol Input special symbol such as +, -, *, / in edit mode.
Page up/ pageIn edit or input mode, each press will turn up or down ten program
down lines.In other modes, they are axis selection buttons.
Up and down theMove the cursor to the up, down, right and left. (in editing mode, they
cursor are page turning buttons, axis selection buttons in other modes)
Character button Character input buttons. Press Shift to activate the second functions. The
number buttons can control the IO directly in manual mode.
1.2 Function Buttons

Buttons Functions
Edit Editing Mode, press again into teach in mode, the light flashes.
Auto Auto mode, press again into Drill function and the light turns on
MDI MDI mode
Home Return to Home position
Single step orSingle step or hand wheel mode

hand wheel
Manual Manual mode
Function Function page switch

Switch

Single Line In auto mode, the switch for running line by line or run
continuously. In single hand wheel mode, it is feed rate x1.
Optional Stop In auto and MDI mode, when optional stop is activated, the light
flashes and M01 will stop the program. In single hand wheel
mode, it is feed rate x10.
Optional Skip In auto and MDI mode, when skip button is activated, the light
flashes and the program line with / in it will be skipped. In single
hand wheel mode, it is feed rate x100.
Feed Rate In auto mode, feed rate is 100%. Or press F+ and the feed rate
increase 10% and press F- and the feed rate decrease 10%.
Feed Rate Fast feed rate choosing
Spindle 1 Valid in manual, hand wheel or returning to reference point. Switch

between spindle 1 clockwise turning and stop.
Spindle 2 Valid in manual, hand wheel or returning to reference point. Switch
between spindle 2 clockwise turning and stop.
Rate Switch Switch between manual low speed and high speed
Start Cycle start, auto or MDI program start
Pause Feed pauses. Auto or MDI program pause
Axis X moveIn manual, single step or returning to reference point, axis X move
or chosen positively or negatively by using these buttons. In hand wheel mode,
they are axis chosen buttons.
Axis Y moveIn manual, single step or returning to reference point, axis Y move
Axis Z moveIn manual, single step or returning to reference point, axis Z move
Axis A moveIn manual, single step or returning to reference point, axis A move
Axis B moveIn manual, single step or returning to reference point, axis B move
Axis C moveIn manual, single step or returning to reference point, axis C move

Chapter Three Interfaces

3.1 Position
The main interface shows the coordinates, processing time, tool offset number, parts numbers, manual
speed, spindle speed, program condition and M codes.
S1: Spindle 1 speed
SE1: the actual testing speed of Spindle 1 encoder
S2: Spindle 2 speed
Use Function key to switch for each function pages.
100%
EDIT STOP F100 POS PRG TOOL PARA IFO CHEK
Absolute Machine PRG-M：CW60M.NC

X -1.414 -1.414 L：0 STOP
Y -4.027 -4.027 F：200.000
Z -8.121 -8.121 G： G00G17G49G54G80G90G98
A 4.642 4.642 PRG-A：O0000.nc
B 18.073 18.073 L：0 STOP
C -2.230 -2.230 F：200.00
TIME： 0：00：00
TOPCNCWORKSHOP@OUTLOOK.COM
G： G00 G80 G90 G98
CONT：0 PRG-B：O0000.nc
T-OFFSET：HX00 HY00 HZ00 L：0 STOP
HA00 HB00 HC00 F：200.00
M Speed：200 G： G00 G80 G90 G98
S1：500 SE1：0
M05 M15 M09 M11 M63
S2：500
Driling G54-G59 Brief Custom Win
3.1.1 Drilling Interface

Press Drilling from Position interface and enter into the drilling interface, which is a demonstration of
data for drilling function.
100%
Absolute RDIL CMD: G73

X -1.414 Q: 5.000
Y -4.027 d: 1.000
Z -8.121 P: 0
A 4.642 Z Depth: -10.000
B 18.073 F: 200.000
C -2.230 S1 speed: 1000
Machine C1amping： DIS
X -1.414 Safe Altitude： 5.000
Y -4.027 Stop Docked： X: 0.000

Z -8.121 Y: 0.000
A 4.642 Z: 10.000
B 18.073 Cool： EN SPD1 Stop: DIS
C -2.230 Hole NO.： 1 CONT: 0
﹤﹤ DATAEDIT G88 EDIT MUL Hole
Drill CMD: G code used for drilling cycle

