C O N T R O L S
EMCP CUSTOMER INTERFACE
FEATURES
RELAY CONTROL INFORMATION
● High coolant temperature alarm
● High coolant temperature shutdown
● Low coolant temperature alarm
● Low oil pressure alarm
● Low oil pressure shutdown
● Overspeed shutdown
● Overcrank shutdown
● Engine control switch not in automatic or start
position
● Diagnostic fault indication on engine control
module
RELIABLE COMMUNICATION
● Links with engine control module via three-
wire system (B+, B-, serial data link)
GOLD-PLATED SILVER RELAY CONTACTS
● Provide low contact resistance for switching
low level external signals
ACTIVATED RELAYS REMAIN ENERGIZED
● Until alarms clear or shutdowns are reset
ISOLATED RELAY CONTACTS
● Voltage-free, normally closed or normally open
contacts for external controls
RELAY CONTACTS INDIVIDUALLY FUSED
● Protect against damage in event of external
system fault
INTERNALLY PROTECTED ELECTRONIC
CONTROL
● Protected against overvoltage, incorrect wiring,
or reverse polarity
W H E R E T H E W O R L D
MODULE (CIM)
The Customer Interface Module (CIM) provides
contacts for custom remote annunciation of
status signals from the EMCP II and EMCP II+.
The CIM consists of an electronic control and a
relay assembly board. The electronic control
converts serial data link information to activate
relays on the relay assembly board. The relay
assembly board contains nine separate relays for
custom application.
RELAY TEST
● Customer selectable option at installation.
Allows relay test via lamp test switch on engine
control module.
SELF-DIAGNOSTIC
● All relays turn off and on at two-second
intervals if serial data link signal is lost
SPECIFICATIONS
PHYSICAL DATA
Epoxy encapsulated block electronic control
Size — mm (in) . . 173 x 118 x 36 (6.8 x 4.6 x 1.4)
Weight — kg (lb) . . . . . . . . . . . . . . . . . . . . . 1.6 (3.5)
Vinyl plastic relay track
Size — mm (in). . 333 x 73.2 x 34 (13.1 x 2.9 x 1.3)
Weight — kg (lb). . . . . . . . . . . . . . . . . . . . . . 0.4 (0.9)
ENVIRONMENTAL
Ambient temperature range
— °C (°F) . . . . . . . . . . . . . . . -40 to +65 (-40 to 149)
ELECTRICAL DATA
Input operating voltage — vdc
Electronic assembly . . . . . . . . . . . . . . . . . . 15 to 45
Relay board . . . . . . . . . . . . . . . . . . . . . 24 (nominal)
Power — watts . . . . . . 18 max (in relay test mode)
Relay contact rating . . . . 24 VDC/120 VAC @ 1.0 A
Contact fuse — ampere . . . . . . . . . . . . . . . . . . . . . 1.0
Electronic control terminals — mm (in)
male blade (two terminals/connection). . 6.4 (.25)
User connections at
relay board . . . . . . . . . . . . . . 6-32 screw terminals
Electronically isolated and capable of operating
with or without earth ground
T U R N S F O R P O W E R
C O N T R O L S

INSTALLATION ELECTRONIC CONTROL MODULE

Relay assembly board must be mounted in a 173 ± 2
23.5 126
clean, dry environment on a rigid, non-vibrating
surface. Vertical surface mounting within an B A B A B A B A B A B A B
A
7.7 ± 0.2
enclosure is preferred. 59 1 2 3 4 5 6 7 2 Mounting
Holes

Electronic control is to be in close proximity to 118 ± 2

the relay board. Interconnect wire harness with
610 mm (24.0 in) leads is included. 8 9 10 11 12 13 14

User wiring between the generator terminal box A B A B A B A B A B A B A B 6.35 mm

male blade
and CIM should be stranded conductor with a terminals

maximum length of 305 m (1000 ft). Wires B+

and B- are to be minimum size 12 AWG. Serial 36 46

data link wire is to be a shielded type, 18 AWG

minimum.
Terminal No. Description Terminal No. Description
Routing of wiring should avoid combining with 1A-1B
2A-2B
+ Battery
ECM Diagnostic Fault
8A-8B
9A-9B
Low Coolant Temp. Alarm
Low Oil Pressure Alarm
potential sources of electrical noise. 3A-3B High Coolant Temp. Alarm 10A-10B System Not in Auto
4A-4B Data in 11A-11B High Coolant Temp. Fault
5A-5B Lamp Test 12A-12B Low Oil Pressure Fault
Note: Dimensions are in mm. 6A-6B Mode Select 13A-13B Overcrank Fault
7A-7B - Battery 14A-14B Engine Overspeed Fault
RELAY BOARD ASSEMBLY
6.4 mm
push-on 610 mm
female blade wire length
12

11

10

7 slots
F10

F6

F5

F4

F3

F2
F9

F8

F7

36.6 4.7 x 17.4

F1
R9

R8

R7

R6

R5

R4

R3

R2

R1

73.2
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1

6-32 screw
terminals

317.5 7.5 ± 1
34
333 ± 2

WIRING DIAGRAM
RELAY BOARD ASSEMBLY
12
C 13 F10 12 12
BATTERY (-) LOW
COOLANT NO. 14
TEMP ALARM NC. 15 R9 R9
11 11 11
LOW C 16 F9

OIL PRESSURE NO. 17 10 10

ABBREVIATIONS & SYMBOLS NC. 18 R8 R8 10 9
ALARM 8
SYSTEM C 19 F8 7
CUSTOMER WIRING 6
NOT IN AUTO NO. 20 9 9
NC. 21 R7 R7 5
ALARM
INTERCONNECT HARNESS HIGH C 22 F7
8 8 14 13 12 11 10 9 8
COOLANT NO. 23
RELAY BOARD ASSEMBLY TEMP FAULT NC. 24 R6 R6
(PARTIAL) INTERNAL WIRING F6
CUSTOMER LOW OIL C 25 7 7
OUTPUT PRESSURE NO. 26 ELECTRONIC CONTROL
SHIELDED WIRING CONNECTIONS NC. 27
R5 R5 GROUP
FAULT
6 6
NORMALLY OPEN CONTACT C 28 F5
OVERCRANK NO. 29
FAULT NC. 30
R4 R4 5
NORMALLY CLOSED CONTACT 5 7 6 5 4 3 2 1
C 31 F4
OVERSPEED NO. 32
C COMMON CONNECTION
FAULT R3 R3 4 4 4
NC. 33
NC. NORMALLY CLOSED CONTACT
HIGH C 34 F3
NO. NORMALLY OPEN CONTACT COOLANT NO. 35 3 3
R2 R2 3
R RELAY TEMP ALARM NC. 36
F FUSE EMCP C 37 F2
DIAGNOSTIC 2 2 2
NO. 38
FAULT NC. 39
R1 R1
40 F1 1 1 1
SERIAL DATA LINK 1
BATTERY (+)

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TMI Reference No.: TM3198-06, TM4600-08 © 2000 Caterpillar

All rights reserved.
U.S./European sourced Printed in U.S.A.

LEHX8338-01 (5-00) Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.