FRICTION COLLATOR HAC-120

Important Information
- This manual is designed to help you to install, operate and maintain Collating HAC-120.
Read, understand and keep this manual in a safe and convenient place.

- Do not operate HAC-120 until you read and understand the instructions in this manual.

- Horizon International Inc. shall not be liable for incidental consequential damages result-
ing from : improper or inadequate maintenance by customer; unauthorized modification or
misuse; operation outside of the environmental specifications for the product.

- Horizon International Inc. pursues a policy of continuing improvement in design and

performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.

- All rights are reserved. No part of the manual may be photocopied, reproduced or trans-
lated to another language without the prior written consent of Horizon International Inc.

000927/HAC120/01E/DV UM201012-01
 Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.

- Read and understand all safety instructions with signal word such as WARNING and
CAUTION. If safety instructions are ignored, personal injury may result.

- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.

- All equipment shall be locked out or tagged out to protect against accidental or inad-
vertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device where it is locked or tagged out.

- Do not operate the machines when any covers are removed.

- Some of the drawings in this manual show the machine uncovered for explaining the
detail or inside of machine.

II
 CONTENTS
Important Information ............................................................................................ I

Safety Precautions .................................................................................................... II

1. Major Machine Parts Descriptions

1-1 Collator Module ................................................................................................. 2

1-2 Monitor Panel ..................................................................................................... 3

1-3 Remote Controller ............................................................................................. 4

2. Setting Up & Operation

2-1 Setting Up HAC ................................................................................................ 8

2-1-1 Loading Sheets On Bins ................................................................................. 8

2-1-2 Bin Pressure Setting ....................................................................................... 9
2-1-3 Pad Pressure Setting ....................................................................................... 9
2-1-4 Delivery Unit Setting ...................................................................................... 10
2-1-5 Receiving Tray Setting ................................................................................... 11
2-2 Operation Procedure ......................................................................................... 12

2-3 Feed Error Indiction .......................................................................................... 15

2-4 Programming Collating ..................................................................................... 17

2-4-1 Double Cycle Collation .................................................................................. 17

2-4-2 Dual Cover Feeding........................................................................................ 19
2-4-3 Mixed Modes of Collation ............................................................................. 20
2-5 Tab Insertion Mode & Preset Stop Mode ........................................................ 21

2-5-1 Tab Insertion Mode ........................................................................................ 21

2-5-2 Preset Stop Mode............................................................................................ 22
2-6 For Efficient Operation ..................................................................................... 23

2-6-1 Detector Sensitivity Setting ............................................................................ 23

2-6-2 Feed Roller Rotating Time ............................................................................. 23

3.Maintenance

3-1 Cleaning .............................................................................................................. 26

3-1-1 Feed Rollers .................................................................................................... 26

3-1-2 Separation Pad ............................................................................................... 26
3-1-3 Detector (Receiver Part) ................................................................................. 26
3-1-4 Transport Belts ............................................................................................... 26
III
3-2 Replacement ....................................................................................................... 27

3-2-1 Feed Rollers .................................................................................................... 27

3-2-2 Separation Pads .............................................................................................. 27
3-2-3 Breakers .......................................................................................................... 27

4. Installation Instruction

4-1 Installation Instruction ...................................................................................... 30

4-1-1 Installation Place ............................................................................................ 30

4-1-2 Installing HAC ............................................................................................... 30
4-2 Accessories .......................................................................................................... 33

5. Specifications

5-1 Specifications ...................................................................................................... 36

IV
 1. Major Machine Parts Descriptions

1. Major Machine Parts Descriptions

1-1 Collator Module ....................................................................................... 2
1-2 Monitor Panel .......................................................................................... 3
1-3 Remote Controller ................................................................................... 4

1
1. Major Machine Parts Descriptions

1-1 Collator Module

1 5

7
3

Fig. 1-1

1. Transport Belt Section 4. Delivery Unit

Transport belts carry fed sheets to delivery Set angle of delivery unit acording to
section. receiving tray.