Q: Data Q of the fixed cycle
D: Data d of the fixed cycle, which will overrule the same data in parameters.
P: Delay of the fixed cycle (ms).
Z Depth: Drilling depth of z axis; absolute coordinates, R(drilling start flat) is fixed as 0.
F: Feed rate of drilling process
S: Spindle 1 speed.
Clamping: Whether clamping before drilling
Safe Altitude: the Z axis height when tool move between holes
Step Docked: the position of each axis after drilling, Z axis moves first.
Cool: Whether to turn on the coolant
SPD1 Stop: Turn off spindle 1 after drilling.
Hole NO.: the current hole number if there are more than one axis processing, this data can be edited after
drilling,. Once the drilling is started again, the counting start from the current hole.
CONT: Work piece counting.
3.1.2 G88 EDIT

Press G88 EDIT and enter into this interface. G88 is drilling code of this controller, it can specify drilling
segment, segment speed, segment rpm; 20 segments totally.
100%
Absolute G88 EDITE

X -1.414
Y -4.027 Cycle Depth F S1 RE
Z -8.121 1 0.000 0 0 DIS
A 4.642 2 0.000 0 0 DIS
B 18.073 3 0.000 0 0 DIS
C -2.230 4 0.000 0 0 DIS
Machine 5 0.000 0 0 DIS
X -1.414 6 0.000 0 0 DIS
Y -4.027 7 0.000 0 0 DIS
Z -8.121 8 0.000 0 0 DIS
A 4.642 9 0.000 0 0 DIS
B 18.073 10 0.000 0 0 DIS
C -2.230
﹤﹤ EDIT CLR ZRO CLR ALL Axis RD

Depth: drilling depth of each segment, it is absolute value. If this value is 0, then drilling proceeds
according to the value specified and then stop. If this value exceeds the value in program or drilling
interface, then drilling proceeds according to value in program or drilling interface.
F: speed of each segments; if this value is 0, then drilling proceeds at speed specified in the program.
S1: Speed of Spindle 1.
RE: Crumble retreating or not.
Axis Rd: Read the absolute coordinates of z axis.
3.1.3 MUL Hole

If the controller has multiple axis, then press MUL Hole and edit holes value.
100%
Holes X Y Z
Absolute 1 5.000 0.000 0.000
X -1.414 0.000
2 3.000 0.000
Y -4.027
3 0.000 0.000 0.000
Z -8.121
4 0.000 0.000 0.000
A 4.642
B 18.073 TOPCNCWORKSHOP@OUTLOOK.COM
5 0.000 0.000 0.000
C -2.230 6 0.000 0.000 0.000
7 0.000 0.000 0.000
8 0.000 0.000 0.000
Machine
9 0.000 0.000 0.000
X -1.414
10 0.000 0.000 0.000
Y -4.027
11 0.000 0.000 0.000
Z -8.121
12 0.000 0.000 0.000
A 4.642
13 0.000 0.000 0.000
B 18.073
C -2.230 14 0.000 0.000 0.000
15 0.000 0.000 0.000
﹤﹤ Import Export Axis RD CLR ALL
This function can edit up to 9999 holes.

Drilling axis is z axis, and other axis are non drilling axis.
Absolute coordinates are used here.
If the hole being drilled is not the first one, and all non drilling axis value are 0, then overlook the data
behind and stop the processing.
Press Import to load data from U disk. The file need to be csv format. The first column is data of Axis X,
the second column is data of Axis Y, and the third column is data of hole depth. If the hole depth is 0,
then drilling depth will be according to the value in Drilling Interface.
Example
1 2 0
1 4 0

4 4 0
0 0 0
3.1.4 G54-G59
Press G54-G59 to enter this interface and edit G54-G59 coordinates.
100%
Absolute G54 G55 G56

X -1.414 0.000 0.000 0.000
Y -4.027 0.000 0.000 0.000
Z -8.121 0.000 0.000 0.000
A 4.642 0.000 0.000 0.000
B 18.073 0.000 0.000 0.000
C -2.230 0.000 0.000 0.000
Machine G57 G58 G59
X -1.414 0.000 0.000 0.000
Y -4.027 0.000 0.000 0.000
Z -8.121 0.000 0.000 0.000
A 4.642 0.000 0.000 0.000
B 18.073 0.000 0.000 0.000
C -2.230 0.000 0.000 0.000
﹤﹤ Select G54-G59 Set 2PCenter 3PCenter
Press G54-G59 Set to enter this interface. Press Machine Inc to input increment value. Press ABS Set to
input absolute value.
100%
Absolute Machine
X -1.414 -1.414
Y -4.027 -4.027
Z -8.121 -8.121
A 4.642 TOPCNCWORKSHOP@OUTLOOK.COM
4.642
B 18.073 18.073
C -2.230 -2.230
G55
X 0.000
Y 0.000
Z 0.000
A 0.000
B 0.000
C 0.000
﹤﹤ Machine INC ABS Set AXIS ZRO AXIS RD

Press 2Pcenter and enter into this interface.

