Professional Documents
Culture Documents
RM500
Rotary Mixer
Cat® C15 Engine with ACERT™ Technology Operating Weight (with ROPS and cab)
Gross Power (SAE J1995) at 2000 rpm 403 kW/548 hp with universal rotor 28 410 kg
Net Power (ISO 9249) at 2000 rpm 403 kW/548 hp with combination rotor 27 150 kg
Rotor Width 2438 mm
Rotor Depth (maximum) 508 mm
Productivity, Serviceability and Comfort in a Durable Package
The new RM500 offers enhanced production capabilities, optimized performance, simplified
service and exceptional operator comfort.
2
Rotor Drive Dual Propel Pumps Mixing Chamber
A Caterpillar® powershift transmission The dual propel pumps provides a Mixing chamber allows the rotor to
drives the rotor and provides three rotor separate balanced hydraulic flow to move independently so that the
speeds for maximum performance in a both the rear and front drive motors capacity of the chamber actually
variety of materials and cutting depths. to propel the machine with full-time. increases in deeper cuts to allow better
Heavy-duty shear disc or optional This system enables the operator to material mixing and excellent
torque limiter protects rotor drive achieve superior tractive effort for soil gradation. Machine weight is well
components from torsional stress and stabilization applications that require distributed to provide stability in the
shock loads. pg. 8 maximum cutting depth and that are cut for uniform depth control. pg. 9
also high in moisture content. pg. 8
Rotor Options
With a choice of two rotor options, the
RM500 can be configured for different
applications and depth specifications.
The universal rotor is intended
primarily to pulverize asphalt layers.
The combination rotor is intended
primarily for use in soil stabilization
with secondary application in light cuts
of asphalt reclamation. pg. 10
3
C15 Engine with ACERT Technology
A combination of innovations working at the point of combustion, ACERT Technology
optimizes engine performance while meeting European EU Stage IIIA emission regulations
for off-road applications.
Cat C15 Engine with ACERT Technology. C15 Cylinder Block. The cylinder block Air-to-Air Aftercooling. Air-to-air
The C15 engine provides a full-rated is a one-piece, grey iron block that aftercooling keeps air intake
gross power (SAE J1995) of 403 kW at features generous ribbing for stiffness temperatures down and in concert with
2000 rpm with a torque of 2356 Nm. and heavy bearing bulkheads for rigidity the tight tolerance combustion chamber
The combination of large displacement and strength as the crankshaft turns. components, maximizes fuel efficiency
and high torque allow the RM500 to This new design supports the engine’s and minimizes emissions.
propel through the toughest materials. higher compression ratios and increases New turbocharger, unique cross-flow
its power density. The incorporation of head, single, rear driven, overhead cam
Mechanically-Actuated Electronically
straight-thread, o-ring connection points and a more efficient intake manifold
Controlled Unit Injection (MEUI). The
reduces the loss of engine oil and fluids. generate significant improvements
MEUI fuel system is a unique system
in air flow. This generates significant
that combines the technical High Cylinder Pressures. High cylinder
improvements in efficiency and reduced
advancement of an electronic control pressures combined with tightly
emissions.
system with the simplicity of direct controlled tolerances promote extremely
mechanically controlled unit fuel efficient fuel burn, less blow by and ADEM™ A4 electronic Control Module.
injection. The MEUI system excels in lower emissions. The ADEM A4 electronic control
its ability to control injection pressure module manages fuel delivery, valve
Service, Maintenance and Repair.
over the entire engine operating speed timing and airflow to get the most
Easier service, maintenance and
range. These features allow the C15 to performance per liter of fuel used.
repair is accomplished by monitoring
have complete control over injection The control module provides flexible
key functions and logging critical
timing, duration and pressure. fuel mapping, allowing the engine to
indicators. Advanced electronic
respond quickly to varying application
Multiple Injection Fuel Delivery. diagnostic capabilities are possible
needs. It keeps track of engine and
Multiple injection fuel delivery involves using Cat Electronic Technician.
machine conditions while keeping the
a high degree of precision. Precisely
Turbocharged and Air-to-Air engine operating at peak efficiency.
shaping the combustion cycle lowers
Aftercooling (ATAAC). The turbocharged
combustion chamber temperatures,
air-to-air aftercooling system provides
which generates fewer emissions,
high horsepower with increased
optimizes fuel combustion; translating
response time while keeping exhaust
into more work output for your fuel
temperatures low for long hours of
cost.
continuous operation.