5. Monitor Panel
2. Pressure Lever Monitor panel is equipped with two sets
(1) Bin Pressure Lever error monitor system.
Used to adjust the bin pressure
6. Stop Button
(2) Pad Pressure Lever
Used to adjust pad pressure. 7. Bins

8. Remote Controller
3. Receiving Tray (Option) Remote controller is equipped with major
Refer to eacgh receiving tray operation operation switches. (Only for a-module)
manual.

2
 1. Major Machine Parts Descriptions

1-2 Monitor Panel

7. Error Monitor 2 2
Error monitor 2 shows feeding errors in
second set from top on receinving tray.
COLLATOR HAC-120 a 8. Error Monitor 1 1
14 Error monitor 1 shows feeding errors in
1 first set from top on receiving tray.
2 13 9. Detector Lamp (Green)
Used to check dust on detector. When
detector is contaminated with paper dust or
3 12 projector lamp burned out, this lamp goes
5 6 off.
4
2
1 1
10. Detector switch
Used to select brightness of detector lamp.

2 1 OFF : for Normal Sheet

7 8 9 10 11
ON : for Dark Printed Sheet
Fig. 1-2 11. Bin ON/OFF Button
Used to turn on/off each bin.

1. Total Counter (Only for 120a) 12. Detector Sensitivity

This counter shows total amount of col- Monitor Button
lated sets. Used to check detector sensitivity on all
bins.
2. Memory Button
Used to check and memorize thickness of 13. Preset Mode Switch 123
sheet to be collated. (Only for 120a)
Used to select function of preset counter.
3. Module ON/OFF Button
Used to turn on/off the module to be used. : Tab Insertion Mode

4. Jam Lamp : Preset Stop Mode

When paper jam occures, this lamp comes
on. Both OFF : Contimuous Collating

5. Miss Feed Lamp 14. Preset Counter (Only for 120a)

When miss feed occures, this lamp comes
on.

6. Double Feed Lamp

When double sheet feed occurs, this lamp
comes on.

3
1. Major Machine Parts Descriptions

1-3 Remote Controller

1. Counter Lamp 123

When collating stops with preset counter,
this lamp comes on.

1 2. Receiving Tray Lamp

8
(1) When receiving tray becomes full, this
1
lamp comes on.
123 2
(2) When paper jam occurs on delivery
2 ? unit, this lamp flashes.
!
9
3. Module Lamp
(1) When module(s) is(are) turned on,
3 this lamp comes on.
10
(2) When stop button is de-
pressed, this lamp flashes.
11
NOTE
4 When all module lamps are flashing, the
signal cable may not be connected correctly,
12 cable may have some trouble or module
5 setting is not correct. Check cables and
system switch.

6 13 4. Speed Indicator

7 Slower Faster

5. Speed Button
Collating speed(interval) can be adjusted
15 14 with those buttons.

: Slower

: Faster

6. Start/Bin Up Button

First Depression : Transport belt start

rotating and bins
raise up.

Second Depression : Feeding starts.

4
 1. Major Machine Parts Descriptions

1-3 Remote Controller

7. Stop/Bin Down Button 12. Double Cycle Lamps
Indicate double cycle working block.
First Depression : Feeding stops.
13. Dual Cover Feeding Lamps
Second Depression : Transport belt stops Indicate dual cover feeding working bin.
rotating and bins
descend. 14. Dual Cover Feeding Selector
Used to select dual cover feeding mode.

8. Feeding Error Lamp 1•2 : Upper cover feed bin works

(1) Error lamp [1] shows feeding errors in
first set at top on receiving tray. : Lower cover feed bin works
(2) Error lamp [2] shows feeding error in
second set from top on receiving tray. : Dual cover feed mode OFF

9. Operation Error Lamp ?

Operation error lamp will come on; 15. Double Cycle Selector
Used to select double cycle mode.
(1) when sheet is not existing on bin which
is turned on. : First section feeds sheets
(2) when all sheets are fed and collating
stops. : Second section feeds sheets
(3) when bin is not raised.
(4) when memorizing thickness has not : Double cycle mode OFF
been performed.

10. Inching Button

Conveyor and transport belts can be
operated with this button.

11. Overlap Button

Three overlapping can be selected.