100%
Absolute Machine
X -1.414 -1.414
Y -4.027 -4.027
Z -8.121 -8.121
A 4.642 4.642
B 18.073 18.073
C -2.230 -2.230
G55
X 0.000 P1X:
Y 0.000 P1Y:
Z 0.000
A 0.000 P2X:
B 0.000 P2Y:
C 0.000
＜＜ Read P1X Read P1Y Read P2X Read P2Y
Press 3Pcenter and enter into this interface. This interface is used to calculate the center of a circle
according to 3 points that are not in the same line and set the offset of work piece coordinates.
100%
Absolute Machine
X -1.414 -1.414
Y -4.027 -4.027
Z -8.121 -8.121
A 4.642 4.642
B 18.073 18.073
C -2.230 -2.230
G55
X -1.414 P1X:
Y -4.027 P1Y:
Z 0.000 P2X:
A 0.000 P2Y:
B 0.000 P3X:
C 0.000 P3Y
＜＜ Read P1 Read P2 Read P3
3.1.5 Custom Win

Press Customer Win in Position interface and enter customer interface management.
100%
#500 Para0：nan #514 Para14：nan

#506 TOPCNCWORKSHOP@OUTLOOK.COM
Para6：nan #520 Para20：nan
＜＜ DATAEDIT DATA CLR CLR ALL ADV
In this interface you can edit the value of each variables.

Press ADV, in this interface, you can create the variable number(500-599) and variable name. Press Enter
to finish one creating.
You can also import an csv file to creat variable number and names, file name is user.csv.
Example
501 Speed1
502 Speed2
503 Depth1
504 Depth2
505 Delay
3.2 Program
100%
Absolute PRG-M CW60M.NC L:0 STOP

PRG-A:O0000.nc L:0 STOP
X -1.414 PRG-B:O0000.nc L:0 STOP
Y -4.027
Z -8.121 M81 Y1
A 4.642 M71 X1
B 18.073 M80 Y1
C -2.230 M70 X1

Machine
M81 Y2
X -1.414 M71 X2
Y -4.027 TOPCNCWORKSHOP@OUTLOOK.COM
M80 Y2
Z -8.121 M70 X2
A 4.642
B 18.073 M81 Y3
C -2.230 M71 X3
PRG SEL Line Find MDI CLR PRG List USB
In the program main interface, it shows the current work piece working programs, press PgUp and
PgDn to move up or down ten lines.
Press PRG Sel to switch from Main program, Sub program A and Subprogram B.
3.2.1 Program List

100%
NC Size PRG-M:CW60M.NC
Left Size: 114M PRG-A:O0000.nc
4M/118M PRG-A:O0000.nc
1 O0000.nc 0B
2 CW60M.NC 1KB
3 CW20T.NC 1KB
4 CW40.NC 1KB
＜＜ New File PRG SEL SAVE AS Expor
3.2.2 USB Program List

100%
EDIT STOP USB F100 POS PRG TOOL PARA IFO CHEK
USB Size
Left Size: 7537M 128M/7665M

<< USB Save2NC
Save2NC to load programs from USB to the controller.
3.3 Tool
This interface is to set the tool offset of each axis. Tool offset 0 can not be modified. Press Modify
button on the panel to input absolute value, and press Incremental to input increment value.
100%
Absolute Base of the

X -1.414 X: Y: Z:
Y -4.027 Tool Hx Hy Hz
Z -8.121 00 0.000 0.000 0.000
A 4.624
01 0.000 0.000 0.000
B 18.073
C -2.230 02 0.000 0.000 0.000
Machine 03 0.000 0.000 0.000
X -1.414 04 0.000 0.000 0.000
Y -4.027 05 0.000 0.000 0.000
Z -8.121 06 0.000 0.000 0.000
A 4.624 07 0.000 0.000 0.000
B 18.073 08 0.000 0.000 0.000
C -2.230 09 0.000 0.000 0.000
Incremental CLR ALL TOOL ZERO Axis RD ＞＞
Tool Setting Method: Use one tool as Base, move its point to a datum location. Press TOOL ZERO to
choose the axis. Input the machine coordinates of the chosen axis into base. Move the targeted tool
manually or by hand wheel to datum point and press Axis Rd, then choose positive or
negative(Since only z axis can define positive or negative tool offset). If the tool is paralleled with
the axis, then use positive, such as z axis. If it is vertical to the axis, then use negative. The system
will automatically calculate the difference of length comparing to the base tool and save to
corresponding tool offset number.