4
Operator’s Station
Ergonomic design emphasizes operator comfort, visibility and easy operation.
The sliding platform slides side-to-side to increase versatility and productivity while
reducing operator fatigue.
Operational Controls
All machine controls, switches and gauges are positioned to minimize operator fatigue and
maximize productivity.
5
Sliding Cab
Optional cab can increase machine utilization and provides greater year-round comfort in
extreme environment conditions. The cab is fully pressurized and includes air conditioning.
2
3
10
6
Electronic Control Modules
Reliable field-proven technology makes machine operation simple and self-diagnostics
simplifies troubleshooting.
Propel System
Hydrostatic drive provides balanced full-time tractive effort to each drive motor.
7
All-Wheel-Drive
A separate hydraulic pump provides hydraulic flow to large displacement motors on each
wheel. The system propels the machine with full-time all-wheel drive.
Rotor Drive
Maximum production with high reliability. A Caterpillar powershift transmission provides
three rotor speeds for maximum performance in a variety of materials and cutting depths.
8
Mixing Chamber
Mixing chamber is a heavy-duty hood with large volume to handle deep mixing.
Ensures depth control, proper sizing and thorough blending of reclaimed materials.
Rotor Movement Optimum material mixing. The mixing chamber allows the
rotor to move independently so that the capacity of the
Machine Travel chamber actually increases in deeper cuts to allow better
2
3 material mixing.
Mid-machine rotor. Total machine weight on rotor helps keep
4 rotor steady in the cut for uniform depth control.
1
Increased machine efficiency. Bi-directional mixing
capability increases machine efficiency.
Uniform material sizing. Large heavy-duty breaker bars help
A achieve uniform sizing.
R
Hydraulically adjustable rear door. Provides optimum control
B of gradation and material uniformity.
Hydraulically adjustable front door. Allows more precise
A Asphalt 1 Fully Adjustable Rear Door sizing control when operating in the reverse direction.
B Base 2 Universal Rotor (shown)
Quick tool replacement. Side access doors enable quick and
R Reclaimed Material 3 Breaker Bars (if equipped)
simple replacement of cutting tools on rotor ends.
4 Fully Adjustable Front Door
9
Rotor Selection
Choice of two rotor designs for different applications and depth specifications.
Tools are mounted in drive-in, knock-out holders for quick and easy replacement.
10
Serviceability
Less time on maintenance means more time on the job.
Large one-piece fiberglass hood tilts Self-lubricating rotor drive chains S•O•SSM ports allow for simple fluid
forward for exceptional access to the in sealed chain cases partially filled collection of engine oil, engine coolant
engine and cooling package. Daily with oil. and hydraulic oil.
service points are accessible from
Electronic Control Module (ECM). ECM Secure hose routing. Polyethylene
ground level and are grouped on one
monitors machine systems and provides routing blocks reduce rubbing and
side of the engine. Lower side panels
self-diagnostics for operator or service increase service life.
open wide for even greater access.
personnel.