Maximum Overlap

Middle Overlap

Minimum Overlap

5
1. Major Machine Parts Descriptions

6
 2. Setting Up & Operation

2. Setting Up & Operation

2-1 Setting Up HAC ...................................................................................... 8
2-2 Operation Procedure ............................................................................... 12
2-3 Feed Error Indiction ............................................................................... 15
2-4 Progrmming Collting .............................................................................. 17
2-5 Tab Insertion Mode & Preset Stop Mode ............................................. 21
2-6 For Efficient Operation .......................................................................... 23

7
2. Setting Up & Operation

2-1 Setting Up HAC

2-1-1 Loading Sheets On Bins

NOTE (Before loading sheets)

- Fan well sheets to be collated to minimize
double sheets feed.
- Press firmly at folded edge when 4-page
signiture will be collated to minimize miss
feed or jamming.
- Dry printed ink on sheets before piling to
minimize trouble on feed roller or transport Fig. 2-1-1
belt.

(1) Depress Stop/Bin-Down Button to lower

all bins.

Fig. 2-1-2

(2) Load sheets on each bin. Support Roller Front Guide Side Resister
- Sheets should be placed firmly against
side resister and front guide.

- Maximum pile height is 4 cm(1.6").

(3) Set side guide according to sheet size.

7
- Side guide should slightly touch sheets.

(4) Side support roller to close to edge of pile

sheets. Side Guide Sheets

Fig. 2-1-3
NOTE:
- Use lower position bins for productive
collating in case pages are less than 12.

- Use middle to upper position bins or slow

down collator in case stitching unit stitches
incomplete set.

8
 2. Setting Up & Operation

2-1 Setting Up HAC

2-1-2 Bin Pressure Setting
Pad Pressure
Select a suitable bin pressure according to Lever
size and weight of sheets.

(Reference)

1 : A4 - Less than 70 gsm(#16 Bond) Weak

: A4 - 70 gsm (#16 Bond)

1
2
2
3 : A4 -110 gsm (#80 Book)
3
4 : A4 - More than 130 gsm
(#36 Ledger)
4
Strong

2-1-3 Pad Pressure Setting Bin Pressure Lever

Fig. 2-1-4
Select a suitable pad pressure according to
weight of sheets.

- Standard Pressure is 2.

- Set pad pressure to 1 when NCR paper is

collated.

- Increase pad pressure when double sheet

feed often occurs.

9
2. Setting Up & Operation

2-1 Serring Up HAC

2-1-4 Delivery Unit Setting
Weight Roller
Push down on
WARNING this position to
remove delivery
Be sure to turn main power off when- sheet bulging
ever weight rollers and/or bulging nose.
noses positions are adjusted.

(1) Set bulging nose and weight roller accord-

ing to sheet weight and size to perform
smooth and neat delivery of sheets.

- Weight roller unit position can be moved Push down on this

by tilting up and slide either side. Bulging Nose position to install
delivery sheet bulging
nose.
Fig. 2-1-6

(Example)
Weight Roller
When collating heavy-weight stocks or
folded sheets.

Bulging Nose
When collating thin and less stiff paper
(More bulging).

Install three noses when running large

size sheets.

Fig. 2-1-7

(2) Slide weight forward or backward to

increase or decrease roller pressure.

Weight

Fig. 2-1-8
10
 2. Setting Up & Operation

2-1 Serring Up HAC

(3) Use delivery air when collating heavier
stock or when statistic cause difficulty in
transporting and jogging sheets.

Turn switch up to start delivery air and

adjust air with delivery air knob.

Delivery
Air Knob
Air Nozzle

Delivery
Air Switch

Fig. 2-1-9

2-1-5 Receiving Tray Setting

WARNING
Be sure to turn main power off when-
ever receiving tray is installed.

Install and set receiving tray according to

instructions in each receiving tray operation
manual.

- Delivery unit position should be adjusted

according to type of receiving tray to be
connected.