3.4 Parameters
In this function, we can set the overall parameters, input, output, direct control configuration and
axis parameters.
In parameters, all unit is 0.001
Press Modify to change parameters.
After changing the language, please reboot the controller.
100%
P0001 Buzzer 0:Disable 1:Enable

1 0~1
P0002 Language 0:中文 1:ENGLISH（需要重启）
1 0~1
P0003 Counter save 0:Disable 1:Enable
1 0~1
P0004 Counter Mode 0:Auto 1:Instruction

0 0~1
P0005 Tiner Mode 0:Accumulation 1:Single
0 0~1
P0006 Reset OUT Pin 0:Disable 1:Enable
1 0~1
GE PARA Pin IN Pin OUT P2P CTRL ＞＞
Overall parameters include,

P001 Buzzer 0: Disable 1: Enable
P002 Language 0: 中文 1: English(需要重启)
P003 Counter save 0: Disable 1: Enable
P004 Counter mode 0: Auto 1: Instruction
P005 Timer Mode 0: Accumulation 1: Single
P006 Reset OUT Pin 0: Disable 1: Enable
P007 Program switch power on 0: Close 1: Open
P008 Parameter switch power on 1: close 1: Open
P009 Access level Power on 0: F 1:C1
P010 PA Start Mode(0:M31 CMD, 1: with PM, 2: PA Key)
Note: M31 CMD: Start sub program A by using M31 command
With PM: Start sub program A by using main program
PA Key: Start sub program A by using external switch, setting the input function as PA Start
P011 PA Stop with PM 0:DISABLE 1: ENABLE
P012 PA Pause 0: Disable 1: Enable

P013 PB Start Mode(0:M31 CMD, 1: with PM, 2:PB Key)

P014 PB Stop with PM 0:DISABLE 1: ENABLE
P015 PB Pause 0: Disable 1: Enable
P016 Soft limit before Mechanical zero return
P017 G73 d(0.001)
P018 G83 d(0.001)
P019 Rapid Acceleration(mm/min/s)
P020 Feed Acceleration(mm/min/s)
P021 EMC Acceleration(mm/min/s)
P022 Feedrate start
P023 Default Feedrate
P024 F0 of Rapid speed
P025 Hand Jog Low Speed
P026 0: jog handle 1: step
P027 0: Normal Handle 1: Handwheel Only
P028 G0 Mode 0: Z Mode(Stepper) 1: Beeline(Servo)
P029 G0 Delay
P030 Max Center deviation allowed(0.001)
P031 Engage/Disengage Delay(0 set all times)
P032 Spindle 1 Star/ Stop Delay
P033 Spindle 2 Start/ Stop Delay
P034 Spindle 1 Encoder 0: No 1: Yes
P035 Spindle 1 Encoder Lines
P036 Spindle 1 Speed at 10V
P037 Spindle 2 Speed at 10v
P038 Spindle 1 Speed default
P039 Spindle 2 Speed default
3.4.1 Pin IN
1 ~ 24 input port can be configured as key, limit, alarm, hand wheel axis selection and other
functions, 25 ~ 48 is for the expansion of the input port. The expansion of the input port is slow,
please do not configure the limit, alarm and other functions need to be promptly detected.
Currently the extension board is unavailable.
NOPEN means normally open. Press Modify to change into NCLOSE.
Press Modify to change General into other input functions to define the current input port.
100%
P_IN 1 General NOPEN



P_IN10 General NOPEN
3.4.2 Pin OUT

The output port can be configured for spindle cooling, clamping, spindle rotation, the status of
three-color lights. Use the key Modify to set the function.
100%
EDIT STOP F100
POS PRG TOOL PARA IFO CHEK
P_OUT01 General
P_OUT02 General
P_OUT03 General
P_OUT04 General
P_OUT05 General
P_OUT06 General
P_OUT07 General
P_OUT08 General
P_OUT09 General
P_OUT10 General
P_OUT11 General
P_OUT12 General
3.4.3 P2P CTRL

In this mode, we can set to directly control output in manual mode.
The trigger source can be button or inputs.
Triggering method can be self-locking or jogging.

100%
P_OUT01 NO CONTROL Self-locking


3.4.4 Axis Parameters

100%
P0188 X axis motor pulses per rotation circle

2 1~999999999
P0189 X axis length per rotation circle (0.001)
1 1~999999999
P0190 X axis program zero-point machine coordinates
0 TOPCNCWORKSHOP@OUTLOOK.COM
-999999999~999999999
P0191 X axis rapid(G0) speed
4000 1~999999
P0192 X axis Feed rate max
4000 1~999999
P0193 X axis JOG fast speed
2000 1~999999
<< X PARA y PARA >>
Please see the following formula for electric ratio

Example 1/: Screw Transmission.