Nylon braided wrap and all-weather
Cooling package. A multi-row modular
Warnings: Three warning levels alert connectors ensure electrical system
design, stacked in series provides easy
operator to conditions on the machine integrity. Electrical wiring is colour-
access for cleaning and service.
that require attention. Encourages repair coded, numbered and labeled with
A modular stacked cooling system
before major failure. component identifiers to simplify
provides more efficient cooling of
Level One – a flashing gauge indicator troubleshooting.
individual systems and makes
and a flashing alert indicator light.
replacement and routine cleaning easier. Maintenance-free Caterpillar batteries
Level Two – level one warning plus the
Electronically controlled on-demand are mounted on the side of the machine
warning action lamp flashing.
variable speed cooling fan provides the and are accessible from ground level.
Level Three – level two warning plus
lowest overall noise levels and high Cat batteries are specifically designed
the warning action horn sounds.
ambient operation capability. for maximum cranking power and
Visual indicators. Allows easy check of protection against vibration.
Hydraulic rotor hood tilt rotates hood
engine coolant, rotor axle and hydraulic
forward for convenient access to rotor Machine is Product Link wire-ready.
oil level and air restriction indicator.
for inspection and tool maintenance. The Caterpillar Product Link System
Quick-connect hydraulic test ports (CPLS) ensures maximum uptime and
Hinged service doors open wide on
simplify system diagnostics. minimum repair costs by simplifying
sides of engine, rotor hood and on top
tracking of equipment fleets. Provides
deck for access to power train and rotor Ecology drains provide an environmental
automatic machine location and hour
drive components. method to drain fluids. They are included
updates. Can be obtained through your
on the radiator, engine oil pan, hydraulic
local Caterpillar dealer.
and fuel tank.
11
Engine Propel System
The Caterpillar® C15 engine with All-wheel-drive is standard to provide Speed control dial allows the
ACERT Technology is a six cylinder, full-time four-wheel drive for increased operator to set the maximum working
turbocharged air-to-air after-cooled tractive effort in all applications. speed so that when the propel lever is
diesel engine. The engine meets placed in the full forward position,
Features
European EU Stage IIIA emission Front and rear wheels are
the machine will return to the pre-set
regulations. speed.
hydrostatically driven by two dual Load sensing system, controlled by
Gross Power 2000 rpm displacement piston-type motors.
Electronic Control Module (ECM),
SAE J1995 403 kW/548 hp A separate variable displacement,
matches propel speed to load on
Rated Net Power 2000 rpm piston-type pump with electronic
the rotor.
displacement control supplies
ISO 9249 403 kW/548 hp Flow divider control valve provides
pressurized flow. Planetary gear
80/1269/EEC 403 kW/548 hp equal hydraulic oil flow to each drive
reduction on each front and rear
Bore 137 mm motor to increase tractive effort in
wheel end.
Drive motors have two swashplate
slippery conditions. Operator can
Stroke 171 mm
activate by a switch on the front
Displacement 15.1 liters positions allowing operation at either
control console.
maximum torque for work or greater
All engine horsepower (hp) are speed for moving around the job site. Max. Speeds (forward and reverse):
metric including front page. Gear selection controlled electrically
Working 3.2 km/h
The power ratings are tested under by a two-position switch on the
the reference conditions for the Roading 9.2 km/h
operator’s console.
specific standard. Infinitely variable machine speed
Net power advertised is the power and direction of travel controlled by
available at the flywheel when the propel lever.
engine is equipped with an alternator,
air cleaner, muffler and fan at
minimum speed.
The engine provides a torque of
2356 Nm.
Derating is not required up to an
altitude of 1000 m.
Electrical wiring is colour-coded, joined to rear bolster with welded-in provides dynamic braking during
numbered, wrapped in vinyl-coated trunion and spherical plain bearings to normal operation.
nylon braid and labeled with component allow rear bolster oscillation of 15°.
Parking Brake Features
identifiers. The starting system provides Spring-applied/hydraulically-released
1365 cold cranking amps (cca). The
multiple disc type brake mounted on
system includes a 95-amp alternator.
each gear reducer. Secondary brakes
are activated by a button on the
operator’s console, loss of hydraulic
pressure in the brake circuit or when
the engine is shut down.