Up... ST-20, SPF-10, SP-10 Up Down

Down...CCR(DX), PJ-75/77, SP-1
Fig. 2-1-10

11
2. Setting Up & Operation

2-2 Operation Procedure

1. Turn ON power switch on 120a module.

Power Switch

Fig. 2-2-1

2. Turn ON module with module ON/OFF

button on each module.
Module ON/OFFButton

Fig. 2-2-2

3. Select detector mode with detector switch.

Lamp OFF : for Normal sheet

1
Lamp ON : for Dark Printed sheet 2 1

Detector Switch
Fig. 2-2-3

4. Raise bin with start/bin-up button. (All bins

are raised and transport belts start rotating.)
Start/Bin-Up Button

NOTE
When SPF-10II is connected, turn on motor Fig. 2-2-4
on SPF-10II before depressing memory
button.

5. Depress memory button to check and

memorize thickness of sheets on all bins.

NOTE Memory Button

Press memory button from right side module
in case more that two module are used.
Fig. 2-2-5

12
 2. Setting Up & Operation

2-2 Operation Procedure

6. Check collated sheets. When number of
pages are not correct, or lamp in memory
button is still on, readjust bin and pad
pressure and depress memory button again.

7. Select required overlap with overlap but-

ton.
Overlap Button

Fig. 2-2-6

8. Select required collating speed (interval)

with speed button, Slower Faster

Speed Button
Fig. 2-2-7

9. Select preset mode with preset mode : Tab insertion mode

switch and input required numbers. (Refer
to 2-5 Tab Insertion Mode & Preset Stop : Preset stop mode
Modes page21.)
Both OFF : Continuous collating

Fig. 2-2-8

10. Reset total counter.

Reset Button

Fig. 2-2-9

13
2. Setting Up & Operation

2-2 Operating Procedure

11. Depress start button to start collating.

Start/Bin Up
Button

Fig. 2-2-9

12. To stop collating, depress Stop/Bin-Down

Button. Collating stops after one complete Stop/Bin Down
set of sheets delivered to receiving tray. Button

Fig. 2-2-10
NOTE
- When stop button is depressed
during collating, conveyor and transport
belt bring to a halt immediately. Inching Button

- When sheets stop inside transport belt,

depress inching button to eject all sheets. Fig. 2-2-11

14
 2. Setting Up & Operation

2-3 Feed Error Indiction

When feed error (misfeed, double sheet

feed or sheet jam) occurs, collating stops
after current collating set are delivered to
accessary. Depending on speed of collation
error monitor indicates in different ways.

2nd Module 4th Module

1st Module 3rd Module

1
1 } (Feed Error Indication Page 16.)
2
123
?
2
!

Operation Error Lamp

Lamp will be on when ...

- sheet is not existing on bins which are

turned on.
- all sheets are fed and collating stops.
- lamp in memory button is on.

Module Lamp
Lamp will be on when ...
module is turned on.

Lamp will flash when ...

stop button is depressed.
Receiving Tray Lamp
Lamp will be ON when...
receiving tray becomes full.

Lamp will flash when...

paper jam occurs at delivery section
of collator.

15
2. Setting Up & Operation

2-3 Feed Error Indecation

Feed Error Indication

1
1

123 2
Check and correct top set staying on
?
2 1 receiving tray or stitching unit.
!

01HAC120A59

2
1
2
2 1 Check and correct second se from top
123
? staying on receiving tray or stitching unit.
!

2
1

123 2 2 1 Check and correct both top and second sets

? staying or receiving tray or stitching unit.
!

Flash
2
1

2 2 1 Check and correct third set from top staying

123
? on receiving tray or stitching unit.
!

(Detector Dust Monitor)

When detector (receiver) is contaminated

with dust, detector lamp will go off and
this effect on miss/double sheet detection.
Detector Lamp

(Feed Timing Monitor)

When all three feed error lamps (miss feed,

double sheet feed and paper jam) are on,
sheets feed timing is wrong. Check pad
and bin pressure, support rollers position.

Three lamps can be reset by turn OFF and

ON bin ON/OFF switch. Bin ON/OFF Switch

16
 2. Setting Up & Operation

2-4 Programming Collating

Programming collating can be set with two
buttons on remote controller. By these two
buttons, three programming collating modes
are selected.

2-4-1 Double Cycle Collation

Double cycle collation program allows you

to divide bins into two setups.