Stepper motor is 800 ppr, or servo motor is 800 pulses per complete 360 Degree rotation. (=N)
Lead Screw / Ball Screw pitch is 0.2 mm (=P [ * 1000 ])
Reduction ratio is 1:1. (=R)
Formula: Gearing Ratio = N / (P * R)
Then for N = 800 P = (0.2 * 1000), R = 1:1.
800/ (0.2 * 1000 * 1) = 4/ 1
Example 2/: Rack and Pinion.
Pinion Gear has 20 teeth. (=G) Module(=M) is 2
D = N/ G*M*π*1000, given that D = 6000 / 20*2*3.1415926535898 *1000→ D = 107 / 2241
Example 3/: Rotary Angle
Reduction ratio of gearbox is 1:30. (=R)
Then: Angle A = N * R / (360 * 1000)
Therefore A = 5000*30 / 360 * 1000 → A = 150000 / 360000 = 15 / 36
Here only specify Axis X parameters, other axis is the same;
P0188 X axis motor pulse per rotation circle
P0189 X axis length per rotation circle(0.001)
P0190 X axis rapid (G0) speed
P0191 X axis feed rate max
P0192 X axis jog fast speed
P0193 X axis fast speed of return reference point
P0194X axis low speed of return reference point
P0195 X axis DIR 0: Forward 1: Reverse
P0196 X axis backlash compensation(0.001)
P0197 X axis soft limit minimum(0.001)
P0198 X axis soft limit max(0.001)
P0199 X axis shift after return to reference point(0.001)
P0200 X axis return to reference point direction 0: Forward 1: Reverse
P0201 X axis return to home method
3.5 Information
This part will show alarm information, system management, break point information and logo
loading function.
Usually press Reset to unlock the alarm, if it does not work, reboot the controller.
100%
ALARM NO. Content

ALARM MG SYS MG LOGO IM
3.5.1 System MG
Parameter and program switch enable user to change parameters and programs.
F level does not need code, defaulted code for B and C level is 888888.
Moving to higher level requires the code, while moving to lower level does not need one.
From high to low level is B, C and F.
100%
Operating Authority and State Switch

Parameter switch： CLOSE
Program switch： CLOSE
Operator： 1：Controller
System Information
Product model MCNC
Software version V0.3.0
Published Date： Oct 20 2017
＜＜ PARA SW PRG SW OP LEVEL ＞＞
Press OP LEVEL and to change the operation level.

100%
Operating Authority and State Switch

Parameter switch： CLOSE
Program switch： CLOSE
OP LEVEL Select
troller
System
0:Operator F
Information cion
1:Controller C
2:Business B
Pro MCNC
Software version V0.3.0
Published Date： Oct 20 2017
＜＜ PARA SW PRG SW OP LEVEL ＞＞
3.5.2 Logo Import

Changing of logo requires B level permission. Make the picture as bmp format, size 480*320.
Name it start.bmp and save it in the USB. Press LOGO IM to change the boot picture.
Note: You must always use the right format of picture. if you use the wrong format, the controller
will intrigue a self-protecting scheme and you will never change the boot picture anymore.
100%
ALARM NO. Content
Note
Need B Level
OK ESC
ALARM MG SYS MG LOGO IM
3.5.3 Break Information

Check the program line last operated. Use this to continue the operation if the program is stopped
accidentally.
100%
Break Line:2

<< BREAK INFO
3.5.4 Time Lock

Changing of the test time of the controller will require a B level. Do not forget the B level code once
you change it. If the test time is up, contact the seller of yours to give the code.
100%
Trial Time: No Limit

TEL:88888888
<< Time Trial Trial SET TEL SET PASSWORD
3.6 Check(Diagnosis)
This part includes input and output diagnosis.
3.6.1 Input Diagnosis
When the input signal is valid, the circle will be filled. The definition of the input port is shown
under the circle.
100%

X01 X02 X03 X04

General General General General
X05 X06 X07 X08
X09 X10 X11 X12
X13 X14 X15 X16
X17 X18 X19 X20
X21 X22 X23 X24
PIN View POUT View LCL DATA PUP DATA1 PUP DATA2
3.6.2 Output Diagnosis

100%
Y01 Y02 Y03 Y04

Y05 Y06 Y07 Y08
Y09 Y10 Y11 Y12
General TOPCNCWORKSHOP@OUTLOOK.COM
General General General
Y13 Y14 Y15 Y16
Y17 Y18 Y19 Y20
Y21 Y22 Y23 Y24
＜＜ POUT View SWITCH CLOSE ALL VRT Relay
3.6.3 VRT Relay