Propel pumps are destroked when
on the operator’s console. Speed gauge easily seen from operator’s provides rear wheel steering mode.
selection can be changed during station.
Steering Modes
operation. AUTOMATIC mode automatically
Front steer only – controlled by a
Single strand, high strength rotor controls rotor depth to a preset
hand metering unit, maintained by
drive chains on both sides are cutting depth. Setting cutting depth is
closed-loop control. The ECM
contained in heavy-duty chain cases easily accomplished first in manual
automatically aligns rear wheels to
partially filled with oil. mode by a switch on the operator’s
the center position for straight
Shear disc or optional torque limiter console.
tracking.
protect rotor drive components. TRAVEL mode selection
Rear steer – controlled by a toggle
automatically raises rotor and hood to
Rotor drive Chain switch, maintained by closed-loop
a preset travel height.
Transmission Mechanical control.
Crab – front and rear wheels turn
Clutch Hydraulic
simultaneously in the same direction.
Rotor Speeds at 2000 engine rpm Coordinated – front and rear wheels
Rotor Specifications
Cutting width 2438 mm Number of tools
Cutting depth Universal 200
Universal 457 mm Combination 114
Combination 508 mm Tool spacing (tip)
Drum diameter Universal 15.9 mm
Universal 1525 mm Combination 32 mm
Combination 1625 mm
C B
RM500
E G F
H
mm mm
A Overall length 9680 F Height at cab (if equipped) 3390
B Overall machine width 2980 G Height at handrail 3360
C Width at rear wheels 2820 H Wheelbase 6250
D Rotor hood width 2530 I Ground clearance 530
E Height at ROPS 3480 Inside turning radius 3700
Roll Over Protective Structure (ROPS). Roading Light Package. Includes two Universal Rotor. Designed for use
The two-post structure that bolts directly front-facing headlights, two amber in asphalt reclamation and features
onto flanges welded to the mainframe. running lamps, four amber turn signal/ breakaway bolt-on tool holders.
The structure meets ISO 3471. hazard lamps and a slow moving Maximum cutting depth is 457 mm.
The structure can be field installed. vehicle sign. Light package used for
Combination Rotor. Designed primarily
highway transport purposes only.
Falling Object Protective Structure for use in soil stabilization with
(FOPS). Bolts directly to the ROPS Warning Beacon Light. Includes an secondary application in light cuts of
which provides Level 1 protection and amber rotating beacon mounted on a asphalt reclamation and features bolt-on
also serves as a sun canopy. The retractable pole and mount. tool holders. Maximum cutting depth is
structure meets ISO 3449. The structure 508 mm.
Mirror Package. Includes an adjustable
can be field installed.
mirror mounted on both sides of the Counterweight Kit. A bolt-on weight kit
Sliding Cab. includes a rotating cloth machine for improved visibility to the can be attached to the rear of the
seat, sound absorbing headliner, left and rear and along the sides of the machine. machine. The kit adds stability to the
right side lockable doors, tinted glass, air machine when operating in tough
Water Spray System. Accurately adds
conditioning, heater/defroster, dual front reclamation jobs exceeding 25 cm of
water to processed material. System
and rear windshield wipers and rubber asphalt.
includes a operator interface panel,
floor mat. The cab is also radio-ready
hydraulic filter, EDC controlled
and includes a power converter, antenna
hydraulic pump, a 379 - 1895 liters
with cable, two speakers and a headliner
per minute vane-type centrifugal pump,
location for mounting.
in-line flow meter, spray bar with
Friction Torque Limiter. Protects rotor nozzles and hydraulically operated
drive train from high torque loads in the single valve spray bar shut-off.
event the rotor strikes an immovable
object. The limiter slips momentarily
without interrupting machine operation.
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at
www.cat.com
Materials and specifications are subject to change without notice. Featured machines in photos
may include additional equipment. See your Caterpillar dealer for available options.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress as well as
HEHG3417-01 (07/2007) hr corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.