Program will start feeding setup 2 without

interruption as soon as one of bins in setup 1
runs out and vice versa.

One module Two modules Three modules

1 1 1 1 1 1
1 6 1
12 2 12
1 12
2 12
1 7
12 2 12
2

Four modules
1 1 1 1
1 ... Setup 1
1 1 2 2
12 12 12 12
2 ... Setup 2

Fig. 2-4-1

Double Cycle Collation Programming Procedure

1
2
3
(Example) 4 Setup 1
5
5 pages collating job.
7
8
9 Setup 2
10
1. Pile same set of sheets on both setup 1 11

and 2.

Fig. 2-4-2
17
2. Setting Up & Operation

2-4 Programming Collating

2. Turn on a - module with module ON/OFF
Button on panel.
Module ON/OFFButton
NOTE
Other module should be off.

3. Depress memory button to check and Memory Button

memorize thickness of sheet on all piled
bins. (All bins will feed sheets.)
Fig. 2-4-3

4. Depress double cycle selector. Left double

cycle lamp will be on and this shows the Double Cycle Lamp
setup 1 is ready for feeding.
Double Cycle Selector
In case you want to start setup 2 first,
depress double cycle selector again. Right
double cycle lamp will be on and setup 2 is
ready for feeding.

5. Depress start button to start feeding. Fig. 2-4-4

6. When one of bins will be empty, feeding

section will move to other setup automati-
cally. Fig. 2-4-5

7. Pile sheet on resting setup for continuous

operation.

NOTE:
Tab insertion mode can work with double
cycle collation mode.

18
 2. Setting Up & Operation

2-4 Programming Collating

2-4-2 Dual Cover Feeding

Dual cover feeding permits two top bins to (Example)

each accommodate cover stock. Program
will start feeding cover stock from lower Alternate ( cover
cover
1
2
1

bin without interruption as soon as cover 3

stock in upper b in runs out and vice versa.

12 12

Dual Cover Feeding programming SPF-10II 120a 120a

procedure

1. Pile same cover sheets on top two bins. Fig. 2-4-6

(Top two bins are not necessary No.1 and
No. 2 bins. cover sheets can be piled on
any top two bins.) Cover Sheets

2. Pile inside pages on following bins. Inside Sheets

Fig. 2-4-7

3. Depress memory button to check and

memorize thickness of sheet on all piled
bins. (Top two bins will also feed cover
sheets.)

Dual Cover Feeding

4. Depress dual cover feeding selector. Left Lamp
dual cover feeding lamp will be on and this
shows upper cover sheets bins is ready for Dual Cover Feeding
feeding. Selector
In case you want to start feeding lower
cover sheets bin first, depress dual cover
feeding selector one more time.

Fig. 2-4-8

19
2. Setting Up & Operation

2-4 Programming Collating

5. When upper cover feed bin is empty, lower
cover feed bin will start feeding automati-
cally.

6.Pile cover sheet on upper cover feed bin

for continuous operation.

2-4-3 Mixed Modes of Collation

You can mix Double Cycle Collation and

Dual Cover Feeding into one operation.

Select both programming by pressing both

double cycle selector and dual cover feeding
selector.

20
 2. Setting Up & Operation

2-5 Tab Insertion Mode & Preset Stop Mode

Two types of preset function are provided
by use of preset counter. Tab Sheets
Inside Sheets 1
2-5-1 Tab Insertion Mode Inside Sheets 2
Inside Sheets 3
One or two tab sheet(s) can be inserted
according to predetermined number on
preset counter. Inside Sheets 10
Tab Sheets
For example, when tab sheets are required Fig. 2-5-1
after every 10 sets of inside sheets collation,
use tab insertion mode.

(Tab Insertion Procedure)

1. Select number of covers (1 or 2) to be

inserted with the switch inside operation
panel.
1 Open operation panel.
2 Select 1 bin or 2 bins with switch 8.
Up... 2 bins tab insertion
Down... 1 bin tab insertion 1 2
NOTE : Power OFF and set switches
Long Only for a - Modle
2. Pile cover sheet(s) on top one(two) bin(s). 1 2
Short
Norm ST 2bins
1 2 5 6 7 8
Norm
Feed Time High CC 1bin

Tray Sensor Tray (Not Used) Tab Bin

Sensitivity

Fig. 2-5-2

1 2 3
3. Select tab insertion mode with preset mode
switch on monitor panel.