VRT relay has no virtual input and output, but it can be used as logic symbol in or between main
programs and subprograms. Use M code to open and close VRT Relay.
100%
EDIT STOP F100

Z01 Z02 Z03 Z04
Z05 Z06 Z07 Z08
Z09 Z10 Z11 Z12
Z13 Z14 Z15 Z16
Z17 Z18 Z19 Z20
Z21 Z22 Z23 Z24
＜＜ VRT Relay SWITCH CLR ALL
3.7 Variables
Variables interfaces show the variable value and coordinates of each axis. User can read and set
variable values in the program by using “#<variable number>”(#100). User can also set the variable
values in variable interfaces. There are all together three variable interfaces, one local interface and
two public interfaces.
3.7.1 LCL PM
Local variables show the value for #000-#099 of the current program, these variables are local. Each
main and sub program has its own local variables and those variables are independent with each
other. The program can use these variables to save some internal processing data temporarily and
does not affect other programs. Variable #000 can only be empty and it can not be modified.
Local variables will be cleared every time the program started to run, Press F2 button to switch
from main program variables and sub program variables.
100%
#000 nan #010 nan

#001 nan #011 nan
#002 nan #012 nan
#003 nan #013 nan
#004 nan #014 nan

#005 nan #015 nan
#006 nan #016 nan
#007 nan #017 nan

#008 nan #018 nan

#009 nan #019 nan
＜＜ LCL PM SET ZERO CLR NAN CLR ALL
3.7.2 PUP DATA 1

Public variable 1 interface show value #100-#199. All programs can access to these variables. User
can use MDI keypad to set the variables directly.
Each time the controller is power on, these variables will be cleared.
100%
#100 nan #110 nan

#101 nan #111 nan
#102 nan #112 nan
#103 nan #113 nan

#104 nan #114 nan
#105 nan #115 nan
#106 nan #116 nan
#107 nan #117 nan
#108 nan #118 nan
#109 nan #119 nan
＜＜ PUP DATA1 SET ZERO CLR NAN CLR ALL
3.7.3 PUP DATA 2

Public variable 2 interface show value #500-#599. All programs can access to these variables. But
these variables are saved in CMOS, and the value will be saved even after power off.
100%
EDIT STOP F100
#500 nan #510 nan

#501 nan #511 nan
#502 nan #512 nan
#503 nan #513 nan
#504 nan #514 nan
#505 nan #515 nan

#506 nan #516 nan

#507 nan #517 nan
#508 nan #518 nan
#509 nan #519 nan
＜＜ PUP DATA2 SET ZERO CLR NAN CLR ALL
Chapter Four Operation

4.1 Machine Zero
Press and now the system is in home mode. The light is on. Then press X+, Z+ to go back to
home position. If the home switch is not set, then the controller will give alert.
4.2 Manual Mode
Press and now the system is in manual mode. The light is on.Then press X+, X-,Y+,Y-,
Z+,Z-,A+,A-,B+, B-, C+,C- continuously to make the axis move accordingly. Stop press the button and
the movement will be stopped immediately. Press to switch between manual low speed and
high speed. Real speed is affected by speed rate(F0%, F25%, F50%, F100%).
4.3 Single Step or Hand Wheel Mode

Press to enter single step mode if P0026 parameter is 1; to enter hand wheel mode is P0026
is 0. Then press X+, X-,Y+,Y-, Z+,Z-,A+,A-,B+, B-, C+,C- to make the axis move accordingly. Each press
will make the axis to move the smallest programming unit. Press x1 x10 and x100 to make it
multiply by 1, 10 and 100 times.
4.4 Auto Operation

This controller supports program operation and MDI operation.
4.4.1 Program Operation

In Auto Mode, user can run a program stored in the controller. Main program, subprogram A and
subprogram B can be operated in auto mode, or only main program ia operated (Set in Parameter
P0010 and P0013). Using M31 to call a subprogram during Main program, but M31 can not be used
in subprogram to call a main program.
4.4.2 Similarities and Differences between Main Programs and Sub Programs
Functions Main Program Sub Program
G1 Linear Almost linear, so subprogram
can not cut profile
G2, G3, G12 Supported Not Supported

Work piece coordinates, Tool One program changes, other programs change too.
Offset, Spindle
M31, M32 Supported Not Supported
Basically, different programs can not construct same axis to act. If it has to be done, then user can
use auxiliary relays to communicate between programs.
4.4.3 How to program to stop an auto operation

