6000

MODIFIED FROM VYAS FORMULA FOR S.D.P +ORGANIC +AQUEOUS WASTE

1. MAIN CHEMBER
kg/hr CV
A Organic waste 0 3000
B Fuel - Natural gas 8 13100.0
C 48 Aqueous waste 48 3000

16.00% Water 7.68

59.00% Organics 28.32
25.00% Inorganics 12
100.00% aTOMIZATION AIR 0 0

Combustion air For Fuel :

kg/hr

A ORGANIC WA C 40.0% 0.0

H 3.0% 0.0

Combustion air For Fuel :

kg/hr
B AQUEOUS C 40.0% 11.3
H 3.0% 0.8

C Fuel - Natural C 75.0% 6.0

CH4 H 25.0% 2.0

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Energy balance:
Base temp 30 C
Enthalpy in 0 kcal/hr
Enthalpy generated 189760 kcal/hr
Heat is consumed in following opertions.
1. Evaporation of aqueous waste - water and organics
2. Evaporating organic waste
3. Heating all combustion products
4. Heat losses
We shall raise all products to 100C and then evaluate max temp attained.

Heating of aq waste to 100 C and evaporation:

Water: Sensible heat
100 OC Latent heat
Organics Sensible heat
AQUEO Latent heat
US. Inorganics Sensible heat
Total

Heating of org waste to 100 C and evaporation:

100 C
O
Sensible heat 0
ORG . Latent heat 0
Total 0

Heating of combustion and leakage air to 100 C:

Total air 394.3131429
100 OC Heat load 7728.5376
AIR .
0.0
Heat losses:
Area of rotary kiln 17.7
Heat loss coefficient 2500
Heat loss 44178.64669

Heating of products from 100 C:

Total products 450 kg/hr
Excess heat 127829 kcal/hr
Dt = 1013.8 C
Outlet temp 1113.8 C

Overall balance over the kiln

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Input 30 C
Organic waste 0
Aqueous waste 48
Combustion air 394.31
Leakage air 0
442.31

Flue gas composition

Total air input 394.31
Nitrogen 311.51
Oxygen 82.81

Organic waste burned 0

Organics in aq stream 28.32

Organics in fuel 8

Inorganics 12
12

Oxygen left in flue gases 13.8

Nitrogen 312
Oxygen 13.8
CO2 63.5
Water 33.3
Other components 16.1
TALLY FIGURE 438.3131429
438.3131429

DRY
MOISTURE

A 438.3131429 Kg / hr Atmospheric Air

B 404.9867429 DRY AIR Kg/ hr

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C 33.3264 MOISTURE kg/ hr

D 900 OC TEMPERATURE

E 27.7123511 AVERAGE MOLECULAR WEIGHT

F 0.287901447 Kg/ m3 AVERAGE DENSITY

G 1522 M3 / hr VOLUMETRIC FLOW 21428

H 0.42 m3/sec

I 15 VELOSITY Mtr / Sec

J 0.19 Mtr Diameter of pipe

K 189.45 mm

HEAT DUTY ON KILN

144861.4602 1600000

0.14486146 MCAL /HR

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+AQUEOUS WASTE

438.3131429

Ti C
30 Waste calorific value:
30
30
Organic waste moles/kg
1113.8 C 40% 0.033
H 3.0% 0.03

30

O2 required
atoms/hr
moles/hr kg/hr
0.0 0.0 0.0 C + O2 = CO2
0.0 0.0 0.0 H + ¼ O2 = ½ H2O
Total 0.0
With organics in aq stream 0.0
0.0
Air required 0.0 At stoicheometry
Say 0 kg/hr

AQUEOUS moles/kg
O2 required C 40% 0.033
atoms/hr
moles/hr kg/hr H 3.0% 0.03
0.9 0.9 30.2
0.8 0.2 6.8
Total 37.0
With organics in aq stream 37.0
37.0
Air required 176.2 At stoicheometry
Say 176 kg/hr

0.5 0.5 16.0 Fuel - Natural gas moles/kg

2.0 0.5 16.0 C 75% 0.063
Total 32.0 H 25.0% 0.25
Air required 152.4

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TOTAL AIR REQUIRED 328.6

TOTAL AIR REQUIRED 20 394 At 120.00% excess

By burning org waste

e - water and organics

evaluate max temp attained.

Dt = 70 C
537.6 kcal/hr From 30C to 100C Cp = 1
4147.2 kcal/hr 540 kcal/kg
991.2 kcal/hr From 30C to 100C Cp = 0.5
4248 kcal/hr 150 kcal/kg
99.96 kcal/hr From 30C to 100C Cp = 0.119
10023.96 kcal/hr

From 30C to 100C Dt = 70 C

kcal/hr Cp = 0.5 kcal/kg/C
kcal/hr 150 kcal/kg
kcal/hr

kg/hr Dt = 70 C
kcal/hr Cp = 0.28 kcal/kg/C

MCAL /HR

m2 1.5 m dia 3 m length 3.5

kcal/hr/m2
kcal/hr 184067.2 97.00%

Sp. Heat 0.28

Above 100 C

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Output 1113.8 C
Flue gases 430
Ash 12

442.3131429

kg/hr
kg/hr 79%
kg/hr 21%
O2 used Products
kg/hr C 0.0 0.0 0.00 CO2
H 0.0 0.0 0 H2O
Others 0.0
Total 0.0 0.0
kg/hr C 11.3 30.2 41.5 CO2
H 0.8 6.8 7.6 H2O
N
Others 16.1
Total 28.3 37.0
kg/hr C 6.0 16.0 22.0 CO2
H 2.0 16.0 18.0 H2O
N
Others 0.0 32

kg/hr
kg/hr In ash

71.1%
3.1%
14.5%
7.6%
3.7%
100.00%

405
33
900 OC

Atmospheric Air
216 moisture

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10800 atmosphhri air

10584 Dry air

Gas Low

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kcal/m kcal/kg
94000 3133.3 C + O2 = CO2
57800 867 H + ¼ O2 = ½ H2O
Total 4000.3

kcal/m kcal/kg
94000 3133.3
57800 867
Total 4000.3

kcal/m kcal/kg
94000 5875.0
57800 7225
Total 13100.0

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kcal/kg/C

kcal/kg/C

kcal/kg/C

m2 Ends

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41.54
7.6

22
18.0

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