Preset mode
switch
Fig. 2-5-3

4. Input required numbers in preset counter

with input buttons, and depress reset but-
ton.
6 5 4 3 2 1
5. Start collating.
Reset Button Input Button
Fig. 2-5-4
21
2. Setting Up & Operation

2-5 Tab Insertion Mode & Preset Stop Mode

2-5-2 Preset Stop Mode

Collating can be stopped after predetermined 1 2 3

sets of collation by use of preset mode.

(Preset stop Procedure)

1. Select preset stop mode with preset mode Preset mode

switch on monitor panel. Switch

Fig. 2-5-5
2. Input required number in preset counter
with input buttons and depress reset button.

6 5 4 3 2 1
3. Start collating. Collation stops after prede-
termined sets of collation.
Reset Button Input Button

Fig. 2-5-6

22
 2. Setting Up & Operation

2-6 For Efficient Operation

2-6-1 Detector Sensitivity Setting
Detector Sensitivity
Monitor Button
Detector sensitivity on each bin can be set in
5 levels according to sheet thickness or print
quality. Bin ON/OFF Button
1. Depress detector sensitivity monitor button.

2. Depress bin ON/OFF button while detector

sensitivity monitor button is held to select
sensitivity level.

Double sheet detection

(No Lamp On) OFF

Low sensitivity

Middle sensitivity

Normal sensitivity

Hight sensitivity
Fig. 2-6-1

2-6-2 Feed Roller Rotating Time

Setting

Feed roller rotating time can be adjusted in

three steps on all bins.

Set switch 1 and 2 for required rotating time.

1 2
Long Down Down
1 2
NOTE : Power OFF and set switches
Normal Up Down Long Only for a - Modle
1 2
Short
Short Down Up Norm ST 2bins
1 2 5 6 7 8
Norm
Feed Time High CC 1bin

Tray Sensor Tray (Not Used) Tab Bin

Sensitivity

Fig. 2-6-2

23
2. Setting Up & Operation

24
 3. Maintenance

3.Maintenance
3-1 Cleaning .................................................................................................... 26
3-2 Replacement ............................................................................................. 27

25
3. Maintenance

3-1 Cleaning

CAUTION
Be sure to turn power off whenever
machine parts are cleaned.

3-1-1 Feed Rollers Feed Roller

To prevent failures in sheet feed, clean
feed rollers on each bin.
Separation Pad
- Remote feed roller. Clean feed rollers
with alcohol soaked cloth.

3-1-2 Separation Pad

To prevent failures in sheet separation, Fig. 3-1-1
clean separation pad on each bin.

- Remove feed roller and separation pad.

Clean separation pads with alcohol
soaked cloth.

7
3-1-3 Detector (Receiver Part)

To prevent detector error detection, clean 8

detector (receive part) with supplied brush.
Fig. 3-1-2

3-1-4 Transport Belts Clean the belts

To prevent irregular transporting and inside here
transferal on fed sheets, clean transport belts
with alcohol soaked cloth.

- Open transport belt unit and then clean

belts inside unit.

Fig. 3-1-3
26
 3. Maintenance

3-2 Replacement
3-2-1 Feed Rollers
Feed Roller

Replace feed roller to new one when roller

surface has become too stiff because of rubber
deterioration, or when dust or ink contami-
nated on roller surface cannot be removed.

Fig. 3-2-1
3-2-2 Separation Pads

Worn out separation pad may cause

Separation Pad
frequent missfeeds or jamming with folded
sheets even pad pressures adjusted properly.

Fig. 3-2-2

3-2-3 Breakers

When main motor or bin motor overload,

machine is brought to a halt by breakers. 1 2 1 2
Reset breaker by use of reset button on
machine.