Program the stop codes, including M00, M01 M02/M30
M00: After the line with M00 is executed, auto operation stops and all modal information is saved,
Press cycle start to run the program again.
M01: When quasi stop switch is on, then M01 is the same with M02; when the quasi stop switch is
off, then M01 is invalid.
M02: After the line with M02 is executed, the main program stops and the cursor stops at the
current program lines.
M30: After the line with M30 is executed, the main program stops and the cursor stops at the
beginning of the program lines. The spindle and coolant close.
▲M99 of the main programs
When programs are running, if there is M99 in the main programs, after this line is executed, the
program will skip to the beginning of the program and keep running. The counter will add one and
keeps running the main programs. If number L is set, then the program will be run by L times.
4.4.4 MDI
Chapter Six Installment Size(mm)

Chapter Seven Wiring Diagram

7.1 Driver Connection
7.1.1 Driver Socket
Socket Pin Signal Functions
1 XCP+ X Axis Pulse+
2 XCP- X Axis Pulse-

3 XDIR+ X Axis Direction+

4 XDIR- X Axis Direction-
5 YCP+ Y Axis Pulse+
6 YCP- Y Axis Pulse-
7 YDIR+ Y Axis Direction+
8 YDIR- Y Axis Direction-
9 ZCP+ Z Axis Pulse+
10 ZCP- Z Axis Pulse-
11 ZDIR+ Z Axis Direction+
12 ZDIR- Z Axis Direction-
DB type 2513 ACP+ A Axis Pulse+
holes 14 ACP- A Axis Pulse-
socket(driver) 15 ADIR+ A Axis Direction+
16 ADIR- A Axis Direction-
17 BCP+ B Axis Pulse+
18 BCP- B Axis Pulse-
19 BDIR+ B Axis Direction+
20 BDIR- B Axis Direction-
21 CCP+ C Axis Pulse+
22 CCP- C Axis Pulse-
23 CDIR+ C Axis Direction+
24 CDIR- C Axis Direction-
25 5V backup 5V
7.1.2 Stepper Motor Connection

7.1.3 Servo Motor Connection
7.2 Spindle Connection

7.2.1 Spindle Socket
1 X13 Input 13(Functions can be chosen)
2 BMA- Encoder A Phase pulse input-
3 BMA+ Encoder A Phase pulse input+
4 BMB- Encoder B Phase pulse input-
5 BMB+ Encoder B Phase pulse input+
6 BMZ- Encoder Z Phase pulse input-
7 BMZ+ Encoder Z Phase pulse input+
8 GND Power Supply -
9 SLB Hand wheel B phase pulse input
DB type 2510 SLA Hand wheel A phase pulse input
hole (Spindle11 5V +5V Power Supply Output

and others) 12 GND Power Supply -

13 SVC1 Analog voltage 0-10V output
14 485A RS485
15 485B RS485
16 GND Power Supply -
17 X22 Input 22 (Functions can be chosen)

25 SCV2 Analog voltage 0-10V output
7.2.2 Spindle Connection
7.2.3 Single Hand wheel Connection

7.2.4 Spindle Encoder Connection
7.3 Input Connection

7.3.1 Input Socket
3 X03 Input3 (Functions can be chosen)
10 X10 Input10 (Functions can be chosen)
DB type 2512 X12 Input 12 (Functions can be chosen)
hole (Input) 13 X13 Input 13(Functions can be chosen)


25 GND Power Supply Ground
7.3.2 Input Connection

For Mechanical Switch
For Photoelectric Switch
7.3.3 Input Functions
No. Function Level No. Function Level No. Function Level

1 General NO,NC 22 Handle Y NO,NC 43 Z Alarm NO,NC
2 E-stop NO,NC 23 Handle Z NO,NC 44 A P Limit NO,NC
3 RESET NO,NC 24 Handle A NO,NC 45 A N Limit NO,NC
4 Main Start NO,NC 25 Handle B NO,NC 46 A REF SW NO,NC
5 PA Start NO,NC 26 Handle C NO,NC 47 A Alarm NO,NC
6 PB Start NO,NC 27 Handle X1 NO,NC 48 B P Limit NO,NC
7 Feed Hold NO,NC 28 Handle X10 NO,NC 49 B N Limit NO,NC
8 Edit NO,NC 29 Handle X100 NO,NC 50 B REF SW NO,NC
9 Teach NO,NC 30 S1 Alarm NO,NC 51 B Alarm NO,NC
10 Auto NO,NC 31 S2 Alarm NO,NC 52 C P Limit NO,NC
11 Drill NO,NC 32 X P Limit NO,NC 53 C N Limit NO,NC
12 MDI NO,NC 33 X N Limit NO,NC 54 C REF SW NO,NC
13 REF NO,NC 34 X REF SW NO,NC 55 C Alarm NO,NC
14 Step NO,NC 35 X Alarm NO,NC 56 G31 NO,NC
15 Manual NO,NC 36 Y P Limit NO,NC 57 X Zcp NO,NC
16 Cool NO,NC 37 Y N Limit NO,NC 58 Y Zcp NO,NC

