Professional Documents
Culture Documents
World Headquarters
City of Industry -
California
y Updated
d db boilers
l sized
d ffor actuall lload
d
y Increased efficiency with properly sized steam boiler
matched to load - low pressure or hot water units to
suit load
y Safety
y Operator Status
y What are low load losses and associated efficiencies?
y C
Controlsl – VSD - Linkageless
Li k l
The Clayton steam generator gives following advantages:
cold stand-by
on line Warm stand-by
from a cold
f ld start;
t t
will instantly meet
any load
l d requirement.
i t
ON LINE WARM STAND-BY
STAND BY
18 f
9f
WHY CLAYTON ?
Saves Space
STEAM OUTLET
HEATING COIL
WATER PUMP
WATER / STEAM
SEPARATOR
COMBUSTION
CHAMBER
WATER
INLET
EXHAUST HEAT
COIL FEED
WATER
STEAM/WATER
MIX DISCHARCHE
BURNER HEAT
HIGH PRESSURE COMBUSTION AIR BLOWER
DAMPER
CONTROL
AIR/FUEL
PREMIXER
BURNER MANIFOLD
PILOT AIR
PREMIX PLENUM
GAS FLOW
CONTROL VALVE
AIR/FUEL
SECONDARY FUEL
LOW NOx BURNER SYSTEM NOZZLES
PREMIX
INLET
PILOT AIR/FUEL
SECONDARY
PREMIX INLET
FUEL INLET
Specifications
Sizes: 25 to 1,200
•Sizes: 1 200 bhp
•Steam Output: 690 to 41,400 lbs./hr.
•Pressure:
P 15 to 2600 psi.
i
•Fuels: Natural Gas, Propane, Oil, Biogas and Waste
Heat
•Controls: 25 - 35 bhp, Step-fired, relay logic; 50-1,200
bhp modulating (5 to1 turn down) PLC
bhp,
Clayton
y Product Range
g
IMPROVING RELIABILITY
REDUCING FUEL COSTS
MOUNT CLEMENS
REGIONAL HOSPITAL
•Established 1945
2
HOSPITAL OBJECTIVE
•Maintain Competiveness In A Changing
Healthcare Market In Part by:
2
HOSPITAL STEAM
REQUIREMENTS
•Redundant System
•Seasonal and Fluctuating Loads
-Absorbtion Chiller
-Heat Load
-Domestic Hot Water
-Autoclaves
-Laundry
2
Pre-Audit Equipment
(2) 400-BHP Firetube Boilers
(2) 300-BHP Firetube Boilers
3
Utilized Existing Feedwater
Treatment Components
6
Post-Audit Equipment
(1) 500-BHP Clayton Steam Generator
(1) 300-BHP Clayton Steam Generator
3
FIRST YEAR SAVINGS
2
Flat Efficiency Curve
Study by San Diego State University
*For companies who have process steam loads, it represents 45% of their energy
consumption
•The average load of a boiler in an industrial application is 40% of capacity
•*DOE
Additonal
dd o a Ope
Operating
a g Efficiency
c e cy Improvements
po e e s
• Quick Start-up
Eliminate the need to start the boiler 1 to 2 two hours before it is needed or to keep a boiler in a
warm state during periods of non-use, such as during the evening, weekends, for
requirements
i t off a redundant/back
d d t/b k up system t and/or
d/ to
t beb ready
d to
t meett steam
t load
l d
• Cold Standby
Standby
y losses are generated
g when the boiler is under p
pressure and no steam is p
produced.
These losses were eliminated at Mount Clemens General Hospital.
• Reduced Blowdown
Blowdown in a Clayton Steam Generator is typically 1/8th to 1/10th of blowdown in a firetube
boiler. Blowdown water contains heat so the less the blowdown the less the loss of heated
water, chemicals and softened water.
Q
Questions
ti or Comments?
C t?