1 Main Motor Breaker

2 Bin Motor Breakers

Fug. 3-2-4

27
3. Maintenance

28
 4. Installation Instruction

4. Installation Instruction
4-1 Installation Instruction ........................................................................... 30
4-2 Accessories ............................................................................................... 33

29
4. Installation Instruction

4-1 Installation Instruction

4-1-1 Installation Place

1. Select a flat strong floor free from vibration.

2. Select a place free from direct exposure to sunlight.

3. Select place free from extremely high temperature and humidity.

4-1-2 Installing HAC

Connecting Plate A
Less than 5 mm Less than 3 mm

Connecting Plate B

Fig. 4-1-1

CAUTION
Push front side of HAC whenever
modules are moved. Leveling Bolt

1. Connect modules with connecting plate A

and B.

2. Place three iron shims under each leveling

bolt.
Iron Shim
3. Level modules with the leveling bolts.
Fig, 4-1-2
NOTE
Tilting sllowancein each module should be
with ina a dimension in Fig.4-1-1

30
 4. Installation Instruction

4-1 Installation Instruction

4. Connect system cables to former module.

5. Loosen screw on operation panel and open

it.

6. Set system switch on each module.

System Cables
Fig. 4-1-3

SW 1 SW 2

1 1 SW 1 : 1
SW 2 : 1

SW 1 : 2 SW 1 : 2
SW 2 : 1 SW 2 : 2

Fig. 4-1-4
SW 1 : 3 SW 1 : 3 SW 1 : 3
SW 2 : 1 SW 2 : 2 SW 2 : 3

SW 1 : 4 SW 1 : 4 SW 1 : 4 SW 1 : 4
SW 2 : 1 SW2:2 SW 2 : 3 SW 2 : 4
31
4. Installation Instruction

4-1 Installation Instructions

7. Set feeding time and receiving tray
switches.

CAUTION
Turn power OFF whenever switches
are set.

Switch 1 and 2
Use to set feed rollers rotating time.

Switch 5
1 2
Use to adjust full tray sensor sensitivity NOTE : Power OFF and set switches
Long Only for a - Modle
on CC(CCR-DX).
1 2
Up - Normal Short
Down - High Norm ST 2bins
1 2 5 6 7 8
Norm
Switch 6 Feed Time High CC 1bin
Receiving tray selector switch. Tray Sensor Tray (Not Used) Tab Bin
UP - Stacker (ST-20) Sensitivity
Down - Criss Cross (CCR)
Fig. 4-1-5
Switch 7
Not used.

Switch 8
Tab insertion selector
Up - 2 bins
Down - 1 bin

9. After setting, close operation panel.

10. Set delivery unit angle to suitable position.

UP : ST-20
SP-10
SPF-10II

Down : CCR(DX) Up Down

PJ-75/77
SP-1 Fig. 4-1-6

32
 4. Installation Instruction

4-2 Accessories

1. Detector (2 pcs) 5. Tool Set (1 set : only for a-module)

2. Pad (1 pc) 6. Ground Wire (1 pc)

3. Feed Roller (1 pc) 7. Connecting Plate (Upper : 1 pc)

(Only for m and b-modules)

4. Brush (1 pc only for a-module) 8. Connecting Plate (Lower : 1 pc)

(only for m and b-modules)

33
4. Installation Instruction

34
 1. Major Machine Parts Descriptions

5. Specifications
5-1 Specifications ........................................................................................... 36

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5. Specification

5-1 Specifications

System One Module Two Modules Three Modules Four Modules

Bin Numbers 12 24 36 48
Paper Size 148 x 210 mm to 318 x 470 mm (5.8 x 8.3" to 12.5 x 18.5")
Bin Pile Height 40 mm(1.6")
Paper Weight Range 50 to 150 gsm (11 lb to 110 lb)
Collating Speed (A4) 3,800/hr 2,900/hr 2,400/hr 2,100/hr
Detector Miss, double and jam detection system 5-modes stock
quality selector
Monitor 1. Miss, double and jam monitor 2. Trouble monitor
Power Source 100 V 50/60 Hz
120 V 60 Hz
230 V 50 Hz
Power Consumption 1 module : 360 W 2 modules : 720 W
3 modules : 1,100 W 4 modules : 1,560 W
Machine Weight 120a ... 226 kgs (499 lb)
120b ... 175 kgs (386 lb)

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