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6HP26A 61
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information
is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or
damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all
liability and responsibility for any harm resulting from any such modifications.
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP26A 61
Technical Information
Torque, Gear Ratio & Weight__________________________________________________________
2
Oil Capacity___________________________________________________2
6HP26A 61 Lubricants___________________________________________________2
6HP26A 61 Technical Literature___________________________________________________
2
6HP26A 61 General Transmission Oil Filling Procedure____________________________________________
3-6
6HP26A 61 Differential Transmission Oil Filling Procedure__________________________________________
7 - 10
How To Use This Catalog___________________________________________________
11
Type Plate Information_______________________________________________ 12
Spare Parts
External Gearbox Housing Group____________________________________________
13
Internal Gearbox Housing Group____________________________________________
14
Torque Converter Group____________________________________________ 15 - 16
Oil Supply Group__________________________________________________ 17
Front Planetary Group____________________________________________ 18
Rear Planetary Group____________________________________________19
Coupling A Group_______________________________________________20
Coupling B Group______________________________________________ 21
Coupling C Group______________________________________________ 22
Coupling D Group______________________________________________ 23
Coupling E Group______________________________________________ 24
Front Axle Output Group____________________________________________25
Rear Axle Output Group____________________________________________ 26
Distributor Group_________________________________________________________
27
Distributor Group (continued)_________________________________________________________
28
Front Axle Differential Group____________________________________________
29
Filter Group_____________________________________________________ 30
Mechatronic Group_______________________________________________ 31
Gear Shift System M-Shift Group____________________________________________
32
Parking Lock Group____________________________________________ 33
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Technical Information
1 2 3 4 5 6 Rev Weight
Input Torque Drive
Gear Gear Gear Gear Gear Gear Gear (incl. oil)
326 ftlbs to
444 ftlbs 4.17 2.34 1.52 1.14 0.87 0.69 3.40 RWD ~196 lbs.
(model specific)
Oil Capacity
9.4 liters (10 Quarts) + 5 liters (0.53 Quarts) for cooling system
6HP26A 61 Lubricants
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Select R and D by
Transmision contains too Wait until oil temperature
means of manual/winter
little oil reaches 40°C + 10°C
program as far as 3rd
gear
Hold each gear for 3 Increase oil level by Oil temperature must not
seconds and engage adding oil until it flows exceed 50°C in any
parking lock out circumstances
Open the filler plug on Wait until oil temperature Allow time to drip, then
the housing reaches 40°C + 10°C close the filler plug again
Oil emerges at an oil temperature below 35°C Oil temperature must not
exceed 50°C in any
NO YES
circumstances
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
WARNING:
The "STURACO FM 1992" additive is only needed after renewal (exchange) of the Torsen differential.
After assembly, pour the additive directly (axially) into the Torsen differential with the transfer case in a vertical
position.
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Transfer case in combined drive train ca. 1.0 ltr. SAF-AG4 incl. 4% Sturaco FM 1992
Front-axle differential ca. 1.2 ltr. SAF-AG4 incl. 4% Sturaco FM 1992
Volume of oil in oil cooler and pipes ca. 0.2 ltr SAF-AG4 incl. 4% Sturaco FM 1992
Total oil volume: 2.4 ltr. SAF-AG4 incl. 4% Sturaco FM 1992
The 2.4-liter oil volume is the total oil volume for the transfer case, differential and oil cooler.
Note!
When adjusting the oil level during After Sales Service, no Sturaco needs to be added. Adjust
to the correct level with SAF AG4 only.
Since the two volumes of oil (in the differential and the transfer case) are combined, the amounts
of oil in the front-axle differential and the transfer case vary when the vehicle is driven.
For this reason, always check the oil levels in the front-axle differential and the transfer case
at the same time. The oil level is only correct if oil begins to escape from both overflow holes
(remove the screw plugs).
Because it is positioned lower on the vehicle, the oil cooler is always filled until no further air
bubbles escape.
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
The transfer case and the differential share the same oil content, but are at different heights on
the vehicle. Since the oil levels are different, both of them must be filled separately until oil begins
to escape from the overflow hole. Adding oil is best done with an angled pipe and a syringe or
pump.
Filling procedure:
1. Fill the system when it is cold (between approx. 20°C and 50°C), until oil begins to escape at the overflow
hole.
The vehicle must be standing level (lengthways and sideways) on the hoist; the engine must be stopped.
3. Add oil (SAF AG4) to the transfer case until it begins to escape from the overflow hole.
Volume of oil if transfer case was empty: max. 1 liter.
4. Add oil (SAF AG4) to the differential until it begins to escape from the overflow hole.
Volume of oil if transfer case was empty: max. 1.2 liters.
5. Allow oil to escape from the overflow holes on the transfer case and differential until the flow of oil breaks off.
Important! Oil must escape from both overflow holes, otherwise the total oil content will be too low.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Table of Contents
Each transmission group of this catalog is listed in the table of contents. This spare parts catalog includes only
transmission specification numbers for North American applications.
Technical Information
All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil
capacity information are only approximate and may vary by actual transmission specification. For any
technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a
list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions
visit us at www. zf.com/na.
Spare Parts
Each transmission is divide into groups (e.g. gearbox housing group). The position number (Position #) is used
to identify the location of each spare part in the transmission. A position number like 01.010 is either a
spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly. Please
contact your preferred ZF passenger car transmission distributor about availability of assemblies and
subcomponents.
Contact ZF for the most updated part number (for example: 6HP19 1071 040 XXX). Please, have the position
number and model number prepared when you call. Thank you.
Use our toll free Service-Hotline: 1-800-451-2595.
The quantity (Quantity) is the amount of spare parts included in one transmission model for a certain position
number. The quantity may vary depending on the transmission specification and certain spare parts may be used
in multiple positions in the transmission.
The notes column (Notes) gives more information about the spare part (e.g. included in a kit).
Example
The kits content section shows all available kits for the transmission models that are referenced in this catalog,
including the content of each kit.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
The type plate is located on the main housing of the transmission. Please refer to the ZF transmission
specification # when searching for spare parts and kits in this catalog.
Transmission Serial #
010 005 ZF Transmission Specification #
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
COUPLING A GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
COUPLING B GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
COUPLING C GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
COUPLING D GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
COUPLING E GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
DISTRIBUTOR GROUP
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
FILTER GROUP
/010
27.600
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
MECHATRONIC GROUP
27.460/030
27.460/020
27.570/120
CAUTION!
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
06.030
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26A 61
1068 030___
017 to 018
024
027
029 to 033
035 to 038
043 to 044
048 to 049
060 to 061
063
067
068
6HP26A 61
1068 030___
040 to 041
056
058 to 059
062
064
070
072 to 075
077
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26A 61
1068 030___
017 to 018
027
031
032
035
040
041
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Kits Content
6HP26A 61
1068 030___
024
029 to 030
033
036 to 039
043 to 044
048 to 049
056
058 to 064
067 to 070
072 to 075
077
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Kits Content
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ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Kits Content
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