17 S1 CW NO,NC 38 Y REF SW NO,NC 59 Z Zcp NO,NC

18 S1 CCW NO,NC 39 Y Alarm NO,NC 60 A Zcp NO,NC
19 S1 Stop NO,NC 40 Z P Limit NO,NC 61 B Zcp NO,NC
20 Clamping NO,NC 41 Z N Limit NO,NC 62 C Zcp NO,NC
21 Handle X NO,NC 42 Z REF SW NO,NC
7.4 Output
1 Y13 Output 13
2 Y12 Output 12
3 Y11 Output 11
4 Y10 Output 10
5 Y09 Output 9
6 Y08 Output 8
7 Y07 Output 7
8 Y06 Output 6
9 Y05 Output 5
10 Y04 Output 4
11 Y03 Output 3
12 Y02 Output 2
13 Y01 Output 1
14 +24V + 24V
15 Y24 Output 24
16 Y23 Output 23
17 Y22 Output 22
18 Y21 Output 21
DB type 25
19 Y20 Output 20
hole (Output)
20 Y19 Output 19
21 Y18 Output 18
22 Y17 Output 17
23 Y16 Output 16
24 Y15 Output 15
25 Y14 Output 14
Set the functions of output in the output interface.
7.4.1 Functions
General, Spindle1 CW, Spindle1 CCW, Spindle1 Stop, Spindle1 BRK, Spindle2 CW, Spindle2 CCW, Cool,
Clamping, Release, L GREEN, L YELLOW, LRED.


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TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.

CW60M 6 Axis CNC Controller for Multiple Purpose

TOPCNC Workshop Automation Technology Co., Ltd.

TOPCNC WORKSHOP AUTOMATION TECHNOLOGY CO., LTD. TOPCNCWORKSHOP@OUTLOOK.COM

Chapter One Introduction

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Emergency stop Yes

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Chapter Two Panel and Interface

Symbol Input special symbol such as +, -, *, / in edit mode.

1.2 Function Buttons

MDI MDI mode

Home Return to Home position

Single step orSingle step or hand wheel mode

Function Function page switch

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Spindle 1 Valid in manual, hand wheel or returning to reference point. Switch

Start Cycle start, auto or MDI program start

Pause Feed pauses. Auto or MDI program pause

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Chapter Three Interfaces

Absolute Machine PRG-M：CW60M.NC

Driling G54-G59 Brief Custom Win

3.1.1 Drilling Interface

Absolute RDIL CMD: G73

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﹤﹤ DATAEDIT G88 EDIT MUL Hole

Drill CMD: G code used for drilling cycle

3.1.2 G88 EDIT

Absolute G88 EDITE

﹤﹤ EDIT CLR ZRO CLR ALL Axis RD

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3.1.3 MUL Hole

﹤﹤ Import Export Axis RD CLR ALL

This function can edit up to 9999 holes.

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Absolute G54 G55 G56

﹤﹤ Select G54-G59 Set 2PCenter 3PCenter

﹤﹤ Machine INC ABS Set AXIS ZRO AXIS RD

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Press 2Pcenter and enter into this interface.

＜＜ Read P1X Read P1Y Read P2X Read P2Y

＜＜ Read P1 Read P2 Read P3

3.1.5 Custom Win

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#500 Para0：nan #514 Para14：nan

＜＜ DATAEDIT DATA CLR CLR ALL ADV

In this interface you can edit the value of each variables.

Absolute PRG-M CW60M.NC L:0 STOP

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PRG SEL Line Find MDI CLR PRG List USB

3.2.1 Program List

＜＜ New File PRG SEL SAVE AS Expor

3.2.2 USB Program List

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<< USB Save2NC

Save2NC to load programs from USB to the controller.

Absolute Base of the

Incremental CLR ALL TOOL ZERO Axis RD ＞＞

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P0001 Buzzer 0:Disable 1:Enable

P0004 Counter Mode 0:Auto 1:Instruction

GE PARA Pin IN Pin OUT P2P CTRL ＞＞

Overall parameters include,

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P013 PB Start Mode(0:M31 CMD, 1: with PM, 2:PB Key)